SEAT SECTION SE CONTENTS BODY INTERIOR SE-1 PRECAUTION... 3 WIRING DIAGRAM...15 SYMPTOM DIAGNOSIS...20 PREPARATION... 6 REMOVAL AND INSTALLATION...

Transcription

1 Y TRR T T TTS RUT... 3 RUTS... 3 recaution for Technicians Using edical lectric...3 oint to e hecked efore Starting aintenance Work...3 recaution for Supplemental Restraint System (SRS) "R " and "T T R-T- SR"...3 recaution for Removing 12V attery...4 Service otice...4 recaution for Work...5 RRT... 6 RRT... 6 Special Service Tool...6 ommercial Service Tool...6 ST... 7 escriptions for lips...7 SYST SRT...11 T RTS...11 T T SYST...11 T T SYST : omponent arts ocation...11 T T SYST : ront eated Seat Switch...12 T T SYST : eated Seat Relay...12 T T SYST : ront Seat eater...12 T T SYST : Rear eated Seat Switch...12 T T SYST : Rear eated Seat Relay...12 T T SYST : Rear Seat eater...13 SYST...14 T T SYST...14 T T SYST : System escription...14 WR R...15 T T SYST...15 Wiring iagram...15 SYT SS...20 SQU RTT TRU - S...20 Work low...20 nspection rocedure...22 iagnostic Worksheet...24 RV STT...26 RT T...26 xploded View...26 Removal and nstallation...29 T...30 T : isassembly and ssembly...30 T US...32 T US : isassembly and ssembly...32 RR T...36 xploded View...36 T...36 T : Removal and nstallation...37 T : isassembly and ssembly...37 T US...40 T US : Removal and nstallation...40 T US : isassembly and ssembly...41 T...41 T : Removal and nstallation...41 T STRR...43 T STRR : Removal and nstallation

2 T T SWT RT RT : Removal and nstallation RR RR : Removal and nstallation

3 < RUT > RUT RUTS RUTS recaution for Technicians Using edical lectric : RT RT WR: arts with strong magnet is used in this vehicle. Technicians using a medical electric device such as pacemaker must never perform operation on the vehicle, as magnetic field can affect the device function by approaching to such parts. R R RUT WR: f a technician uses a medical electric device such as an implantable cardiac pacemaker or an implantable cardioverter defibrillator, the possible effects on the devices must be checked with the device manufacturer before starting the charge operation. s radiated electromagnetic wave generated by (ower elivery odule) at normal charge operation may affect medical electric devices, a technician using a medical electric device such as implantable cardiac pacemaker or an implantable cardioverter defibrillator must not approach motor room [ (ower elivery odule)] at the hood-opened condition during normal charge operation. RUT T TTS SYST RT WR: f a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (), avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from interior/exterior antenna. The electromagnetic wave of TU might affect the function of the implantable cardiac pacemaker or the implantable cardioverter defibrillator (), when using the service, etc. f a technician uses other medical electric devices than implantable cardiac pacemaker or implantable cardioverter defibrillator (), the electromagnetic wave of TU might affect the function of the device. The possible effects on the devices must be checked with the device manufacturer before TU use. RUT T TT Y SYST RT WR: f a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (), avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from interior/exterior antenna. The electromagnetic wave of ntelligent ey might affect the function of the implantable cardiac pacemaker or the implantable cardioverter defibrillator (), at door operation, at each request switch operation, or at engine starting. f a technician uses other medical electric devices than implantable cardiac pacemaker or implantable cardioverter defibrillator (), the electromagnetic wave of ntelligent ey might affect the function of the device. The possible effects on the devices must be checked with the device manufacturer before ntelligent ey use. oint to e hecked efore Starting aintenance Work : The high voltage system may starts automatically. t is required to check that the timer air conditioner and timer charge (during V connection) are not set before starting maintenance work. T: f the timer air conditioner or timer charge (during V connection) is set, the high voltage system starts automatically even when the power switch is in state. recaution for Supplemental Restraint System (SRS) "R " and "T T R-TSR" : The Supplemental Restraint System such as R and T T R-TSR, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS -3

4 < RUT > RUTS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. nformation necessary to service the system safely is included in the SR and S section of this Service anual. WR: To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized SS/T dealer. mproper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. or removal of Spiral able and ir ag odule, see the SR section. o not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service anual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. RUTS W US WR TS (R R TR) RS WR: When working near the irbag iagnosis Sensor Unit or other irbag System sensors with the gnition or engine running, T use air or electric power tools or strike near the sensor(s) with a hammer. eavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury. When using air or electric power tools or hammers, always switch the gnition, disconnect the battery and wait at least three minutes before performing any service. recaution for Removing 12V attery : heck that V is not connected. T: f V is connected, the air conditioning system may be automatically activated by the timer / function. 2. Turn the power switch. et out of the vehicle. lose all doors (including back door). 3. heck that the charge status indicator lamp does not blink and wait for 5 minutes or more. T: f the battery is removed within 5 minutes after the power switch is turned, plural Ts may be detected. 4. Remove 12V battery within 1 hour after turning the power switch. T: The 12V battery automatic charge control may start automatically even when the power switch is in state. nce the power switch is turned, the 12V battery automatic charge control does not start for approximately 1 hour. UT: fter all doors (including back door) are closed, if a door (including back door) is opened before battery terminals are disconnected, start over from Step 1. fter turning the power switch, if Remote / is activated by user operation, stop the air conditioner and start over from Step 1. Service otice : When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent scratches. andle trim, molding, instruments, grille, etc. carefully during removing or installing. e careful not to oil or damage them. pply sealing compound where necessary when installing parts. When applying sealing compound, be careful that the sealing compound does not protrude from parts. When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust prevention measures. -4

5 < RUT > recaution for Work RUTS : When removing or disassembling each component, be careful not to damage or deform it. f a component may be subject to interference, be sure to protect it with a shop cloth. When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it. rotect the removed parts with a shop cloth and prevent them from being dropped. Replace a deformed or damaged clip. f a part is specified as a non-reusable part, always replace it with a new one. e sure to tighten bolts and nuts securely to the specified torque. fter installation is complete, be sure to check that each part works properly. ollow the steps below to clean components: - Water soluble dirt: ip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area. Then rub with a soft, dry cloth. -ily dirt: ip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty area. Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off. Then rub with a soft, dry cloth. - o not use organic solvent such as thinner, benzene, alcohol or gasoline. - or genuine leather seats, use a genuine leather seat cleaner. -5

6 < RRT > RRT RRT Special Service Tool RRT : The actual shape of the tools may differ from those illustrated here. Tool number (Techate o.) Tool name (J-39570) hassis ar escription ocating the noise S0993 (J-50397) SS Squeak and Rattle it Repairing the cause of noise J1232ZZ (J-46534) Trim Tool Set Removing trim components ommercial Service Tool WJ0483ZZ : (Techate o.) Tool name (J-39565) ngine ar escription ocating the noise S0995 ( ) ook and ick Tool Removes snap rings JJ0490ZZ -6

7 < RRT > ST escriptions for lips ST : Replace any clips which are damaged during removal or installation. S0315-7

8 < RRT > ST S0316-8

9 < RRT > ST S0317-9

10 < RRT > ST J

11 < SYST SRT > SYST SRT T RTS T T SYST T RTS T T SYST : omponent arts ocation : J1208ZZ. nside of front seat. ehind side of instrument panel. nside of rear seat o. omponent unction 1. ront heated seat switch (/R) Refer to -12, "T T SYST : ront eated Seat Switch". 2. / auto amp. 3. Rear heated seat switch 4. ront seat heater (river side and passenger side) / auto amp. controls heated seat relay and rear heated seat relay. Refer to -19, "UTT R T SYST : omponent arts ocation" for detailed installation location. Rear heated seat switch changes / operation and /W operation, and supplies power source to rear heated seat. t is integrated into front passenger s seatback. Refer to -30, "T : isassembly and ssembly" for detailed installation location. Refer to -12, "T T SYST : ront Seat eater". -11

12 < SYST SRT > T RTS o. omponent unction 5. eated seat relay Refer to -12, "T T SYST : eated Seat Relay". 6. Rear heated seat relay Refer to -12, "T T SYST : Rear eated Seat Relay". 7. Rear seat heater (/R) Refer to -13, "T T SYST : Rear Seat eater". T T SYST : ront eated Seat Switch : ront heated seat switch changes / operation and / W operation, and supplies power source to front heated seats. T T SYST : eated Seat Relay JJ7060ZZ : eated seat relay is controlled by / auto amp. and supplies power source to front heated seats and rear heated seat relay. T T SYST : ront Seat eater ront seat heater is located inside of front heated seat cushion and seat back, and operates with power source provided via front heated seat switch. : T T SYST : Rear eated Seat Switch JJ7061ZZ : Rear heated seat switch changes / operation and / W operation, and supplies power source to rear heated seats. T T SYST : Rear eated Seat Relay J1209ZZ : Rear heated seat relay is turned when front heated seat relay is turned, and supplies power source to rear heated seat. -12

13 < SYST SRT > T RTS T T SYST : Rear Seat eater Rear seat heater is located inside of rear heated seat cushion, and operates with power source provided via rear heated seat switch. : JJ7062ZZ -13

14 < SYST SRT > SYST T T SYST SYST T T SYST : System escription : eated seat system (river side, passenger side and rear seats) consists of heated seat relay, heated seat switch, seat heater and / auto amp. eated seat relay and rear heated seat relay are turned by / auto amp. to provide power source to the heated seat system when any of the following conditions is met. - The vehicle is set to RY. - The timer / control is operating. Refer to -38, "UTT R T SYST : /- eater Timer (limate trl. Timer)". - The remote / control is operating. Refer to -39, "UTT R T SYST : Remote limate ontrol". eated seat switch changes / operation and /W mode of heated seat system. eated seat switch has /W indicators which indicates the system operation condition. -14

15 < WR R > WR R T T SYST Wiring iagram T T SYST : JW

16 < WR R > T T SYST J

17 < WR R > T T SYST J

18 < WR R > T T SYST J

19 < WR R > T T SYST J

20 SQU RTT TRU S < SYT SS > SYT SS SQU RTT TRU S Work low : ST842 USTR TRVW nterview the customer if possible, to determine the conditions that exist when the noise occurs. Use the iagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer comments. Refer to -24, "iagnostic Worksheet". This information is necessary to duplicate the conditions that exist when the noise occurs. The customer may not be able to provide a detailed description or the location of the noise. ttempt to obtain all the facts and conditions that exist when the noise occurs (or does not occur). f there is more than one noise in the vehicle, perform a diagnosis and repair the noise that the customer is concerned about. This can be accomplished by performing a test drive with the customer. fter identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics are provided so that the customer, service adviser, and technician use the same language when describing the noise. Squeak (ike tennis shoes on a clean floor) Squeak characteristics include the light contact / fast movement / brought on by road conditions / hard surfaces = high-pitched noise / softer surfaces = low-pitched noises / edge to surface = chirping reak (ike walking on an old wooden floor) reak characteristics include firm contact / slow movement/twisting with a rotational movement / pitch dependent on materials / often brought on by activity. Rattle (ike shaking a baby rattle) Rattle characteristics include fast repeated contact / vibration or similar movement / loose parts/missing clip or fastener / incorrect clearance. nock (ike a knock on a door) nock characteristics include hollow sounds / sometimes repeating / often brought on by driver action. Tick (ike a clock second hand) Tick characteristics include gentle contacting of light materials / loose components / can be caused by driver action or road conditions. Thump (eavy, muffled knock noise) Thump characteristics include softer knock / dull sounds often brought on by activity. uzz (ike a bumblebee) uzz characteristics include high frequency rattle / firm contact. ften the degree of acceptable noise level varies depending upon the person. noise that a technician may judge as acceptable may be very irritating to a customer. Weather conditions, especially humidity and temperature, may have a great effect on noise level. UT T TST RV -20

21 < SYT SS > SQU RTT TRU S f possible, drive the vehicle with the customer until the noise is duplicated. ote any additional information on the iagnostic Worksheet regarding the conditions or location of the noise. This information can be used to duplicate the same conditions when the repair is reconfirmed. f the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to duplicate the noise with the vehicle stopped by doing one or all of the following items: 1) lose a door. 2) Tap or push/pull around the area where the noise appears to be coming from. 3) Rev the motor. 4) Use a floor jack to recreate vehicle twist. 5) t idle, apply motor load (electrical load, half-clutch on /T models, drive position on /T models). 6) Raise the vehicle on a hoist and hit a tire with a rubber hammer. rive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs. f it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the vehicle body. RT RV UTS fter verifying the customer concern or symptom, check SST for Technical Service ulletins (TSs) related to the concern or symptom. f a TS relates to the symptom, follow the procedure to repair the noise. T T TY T RT U 1. arrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool (hassis ear: J-39570, engine ear, and mechanics stethoscope). 2. arrow down the noise to a more specific area and identify the cause of the noise by: Removing the component(s) in the area that is / are suspected to be the cause of the noise. o not use too much force when removing clips and fasteners, otherwise clips and fasteners can be broken or lost during the repair, resulting in the creation of new noise. Tapping or pushing/pulling the component(s) that is / are suspected to be the cause of the noise. o not tap or push/pull the component(s) with excessive force, otherwise the noise is eliminated only temporarily. eeling for a vibration by hand by touching the component(s) that is / are suspected to be the cause of the noise. lacing a piece of paper between components that are suspected to be the cause of the noise. ooking for loose components and contact marks. Refer to -22, "nspection rocedure". RR T U f the cause is a loose component, tighten the component securely. f the cause is insufficient clearance between components: - separate components by repositioning or loosening and retightening the component, if possible. - insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. SS Squeak and Rattle it (J-50397) is available through your authorized SS arts epartment. UT: o not use excessive force as many components are constructed of plastic and may be damaged. T: lways check with the arts epartment for the latest parts information. The materials contained in the SS Squeak and Rattle it (J-50397) are listed on the inside cover of the kit; and can each be ordered seperately as needed. The following materials not found in the kit can also be used to repair squeaks and rattles. - S R: Use instead of UW tape that will be visible or does not fit. The silicone grease will only last a few months. - S SRY: Use when grease cannot be applied. - UT T: Use to eliminate movement. R T RR fter repair is complete, test drive the vehicle to confirm that the cause of noise is repaired by test driving the vehicle. perate the vehicle under the same conditions as when the noise originally occurred. Refer to the notes on the iagnostic Worksheet. -21

22 SQU RTT TRU S < SYT SS > nspection rocedure : Refer to Table of ontents for specific component removal and installation information. STRUT ost incidents are caused by contact and movement between: 1. The cluster lid and instrument panel 2. crylic lens and combination meter housing 3. nstrument panel to front pillar garnish 4. nstrument panel to windshield 5. nstrument panel mounting pins 6. Wiring harnesses behind the combination meter 7. / defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise. ost of these incidents can be repaired by applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring harness. UT: ever use silicone spray to isolate a squeak or rattle. f the area is saturated with silicone, the recheck of repair becomes impossible. TR S omponents to check include: 1. Shifter assembly cover to finisher 2. / control unit and cluster lid 3. Wiring harnesses behind audio and / control unit The instrument panel repair and isolation procedures also apply to the center console. RS ay attention to the: 1. inisher and inner panel making a slapping noise 2. nside handle escutcheon to door finisher 3. Wiring harnesses tapping 4. oor striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from the SS Squeak and Rattle it (J-50397) to repair the noise. TRU Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer. n addition check for the following items: 1. Trunk lid dumpers out of adjustment 2. Trunk lid striker out of adjustment 3. Trunk lid torsion bars knocking together 4. loose license plate or bracket ost of these incidents can be repaired by adjusting, securing, or insulating the item(s) or component(s) causing the noise. SUR/ oises in the sunroof / headlining area can often be traced to one of the following items: 1. Sunroof lid, rail, linkage, or seals making a rattle or light knocking noise 2. Sunvisor shaft shaking in the holder 3. ront or rear windshield touching headlining and squeaking gain, pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents. Repairs usually consist of insulating with felt cloth tape. -22

23 SQU RTT TRU S < SYT SS > TS When isolating seat noise it is important to note the position the seat is in and the load placed on the seat when the noise occurs. These conditions should be duplicated when verifying and isolating the cause of the noise. auses of seat noise include: 1. eadrest rods and holder 2. squeak between the seat pad cushion and frame 3. The rear seatback lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. ost of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area. UR Some interior noise may be caused by components under the hood or on the motor wall. The noise is then transmitted into the passenger compartment. auses of transmitted underhood noise include: 1. ny component mounted to the motor wall 2. omponents that pass through the motor wall 3. otor wall mounts and connectors 4. oose radiator mounting pins 5. ood bumpers out of adjustment 6. ood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best method is to secure, move, or insulate one component at a time and test drive the vehicle. lso, motor R or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or insulating the component causing the noise. -23

24 SQU RTT TRU S < SYT SS > iagnostic Worksheet :

25 < SYT SS > SQU RTT TRU S

26 < RV STT > RT T RV STT RT T xploded View : RVR T WJ1053ZZ -26

27 < RV STT > RT T 1. Seatback 2. Seat belt buckle 3. Seat cushion outer finisher (R) 4. Seat frame assembly 5. Seat cushion 6. Seat cushion outer finisher () 7. ift lever 8. ift lever finisher 9. Recline lever finisher 10. Side air bag module (not serviceable) 11. Slide finisher (rear) 12. Seat cushion inner finisher () 13. Seat cushion inner finisher (R) 14. eadrest holder (locked) 15. eadrest holder (free) 16. eadrest -27

28 < RV STT > RT T SR T WJ1045ZZ 1. eadrest 2. eadrest holder (locked) 3. eadrest holder (free) 4. Seat cushion inner finisher () 5. Seat cushion inner finisher (R) 6. Side air bag module (not serviceable) 7. Seatback 8. ift lever finisher 9. Seat cushion outer finisher (R) 10. ccupant lassification System control unit 11. Seat harness 12. Seat cushion -28

29 < RV STT > RT T Removal and nstallation RV 13. Seat cushion outer finisher () 14. Seat belt buckle 15. Rear heated seat switch finisher 16. Switch bracket 17. Rear heated seat switch 18. Seat frame assembly : WR: o not leave any objects (screwdrivers, tools, etc.) on the seat during seatback repair. t can lead to personal injury if the side air bag module should accidentally deploy. UT: When removing or installing the seat trim, handle it carefully to keep dirt out and to avoid damage. o not drop, tilt, or bump the side air bag module while installing the seat. lways handle it with care. fter the side air bag module inflates, the seat frame assembly must be replaced. When removing and installing the seat, use shop cloths to protect components from damage. efore removing the front seat, turn the ignition switch, disconnect both 12V battery cables and wait at least three minutes. 1. isconnect the negative and positive 12V battery terminals and wait at least three minutes. Refer to - 89, "Removal and nstallation". 2. Slide the seat to the full forward position. 3. Remove the seat rear bolts. 4. Slide the seat to the full rearward position. 5. Remove the seat front bolts. 6. Tilt the seat rearward to disconnect the harness connectors and unclip from the seat frame assembly. T: Take note of harness routing and attachment location for correct installation. 7. Remove seat from the vehicle. STT nstallation is in the reverse order of removal. WR: erform additional services when installing front passenger seat. Refer to SR-37, "ZR T RT : escription". Zero point reset must be performed every time the front passenger seat is removed from the vehicle. Zero point reset is done after the front passenger seat is installed in vehicle and all bolts are tightened to specification. UT: ake sure that the seat harness or the floor carpet is not damaged during installation. T: When installing the front seat (), tighten the bolts in the order shown. Tighten the seat bolts to specification. Refer to -26, "xploded View". J1192ZZ -29

30 < RV STT > RT T When installing the front seat (R), tighten the bolts in the order shown. Tighten the seat bolts to specification. Refer to -26, "xploded View". J1193ZZ T T : isassembly and ssembly : SSY WR: o not leave any objects (screwdrivers, tools, etc.) on the seat during seatback repair. t can lead to personal injury if the side air bag module should accidentally deploy. UT: efore servicing, turn the ignition switch, disconnect both 12V battery terminals and wait at least three minutes. andle the side air bag module carefully. uring disassembly, always hold the side air bag module, do not let it hang by the wire harness. lways work from the side or back of the seatback, do not work in front of seat. o not use air tools or electric tools for servicing the seat assembly. Replace the side air bag module if it has been dropped or sustained an impact. o not insert any objects into the side air bag module. o not attempt to disassemble the side air bag module. o not expose the side air bag module to temperatures exceeding 90 (194 ). o not expose the side air bag module to any oil, grease, detergent or water. uring disassembly, do not damage the seatback board, chutes, connectors, retainers, clips, module harness or the side air bag module. T: f the vehicle has been involved in a collision and the side air bag module has deployed, the seatback assembly must be replaced. 1. Remove the front seat assembly. Refer to -29, "Removal and nstallation". 2. Release seatback trim strap and J-hook retainers on underside of seat. 3. Release J-clip retainer () and unzip the seatback zippers (). JJ5055ZZ -30

31 < RV STT > RT T 4. Release pawls in order as shown ( ) and remove the rear heated seat switch finisher from seatback (passenger seat only). : awl 5. Release the headrest holder locks as shown and remove the headrest holders. UT: efore removing/installing the headrest holder, check its orientation (front/rear and right/left). JJ6587ZZ 4084J 6. Remove the seatback from the seat frame assembly. a. Remove and discard the side air bag module nuts (). UT: o not reuse the side air bag module nuts. b. Unclip the side air bag module harness from the seat frame assembly and route the harness through the seat cushion trim. T: Take note of harness routing and attachment location for correct installation. c. isconnect the harness connector from the seatback heater and JJ8327ZZ unclip from the seat frame assembly. T: Take note of harness routing and attachment location for correct installation. d. Release the side air bag module studs from the seat frame assembly and lift the seatback from the seat frame assembly. 7. Remove the side air bag module from the seatback. a. pen the seatback and release the side air bag module studs () from the holes in the chute (1). b. ull the side air bag module (2) out of the chute (1) and remove. JJ5997ZZ UT: o not damage the seatback trim or chute. -31

32 < RV STT > RT T lace side air bag module as a unit with side air bag deployment surface facing upward (stud bolts facing downward). (This is to prevent accidental deployment.) : Upward J1748ZZ Replace the side air bag module if it has been dropped or sustains an impact. o not strike the side air bag module. 1183J SY ssembly is in the reverse order of disassembly. Tighten the side air bag nuts to specification. Refer to -26, "xploded View". UT: heck that side air bag module (1) and chute (2) is in the position as shown in the figure. : ront JJ8679ZZ o not reuse the side air bag module nuts. nspect seatback pad, seatback trim and chute. Replace if damaged. Smooth out all wrinkles during assembly. lways route side air bag module harness in original location. Replace any deformed or damaged clips with same type and color. lways install clips in the original location in the harness. fter work is completed, check that no system malfunction is detected causing the air bag warning lamp to illuminate. f a malfunction is detected by the air bag warning lamp after repair or replacement of the malfunction parts, perform the self diagnosis using the air bag warning lamp or SUT. Refer to SR-11, "n oard iagnosis unction" or SR-13, "SUT unction". When installing the side air bag module, make sure there are no wrinkles and the chute is not folded, twisted or pinched. T US T US : isassembly and ssembly : SSY -32

33 < RV STT > RT T WR: o not leave any objects (screwdrivers, tools, etc.) on the seat during seat cushion repair. t can lead to personal injury if the side air bag module should accidentally deploy. UT: efore servicing, turn the ignition switch, disconnect both 12V battery terminals and wait at least three minutes. lways work from the side or back of the seatback assembly, do not work in front of seat. o not use air tools or electric tools for servicing the seat assembly. uring disassembly, do not damage the seatback cover, chutes, connectors, retainers, clips, module harness or the side air bag module. 1. Remove the front seat assembly. Refer to -29, "Removal and nstallation". 2. Remove recline lever finisher. a. pply protective tape () on the parts to protect it from damage. JJ8341ZZ b. ull out the recline lever finisher while pushing the tip down. JJ8342ZZ 3. Remove lift lever (driver side only). a. Release pawls using a suitable tool () and remove the lift lever finisher (1). : awl WJ1040ZZ -33

34 < RV STT > b. Remove screws () and the lift lever (1). RT T WJ1041ZZ 4. Release clips and pawls, then remove the seat cushion outer finisher (1). : lip : awl WJ1042ZZ 5. Release clips and pawls, then remove the seat cushion outer finisher (1). : lip : awl WJ1043ZZ 6. Release the seatback trim strap () and J-hook retainers (). JJ8332ZZ 7. Release J-clip retainer () unzip the seatback zippers (). JJ5055ZZ -34

35 < RV STT > RT T 8. Unclip the side air bag module harness from the seat frame assembly and route the harness through the seat cushion trim. T: Take note of harness routing and attachment location for correct installation. 9. isconnect the seat cushion harness connector and unclip it from the seat frame assembly. T: Take note of harness routing and attachment location for correct installation. 10. Release J-clip retainers () from the seat frame assembly. 11. Remove the seat cushion from the seat frame assembly. JJ8334ZZ SY ssembly is in the reverse order of disassembly. UT: Smooth out all wrinkles during assembly. lways route side air bag module harness in original location. Replace any deformed or damaged clips with same type and color. lways install clips in the original location in the harness. fter work is completed, check that no system malfunction is detected causing the air bag warning lamp to illuminate. f a malfunction is detected by the air bag warning lamp after repair or replacement of the malfunction parts, perform the self diagnosis using the air bag warning lamp or SUT. Refer to SR-11, "n oard iagnosis unction" or SR-13, "SUT unction". -35

36 < RV STT > RR T xploded View RR T : WJ1054ZZ 1. Seatback latch release knob 2. Seat latch release knob finisher 3. Seatback latch finisher (R) 4. Seatback striker (R) 5. Seatback support (R) 6. Seatback hinge bracket finisher (R) 7. Seatback latch assembly (R) 8. Seatback trim (R) 9. Seatback pad (R) 10. Seatback hinge bracket (R) 11. Seatback assembly (R) 12. Seatback hinge bracket (center) 13. Seat cushion trim 14. Seat cushion hook 15. Seatback pad () 16. Seatback trim () 17. Seat cushion assembly 18. Seatback support () 19. Seatback frame () 20. Seatback hinge bracket () 21. Seatback hinge bracket finisher () 22. Seatback latch assembly () 23. Seatback latch finisher () 24. Seatback striker () 25. eadrest holder (locked) 26. eadrest holder (free) 27. enter seat belt cover 28. Seatback assembly () 29. eadrest () 30. enter seat belt finisher 31. enter seat belt retractor 32. Seatback frame (R) 33. eadrest (R) T -36

37 < RV STT > T : Removal and nstallation RV Seatback ssembly () RR T : Remove the seat cushion assembly. Refer to -40, "T US : Removal and nstallation". 2. Remove center anchor bolt of center seat belt retractor. Refer to S-15, "xploded View". 3. lace the rear seatback assembly () in the folded down position. 4. ull up seatback trim, then remove bolts from the seatback hinge bracket (center). 5. Remove the luggage finisher mask (). Refer to T-42, "U SR S : Removal and nstallation". 6. Remove nuts from the seatback hinge bracket (). 7. Remove seatback assembly () from the vehicle. UT: When removing and installing, use shop cloths to protect parts from damage. Seatback ssembly (R) 1. Remove the seat cushion assembly. Refer to -40, "T US : Removal and nstallation". 2. lace the seatback assembly (R) in the folded down position. 3. ull up seatback trim, then remove bolts from the seatback hinge bracket (center). 4. Remove the luggage finisher mask (R). Refer to T-42, "U SR S : Removal and nstallation". 5. Remove nuts from the seatback hinge bracket (R). 6. Remove seatback assembly (R) from the vehicle. UT: When removing and installing, use shop cloths to protect parts from damage. STT nstallation is in the reverse order of removal. Temporary install bolts, position seatback assembly (/R) to the latched position. heck that seatback latch assembly and seatback striker do not interfere, then tighten bolts to specification. Refer to -36, "xploded View". Tighten the center anchor bolt to specification. Refer to S-15, "xploded View". T : isassembly and ssembly : SSY 1. Remove seatback hinge bracket (/R). Refer to -41, "T : Removal and nstallation". 2. Release J-clip retainer () and then unzip seatback zippers (). Seatback assembly () JJ8708ZZ -37

38 < RV STT > Seatback assembly (R) RR T JJ8709ZZ 3. Remove seatback support. Release the seatback support from seatback frame at locations () and remove the seatback support. Seatback assembly () JJ8356ZZ Seatback assembly (R) JJ8357ZZ 4. ull out seatback trim from S X at locations (). Seatback assembly () JJ8358ZZ -38

39 < RV STT > Seatback assembly (R) RR T 5. Remove center seat belt finisher (seatback assembly () only). a. ull up on front of center seat belt finisher, then release pawls. b. ull up on sides of center seat belt finisher, release pawls and remove. : awl JJ8359ZZ 6. Release the headrest holder locks as shown and remove the headrest holders. UT: efore removing/installing the headrest holder, check its orientation (front/rear and right/left). JJ5062ZZ 4084J 7. Rotate the seatback latch release knob counterclockwise and remove. JJ4374ZZ -39

40 < RV STT > RR T 8. Reach up through seatback pad and remove the seatback latch release knob finisher as shown. UT: When installing seatback lock knob finisher, check front and rear orientation and be careful to install it normally. JJ4375ZZ 9. Remove seatback trim and seatback pad as an assembly. 10. Remove hog rings and separate the seatback trim from the seatback pad. T: Remove all hog rings and discard them. 11. Remove seatback latch assembly bolts and the seatback latch assembly. 12. Remove center seat belt retractor. Refer to S-16, "T T RTRTR : Removal and nstallation". SY ssemble is in the reverse order of disassembly. nstall new hog rings on the seatback trim in original positions. Use only one hog ring in each designated location. ake sure hog rings are correctly fastened around both the seatback trim and seatback pad wires. Use SS standard hog rings and tools to assemble. 3356J T US T US : Removal and nstallation : RV UT: When removing the seat cushion, do not damage the rear seat heater harness and harness connector. 1. ift up the seat cushion assembly close to the front edge () to release it from the seat cushion hooks () (one for each side) and remove the seat cushion assembly. : ront UT: o not use excessive force to front of seat cushion assembly when removing. To avoid damage, lift seat cushion assembly closest to seat cushion hooks. JJ4835ZZ -40

41 < RV STT > RR T 2. ull out seat belt buckle from seat cushion assembly. 3. ift up seat cushion assembly, and then disconnect the rear seat heater harness connector () and unclip the harness from the seat cushion assembly. : lip JJ8360ZZ 4. Remove seat cushion assembly from vehicle. STT nstallation is in the reverse order of removal. UT: f center seat belt buckle (1) and seat belt buckle R (2) are not installed in normal position, the seat belt cannot be fastened. fter seat cushion assembly installation, check that center seat belt buckle is positioned as shown. T US : isassembly and ssembly JJ7317ZZ : SSY 1. Remove the seat cushion assembly. Refer to -40, "T US : Removal and nstallation". 2. Remove the hog rings and separate the seat cushion trim from the seat cushion pad. T: Remove all pieces of hog rings and discard them. SY ssemble is in the reverse order of disassembly. nstall new hog rings on the seat cushion trim in original positions. Use only one hog ring in each designated location. ake sure hog rings are correctly fastened around both the seat cushion trim and seat cushion pad wires. Use SS standard hog rings and tools to assemble. 3356J T T : Removal and nstallation : Seatback hinge bracket (center) -41

42 < RV STT > RV RR T 1. Remove seatback assembly (/R). Refer to -37, "T : Removal and nstallation". 2. Remove seatback hinge bracket (center) bolts and remove. STT 1. Temporarily tighten all bolts, then tighten bolts to specification in order shown. Refer to -36, "xploded View". : ront JJ8361ZZ Seatback hinge bracket (/R) RV 1. Remove seatback assembly. Refer to -37, "T : Removal and nstallation". 2. Remove seatback hinge bracket finisher. a. ull seatback hinge finisher in direction shown ( ) and release at locations (). JJ8362ZZ b. Then lift in direction shown ( ) and remove. JJ8363ZZ 3. Remove bolt () and the seatback hinge bracket. JJ8364ZZ -42

43 < RV STT > RR T STT nstallation is in the reverse order of removal. Tighten the seatback hinge bracket bolt to specification. Refer to -36, "xploded View". T STRR T STRR : Removal and nstallation : RV 1. Remove the luggage side lower finisher. Refer to T-43, "U S WR SR : Removal and nstallation". 2. Remove bolts and the seatback striker. STT nstallation is in the reverse order of removal. T: Temporarily tighten bolts. Then tighten the bolts to specification, in the order shown. Refer to -36, "xploded View". : ront JJ5065ZZ -43

44 T T SWT < RV STT > T T SWT RT RT : Removal and nstallation : RV UT: When removing and installing, use shop cloths to protect parts from damage. 1. Remove console finisher assembly from center console assembly. Refer to -28, "Removal and nstallation". 2. Release pawls using a suitable tool () and remove front heated seat switch (1) from console finisher assembly. : awl STT nstallation is in the reverse order of removal. RR RR : Removal and nstallation JJ5316ZZ : RV 1. Release pawls as shown ( ) and remove the rear heated seat switch finisher from seatback. : awl JJ6587ZZ 2. Unzip the seatback zipper. 3. Remove screw (1) then slide switch bracket (2) as shown ( ) to remove. J1194ZZ 4. isconnect the harness connector for the rear heated seat switch and unclip from the seat frame assembly. -44

45 < RV STT > T T SWT 5. Release pawls and remove the rear heated seat switch (1) from the switch bracket (2). : awl STT nstallation is in the reverse order of removal. J1195ZZ -45