EXTERIOR SECTION EXT CONTENTS BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY EXT-1 PRECAUTION... 3 PREPARATION... 5 SYMPTOM DIAGNOSIS...

Transcription

1 Y RR, RS, R & V SURTY ST RR TTS RUT... 3 RUTS... 3 recaution for Supplemental Restraint System (SRS) "R " and "ST T R-T- SR"...3 recaution ecessary for Steering Wheel Rotation after attery isconnect...3 recaution for rocedure without owl Top over...4 recaution for Work...4 RRT... 5 RRT... 5 ommercial Service Tools...5 SYT SS... 6 SQUK RTT TRU - SS... 6 Work low...6 nspection rocedure...8 iagnostic Worksheet...10 RV STT...12 RT UR...12 xploded View...12 Removal and nstallation...13 RR UR...16 xploded View...16 Removal and nstallation...17 RT R...19 xploded View...19 Removal and nstallation...19 W T...21 xploded View...21 Removal and nstallation...21 R RTTR...23 R RTTR...23 R RTTR : xploded View...23 R RTTR : Removal and nstallation...23 RR W US RTTR...23 RR W US RTTR : xploded View...24 RR W US RTTR : Removal and nstallation...24 R S R...25 xploded View...25 Removal and nstallation...25 VR R...26 xploded View...26 Removal and nstallation...26 R R...29 xploded View...29 Removal and nstallation...29 R S...31 xploded View...31 Removal and nstallation...31 R UTS...32 xploded View...32 Removal and nstallation...32 R RT S...34 xploded View...34 Removal and nstallation...34 S...36 xploded View...36 Removal and nstallation...36 R SS VR...37 xploded View...37 Removal and nstallation

2 RT R SR xploded View Removal and nstallation RR SR xploded View Removal and nstallation R xploded View Removal and nstallation K R SR xploded View Removal and nstallation S ST xploded View Removal and nstallation

3 < RUT > RUT RUTS RUTS recaution for Supplemental Restraint System (SRS) "R " and "ST T R-TSR" : The Supplemental Restraint System such as R and ST T R-TSR, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. nformation necessary to service the system safely is included in the SRS R and ST T of this Service anual. WR: To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized SS/T dealer. mproper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. or removal of Spiral able and ir ag odule, see the SRS R. o not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service anual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. RUTS W US WR TS (R R TR) RS WR: When working near the ir ag iagnosis Sensor Unit or other ir ag System sensors with the ignition or engine running, T use air or electric power tools or strike near the sensor(s) with a hammer. eavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury. When using air or electric power tools or hammers, always switch the ignition, disconnect the battery, and wait at least 3 minutes before performing any service. recaution ecessary for Steering Wheel Rotation after attery isconnect : T: efore removing and installing any control units, first turn the push-button ignition switch to the K position, then disconnect both battery cables. fter finishing work, confirm that all control unit connectors are connected properly, then re-connect both battery cables. lways use SUT- to perform self-diagnosis as a part of each function inspection after finishing work. f a T is detected, perform trouble diagnosis according to self-diagnosis results. or vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. f turning the steering wheel is required with the battery disconnected or discharged, follow the operation procedure below before starting the repair operation. RT RUR 1. onnect both battery cables. T: Supply power using jumper cables if battery is discharged. 2. Turn the push-button ignition switch to position. (t this time, the steering lock will be released.) 3. isconnect both battery cables. The steering lock will remain released with both battery cables disconnected and the steering wheel can be turned. 4. erform the necessary repair operation. -3

4 < RUT > RUTS 5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn the push-button ignition switch from position to position, then to K position. (The steering wheel will lock when the push-button ignition switch is turned to K position.) 6. erform self-diagnosis check of all control units using SUT-. recaution for rocedure without owl Top over When performing the procedure after removing cowl top cover, cover the lower end of windshield with urethane, etc. : recaution for Work 3706 : fter removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their operation. heck the lubrication level, damage, and wear of each part. f necessary, grease or replace it. -4

5 < RRT > RRT RRT ommercial Service Tools RRT : Tool name escription ngine ear ocates the noise S0995 Remover tool Removes clips, pawls and metal clips K3050ZZ ower tool

6 SQUK RTT TRU SS < SYT SS > SYT SS SQUK RTT TRU SS Work low : ST842 USTR TRVW nterview the customer if possible, to determine the conditions that exist when the noise occurs. Use the iagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer comments. Refer to -10, "iagnostic Worksheet". This information is necessary to duplicate the conditions that exist when the noise occurs. The customer may not be able to provide a detailed description or the location of the noise. ttempt to obtain all the facts and conditions that exist when the noise occurs (or does not occur). f there is more than one noise in the vehicle, perform a diagnosis and repair the noise that the customer is concerned about. This can be accomplished by performing a test drive with the customer. fter identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics are provided so that the customer, service adviser, and technician use the same language when describing the noise. Squeak (ike tennis shoes on a clean floor) Squeak characteristics include the light contact / fast movement / brought on by road conditions / hard surfaces = high-pitched noise / softer surfaces = low-pitched noises / edge to surface = chirping reak (ike walking on an old wooden floor) reak characteristics include firm contact / slow movement/twisting with a rotational movement / pitch dependent on materials / often brought on by activity. Rattle (ike shaking a baby rattle) Rattle characteristics include fast repeated contact / vibration or similar movement / loose parts/missing clip or fastener / incorrect clearance. Knock (ike a knock on a door) Knock characteristics include hollow sounds / sometimes repeating / often brought on by driver action. Tick (ike a clock second hand) Tick characteristics include gentle contacting of light materials / loose components / can be caused by driver action or road conditions. Thump (eavy, muffled knock noise) Thump characteristics include softer knock / dull sounds often brought on by activity. uzz (ike a bumblebee) uzz characteristics include high frequency rattle / firm contact. ften the degree of acceptable noise level varies depending upon the person. noise that a technician may judge as acceptable may be very irritating to a customer. Weather conditions, especially humidity and temperature, may have a great effect on noise level. UT T S TST RV -6

7 < SYT SS > SQUK RTT TRU SS f possible, drive the vehicle with the customer until the noise is duplicated. ote any additional information on the iagnostic Worksheet regarding the conditions or location of the noise. This information can be used to duplicate the same conditions when the repair is reconfirmed. f the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to duplicate the noise with the vehicle stopped by doing one or all of the following items: 1) lose a door. 2) Tap or push/pull around the area where the noise appears to be coming from. 3) Rev the engine. 4) Use a floor jack to recreate vehicle twist. 5) t idle, apply engine load (electrical load, half-clutch on /T models, drive position on /T models). 6) Raise the vehicle on a hoist and hit a tire with a rubber hammer. rive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs. f it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the vehicle body. K RT SRV UTS fter verifying the customer concern or symptom, check SST for Technical Service ulletins (TSs) related to the concern or symptom. f a TS relates to the symptom, follow the procedure to repair the noise. T T S TY T RT US 1. arrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool (hassis ear: , engine ear, and mechanics stethoscope). 2. arrow down the noise to a more specific area and identify the cause of the noise by: Removing the component(s) in the area that is / are suspected to be the cause of the noise. o not use too much force when removing clips and fasteners, otherwise clips and fasteners can be broken or lost during the repair, resulting in the creation of new noise. Tapping or pushing/pulling the component(s) that is / are suspected to be the cause of the noise. o not tap or push/pull the component(s) with excessive force, otherwise the noise is eliminated only temporarily. eeling for a vibration by hand by touching the component(s) that is / are suspected to be the cause of the noise. lacing a piece of paper between components that are suspected to be the cause of the noise. ooking for loose components and contact marks. Refer to -8, "nspection rocedure". RR T US f the cause is a loose component, tighten the component securely. f the cause is insufficient clearance between components: - Separate components by repositioning or loosening and retightening the components, if possible. - nsulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape, or urethane tape. SS Squeak and Rattle Kit (-43980) is available through the authorized SS arts epartment. ever use excessive force as many components are constructed of plastic and may be damaged. T: lways check with the arts epartment for the latest parts information. The following materials are contained in the SS Squeak and Rattle Kit (-43980). ach item can be ordered separately as needed. URT S [1.5 mm (0.059 in) thick] nsulates connectors, harness, etc : mm ( in) : mm ( in) : mm ( in) SUTR (oam blocks) nsulates components from contact. an be used to fill space behind a panel : 45 mm (1.772 in) thick, mm ( in) Y00: 10 mm (0.394 in) thick, mm ( in) SUTR (ight foam block) : 30 mm (1.181 in) thick, mm ( in) T TT -7

8 SQUK RTT TRU SS < SYT SS > Used to insulate where movement does not occur. deal for instrument panel applications : mm ( in) pad : 5 mm (0.197 in) wide tape roll The following materials, not found in the kit, can also be used to repair squeaks and rattles. UW (T) T nsulates where slight movement is present. deal for instrument panel applications. S RS Used in place of UW tape that is visible or does not fit. nly lasts a few months. S SRY Used when grease cannot be applied. UT T Used to eliminate movement. R T RR fter repair is complete, test drive the vehicle to confirm that the cause of noise is repaired by test driving the vehicle. perate the vehicle under the same conditions as when the noise originally occurred. Refer to the notes on the iagnostic Worksheet. nspection rocedure : Refer to Table of ontents for specific component removal and installation information. STRUT ost incidents are caused by contact and movement between: 1. The cluster lid and instrument panel 2. crylic lens and combination meter housing 3. nstrument panel to front pillar garnish 4. nstrument panel to windshield 5. nstrument panel mounting pins 6. Wiring harnesses behind the combination meter 7. / defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise. ost of these incidents can be repaired by applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring harness. ever use silicone spray to isolate a squeak or rattle. f the area is saturated with silicone, the recheck of repair becomes impossible. TR S omponents to check include: 1. Shifter assembly cover to finisher 2. / control unit and cluster lid 3. Wiring harnesses behind audio and / control unit The instrument panel repair and isolation procedures also apply to the center console. RS heck the following items: 1. inisher and inner panel making a slapping noise 2. nside handle escutcheon connection to door finisher 3. Wiring harnesses tapping 4. oor striker out of alignment causing a popping noise on starts and stops Tapping, moving the components, or pressing on them while driving to duplicate the conditions can isolate many of these incidents. The areas can usually be insulated with felt cloth tape or insulator foam blocks from the SS Squeak and Rattle Kit (-43980) to repair the noise. TRUK Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer. n addition check for the following items: -8

9 < SYT SS > SQUK RTT TRU SS 1. Trunk lid dumpers out of adjustment 2. Trunk lid striker out of adjustment 3. Trunk lid torsion bars knocking together 4. loose license plate or bracket ost of these incidents can be repaired by adjusting, securing, or insulating the item(s) or component(s) causing the noise. SUR/ oises in the sunroof / headlining area can often be traced to one of the following items: 1. Sunroof lid, rail, linkage, or seals making a rattle or light knocking noise 2. Sunvisor shaft shaking in the holder 3. ront or rear windshield touching headlining and squeaking gain, pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents. Repairs usually consist of insulating with felt cloth tape. STS When isolating seat noise it is important to note the position the seat is in and the load placed on the seat when the noise occurs. These conditions should be duplicated when verifying and isolating the cause of the noise. auses of seat noise include: 1. eadrest rods and holder 2. squeak between the seat pad cushion and frame 3. The rear seatback lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. ost of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area. UR Some interior noise may be caused by components under the hood or on the engine wall. The noise is then transmitted into the passenger compartment. auses of transmitted underhood noise include: 1. ny component mounted to the engine wall 2. omponents that pass through the engine wall 3. ngine wall mounts and connectors 4. oose radiator mounting pins 5. ood bumpers out of adjustment 6. ood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best method is to secure, move, or insulate one component at a time and test drive the vehicle. lso, engine R or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or insulating the component causing the noise. -9

10 SQUK RTT TRU SS < SYT SS > iagnostic Worksheet :

11 < SYT SS > SQUK RTT TRU SS

12 RT UR RV STT RT UR xploded View : K

13 RT UR 1. umper molding bracket 2. nergy absorber 3. Rivet 4. umper molding 5. rommet 6. umper molding bracket R 7. nergy absorber R 8. umper fascia assembly 9. ront fog lamp R 10. ront fog lamp finisher R 11. ront grille lower molding 12. ront bumper grille (with ) 13. ront bumper grille (without ) 14. icense plate bracket 15. ront fog lamp finisher 16. ront fog lamp 17. U nut 18. umper retainer bracket 19. umper retainer 20. umper side bracket 21. rommet 22. umper side bracket R 23. rommet 24. umper molding stay R 25. umper retainer bracket R 26. umper retainer bracket TR 27. umper molding stay 28. double-sided tape [t: 0.13 mm (0.005 in)] : awl : etal clip Removal and nstallation : RV umper fascia is made of resin. ever apply strong force to it, and be careful to prevent contact with oil. 1. ully open hood assembly. 2. Remove front grille. Refer to -19, "Removal and nstallation". 3. Remove bumper molding. 1. Remove front fender drip cover. Refer to K-223, "RT R R VR : Removal and nstallation". 2. Remove bumper molding upper fixing screws () ( and R). : Vehicle front K5426ZZ 3. Remove bumper molding fixing clips (). K5427ZZ -13

14 RT UR 4. ull bumper molding (1) toward the direction shown in the figure, and then disengage bumper molding fixing metal clips ( and R). : etal clip K5428ZZ 5. Remove bumper molding. 4. Remove front over fender front side. Refer to -26, "Removal and nstallation". 5. Remove clips of bumper upper side. 6. Remove bumper fascia assembly fixing screws () ( and R). K5430ZZ 7. ull bumper fascia assembly toward the vehicle outside as shown by the arrow in the figure, and then disengage the bumper fascia assembly from bumper side brackets ( and R). : awl K5431ZZ 8. isconnect corner sensor harness connector and fog lamp harness connector. 9. Remove bumper fascia assembly. When removing bumper fascia assembly, 2 workers are required so as to prevent it from dropping. 10. Remove the following parts after removing bumper fascia assembly. ront grille lower molding. ront bumper grille. Sonar sensor ( and R). Refer to V-239, "Removal and nstallation". ront fog lamp assembly ( and R). Refer tox-128, "Removal and nstallation". ront fog lamp finishers ( and R) umper side bracket ( and R) icense plate bracket 11. Remove bumper upper retainer. STT ote the following item, and then install in the reverse order of removal. T: -14

15 RT UR The following table shows the specified values for checking normal installation status. itting adjustment cannot be performed. K5454ZZ ront grille ood umper fascia assembly ront bumper molding ront bumper molding eadlamp ront bumper molding ood ront bumper molding eadlamp umper fascia assembly eadlamp ront fender ront bumper molding ront fender umper fascia assembly ortion learance Surface height difference mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) (-0.9) (+3.9) mm [(-0.035) (+0.154) in] (-1.9) (+1.9) mm [(-0.075) (+0.075) in] (-2.4) (+2.4) mm [(-0.094) (+0.094)] mm ( in) (-1.0) (+1.0) mm [(-0.039) (+0.039) in] (-0.7) (+1.3) mm [(-0.028) (+0.051) in] -15

16 RR UR xploded View RR UR : K5813ZZ 1. umper side bracket 2. umper stay 3. umper side reinforcement 4. umper side stay 5. rommet 6. umper fascia assembly 7. rommet 8. Reflex reflector 9. umper stay -16

17 RR UR 10. umper lower finisher 11. Reflex reflector R 12. umper stay R 13. umper side stay R 14. nergy absorber 15. umper side reinforcement R 16. umper stay R 17. umper side bracket R Removal and nstallation : RV umper fascia is made of resin. ever apply strong force to it, and be careful to prevent contact with oil. 1. ully open back door assembly. 2. Remove rear combination lamp ( and R). Refer to X-138, "Removal and nstallation". 3. Remove bumper fascia fixing clips () and screws () ( and R). 4. Remove rear over fender fixing screws. 5. Remove bumper fascia lower mounting bolts. 6. Remove screws () of bumper fascia front end upper ( and R). K5370ZZ 7. ull bumper fascia assembly toward the vehicle outside as shown by the arrow in the figure, and then disengage the bumper fascia assembly from bumper side brackets ( and R). : awl K5460ZZ K5461ZZ 8. Remove bumper fascia assembly. When removing bumper fascia assembly, 2 workers are required so as to prevent it from dropping. 9. Remove the following parts after removing rear bumper fascia. umper side brackets ( and R) Reflex reflector ( and R) umper stay bracket ( and R) umper stay ( and R) -17

18 RR UR umper protector ( and R) umper side reinforcement ( and R) 10. Remove energy absorber. STT ote the following item, and then install in the reverse order of removal. T: The following table shows the specified values for checking normal installation status. itting adjustment cannot be performed. K5455ZZ ortion learance Surface height difference umper fascia assembly Rear fender mm ( in) (-0.7) (+1.3) mm [(-0.028) (+0.051) in] umper fascia assembly Rear combination lamp mm ( in) umper fascia assembly ack door mm ( in) umper fascia assembly ack door mm ( in) -18

19 RT R xploded View RT R : K5462ZZ 1. ront grille 2. ront emblem : awl Removal and nstallation RV 1. ully open hood assembly. 2. pply protective tape () on surrounding area of front grille (1). : Remove front grille upper fixing clips. K5424ZZ K5423ZZ -19

20 RT R 4. ull front grille toward the direction shown in the figure, and then disengage front grille fixing clips. K5425ZZ 5. isconnect front camera harness connector, and then remove front grille. 6. Remove emblem after removing front grille. STT nstall in the reverse order of removal. -20

21 W T xploded View W T : K5222ZZ 1. ront fender cover R 2. T seal [t: 15.0 mm (0.591 in)] 3. owl top cover seal 4. owl top cover 5. ront fender cover 6. ouble-sided tape [t: 1.2 mm (0.047 in)] 7. T seal [t: 3.0 mm (0.118 in)] : lip : awl : Vehicle front Refer to -4, "omponents" for symbols in the figure. Removal and nstallation RV 1. ully open hood assembly. 2. Remove front wiper arm ( and R). Refer to WW-66, "Removal and nstallation". 3. Remove front fender cover ( and R). 4. isconnect front washer tube connector. 5. Remove cowl top cover fixing clips. 6. ull forward to release cowl top cover (1) from windshield glass. When performing the procedure after removing cowl top cover, cover the lower end of windshield glass with urethane etc. : K1984ZZ 7. Remove the following parts after removing cowl top cover. owl top seal Washer nozzle ( and R) Washer tube -21

22 T sealer W T STT ote the following items and then, install in the reverse order of removal. When installing cowl top cover, check that blind clips are securely fitted in panel holes on body, and then press them in. lways replace cowl top cover T sealer with a new one when installing old cowl top cover. fter installing, perform adjustment of wiper arms. Refer to WW-66, "djustment". -22

23 R RTTR R RTTR R RTTR : xploded View R RTTR R RTTR : R RTTR : Removal and nstallation RV 1. ender protector 2. U nut 3. ver fender 4. ender 5. oodledge insurator 6. ender clip : To hoodledge panel 1. Remove mounting bolts, from front lower. 2. Release front fender protector fixing clips, and then remove front fender protector. 3. isengage hoodledge insulator fixing pawls, and then remove hoodledge insulator. STT nstall in the reverse order of removal. RR W US RTTR K5463ZZ :

24 R RTTR < RV STT > RR W US RTTR : xploded View : K5464ZZ 1. Rear wheel house protector 2. ver fender 3. Rear bumper fascia 4. Wheel house protector clip RR W US RTTR : Removal and nstallation : RV 1. Remove rear wheel house protector fixing screws. 2. Remove rear wheel house protector fixing clips and then remove rear wheel house protector. STT nstall in the reverse order of removal. -24

25 R S R xploded View R S R : K5465ZZ Removal and nstallation RV 1. ront under cover 2. ront under deflector ront Under over 1. Remove front under deflector mounting bolts, and then remove front under deflector. 2. Remove front under cover mounting bolts, and then remove front under cover. STT nstall in the reverse order of removal. :

26 VR R xploded View VR R : K5438ZZ 1. rommet 2. ront over fender 3. ront fender proctor 4. rommet 5. lip 6. U nut 7. rommet 8. Rear over fender : awl Refer to -4, "omponents" for symbols in the figure. Removal and nstallation : RV ront over fender 1. Remove front over fender front side fixing screws and bolts. 2. Remove front fender protector front side. Keep the service area. Refer to -23, "R RT- TR : Removal and nstallation". -26

27 VR R 3. isengage front over fender rear side fixing pawls from behind of front fender, and the pull front over fender front side toward the direction shown in the figure. : awl ever pull the front over fender strongly. 4. Remove front fender protector. Refer to -23, "R RTTR : Removal and nstallation" 5. Remove side step front side fixing clips. 6. isengage front over fender rear side fixing pawls from behind of fender, and then pull front over fender front side toward the direction shown in the figure. : lip ever pull the front over fender strongly. K5452ZZ K5453ZZ 7. Remove front over fender. Rear over fender 1. Remove rear over fender rear side fixing screws and bolts. 2. Remove rear fender protector rear side. Keep the service area. Refer to -24, "RR W US RTTR : Removal and nstallation". 3. isengage rear over fender rear side fixing pawls from behind of rear fender, and the pull rear over fender rear side toward the direction shown in the figure. : awl K5471ZZ 4. Remove rear fender protctor. Refer to -24, "RR W US RTTR : Removal and nstallation". 5. Remove rear over fender front side fixing screws and bolts. 6. Using a remover tool (), disengage the clips from the rear over fender by starting from the rear. : lip pply a protective tape () on the body to protect the painted surface from damage. isengage the clips slowly and carefully. ever pull the front over fender strongly. K5472ZZ -27

28 VR R < RV STT > STT nstall in the reverse order of removal. When installing, check visually the over fender and the clips, then replace them with new parts if they have been damaged. When installing over fender, check that blind clips are securely fitted in panel holes on body, and then press them in. -28

29 R R xploded View R R : K5277ZZ 1. ront roof rail cover 2. Roof rail assembly 3. enter leg assembly 4. enter leg cover 5. Rear roof rail cover 6. enter roof rail cover : awl Refer to -4, "omponents" for symbols in the figure. Removal and nstallation RV 1. Remove front roof rail cover (1) with remover tool (). pply protective tape () around the roof rail. : : awl 2. Remove center roof rail cover (1) with flat-bladed screwdriver (). K2014ZZ : awl K2015ZZ -29

30 R R 3. Remove rear roof rail cover (1) with remover tool (). pply protective tape () around the roof rail. : awl K2016ZZ 4. Remove roof rail mounting bolts, and then remove roof rail assembly. 5. ull to the side, disengage pawls and remove center leg cover (1). : awl 6. Remove roof rail center leg assembly mounting bolt, and then remove roof rail center leg assembly. STT nstall in the reverse order of removal. K2017ZZ -30

31 R S xploded View R S : K5313ZZ 1. Roof side molding cap 2. Roof side molding 3. rommet 4. Roof side molding clip 5. rommet : awl Removal and nstallation : RV 1. Remove roof rail assembly and roof rail center leg assembly. Refer to -29, "Removal and nstallation". 2. isengage roof side molding (1) fixing clips with remover tool (), and then remove roof side molding. pply protective tape () around the roof side molding. : lip K2019ZZ STT ote the following item, and then install in the reverse order of removal. To install roof side molding, check if all clips are matched over holes of panel on vehicle, then push it. -31

32 R UTS < RV STT > R UTS xploded View : K5372ZZ 1. ront door panel 2. ront door outside molding 3. Rear door outside molding 4. Rear door panel : awl Removal and nstallation : RT R UTS Removal 1. ully open door window. -32

33 R UTS 2. Twist and pull up to upper side, and then remove front door outside molding (1). pply protective tape around front door panel. ever twist and pull up to door outside molding strongly. RR R UTS 1. ully open door window. 2. Twist and pull up to upper side, and then remove rear door outside molding (1). pply protective tape around rear door panel. ever twist and pull up to door outside molding strongly. K2024ZZ nstallation nstall in the reverse order of removal. K2026ZZ -33

34 R RT S < RV STT > R RT S xploded View : K5379ZZ 1. ront door parting seal 2. Rear door parting seal 3. ouble sided tape [0.8 mm (0.031) in] : Vehicle front Refer to -4, "omponents" for symbols in the figure. Removal and nstallation : RV 1. ully open door. 2. isengage the door parting seal fixing clips with a remover tool, and then remove door parting seal. isengage the clips slowly and carefully. ever pull the door parting seal strongly. STT ote the following items, and then install in the reverse order of removal. -34

35 R RT S When installing, check visually the clips, then replace them with new parts if they have been damaged. When installing door parting seal, check that blind clips are securely fitted in panel holes on body, and then press them in. lways replace double-sided tape with a new one, if door parting seal. -35

36 S xploded View S : K5380ZZ 1. Sill molding 2. ouble-sided tape [t: 1.2 mm (0.047) in] Refer to -4, "omponents" for symbols in the figure. Removal and nstallation : RV 1. ully open front and rear door. 2. isengage sill molding (1) fixing clips with a remover tool (), and then remove sill molding. isengage the clips slowly and carefully. ever pull the sill molding strongly. : lip K2029ZZ STT ote the following items, and then install in the reverse order of removal. When installing, check visually the sill molding and the clips, then replace them with new parts if they have been damaged. When installing the sill molding, check that blind clips are securely fitted in panel holes on body, and then press them in. -36

37 R SS VR xploded View R SS VR : K5312ZZ 1. ront door sash cover 2. Rear door sash cover 3. ouble sided tape [1.2 mm (0.047) in] 4. ouble sided tape [2.0 mm (0.079) in] Removal and nstallation RT R SS VR Removal : lip : Vehicle front Refer to -4, "omponents" for symbols in the figure. 1. Remove front door sash cover fixing clips. 5. ouble sided tape [1.6 mm (0.063) in] 6. T seal [1.6 mm (0.063) in] :

38 R SS VR 2. nsert a remover tool () between front door sash cover (1) and door panel, cut double-sided tape using a cutter () while lifting front door sash cover, and remove front door sash cover. Use a remover tool which is made of a material that does not damage door panel. ever lift front door sash cover with excessive force. K2034ZZ nstallation ote the following items, and then install in the reverse order of removal. When installing, slide and install front door sash cover (2) from door rear side, so that front door outside molding (1) is not deformed. K5005ZZ Replace double-sided tape on back of front door sash cover with a new double-sided adhesive tape if front door sash cover is reused. Replace T sealer of front door sash cover with a new T sealer if front door sash cover is reused. Remove double-sided adhesive tape remaining on body and back of front door sash cover using double-sided adhesive tape remover when removing front door sash molding. nstall after cleaning adhesive parts of door side and back of front door sash cover. To secure contact, do not wash vehicle within 24 hours after installation. RR R SS VR Removal 1. Remove rear door sash cover fixing clips. 2. nsert a remover tool () between rear door sash cover (1) and door panel, cut double-sided tape using a cutter () while lifting rear door sash cover, and remove rear door sash cover. ever use an item as a remover tool that could damage door panel. ever lift rear door sash cover with excessive force. nstallation ote the following items, and install in the reverse order of removal. K2034ZZ -38

39 R SS VR When installing, slide and install rear door sash cover (2) from door front, so that rear door outside molding (1) is not deformed. K5007ZZ Replace double-sided adhesive tape on back of rear door sash cover with a new double-sided adhesive tape if rear door sash cover is reused. Replace T sealer of rear door sash cover with a new T sealer if rear door sash cover is reused. Remove double-sided adhesive tape remaining on body and back of rear door sash cover using double-sided adhesive tape remover when removing rear door sash cover. nstall after cleaning adhesive parts of door side and back of rear door sash cover. To secure contact, do not wash vehicle within 24 hours after installation. -39

40 RT R SR < RV STT > RT R SR xploded View : K5311ZZ 1. ront pillar finisher 2. rommet 3. rommet 4. T sealer [t: 12.0 mm (0.472 in)] : Vehicle front Refer to -4, "omponents" for symbols in the figure. Removal and nstallation : RV 1. Remove roof drip molding. Refer to -43, "Removal and nstallation". 2. Remove front pillar finisher fixing screw. 3. isengage clips with remover tool, and then remove front pillar finisher. STT ote the following items, and then install in the reverse order of removal. Visually check the clips for deformation and damage during installation. Replace with new ones if necessary. When installing front pillar finisher, check that clips are securely fitted in body panel holes, and press them it. -40

41 RR SR xploded View RR SR : K5322ZZ 1. Rear spoiler assembly 2. rommet 3. igh-mounted stop lamp 4. igh-mounted stop lamp cover 5. Washer nozzle 6. T sealer [t: 5.0 mm (0.197 in)] 7. ouble-sided tape 8. T sealer [t: 4.0 mm (0.157 in)] [t: 1.6 mm (0.063 in)] : lip : Vehicle front Refer to -4, "omponents" for symbols in the figure. Removal and nstallation RV 1. Remove back door trim. Refer to T-39, "Removal and nstallation". 2. Remove rear spoiler mounting nuts. 3. ut rear spoiler fixing double-sided tape with cutter knife. 4. isengage rear spoiler fixing clips with remover tool (), and then remove rear spoiler. pply a protective tape () on body panel and rear spoiler to protect the painted surface from damage. : : lip K5383ZZ -41

42 RR SR 5. Remove following parts after removing rear spoiler. igh-mounted stop lamp rommets Washer nozzle STT ote the following items, and then install in the reverse order of removal. e careful no to damage the back door. lways replace double-sided tape with a new one, if rear spoiler is reused. Remove double-sided tape remaining on back door panel and back of rear spoiler with a doublesided tape remover, after removing rear spoiler. When installing, visually check the rear spoiler and the clips, then replace them with new parts if they are damaged. When installing rear spoiler, check that clips and bolts are securely fitted in back door panel holes, and then press them in. ever wash the vehicle within 24 hours after installing so as to keep adhesive. -42

43 R xploded View R : K5314ZZ 1. rip molding clip 2. rip molding Removal and nstallation RV Remove drip molding fixing clips from rear end to front end using remover tool (). pply protective tape () on body panel to protect the painted damage from damage. : lip : K5474ZZ STT ote the following items, and then install in the reverse order of removal. When installing, check visually the drip molding and clips, then replace them with new parts if they are damaged. -43

44 K R SR < RV STT > K R SR xploded View : K5466ZZ 1. rommet 2. ack door finisher center lower 3. Rear view camera 4. ack door opener request switch 5. ack door finisher center upper Removal and nstallation : RV ack oor inisher enter Upper 1. Remove back door trim. Refer to T-39, "Removal and nstallation". 2. isconnect rear view camera and back door opener switch harness connectors. 3. Remove back door finisher center upper mounting nuts. 4. isengage fixing clips, and then remove back door finisher center upper. 5. Remove following parts after removing back door finisher center upper mounting nuts. Rear view camera ack door opener switch icense lamp ack oor inisher enter ower 1. Remove back door trim. Refer to T-39, "Removal and nstallation". 2. Remove back door finisher center lower mounting nuts. 3. isengage fixing clips, and then remove back door finisher center lower. STT nstall in the reverse order of removal. -44

45 S ST xploded View S ST : K5467ZZ 1. Side step bracket 2. Side step Removal and nstallation RV 1. Remove side step mounting bolts, and then remove side step. 2. Remove side step bracket mounting bolts, and then remove side step brackets. STT nstall in the reverse order of removal. :