SPARE PARTS LIST. Foor dust products, Retailers. PNC Brand Model Market Electrolux Z8220 AU. Floor vac. cleaners

Transcription

1 SPARE PARTS LIST Foor dust products, Retailers 1030 PNC Brand Model Market Electrolux Z8220 AU Floor vac. cleaners AEG Hausgeräte GmbH Muggenhofer Straße 135 D Nürnberg Germany Fax +49 (0) Publ.No A 2005/11/15 HUV Electrolux

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3 Exploded view no.:pcalm3000 PNC Model A Z8220 Pos Part No. Description / 3 A Motor,without,wire,MKR V 014A / 6 A Electronic,display,ROHS 014B / 9 A Electronic,main,IR Rohs 014C / 2 A Electronic,switch,ROHS / 5 A Assembly,blade 119B / 7 A Holder,Wheel,front 120A / 5 A Filter,HEPA-12, washable 120D / 7 A Filter,complete 130B / 2 A Suspension ring 130C / 8 A Sealing,grill,micro filter 130D / 9 A Gasket,dust container,door 130E / 8 A Gasket,door 260D / 8 A Spring,pedal / 6 A Hood,motor / 2 A Dust container,complete / 4 A Holder,motor 309A / 2 A Motor cover,housing 309B / 9 A Cover,front / 6 A Cone,dust container 310A / 6 A Cover,side,left 310B / 4 A Cover,side,right / 5 A Grill,filter 326A / 2 A Cover,Wheel,left 326B / 0 A Cover,Wheel,right / 4 A Lower part,with wheels 335A / 6 A Cord winder 335B / 9 A Roller,front piece,wheel / 5 A Knob,dust container / 7 A Pedal,switch 523A / 9 A Cassette,filter 523B / 1 A Bracket,motor / 8 A Reflector,switch / 1 A Connector,Hose / 2 A Housing,plug / 1 A Top cover 590A / 6 A Cover, for,wheel 590B / 6 A Cover,display 990A / 3 A Absorber,motor,outer 990B / 2 A Absorber,inner,motor housing 990C / 9 A Absorber,filter,outlet Page 2

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5 Exploded view no.:pcalac000 PNC Model A Z8220 Pos Part No. Description 106B / 1 A Floor nozzle,sumo Passive ROHS 106E / 6 A Upholstery nozzle / 2 A Hose,Sumo passive ROHS 127B / 7 A Tube,telescope,Sumo Passive ROHSa Page 4

6 Overview electrical system for Calisto Schematic no. Electrolux part no. Description 1a Module A processorboard 1b Module A processorboard UL 2a Satelite switchboard without sumo Callisto 2b Satelite switchboard with sumo Callisto 2c Satelite switchboard with sumo Callisto, UL 3a Satelite display board mid end version Calisto 3b Satelite display board low end version Calisto 3c Satelite display board high end version Calisto 3d Satelite Display board Callisto, High end UL-version 4 Motor Separately described 5 Cord winder Separately described Cable Module A board - motor 7a Cable Module A board - cord winder 7b Cable Module A board - cord winder - Sumo power supply 7c Cable Module A board - cord winder - Sumo power supply US-version 8a Sumo power supply 8b Sumo power supply UL Cable Sumo power supply - hose Calisto CE Communication cable Module A boards - Sumo power supply Switch, Easy Clean (included on switchboard) Cable Sumo power supply - hose Calisto UL

7 SPARE PARTS LIST Foor dust products, Retailers 1030 PNC Brand Model Market Electrolux Z8230 AU Floor vac. cleaners AEG Hausgeräte GmbH Muggenhofer Straße 135 D Nürnberg Germany Fax +49 (0) Publ.No A 2005/11/15 HUV Electrolux

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9 Exploded view no.:pcalm3000 PNC Model A Z8230 Pos Part No. Description / 3 A Motor,without,wire,MKR V 014A / 7 A Electronic,display,M2 ROHS 014B / 9 A Electronic,main,IR Rohs 014C / 2 A Electronic,switch,ROHS / 0 A Pedal,regulator / 5 A Assembly,blade 119B / 7 A Holder,Wheel,front 120A / 5 A Filter,HEPA-12, washable 120D / 7 A Filter,complete 130B / 2 A Suspension ring 130C / 8 A Sealing,grill,micro filter 130D / 9 A Gasket,dust container,door 130E / 8 A Gasket,door 260D / 8 A Spring,pedal / 6 A Hood,motor / 4 A Dust container,complete / 4 A Holder,motor 309A / 2 A Motor cover,housing 309B / 2 A Cover,front / 6 A Cone,dust container 310A / 6 A Cover,side,left 310B / 4 A Cover,side,right / 5 A Grill,filter 326A / 2 A Cover,Wheel,left 326B / 0 A Cover,Wheel,right / 4 A Lower part,with wheels 335A / 6 A Cord winder 335B / 9 A Roller,front piece,wheel / 5 A Knob,dust container / 7 A Pedal,switch 523A / 9 A Cassette,filter 523B / 1 A Bracket,motor / 8 A Reflector,switch / 1 A Connector,Hose / 2 A Housing,plug / 1 A Top cover 590A / 6 A Cover, for,wheel 590B / 4 A Cover,display 990A / 3 A Absorber,motor,outer 990B / 2 A Absorber,inner,motor housing 990C / 9 A Absorber,filter,outlet Page 2

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11 Exploded view no.:pcalac000 PNC Model A Z8230 Pos Part No. Description 106B / 2 A Nozzle,turbo SUMO 106E / 6 A Upholstery nozzle / 2 A Hose,Sumo passive ROHS 127B / 7 A Tube,telescope,Sumo Passive ROHSa Page 4

12 Overview electrical system for Calisto Schematic no. Electrolux part no. Description 1a Module A processorboard 1b Module A processorboard UL 2a Satelite switchboard without sumo Callisto 2b Satelite switchboard with sumo Callisto 2c Satelite switchboard with sumo Callisto, UL 3a Satelite display board mid end version Calisto 3b Satelite display board low end version Calisto 3c Satelite display board high end version Calisto 3d Satelite Display board Callisto, High end UL-version 4 Motor Separately described 5 Cord winder Separately described Cable Module A board - motor 7a Cable Module A board - cord winder 7b Cable Module A board - cord winder - Sumo power supply 7c Cable Module A board - cord winder - Sumo power supply US-version 8a Sumo power supply 8b Sumo power supply UL Cable Sumo power supply - hose Calisto CE Communication cable Module A boards - Sumo power supply Switch, Easy Clean (included on switchboard) Cable Sumo power supply - hose Calisto UL

13 SPARE PARTS LIST Foor dust products, Retailers 1030 PNC Brand Model Market Electrolux Z8240 AU Floor vac. cleaners AEG Hausgeräte GmbH Muggenhofer Straße 135 D Nürnberg Germany Fax +49 (0) Publ.No /9/15 HUV Electrolux

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15 Exploded view no.:pcalm3000 PNC Model A Z8240 Pos Part No. Description / 3 A Motor,without,wire,MKR V 014A / 4 A Electronic,display,ROHS 014B / 9 A Electronic,main,IR Rohs 014C / 5 A Electronic,switch,ROHS 014D / 9 A Electronic,main,SUMO Lev4 ROHS / 5 A Assembly,blade 119B / 7 A Holder,Wheel,front 120A / 5 A Filter,HEPA-12, washable 120D / 7 A Filter,complete 130B / 2 A Suspension ring 130C / 8 A Sealing,grill,micro filter 130D / 9 A Gasket,dust container,door 130E / 8 A Gasket,door 260D / 8 A Spring,pedal / 6 A Hood,motor / 8 A Dust container,complete / 4 A Holder,motor 309A / 2 A Motor cover,housing 309B / 6 A Cover,front / 6 A Cone,dust container 310A / 4 A Cover,side,left 310B / 2 A Cover,side,right / 5 A Grill,filter 326A / 2 A Cover,Wheel,left 326B / 0 A Cover,Wheel,right / 4 A Lower part,with wheels 335A / 6 A Cord winder 335B / 9 A Roller,front piece,wheel / 5 A Knob,dust container 523A / 9 A Cassette,filter 523B / 1 A Bracket,motor / 8 A Reflector,switch / 1 A Connector,Hose / 2 A Housing,plug / 1 A Top cover 590A / 6 A Cover, for,wheel 590B / 2 A Cover,display 990A / 3 A Absorber,motor,outer 990B / 2 A Absorber,inner,motor housing 990C / 9 A Absorber,filter,outlet Page 2

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17 Exploded view no.:pcalac000 PNC Model A Z8240 Pos Part No. Description 106B / 3 A Floor nozzle,sumo active ROHS 106E / 6 A Upholstery nozzle / 3 A Hose,complete,Sumo Active ROHS 127B / 9 A Tube,telescope,sumo active ROHS Page 4

18 Overview electrical system for Calisto Schematic no. Electrolux part no. Description 1a Module A processorboard 1b Module A processorboard UL 2a Satelite switchboard without sumo Callisto 2b Satelite switchboard with sumo Callisto 2c Satelite switchboard with sumo Callisto, UL 3a Satelite display board mid end version Calisto 3b Satelite display board low end version Calisto 3c Satelite display board high end version Calisto 3d Satelite Display board Callisto, High end UL-version 4 Motor Separately described 5 Cord winder Separately described Cable Module A board - motor 7a Cable Module A board - cord winder 7b Cable Module A board - cord winder - Sumo power supply 7c Cable Module A board - cord winder - Sumo power supply US-version 8a Sumo power supply 8b Sumo power supply UL Cable Sumo power supply - hose Calisto CE Communication cable Module A boards - Sumo power supply Switch, Easy Clean (included on switchboard) Cable Sumo power supply - hose Calisto UL

19 Testing the Appliance Plug in the cleaner If the unit is equipped with remote control, connect the hose to the dust bag cover Switch on the cleaner o With remote control: push MIN button to start the cleaner push MAX button (for more than 1 sec) push the OFF button to switch off the cleaner (for more than 1 sec) o With ON/OFF button and MIN button: push the ON/OFF button to start the cleaner (it works in MAX position) push MIN button to check that the MIN position works push the MIN button to switch off MIN function switch off the cleaner by using the ON/OFF button o With ON/OFF button: switch on and off the cleaner by using the ON/OFF button Testing the Filter Cleaning Function Open the filter cover and remove the filter casette Insert a special filter (covered with thin PE plastic film normally used in households) and start the cleaner

20 The filter indicator LED is blinking. Stop the cleaner. (The LED remains ON.) Remove the special filter and put back the filter casette Turn the filter as shown on the image. The cleaner will start and the LED is lighting during the filter cleaning. When the filter cleaning is ready, the LED goes out and the cleaner stops.

21 Service Instructions for Electronics 1. Display LED's (LED for M0) flashes with the interval 0.5 seconds on, 2 seconds off. This state is an error code showing that something gone wrong with the motor steering. Possible reasons and solutions: The TRIAC on the processor-board is overheated. Check that the cooling tube to the cooling house is properly connected, and works. Check that the tube connectors on the PCB are opened. Connector between motor and PCB lost contact. Motor connectors lost contact. Motor clixon circuit is open due to overheated motor. Check resistance with a multimeter. If needed change motor/clixon. TRIAC on processor-board is broken - change the PCB. 2. The motor doesn t start. No error signal indicating on the LED's (M0- M2). Possible reasons and solutions: Unplug the satellite board connectors from the processorboard. If the motor starts to oscillate continue to instruction 4. Check start-button function, make sure it presses the switch, if so then change the display-board. Check cable connection to the switchboard. If ok then change the switchboard. Change processor-board. 3. The motor doesn t start. No error signal indicating on the LED's (M3). Possible reasons and solutions: Unplug the satellite board connectors from the processorboard. If the motor starts to oscillate continue to instruction 4. Check 5V supply from the machine to the sumo-system, if supply voltage exist try with another sumo-system, else check sumo system for possible shortcuts (cables, connections and so on) then change the power supply (a shortcut in the wires will damage the new board). Check communication cable between power supply and switchboard, change the cable if damaged. Try if it works with a new power supply. Check the switchboard, change it. Change processor-board.

22 4. Motor doesn t start, not even in test mode (continuing from point 2 or 3). Possible reasons and solutions: Check the main supply (cordwinder, power cable). Check motor connection (motorwire, connections). Change processorboard. Change motor. 5. EC-LED never indicates time to clean, due to clogged filters. Possible reasons and solutions: Check that the air tubes to the pressure switch on the switchboard is properly connected and works. Switch is broken, change switchboard. LED is broken, change displayboard. The switch works, processor doesn t sense the switching change processor board. 6. EC-LED always indicate (flashing) clogged filters, even when they are clean. Possible reasons and solutions: Check that the air tubes to the pressure switch on the switchboard is properly connected and works. Switch is broken, change switchboard. The switch works, processor doesn t sense the switching properly change processor board. 7. EC-LED always light continuously as soon as the cleaner is plugged in to the main net. Possible reasons and solutions: Display board is broken (shortcut). Change the PCB. Switchboard is broken (shortcut). Change the PCB. Processor board is broken. Change the PCB. 8. It s not possible to start the easy clean function. Possible reasons and solutions: Check that the plastic arm works and pressing and releasing the switch when turning the filter. Check switch and switch-wires. If non-function or broken, change the switchboard. Switchboard is broken. Change the PCB. Processor board is broken. Change the PCB.

23 9. It s not possible to change to min power (M2). Possible reasons and solutions: Check Min/Max-button function, make sure it presses the switch, if so then change the display-board. Check switch and switch-wires. If non-function or broken, change the switchboard. Switchboard is broken. Change the PCB. Processor board is broken. Change the PCB. 10. It s not possible to change to min power (M3). Possible reasons and solutions: Does the cleaner indicates error, in such case continue to instruction 1. Try with another sumo-system (bent end). Try if it works with a new power supply. Check communication cable between power supply and switchboard, change the cable if damaged. Check the switchboard, change it. Change processor-board. 11. It s not possible to shut off the cleaner (M0-M2). Possible reasons and solutions: Does the cleaner indicates error, in such case continue to instruction 1. Continue to instruction 2 part It s not possible to shut off the cleaner (M3). Possible reasons and solutions: Does the cleaner indicates error, in such case continue to instruction 1. Continue to instruction 10 part Blue power LED indicator doesn t light. Possible reasons and solutions: Display board is broken. Change the PCB. Switchboard is broken. Change the PCB. Processor board is broken. Change the PCB. 14. Blue power LED always light. Possible reasons and solutions: Display board is broken. Change the PCB. Switchboard is broken. Change the PCB. Processor board is broken. Change the PCB.

24 Instructions for Sumo System, M3 1. Check that the power supply receives main supply voltage. If not check cordwinder and cable assembly. 2. Check the fuse on the power supply. It is not possible to change the fuse, if broken the power supply board has to be changed. 3. Check the 5 voltage level from the board to the remote control. If any other voltage then 5V check first of all the sumo tube system, before changing the power supply. (observe that if a button is pressed at during the measurement this will lower the 5 voltage level output). A shortcut in the sumo tube system might damage the power supply. By just changing the supply without checking the tube system of possible failures might just lead to another broken power supply. 4. If the motor brush doesn t work, check the 40V output voltage. If fault always check the tube system for possible damages or faults before changing the power supply. After a finding and repairing a failure in the tube system try the complete system again, since a shortcut in the sumo-system might have damaged the power supply board, and this might also have to be changed. If no faults can be found in the sumo-system and the cleaner still doesn t work then check the communication cable and its connectors, the switch board and its connections to the processor board and the processor board.

25 CALLISTO DISASSEMBLING PROCESS 1. Remove the dust container and cone. 2. Remove the filter cassette with filters 2. Unlock and.remove the blade assembly 3. Open the filter grill 1

26 4. Remove the microfilter 5. Remove the front cover fixing clip by pulling. 6. Remove the 8 fixing screws 7. Take out the wheel cover 8. Take out the side cover 9. Take out the wheel cover 2

27 Take out the side cover 11. Take out the top cover 12. Remove the air channel gasket 13. Remove the lower screw Take out the hose connector by lifting and pulling 15. Remove the panel and disconnect the tubes. 3

28 16. Remove the switch arm 17. Remove the switch 18. Unlock the filter chamber fixing clip by screwdriver 19. Take out the chamber and remove the flatcable 20. Remove the screws and remove the second chamber 21. Disconnect the wires and remove the MOD A panel 4

29 22. Remove the screws 23. Remove the screw 24. Remove the fixing clip and lift out the motor housing. NOTE: to remove the motor housing it is not neccessary to remove the second filter chamber! 25. Lift out the motor housing and take out the cord winder 26. Remove the filter grill 5

30 27. Push the fixing clip by screw driver 28. Take out the motor housing 29. Remove the noise absorbear. 30. Remove the motor and blower sealing. 31. Remove the cooling tubes. 6

31 CALLISTO ASSEMBLING PROCESS 1. Connect the cooling hoses to motor base 2. Guide the cable roller's cable across the lower part's hole, and put the plug housing to its place. 3. Put the motor base to lower part. Note: do not leave 4. Put the cable roller to lower part. the cooling tubes between the lower part and motor housing! 5. Connect the cooling hose to cable roller. 6. Put the blower sealing to motor housing. Place the motor to its place with motor bracket and sound absorbear. 7

32 WRONG CORRECT 7. Make sure that the blower sealing is in the right position. 8. Put the 2 sealings to motor hood 9. Attach the spring and knob to motor hood. 10. Place the sound absorbear to motor hood. 8

33 11. Put the motor cover to motor. Make sure that the wires are in the right position. WRONG CORRECT 12. Put the motor hood to lower part. Make sure that 13. Fix the motor hood by 4 screws. the wires and tubes are not stucked under the motor hood. 14. Place the left filter chamber to its place and fix by 2 screws. 9

34 15. Connect to flatcables to Mod A panel. Connect the wires of cable roller and motor. Take care of right wire colors. 16. Attach the connected cables to filter chamber. 17. Put the Mod A panel to its place. 18. Connect the cooling tube to side of panel 19. Place the wires as shown on the picture 10

35 20. Connect the cable roller wires flatcable, the hose connection and to SUMO electronic board as shown on the picture. 21. Put the SUMO electronic board to lower part. Take care of right position of wires. 11

36 22. Connect the SUMO cable to filter chamber 23. Lead the flatcable through the chamber and connect to cleaner. 24. Fix the chamber by 1 screw. 25. Place the microswitch. 26. Place the microswitch arm. 27. Connect the SUMO cable to switch PCB 12

37 28. Put the switch PCB to its place in side of chamber 29. Connect the vacuum tube to PCB and cleaning chamber 30. Connect the cooling tube to switch PCB 31. Put the air channel sealing to its place. 32. Attach the vacuum tube to gaps in lower part. 13

38 33. Push the lower part as the picture shows and place the hose connector. Take care of wires and cooling hoses. CORRECT WRONG 34. Attach the pre-assembled top/display cover to cleaner. Connect the flatcable to switch PCB. Take care of right cable-position. 35. Put the left and right side covers to their places. 36. Put the left and right wheel covers to their places. 14

39 37. Fix the cover by 6 screws. 38. Fix the hose connector by 2 screws. 39. Attach the filter grill with filter to cleaner. 40. Place the blade assembly to cleaner To open the filter cassette push the center button 42. Put the assembled filter cassette to cleaner. and turn the upper ring anticlockwise. 15

40 43. Attach the front cover. 44. Put the dust container to its place. 16