Ulyser Component Maintenance Manual

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1 No. MA_Ulyser_CMM_E_Rev_1.2 Ulyser Component Maintenance Manual Novega Produktionssysteme GmbH Gewerbepark Sulzberg (See) Germany Fon: +49/8376/ Fax: +49/8376/ info@novega.de

2 Document title: Document number: Ulyser Component Maintenance Manual MA_Ulyser_CMM_E_Rev_1.2 Application type: Product name: Tester and Analyser for Underwater Locating Devices (ULDs) Ulyser Company: Novega Produktionssysteme GmbH Gewerbepark Sulzberg (See) Germany Fon: +49/8376/ Fax: +49/8376/ info@novega.de Issued by: Development Management Activity Name Function Department Signature Compiled: M. Zettler Project Manager DO Workshop approved: O. Freidenberger Quality Manager PO Released: G. Günther Development Manager DO Copyright by Novega Produktionssysteme GmbH Novega Produktionssysteme GmbH intended not to use any copyrighted material for the publication or, if not possible, to indicate the copyright of the respective object. The copyright for any material created by Novega Produktionssysteme GmbH is reserved. Any duplication or use of such diagrams, sounds or texts in other electronic or printed publications is not permitted without the author's agreement. Issue No. 1 Amendment No Sep 2017 Page 2 of 17

3 Table of Contents Ulyser Component Maintenance Manual 1.0 Introduction Record of revisions Symbols and abbreviations General Description Scope of delivery Type plate example Inspection sticker Specification Handling Start screen Low battery Start menu Measurement Measurement/memory Sending Info screen Test-/ Analyse procedure General Functional test and readout ULD Functional test and readout SID Data transfer Report Maintenance General Battery replacement Cleaning Returns General Ulyser return defective Ulyser return no defect Ulyser return out of warranty Annual functional test Battery replacement Warranty Issue No. 1 Amendment No Sep 2017 Page 3 of 17

4 List of Figures FIGURE 1: MARKING... 5 FIGURE 2: TESTER AND ANALYSER... 7 FIGURE 3: SCOPE OF DELIVERY... 8 FIGURE 4: TYPE PLATE EXAMPLE... 8 FIGURE 5: INSPECTION STICKER... 8 FIGURE 6: START SCREEN... 9 FIGURE 7: LOW BATTERY... 9 FIGURE 8: START MENU... 9 FIGURE 9: CONNECTING FIGURE 10: MEASUREMENT FIGURE 11: SENDING FIGURE 12: INFO SCREEN FIGURE 13: CONFIGURATION FIGURE 15: CONNECTION: PLUS POLE FIGURE 14: CONNECTION: MINUS POLE (BATTERY CAP WITH 3 BOREHOLES) FIGURE 16: THE ACOUSTIC SIGNAL IS CHECKED FIGURE 17: CONFIGURATION FIGURE 18: CONNECTION FIGURE 19: THE ACOUSTIC SIGNAL IS CHECKED FIGURE 20: DESCRIPTION OF THE COMPOUND FIGURE 21: TEST REPORT FIGURE 22: LOW BATTERY List of Tables TABLE 1-1: RECORD OF REVISIONS... 6 TABLE 2-1: SCOPE OF DELIVERY... 7 TABLE 2-2: SPECIFICATION... 9 Issue No. 1 Amendment No Sep 2017 Page 4 of 17

5 1.0 Introduction This manual contains the description, as well as the maintenance directions for the Ulyser. Note: This manual must be read to its full extent prior to any initiation or operation, testing or maintenance of the Ulyser. Declaration of the manufacturer for the CE marking (REGULATION (EC) No 765/2008) We, Novega Produktionssysteme GmbH, herewith declare that this product complies with the following European rules and regulations: 2014/30/EU (Electromagnetic Compatibility) 2014/35/EU (Low Voltage Directive) Environmental compatibility The Ulyser is Rohs- compliant (2011/65/EC), halogen-free and asbestos-free. For more information, please contact Novega Produktionssysteme GmbH. The Ulyser is not to be disposed of with the residual waste. Please hand your old appliance (2012/19/EC) over to a designated collection point for electrical/electronic equipment. Figure 1: Marking Issue No. 1 Amendment No Sep 2017 Page 5 of 17

6 1.1 Record of revisions Ulyser Component Maintenance Manual Issue Amendment Date Description Affected paragraphs First release of document amendment footer change figures and content change content change figure / 2.3 / 0 / / 0 / 4.1 / 4.2 / 5.1 / / 3.7 / 4.4 / amendment content Symbols and abbreviations Table 1-1: Record of revisions C... Grad Celsius F... Grad Fahrenheit g... Gram khz... Kilohertz mm... millimeter oz... ounce ULD... Underwater Locating Device V... Voltage Issue No. 1 Amendment No Sep 2017 Page 6 of 17

7 2.0 General 2.1 Description The Ulyser is a battery-powered receiver for ultrasonic signals with a frequency of 5 to 50 khz. Protocol files of ULD s can be read out and analysed. The Ulyser receives ultrasonic signals via an integrated microphone. The received signals are optically reflected by a blinking symbol and acoustically via an integrated loudspeaker. The Ulyser is a sensitive instrument. Therefore, it is to be protected from moisture and destruction. Note: The Ulyser cuts off automatically 2 minute after the last operation, data of the last readout remain recorded on the Ulyser. Jack / measuring adapters On-/Off-button Figure 2: Tester and Analyser USB port 2.2 Scope of delivery Ulyser Maritime (22098-(00)-(00)): Ulyser Aviation ( ): Ulyser ( ) Ulyser ( ) Short USB cord ( ) Short USB cord ( ) Activation cord ( ) Activation cord ( ) Activation cord for SID88 ( ) Table 2-1: Scope of delivery Issue No. 1 Amendment No Sep 2017 Page 7 of 17

Ulyser (22097-00) Activation cord for SID88 (21950-00) Short USB cord (22099-00) Figure 3: Scope of delivery Activation cord (21860-00) 2.

4 Inspection sticker The inspection sticker indicates the next calibration of the Ulyser.

8 Ulyser ( ) Activation cord for SID88 ( ) Short USB cord ( ) Figure 3: Scope of delivery Activation cord ( ) 2.3 Type plate example Inspection sticker (see 2.4) Serial number Part number Figure 4: Type plate example 2.4 Inspection sticker The inspection sticker indicates the next calibration of the Ulyser. The marked inspection sticker is positioned in such a way that the line points to the end of the month of the next calibration of the Ulyser. Figure 5: Inspection sticker Issue No. 1 Amendment No Sep 2017 Page 8 of 17

2.5 Specification Receiver frequency: Power supply: Operating voltage: Operating temperature range: 5 khz to 50 khz Button cell Lithium Type CR2032 (Novega

1 Start screen Figure 6: Start screen 3.2 Low battery This screen will be displayed, as soon as the Ulyser has a low battery level.

9 2.5 Specification Receiver frequency: Power supply: Operating voltage: Operating temperature range: 5 khz to 50 khz Button cell Lithium Type CR2032 (Novega Order No.: ) 3 V 0 C (32 F) to + 40 C (104 F) Size: 94mm x 49mm x 16mm (L x B x H) Weight: 55 g (1.9 oz) Table 2-2: Specification 3.0 Handling 3.1 Start screen Figure 6: Start screen 3.2 Low battery This screen will be displayed, as soon as the Ulyser has a low battery level. The battery needs to be replaced. Figure 7: Low battery 3.3 Start menu Measurement Memory Sending Information Figure 8: Start menu Issue No. 1 Amendment No Sep 2017 Page 9 of 17

3.4 Measurement Once the measurement has been activated, the connecting screen will appear.

Figure 9: Connecting Progress bar Note: Return to the start menu by tapping the screen.

- Check polarity retry in 66 sec : This will occur when the poles are mixed up during connection. 3.

transmitted pulse. Figure 10: Measurement Note: Return to the start menu by tapping the screen. 3.

10 3.4 Measurement Once the measurement has been activated, the connecting screen will appear. Connect the device now with the ULD. Figure 9: Connecting Progress bar Note: Return to the start menu by tapping the screen. Error message: - Reading incomplete retry in 66 sec : This will occur when contact is lost during measurement. - Check polarity retry in 66 sec : This will occur when the poles are mixed up during connection. 3.5 Measurement/memory Signal OK Battery voltage Serial number Pulse Symbol blinks simultaneously to the transmitted pulse. Figure 10: Measurement Note: Return to the start menu by tapping the screen. 3.6 Sending The Ulyser is sending the data to the computer. Note: Returns to the start menu automatically. 3.7 Info screen Figure 11: Sending Figure 12: Info screen Note: Return to the start menu by tapping the screen. Issue No. 1 Amendment No Sep 2017 Page 10 of 17

Clean the water switch pins with a soft cloth and a mild detergent, and dry them carefully with a clean cloth.

2 Functional test and readout ULD On-/Off-button Turn the Ulyser on by using the On-/Off-button. Insert the activation cord in the USB slot.

After 3 seconds an acoustic signal confirms successful completion and the data measured is read out.

11 4.0 Test-/ Analyse procedure 4.1 General Ulyser Component Maintenance Manual The water switch pins of the ULD are to be cleaned whenever the ULD is going to be tested. Clean the water switch pins with a soft cloth and a mild detergent, and dry them carefully with a clean cloth. Note: Surrounding sounds can affect the measurement by causing an acoustic signal. 4.2 Functional test and readout ULD On-/Off-button Turn the Ulyser on by using the On-/Off-button. Insert the activation cord in the USB slot. Tap on the measurement-button to start the functional test. Connect both jacks with the correct poles of the ULD (see figure 13). After 3 seconds an acoustic signal confirms successful completion and the data measured is read out. The acoustic signal is checked by means of the Ulyser (see figure 16). Activation cord Figure 13: Configuration Note: The Ulyser is held in the direction of the ULD to prevent loss of the acoustic signal (see figure 16). The functional test is only completed when the signal OK tick appears in the checkbox (see figure 10). Figure 15: Connection: minus pole (battery cap with 3 boreholes) Figure 14: Connection: plus pole Figure 16: The acoustic signal is checked Issue No. 1 Amendment No Sep 2017 Page 11 of 17

4.3 Functional test and readout SID88 On-/Off-button Turn the Ulyser on by using the On-/Off-button.

Connect the plug with the correct poles of the SID88 (see figure 18).

The acoustic signal is checked by means of the Ulyser (see figure 19).

12 4.3 Functional test and readout SID88 On-/Off-button Turn the Ulyser on by using the On-/Off-button. Insert the activation cord for SID88 in the USB slot. Tap on the measurement-button to start the functional test. Connect the plug with the correct poles of the SID88 (see figure 18). After 3 seconds an acoustic signal confirms successful completion and the data measured is read out. The acoustic signal is checked by means of the Ulyser (see figure 19). Activation cord for SID88 Figure 17: Configuration Note: The Ulyser is held in the direction of the SID88 to prevent loss of the acoustic signal (see figure 19). The functional test is only completed when the signal OK tick appears in the checkbox (see figure 10). Figure 18: Connection Figure 19: The acoustic signal is checked Issue No. 1 Amendment No Sep 2017 Page 12 of 17

4.4 Data transfer To transfer the read out data to the PC, the ULD Report Creator needs to be installed. Note: The software is provided as zip-file by e-mail.

13 4.4 Data transfer To transfer the read out data to the PC, the ULD Report Creator needs to be installed. Note: The software is provided as zip-file by . Before installation of the new version, the old one has to be uninstalled. Step 1: Step 2: Step 3: Step 4: Turn the Ulyser on. Connect the Ulyser to the PC using a short USB cord. Start the software ULD Report Creator. Select the USB-Port in the program window ULD Report Creator and press the button connect. The data stored on the Ulyser is transmitted to the PC by pressing the button sending. Note: Please fill in completely the test report of the ULD Report Creator. Figure 20: Description of the compound Issue No. 1 Amendment No Sep 2017 Page 13 of 17

14 4.5 Report Press the button print (see figure 20) to print the test report. Figure 21: Test report Issue No. 1 Amendment No Sep 2017 Page 14 of 17

15 5.0 Maintenance Ulyser Component Maintenance Manual This paragraph contains instructions for the battery replacement of the Ulyser and its cleaning. 5.1 General The Ulyser contains a button cell lithium battery Type CR2032 (Novega Order No.: ) and may be considered as hazardous waste. Warning: Fire, explosion and severe burn hazard. Do not recharge, disassemble, heat above 75 C (167 F), incinerate or expose contents to water! Note: The battery should generally be stored in a cool, dry place! On no account try to recharge the battery. Use of an unauthorized battery will void the license and the warranty and may cause an inoperative or dangerous condition. Use of an unauthorized battery may cause a risk of fire or explosion. Once this installation period has expired, the battery should be disposed of in accordance with all local, state and federal regulations (2013/56/EC). The battery replacement should be done in a maintenance room and under clean conditions, to avoid impurities in the interior of the Ulyser by dust, dirt or humidity. Note: Replacement of the battery must be done by a qualified technician. 5.2 Battery replacement Note: As soon as the Ulyser has a low battery level, the adjoining screen will be displayed. For battery replacement open the battery cover. An ESD grounding wristlet must be worn to protect the electronic. The button cell is to be pushed out of the fitting and removed. Figure 22: Low battery Caution! While replacing the battery, attend to the correct polarity! (Plus pole above) Warning: Incorrect installation of the battery might cause a damage to the Ulyser electronics. 5.3 Cleaning Clean the Ulyser with a soft, anti-static and dry cloth. Issue No. 1 Amendment No Sep 2017 Page 15 of 17

16 6.0 Returns 6.1 General Please contact us for more information before returning the Ulyser. It is essential to use a clean and protective packaging for the Ulyser, i.e. protection against unintended crash, scratches or abrasion. Prior to shipping the Ulyser to Novega, a Return Authorisation Number is required from our service address. Required Documentation: Reason for the return Serial number of the Ulyser Return Authorisation Number 6.2 Ulyser return defective In case of failure, determined within the warranty terms, the Ulyser will be repaired or replaced by Novega to the customer. 6.3 Ulyser return no defect If an Ulyser is returned to Novega and it is found to be functional, the device will be returned to the customer, shipping collect. In addition, the customer will be informed, that an analysis fee applies. 6.4 Ulyser return out of warranty If the Ulyser is returned to Novega out of warranty, the customer will receive an estimate of costs. 6.5 Annual functional test The annual functional test is made by Novega. Please ship the Ulyser inclusive original packaging. 6.6 Battery replacement The Ulyser can be returned to Novega for battery replacement (e.g. for the annual functional test). Please ship the Ulyser with the original packaging. Issue No. 1 Amendment No Sep 2017 Page 16 of 17

17 7.0 Warranty The warranty period of the Ulyser constitutes 2 years from the date of delivery by Novega. Service address: Novega Produktionssysteme GmbH Gewerbepark Sulzberg (See) Germany Fon: (+49) Fax: (+49) info@novega.de Issue No. 1 Amendment No Sep 2017 Page 17 of 17

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