Razor Oil Sac Cutter 2007

Transcription

1 Davis Poultry Equipment Razor Oil Sac Cutter 2007 TABLE OF CONTENTS Table of Contents...1 Objective...2 General Description...3 Serial Number Description...4 Thank You...5 General Safety Precautions...6 Technical Specifications...7 Installation...8 Initial Adjustments Operating Procedures...11 Maintenance...12 Cleaning...13 Troubleshooting...14 Replacement Parts Notes... Davis Poultry Equipment, Inc. 1

2 Objective OBJECTIVE The Davis Razor is designed for precise cutting of the oil sac as well as high efficiency, with higher line speeds in mind. What is a Davis Razor Oil Sac Cutter General: The Davis Razor Oil Sac Cutter has been developed to function automatically in an evisceration line of a poultry-processing plant. The machine will cut the oil sac off the birds eliminating people and rework. When installed the machine is integrated with the overhead conveyor that links all machines in the line. The overhead conveyor also drives the oil sac cutter by means of the trolley chain. The Davis Razor oil sac cutter consists of a (1) overhead drive wheel,(2) a frame (3)cuter bar(4) cutter chain(5)guide bars. The machine is of a particularly simple design and has relatively few moving parts so that long economic life is guaranteed and maintenance is reduced to a minimum. All oil sac cutters are available in in-line types only. Davis Poultry Equipment, Inc. 2

3 GENERAL DESCRIPTION The Davis Razor Oil Sac Cutter is available in a right hand and left-hand configuration. Looking from top of the machine, a right-hand machine will have a clockwise rotation and a left-hand machine will have a counterclockwise rotation. Our machine is designed to accurately cut the oil sac off of a bird with its unique cutting action. As the bird enters the machine a guide position the tail to a cutter bar as chain turning with the line helps force the tail across a blade. The bird travels past this blade, as the chain assist and the oil sac is removed and the bird exits the machine. Davis Poultry Equipment, Inc 3

4 Davis Razor Oil Sac Cutter Sales and Order Info My salesman is Phone number Cell phone See example serial numbers below R35 The R in the serial number means that this machine is right-hand meaning that it takes right-hand parts L35 The L in the serial number means that this machine is left-hand meaning that it takes left-hand parts. My Serial Number is My machine takes -hand parts When ordering parts use Serial number Inquiries Phone Fax DPE-INC.COM Davis Poultry Equipment, Inc. 4

5 Davis Poultry Equipment, Inc. Thank you for your purchase!! We appreciate your business and look forward to a long and lasting relationship for all your part needs. The following manual will assist you with the installation, operation, and maintenance of your machine. If you need further assistance please contact us at (706) Davismachineinc@aol.com Davis Poultry Equipment, Inc. 5

6 General Safety Precautions The Davis Poultry Equipment Inc. Razor Oil Sac Cutter was designed with safety in mind. However, as with any operating machinery, certain safety precautions should be observed. Before operating this machinery read, understand, and practice the operating instruction found in this manual. Know the limitations and hazards associated with this machine. 1. Lock out Tag out the power source before servicing this machine. Follow OSHA regulations when doing any and all maintenance on this machine. 2. Keep hands out of this machine while it is in operation. 3. Wear eye safety equipment when servicing this machine. 4. Do not stand, climb, or lean over the machine is operating. 5. Never attempt to remove objects or make adjustments while machine is in operation. 6. The area around the machine should be designed so inadvertent contact with any moving parts is not possible. Davis Poultry Equipment, Inc. 6

7 DAVIS POULTRY EQUIPMENT TECHNICAL SPECIFICATIONS SHIPPING WEIGHTS Machine Net Weight 300 lbs. AND MEASURES Length 48 inches Width 36 inches Height 109 inches CONSUMPTION Water Avg. ½ gal. Per min at 60 psi. CAPACITY Operating Range 6 Center: 2.8 lbs to 7.5 lbs 8 Center: 5 lbs to 12.7lbs Line Speeds Min. 2,100 per Hr. Max. 14,000 per hr. Min. 35 per min. Max. 233 per min. HEIGHT ADJUSTMENT A Stainless Steel threaded adjuster is used to lower and raise the center portion of the machine to adjust for bird size variations. NOISE LEVELS Less than 70 db Davis Poultry Equipment, Inc. 7

8 INSTALLATION REQUIRED FOR INSTALLATION The following is required for installation of the DAVIS RAZOR OIL SAC CUTTER Supply Lines: 1. Water: 1/2 inch piping with maintainable pressure of 60 PSI. SET-UP The machine must be installed according to the layout drawings provided by Davis Poultry Equipment, Inc. All applicable codes in your area must be adhered to in the installation. Check shackle assembly. bent shackles and significant deviations in shackle length can cause breakdowns and serious damage.. Bird Flipper a bird flipper is recommended to keep bird presentation uniform Davis Poultry Equipment, Inc. 8

9 Initial Adjustments 1) After the machine has been installed use the shackle guide bar to push bottom of the shackle 2 inches away from where the machine will operate. See Figure 1 Figure 1 2) Set the machine parallel to the overhead track.see Figure 2 Figure 2 3) The timing of the machine must be set so that the feed blade is moving in front of the trailing stirrup of the shackle. See Figure 3. Figure 3 Davis Poultry Equipment, Inc. 9

10 4) The machine should be tilted toward the shackle by loosening the two 12mm bolts on the swivel bracket. Then adjust the threaded rod that is directly above the swivel bracket until the top of the sprocket is 20 degrees or 6 3/8 between the frame the sprocket is mounted on and the straight part of the swivel. See Figure 4 Figure 4 5) Adjust the cutter bar so that it is touching the bottom of the feed blade attached to the chain Caution must be exercised when doing this adjustment. Serious damage can occur to the machine if strict attention and care is not adhered to. The cutter bar should be around 3/16 away from the guide on the feed blade. See Figure 5 Figure 5 Davis Poultry Equipment, Inc. 10

11 Operating Procedures Some slight modifications to the initial settings described on page 6 may be required when a new machine is first put into operation. Adjustments may also be required from time to time because of large changes in the size of birds. Before operation, a final inspection should be made to see that: 1. All adjustments have been made. 2. All nuts and bolts are tight. 3. The machine is clear of all tools and other objects. Product Requirements Product requirements for operation are as follows: proper hanging: with both legs in one shackle one leg in each shackle slot; the tarsal joints must be at the bottom of the shackle slots all shackles must carry product, resulting in a smooth product in feed into the machine Operation The purchaser / user has a duty to become familiar with the operatives, cleaning and maintenance staff with the instructions given in this manual, it is possible to come within reach of danger zones. Davis Poultry Equipment, Inc. 11

12 Maintenance Daily Refer to page 6 Before Proceeding 1. Check spray nozzles for blockages. 2. Visually inspect the machine for any damages or broken parts. 4. Lubricate chain and sprockets with USDA approved lubricant. Weekly 1. Grease all bearings on the machine. 2. Check for excessive wear on cutter bar. 3. Check for excessive wear on feed blade attached to chain. 5. Check all bolts and set screws for tightness. 6. Check guide bar tightness. 7. Grease main shaft grease fittings. Davis Poultry Equipment, Inc. 12

13 CLEANING Clean up should begin immediately! Any delay will only increase the difficulty and length of time for clean up. Machine should be washed down at the end of each shift using high pressure, U.S.D.A. approved detergent, hot water and rinsed thoroughly. Failure to rinse thoroughly can result in unnecessary deterioration of parts. All units should be sanitized in compliance with USDA specifications. Any and all grease should be kept off of any area that may come close to being in contact with birds. Davis Poultry Equipment, Inc. 13

14 TROUBLE SHOOTING Some adjustments may be necessary after the initial setup instructions have been followed. The two aluminum adjusting nuts on the top of the guides are what will be adjusted the most. Leaving too much yellow on the end of the tail Leaving fragments hanging Leaving oil bags 1) Make sure the tail is pushed back into the cutter bar, by adjusting the outside guide bar. 2) Adjust the hold down guide bar down to push the tail into the cutter bar 3) Check shackle to feed blade timing 1) Check shackle to feed blade timing 2) Make sure the cutter bar is clean 3) Make sure the tail is pushed into the cutter bar 4) Adjust the top guide bar down to push the tail into the cutter bar 1) Check shackle to feed blade timing. 2) Make sure tail is feeding into the cutter bar. 3) Check height of the machine. The tail Needs to feed into the center of the main chain Davis Poultry Equipment, Inc. 14

15 REPLACEMENT PARTS ORDERING PARTS When ordering parts use the individual DOSC identification letters and numbers and specify the quantity unless parts are labeled as a set. When ordering it will help if you have the serial number of your machine. SERVICE CONTRACTS We also provide service contracts please contact the Service Dept. and we will be more than glad to help you with you needs. Davis Poultry Equipment, Inc. 15

16 Notes Davis Poultry Equipment, Inc.

17 ITEM NO. PART NUMBER DESCRIPTION QTY. 1 DOSC023 UPPER DRIVE CHAIN 1 2 DOSC019L DOSC019R UPPER FRAME left HAND UPPER FRAME RIGHT HAND 3 DOSC075 ASSEMBLY TEMPLATE 4 4 DOSC081 FLOOR FRAME MOUNT 1 5 DOSC076 UPPER CONNECTING SHAFT DOSC077 UPPER DRIVE WHEEL SHAFT 1 7 DOSC027 DRIVE WHEEL BEARING DOSC DOSC DOSC028-LOG-6 DOSC028-LOG-8 DRIVE WHEEL, 6IN CENTER, 348 DRIVE WHEEL, 8IN CENTER, 348 DRIVE WHEEL, 6IN CENTER, LOG DRIVE WHEEL, 8IN CENTER, LOG DOSC038 UPPER FRAME ADJUSTER 1 10 DOSC033 LOWER FRAME ADJUSTER 1 11 DOSC082 FRAME ADJUSTER THREADALL 1 12 DOSC083 FRAME ADJUSTER NUT DOSC021 UPPER DRIVE SPROCKET 1 14 DOSC024 UPPER DRIVEN SPROCKET 1 15 DOSC031 ENGAGEMENT BLOCK 1 16 DOSC084 DRIVE WHEEL WASHER 4 17 DOSC085 DRIVE WHEEL BOLT 4 18 DOSC086 DRIVE WHEEL NUT 4 19 DOSC087 UPPER CONNECTING SHAFT WASHER DOSC088 UPPER CONNECTING SHAFT BOLT NOTES: 1) ITEM #1 NOT SHOWN Davis Poultry Equipment 273 Highway 9 South Dawsonville, GA Ph Fax davismachineinc@aol.com Web:

18 ITEM NO. PART NUMBER DESCRIPTION QTY. 1 DOSC103 LOWER DRIVE TOP HUB 1 2 DOSC TOOTH SPROCKET 1 3 DOSC013 LOWER PILLOW BEARING 4 4 DOSC016R h DOSC016L DOSC016R-1W d DOSC016R h d DOSC016L h DOSC016L-1Wd STANDARD RIGHT HAND CUTTER BAR STANDARD LEFT HAND CUTTER BAR SMALL 1" WIDE RIGHT HAND CUTTER BAR SMALL 1" WIDE LEFT HAND CUTTER BAR RIGHT HAND CUTTER BAR LEFT HAND CUTTER BAR 5 DOSC-055 LOWER FRAME DOSC002B SIDE TO SIDE ADJUSTER 1 7 DOSC0056 FRAME TO UPPER FRAME MOUNT DOSC014 ADJUSTABLE NUT THREADED ROD 2 9 DOSC067R DOSC067L CUTTER CHAIN RIGHT HAND CUTTER CHAIN LEFT HAND DOSC050 ADJUSTING NUT DOSC051 ADJUSTING NUT WASHER 4 12 DOSC049R DOSC049L ADJUSTABLE GUIDE BAR RIGHT ADJUSTABLE GUIDE BAR LEFT DOSC008 ADJUSTABLE NUT SET COLLAR DOSC089 ADJUSTABLE BRASS NUT DOSC-200 DOGBONE ALIGNER DOSC deg shaft collar DOSC011 OIL SAC CUTTER IDLER SHAFT 1 18 DOSC015 OIL SAC CUTTER DRIVE SHAFT 1 19 DOSC101 oil sac idler sprocket hub 1 20 DOSC007 # tooth SPROCKET 1 21 DOSC026 DRIVE SHAFT 1 22 DOSC102 LOWER DRIVE BOTTOM HUB 1 23 DOSC091R DOSC091L LOWER FRAME COVER RIGHT HAND 1 24 DOSC092 LOWER FRAME COVER CLEVIS Notes: 1) ITEMS# 9, 23, & 24 NOT SHOWN ON DRAWING Davis Poultry Equipment 273 Highway 9 South Dawsonville, GA Ph Fax davismachineinc@aol.com Web: