125 Series Corrosion Resistant Conveyors

Transcription

1 1 Series Corrosion Resistant Conveyors Specifications Width 2 to 24 Length 24 to 144 Profile 1.89 high Drive Pulley 1.31 Diameter Load Carrying Capacity to 4 lbs.* Speed Range up to 2 fpm* Conveyor made from corrosion resistant components for wipe-down applications *See Technical Data on page 46 Overview Dimensions W +.31 = FRAME WIDTH W -.10 = BELT WIDTH W As in all industries, technical specifications will change with technology updates. Please consult factory or see for the most up-todate drawings * L = CENTER DISTANCE L -.31 = OVERALL LENGTH. DIA. 1/8 SQ. KEY SHAFT LENGTH.7 44 QC Industries *Dimension reflects use of MAA belt. See pages 2-3.

2 Conveyor Features & Benefits Low profile design provides tight product transfers and the ability to fit into space-constrained areas Single piece 1gauge stainless steel framework is laser cut and formed to create a single-body frame construction, ensuring frame integrity Tight tolerance belting and our unique snap-out sealed tail assembly provide for a quick belt change (less than minutes) that is normally achieved without having to remove the drive packages or side rails Corrosion resistant construction is achieved by replacing steel components with stainless steel or electroless nickel plated components to help prevent or minimize rust. Bearings are filled with food grade grease instead of standard grease. Anodized aluminum is used on some surfaces as well as on many of our side and guide rail profiles High tensile strength belts offer superior strength-to-weight ratio and are available in over various types All components in our conveyors are produced on state-of-the-art manufacturing equipment Tail Pulley Assembly Single point belt tension is achieved through a snap-in eccentric tail assembly designed to pull through the natural elongation characteristics of the belt and provide quick and easy belt change capacity Crowned sealed tail assembly is designed to promote excellent belt tracking and is equipped with superior needle bearings with seals that are filled with food grade grease Thrust washers designed into the tail assembly provide axial float, which allows the assembly to move with the natural camber of the belt and protect bearings against off-center load conditions Grease fitting design in the tail assembly allows for lubrication of bearings while the conveyor is running, resulting in zero down time during lubrication Precision bearing alignment is guaranteed within the pressed tail assembly, providing optimal conditions to move the heaviest loads in low profile conveyors Eccentric tracking bushing allows for single point tracking control at the idler end of the conveyor Drive Assembly Straight knurl design used to prevent premature wear on the carcass of the belt and still provide superior grip to overcome start-up inertia Crowned sealed drive assembly designed to promote superior belt tracking, and is equipped with superior needle bearings with seals that are filled with food grade grease Thrust washers designed into the drive assembly provide axial float, which allows the assembly to move with the natural camber of the belt and protect bearings against offcenter load conditions Discreet needle fitting lubrication points in each bearing housing allows for lubrication of bearings while the conveyor is running, resulting in zero down time during lubrication Precision bearing alignment is guaranteed within the pressed bearing assemblies that are piloted on body fitted studs, providing optimal conditions to move the heaviest loads in low profile conveyors Threaded tracking adjustment points provide simple responsive belt tracking that retain settings, even during belt removal Drive pulley available in solid output design or dual output design QC Industries

3 1 Series Corrosion Resistant Conveyors Technical Data Each of the myriad of applications that exist requires certain performance characteristics from the conveyor. QC Industries has developed a sizing system that condenses all of these parameters into a common factor, namely equivalent load. A conveyor application that is accumulating a -pound load, for example, demands the conveyor to carry more than pounds. As such, we have developed certain factors to add to the load that the conveyor needs to carry. Follow the five steps below to determine the equivalent load your application requires. The result will then be used to help choose the gear motor arrangement that will provide the correct torque. 1. Nominal Load Enter the total load in pounds the conveyor must carry. For example, (12) cartons weighing 10 pounds each would have a total nominal load of 120 lbs. Use Figure 46-A to cross-reference the width conveyor you desire with the nominal load you need to carry, to ensure it can carry the load. Each conveyor width listed shows a total load carrying capacity for both drive pushing and drive pulling applications. Enter nominal load (in pounds) on Line One. 2. Accumulation 2. If the application does not have an accumulating load, enter zero on Line Two. Otherwise, multiply the nominal load times an accumulation factor. (0.2 for accumulation belts listed on page 2 and 0.3 for MAA standard urethane). Enter result on Line Two. 3. Incline/Decline [Factor] x [Load] = 3. Some applications require an incline or decline. If the application does not require an incline or decline enter zero on Line Three. For inclining or declining applications choose a factor from Figure 46-B based upon the angle of incline then multiply that factor by the total nominal load from Line One. Enter result on Line Three. 4. Side Seals 4. If the application does not call for side rails with seals to prevent small parts from getting under the rail, enter zero on Line Four. Otherwise multiply the conveyor length in feet by. The side rails can be found on page 4. Example: 96" long conveyor with side seals would have a factor of 40 (8 x ). Enter result on Line Four. 1. Load Carrying Capacity - Figure 46-A Lbs Belt Width Pulling (Drive Location A&B) Pushing (Drive Location C&D) See page 47 Above load carrying capacities are for both drive pushing and pulling applications. for drive pushing applications, decrease load capacity of conveyor by. Incline/Decline Load Factors - Figure 46-B Equivalnt Load Constant Angle Factor STOP **Verify Load Capacity: After adding lines one through four together, please reference Figure 46-A to ensure that the conveyor width you desire will carry the sum of Lines One through Four. If the sum is greater than the load capacity listed for the width you have chosen, please choose a wider conveyor or consult the factory. Conveyor Friction - Figure 46-C Conveyor Friction All conveyors have a certain amount of friction that must be added to the nominal load. To determine how much additional load must be factored in, add 4 to the conveyor width in inches, then multiply by 6, or simply choose the value from Figure 46-C. Enter result on Line Five. Equivalent Load Equivalent Load (lbs) SUM () Write down the equivalent load on your application assistance form (see pages ). The equivalent load will be needed to properly size a gear motor (see pages 66). Next, proceed to the next page to construct the conveyor part number. lbs. 0 Conveyor Width Frictional Load QC Industries

4 How to Order Step 1 Step 2 Step 3 Step 4 Belt Belt Belt Tail Pulley Drive Pulley Drive Location Length Length Length Width Width Frame Style Frame Construction Drive Type Series 1 E R H Step 1 Series Drive Type Construction Frame Frame Style 1 = 1 E = End Drive R = Corrosion Resistant E = 1.81 Stainless Steel B = 1.81 Powder Coat (Beige) H = Straight Frame Custom colors available - Contact factory Step 2 Widths Lengths* *Contact factory for special lengths Step 3 Drive Location C D Standard Drive Pulley Type Cap Dia* Solid Output Shaft S Standard Tail Pulley Type Standard Q A B A&B are drive pulling C&D are drive pushing Option see pg.41 Dia* Dual Output Dia* D * 1/8 sq. key included Step 4 Choose three-digit belt ordering code on pages 2-3. Example: 1EREH ASQ-MAA 1 Series conveyor with corrosion resistant construction and 1.81 stainless steel frame. Conveyor measures 3 wide by 48 long with solid output pulley and standard tail pulley. The drive output shaft is in the A position. The conveyor has a standard urethane belt. As standard, we assemble the conveyor, track the pre-tensioned belt and quality check every conveyor before we ship to the customer. Accessories such as Drives, Stands, Mounts, and Guides are packaged separately and are shipped unassembled with the conveyor to prevent damage during shipment. Complete assembly can be provided upon request; please contact our factory for details. proceed to page 4 to continue sizing your conveyor... QC Industries

5 1 Series Corrosion Resistant Cleated Conveyors Specifications Width 2 to 24 Length 24 to 144 Profile 1.89 high Drive Pulley 1.31 Diameter Load Carrying Capacity to 4 lbs.* Speed Range up to 2 fpm* Multiple Cleat Heights Available Conveyor made from corrosion resistant components for wipe-down applications *See Technical Data on page Overview Dimensions W As in all industries, technical specifications will change with technology updates. Please contact factory or see for the most up-todate drawings * W = CLEAT WIDTH CLEAT HEIGHT SEE PAGE 1 L = CENTER DISTANCE L -.31 = OVERALL LENGTH. DIA. 1/8 SQ. KEY SHAFT LENGTH.7 48 QC Industries *Dimension reflects use of MAA belt. See pages 2-3.

6 Conveyor Features & Benefits Low profile design provides tight product transfers and the ability to fit into space-constrained areas Single piece 1gauge stainless steel framework is laser cut and formed to create a single-body frame construction, ensuring frame integrity Tight tolerance belting and our unique snap-out sealed tail assembly provide for a quick belt change (less than minutes) that is normally achieved without having to remove the drive packages or side rails Corrosion resistant construction is achieved by replacing steel components with stainless steel or electroless nickel-plated components to help prevent or minimize rust. Bearings are filled with food grade grease instead of standard grease. Anodized aluminum is used on some surfaces as well as on many of our side and guide rail profiles High tensile strength cleated belts offer superior strength-to-weight ratio and are available in various styles and heights. Cleats are always high frequency welded to customer desired spacing and never glued to the top surface of the belt All components in our conveyors are produced on state-of-the-art manufacturing equipment Multiple cleat sizes and styles available See page 1 Step 4 for options Corrugated sides available with 1 inch cleats Tail Assembly Single point belt tension is achieved through a snap-in eccentric tail assembly designed to pull through the natural elongation characteristics of the belt and provide quick and easy belt change capacity Crowned sealed tail assembly is designed to promote excellent belt tracking and is equipped with superior needle bearings with seals that are filled with food grade grease Thrust washers designed into the tail assembly provide axial float, which allows the assembly to move with the natural camber of the belt and protect bearings against off-center load conditions Grease fitting design in the tail assembly allows for lubrication of bearings while the conveyor is running, resulting in zero down time during lubrication Precision bearing alignment is guaranteed within the pressed tail assembly, providing optimal conditions to move the heaviest loads in low profile conveyors Eccentric tracking bushing allows for single point tracking control at the idler end of the conveyor Drive Assembly Straight knurl design used to prevent premature wear on the carcass of the belt and still provide superior grip to overcome start-up inertia Crowned sealed drive assembly designed to promote superior belt tracking, and is equipped with superior needle bearings with seals that are filled with food grade grease Thrust washers designed into the drive assembly provide axial float, which allows the assembly to move with the natural camber of the belt and protect bearings against offcenter load conditions Discreet needle fitting lubrication points in each bearing housing allows for lubrication of bearings while the conveyor is running, resulting in zero down time during lubrication Precision bearing alignment is guaranteed within the pressed bearing assemblies that are piloted on body fitted studs, providing optimal conditions to move the heaviest loads in low profile conveyors Threaded tracking adjustment points provide simple responsive belt tracking that retain settings, even during belt removal Drive pulley available in solid output design or dual output design QC Industries

7 1 Series Corrosion Resistant Cleated Conveyors Technical Data Each of the myriad of applications that exist requires certain performance characteristics from the conveyor. QC Industries has developed a sizing system that condenses all of these parameters into a common factor, namely equivalent load. A conveyor application that is carrying a -pound load, for example, demands the conveyor to carry more than pounds. As such, we have developed certain factors to add to the load that the conveyor needs to carry. Follow the three steps below to determine the equivalent load your application requires. The result will then be used to help choose the gear motor arrangement that will provide the correct torque 1. Nominal Load Enter the total load in pounds the conveyor must carry. For example, (12) cartons weighing 10 pounds each would have a total nominal load of 120 lbs. Use Figure -A to cross-reference the width conveyor you desire with the nominal load you need to carry, to ensure it can carry the load. Each conveyor width listed shows a total load carrying capacity for both drive pushing and drive pulling applications. Enter nominal load (in pounds) on Line One. 2. Incline/Decline [Factor] x [Load] = Load Carrying Capacity - Figure -A Lbs Belt Width Pulling (Drive Location A&B) Pushing (Drive Location C&D) See page 1 Above load carrying capacities are for both drive pushing and pulling applications. for drive pushing applications, decrease load capacity of conveyor by. Incline/Decline Load Factors - Figure -B Some applications require an incline or decline. If the application does not require an incline or decline enter zero on Line Two. For inclining or declining applications choose a factor from Figure -B based upon the angle of incline then multiply that factor by the total nominal load from Line One. Enter result on Line Two. STOP **Verify Load Capacity: After adding lines One and Two together, please reference Figure -A to ensure that the conveyor width you desire will carry the sum of Lines One through Two. If the sum is greater than the load capacity listed for the width you have chosen, please choose a wider conveyor. Equivalnt Load Constant Angle Factor Conveyor Friction 3. All conveyors have a certain amount of friction that must be added to the nominal load. To determine how much additional load must be factored in, add 4 to the conveyor width in inches, then multiply by 6, or simply choose the value from Figure -C. Enter result on Line Three. Equivalent Load (lbs) SUM (3) lbs. Conveyor Friction - Figure -C Equivalent Load Write down the equivalent load on your application assistance form (see pages ). The equivalent load will be needed to properly size a gear motor (see pages 66). Next, proceed to the next page to construct the conveyor part number. 0 Conveyor Width Frictional Load QC Industries

8 How to Order Step 1 Step 2 Step 3 Step 4 Step Series Drive Type Construction Frame Frame Style 1 E R H Width Width Length Length Length Drive Location Drive Pulley Tail Pulley Belt Belt Belt # of Cleats # of Cleats # of Cleats Step 1 Series Drive Type Construction Frame Frame Style 1 = 1 E = End Drive R = Corrosion Resistant E = 1.81 Stainless Steel B = 1.81 Powder Coat (Beige) Custom colors available - Contact factory H = Straight Frame Step 2 Widths Lengths* *Contact factory for special lengths Step 3 Drive Location Drive Pulley Type Tail Pulley Type C D Cap Dia* S Standard Standard Solid Output Shaft Standard Q A Step 4 B A&B are drive pulling C&D are drive pushing Option see pg.41 Dia* Dual Output Dia* D * 1/8 sq. key included Choose a base belt material and cleat height Step Cleat Height mm 19mm 3/4 1 w/corr. sides MAA (Standard ) UAC ( ) CAB CBB CAD CBD Determine the total number of cleats on the conveyor. Multiply conveyor length (in inches) by 2, divide by the desired spacing between the cleats (in inches). This will result in the total number of cleats evenly spaced around the circumference of the belt. Must have a whole number of cleats. Example: 1EREH ASQ-CAE016 1 Series conveyor with corrosion resistant construction and 1.81 stainless steel frame. Conveyor measures 8 wide by 48 long with solid output pulley and standard tail pulley. The drive output shaft is in the A position. The conveyor belt has a high cleat every 6. CAE CAF CAH CAG CAI CAK CBE CBF CBH CBG CBI CBK Note 1: All belts must have a cleat indent of width minus 1.37, except 1 cleats with corrugated sidewall. That cleat indent is width minus 3.62 Note 2: Cleated belts are intended for use in conjunction with indented or adjustable guides (see page 23) As standard, we assemble the conveyor, track the pre-tensioned belt and quality check every conveyor before we ship to the customer. Accessories such as Drives, Stands, Mounts, and Guides are packaged separately and are shipped unassembled with the conveyor to prevent damage during shipment. Complete assembly can be provided upon request; please contact our factory for details. proceed to page 4 to continue sizing your conveyor... QC Industries

9 1 Series Corrosion Resistant Conveyors Belt Selection Guide Multi-Purpose Belts A. Standard B. Option #Sealed Edge Standard C. Option #2-Spill Edge Cleat D. Option #3-Perforated Belt High Friction Belts A. Grey Diamond Top High Adhesion B. Green High Tack PVC C. Beige FDA High Adhesion D. Black Lateral Grooved High Adhesion E. Black Rough Top High Adhesion Accumulation Belts (Low Friction) A. FDA Fabric Accumulator C. Black Tight Weave Accumulator D. Grey Textured Accumulator E. Green FDA Fabric Accumulator MAA MAB MAC MAD FAA FAB FAC FAD FAF AAA AAC AAD AAE Belt Ordering Code Snakeskin Matte Longitudinal Groove Rough Top Fabric Fabric Textured Fabric Top Surface Description, Sealed Edge Longitudinal Serrated Cleat, Perforations Top Surface Material PVC PVC Soft Silicone PVC PVC Impregnated Impregnated Impregnated Belt Color Light Grey Dark Green Beige Black Black Black Light Grey Dark Green FDA HIGH HIGH HIGH HIGH HIGH Topside Coefficient of Friction (CoF) VERY VERY VERY VERY Short Term Part Max Temperature ( F) Max. Ambient Operating Temperature ( F) Anti-Static Average Belt Thickness (inches) Heat-Resistant Belts A. Silicone Heat Resistor B. Silicone Translucent Resistor C. FDASilicone Heat Resistor D. Blue Nitrile Heat Resistor E. Nitrile Heat Resistor Cut Resistant Belts A. Yellow Cut Resistor B. Standard C. Black Dimple Top Cut Resistor D. Rugged Poly Cut Resistor HAA HAB HAC HAD HAE IAA IAB IAC IAD Fine Texture Fabric Coarse Structure Dimple Top Structured Silicone Silicone Impregnated Silicone Nitrile Rubber Nitrile Rubber Hard Nitrile Rubber Blue Yellow Black Black HIGH FDA Belts A. Standard B. Sealed Edge Standard C. Pure FDA D. Woven FDA E. FDA High Adhesion Static Conductive Belts A. Textured Carbon Impregnated B. Accumulation Static Conductive C. Low Friction Static Conductive D. Structured Static Conductive Translucent Belts UAA UAB UAC UAD UAE EAA EAB EAC EAD, Sealed Edge Matte Textured Rough Texture Structured Impregnated Impregnated Nitrile Rubber NBR Impregnated Fleece Translucent Black Black Black Black HIGH HIGH e 10 4 e 10 e 10 e A. Green Translucent Accumulator B. FDA Fabric Translucent Accumulator C. Silicone Translucent Accumulator TAA TAB TAC Textured Fabric Textured Impregnated PU Impregnated Silicone Light Green Translucent Translucent VERY VERY VERY Color Contrasting Belts A. Gray Textured Contraster B. Green Contraster C. Dark Green PVC Contraster D. Light Blue Contraster E. Black PVC Contraster Non-Marking Belts A. Felt Topped Product Protector B. Fabric Topped Product Protector C. Cotton Topped Product Protector D. Black Elastomer Product Protector Release Properties Belts A. Beige Silicone Product Release B. PVC Product Release C. Textured Silicone Product Release D. Habilene Product Release E. Silicone Product Release Specialty/Profile Belts A. Green Sawtooth Profile Belt B. Grooved Rubber C. Stipple Top PVC Profile D. Negative Pyramid Profile E. Green Longitudinal PVC Profile Belt PAA PAB PAC PAD PAE NAA NAB NAC NAD RAA RAB RAC RAD RAE SAA SAB SAC SAD SAE Textured Matte Matte Felt Fabric Fabric Felt Matte, Fine Texture Textured Sawtooth Lateral Groove Stipple Top Textured Longitudinal Groove Chemical Resistant Belts Due to the broad spectrum of chemicals and percentages of chemical mixtures, QC Industries offers belt selection assistance in chemical application circumstances. Our application specialists will help determine which belt is best suited to withstand the chemicals present as well as the entire scope of the application parameters. This approach delivers the best possible product for the application. QC Industries PVC PVC PVC Felt Spun Polyester Cotton Polyester Silicone Non-Stick PVC Silicone Habilene Silicone PVC Nitrile Rubber PVC PVC Grey Green Dark Green Light Blue Black Natural Black Beige Green Green HIGH HIGH HIGH HIGH Specifications subject to change - consult factory

10 QC Industries offers conveyor belting for a wide variety of applications and industries. These pages cover a number of the more popular belts we have provided through the years. These belts have all been tested at QC Industries and offer a compatible fit to the 1 Series conveyors. If you have a specific need that is not covered on these pages, please contact one of our sales engineers directly at the factory to discuss your application parameters. To Order With Conveyor: Please use the three-digit QC belt code number for conveyor ordering on pages 47 and 1. To Order Belt Only: Choose nominal conveyor width and length in inches and enter the three-digit belt code. 1E - WW - LLL - Example: 1E-08-12MAA Standard urethane belt for an 8 wide by 120 long 1 Series conveyor Multi-Purpose Belts MAA QUICK SHIP! MAB MAC MAD High-Friction Belts FAA FAB FAC FAD FAF Accumulation Belts (Low Friction) AAA AAC AAD AAE Heat-Resistant Belts HAA HAB HAC HAD HAE Cut-Resistant Belts IAA IAB IAC IAD FDA/USDA Belts UAA UAB UAC UAD UAE Static Conductive Belts EAA EAB EAC EAD Translucent Belts TAA TAB TAC Color Contrasting Belts PAA PAB PAC PAD PAE Non-Marking Belts NAA NAB NAC NAD Release Properties Belts RAA RAB RAC RAD RAE Specialty/Profile Belts SAA SAB SAC SAD SAE Chemical Resistant Belts Due to the wide variety of chemical and percentages of chemical mixtures, QC Industries offers belt selection assistance in these application circumstances. Our application specialists will help determine which belt is best suited to withstand not only the chemicals present, but the entire scope of the application parameters. This approach delivers the best possible product for the application. QC Industries

11 1 Series Corrosion Resistant Side & Guide Rails Fixed Side Rails W W * W W * W W * /3 Side Rails 1R-0169 pictured Aluminum extruded 1/3 high sides Part No. 1R-013- Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R Aluminum extruded 1/3 high sides with seals** Part No. 1R Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R Aluminum extruded 1/3 high sides with wear strip Part No. 1R-017 Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R W W *.78 W W +.06 W *.78 W W * Side Rails 1R-0178 pictured Aluminum extruded 1 high sides Part No. 1R Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R Aluminum extruded 1 high sides with seals** Part No. 1R Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R Aluminum extruded 1 high sides with wear strip Part No. 1R Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R W W W W +.06 W +.06 W -.61 W * * * Side Rails 1R-021 pictured Aluminum extruded 2 high sides Part No. 1R-021- Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R Aluminum extruded 2 high sides with seals** Part No. 1R Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R Aluminum extruded 2 high sides with wear strip Part No. 1R Fill in the last three digits of the part number with the nominal conveyor length in inches. Ex. 1R Note 1: W = nominal belt width in inches * Dimension reflects use of standard urethane belt (MAA) see pages 2-3 Note 2: All rails are sold in sets ** Side seals are not intended for cleated belts, high friction belts, or belt speeds exceeding 30 FPM Note 3: Side rails start 1 11/16 from tail end and stop 3 from drive end Custom fixed and flared side rails are available. For heights, consult factory QC Industries

12 Adjustable Guide Rails 3.00 ADJ. W -.10 MAX ADJ. W -. MAX. 2. MAX. * 1.13 MIN. * 3. MAX. * 1.99 MIN. * Axis Adjustable Guides 1R T pictured W W MAX. 1 High 2-Axis Adjustable Guides Part No. 1R W W MAX 2 High 2-Axis Adjustable Guides Part No. 1R ADJ. W -.38 MAX.. MAX. * 3.00 MIN. * 4.34 Fill in the last three digits of part number with the nominal length of the conveyor. Choose a set screw adjustment or a thumb wheel adjustment mechanism by indicating (S) for set screw and (T) for thumb wheel at the end of the part number. Example 1R-02812T 1 adjustable guide rail with wear strip and thumb wheel adjustment for a 120 long conveyor W W MAX. 3 High 2-Axis Adjustable Guides Part No.1R The 2-Axis Adjustable Guides are designed to guide the product being conveyed. The rails can adjust vertically and horizontally, offering the end user the ultimate in flexibility. Choose from a set screw or thumb wheel adjustment. The thumb wheel is shown in the above picture and is ideal for quick adjustments, because no tools are required. W W W W MAX. * 2.13 MIN. * 1.62 MAX. * 1.03 MIN. * Indented Guides 1R-0219 pictured 1 High Indented Guide Assembly Part No.1R High Indented Guide Assembly Part No.1R W W Fill in the last three digits of part number with the nominal conveyor length in inches * 4.92 Example 1R adustable guide rail with wear strip for a 120 long conveyor The Indented Guides are designed to work with cleated belts. Each cleated belt is indented slightly (see page 1). The Indented Guide spans the indentation, providing a pocket which surrounds the product being conveyed. 3 High Indented Guide Assembly Part No.1R *Dimension reflects use of MAA belt. See pages 2-3. QC Industries

13 1 Series Corrosion Resistant Side & Guide Rails Tee Slotted Extrusions. 132 UNF THRU Use part number 1R (Qty. 1) 1R SET (Qty. 4) Rotate-In Tee Nut Rotate-In Tee Nut Part No. 1R (Qty 1) Part No. 1R SET (Qty 4) The Rotate-In Tee Nut is designed to hold lightweight brackets that have a thickness of.148 or under The Rotate-In Tee Nut can be used with the following rails: 1-1R-0174, 1R-0177, 1R R-021, 1R-0217, 1R-0216 Tee-1R-02, 1R R-0074 pictured The Rotate-In Tee Nut works with the 1 and 2 side rails, as well as the Single Tee Slot extrusion and the Multi Tee Slot extrusion. W W W *.73 * Multi Tee Slot 1.16 Multi Tee-Slot Side Assembly Part No.1R-02- Fill in last three digits of part number with the nominal conveyor length in inches. Part number includes one set as shown in drawing. Product Containment Accessories Single Tee Slot *Dimensions reflect use of MAA belt. See pages Single Tee-Slot Side Assembly Part No. 1R Fill in last three digits of part number with the nominal conveyor length in inches. Part number includes one set as shown in drawing. LANES RAILS RAIL CLEARANCE 2" OR 3" Custom Sides Available A number of other side options exist to meet the demands of a wide variety of applications. Please call our factory for details. Lane Dividers Lane Dividers For part number see below LD R Construction (R - Corrosion Resistant) Mounting Type (F - Frame or T - Tee slot) # of Lanes (2,3,4 etc) # of Rails (1, 2, 3, etc) Conveyor Length (in inches) Conveyor Width (in inches) Example LD FR 2 Lane Divider for 8 wide 144 long conveyor. One rail with two lanes mounted to the conveyor frame Rail Clearance Height (2 or 3 ) 6 QC Industries

14 Flared Side Rails 4 W MAX. W MIN. W MAX. W -.97 MIN Flared Side Rails are ideal for applications that require a drop zone wider than the width of the conveyor. The rails attach to and require the use of the adjustable guide rails shown at the top of page. Additionally, the user can add other components (shown below) to help guide the product as needed. Flared Side Rails should be ordered one size smaller than the nominal length of the conveyor. Flared Side Rails Shown with 2-axis adjustable guide (sold separately) Part # 1R-0282-LLL L. Z Z Z Z Z Z Z length 18 length 24 length 30 length 36 length 42 length 48 length.74 MAX. * 4.93 MIN. * Example: (1) Z A set of 36 long flared side rails The rails are sold in sets and include mounting hardware L = length of flared side rails Requires Part #0282-LLL shown on page End Stops Shown with 2-axis adjustable guide AND Flared Side Rails (both sold separately) Part # 1R-0282-LLLand #Z-1004-LLL Adjustable Hopper Shown with 2-axis adjustable guide AND Flared Side Rails (both sold separately) Part # 0282-LLL and #Z-1004-LLL L.90 L MAX. L -.80 MAX L = length of flared side rails 2.3 * 2.3 * *Dimension reflects use of MAA belt. See pages 2-3. End Stops are used in conjunction with the Flared Side Rail. Stops are adjustable down the length of the rail. End stops are available for the following width conveyors: 8, 10, 12, 18, and Example: (1) One end stop for a 10 wide conveyor equipped with flared side rails Designed to be compatible with 1 and 2 cleats. End stops are equipped with a swing gate to help contain product The Adjustable Hopper is used in conjunction with the Flared Side Rail. The hopper is made from (2) end stops, which are adjustable down the length of the rail. Available for the following width conveyors: 8, , and 24. Please order a quantity of 2: Example: (2) Two end stops for an 18 wide conveyor equipped with flared side rails Designed to be compatible with 1 and 2 cleats. End stops are equipped with a swing gate to help contain product QC Industries

15 1 Series Corrosion Resistant Mounts Standard Mounts 1R pictured.22 DIA Universal Adjustable Side Mount SLOT.34 DIA W MAX. W +.7 MIN. W Notes: Brackets are universal and can work on either side of the conveyor. Frame mounted brackets can only be used with 1 high or lower cleats. T-Slot mounted brackets can only be used with high or lower cleats W ** Frame Mounted version attaches directly to the conveyor frame. The frame has mounting holes every 3. The Tee Slot mounted version attaches to 1 siderails, 2 siderails, the single tee slot and the multi tee slot. See page 4 &. Part No. 1R (Tee Slot)* Part No. 1R (Frame)* Part No. 1R-018 (For use with multi-tier stand)* *Part No. denotes one bracket and necessary hardware.22 DIA..34 DIA W Frame Mounted version attaches directly to the conveyor frame. The frame has mounting holes every ** The Tee Slot mounted version attaches to 1 siderails, 2 siderails, the single tee slot and the multi tee slot. See page 4 & 6. Universal Raised Side Mount 1R pictured SLOT.13 W MAX. W +.7 MIN. W Notes: Brackets are universal and can work on either side of the conveyor. Universal raised side mounts work with all cleat heights. Part No. 1R (Tee Slot)* Part No. 1R (Frame)* *Part No. denotes one bracket and necessary hardware Rod Clamp Mount Standard method for mounting to stands (fasteners included) Alternate method for mounting to stands (fasteners not included).93 ** ** W W /8-16 CAP SCREW /16-18 CAP SCREW.63 This mount uses existing through holes on the conveyor that are located 6.06 from tail end and 8. or 14. from drive end. This will mount the conveyor to a flat surface. To order, use the part number below and fill in the nominal conveyor width in inches for the last two digits. Part No. 1R * Example: 1R * Rod clamp mount for a 6 wide conveyor Notes: Mount cannot be used with Multi Tee or Single Tee Slotted Side Assembly Mount cannot be used with cleated belts *Part No. denotes one bracket and necessary hardware Universal Bottom Mount /16-18 SET SCREW.7 DIA. THRU HOLE 11/32 DIA. W - 1. W -.7 W W ** Attaches directly to the underside of the conveyor frame. To order use the part number below and fill in the nominal conveyor width in inches for the last two digits. Part No. 1R-001 * Example: 1R Universal Bottom mount for a 4 wide conveyor Notes: Bottom mount can attach conveyor to a horizontal or vertical surface. This mount cannot be used with high adhesion or cleated belts. *Part No. denotes one bracket and necessary hardware 8 QC Industries **Dimension reflects use of MAA belt. See pages 2-3.

16 Aluminum Exact Width Conveyor Stands WW H1 - H2 Stands Stand Height Range: H H2 (in inches) H1 - H2 H1 - H Stand Widths-WW (nominal conveyor width in inches) TE: There is a 3 overall height adjustment with feet To order: H1 H2 WW Part No. 0182R ) Choose height range from left and enter into H1 & H2 sections. *Remember that the conveyor profile adds 1.89 to the height. 2) Enter conveyor width into WW section. TE: No additional mounts are required. TE: Conveyors 4 wide and under will have the stand framework on the outside of the conveyor; and the minimum height range is 12-1 inches. Example: 0182R (Part No. includes one stand) Angle Brace To order: Part No. 1R For use with aluminum stands only. Angle brace can be used on a 1 Series conveyor with a minimum top of belt height of 28. The angle brace can replace cross ties for conveyors long and up. When used with casters, angle braces must be used on both stands. Order (1) per stand. WW Stainless Steel Tubular Stand Stand Height Range: H H2 (in inches) H1 - H H1 - H Stand Widths-WW (nominal conveyor width in inches) To order: Part No H1 H2 WW ) Choose height range from left and enter into H1 & H2 sections. *Remember that the conveyor profile adds 1.89 to the height. 2) Enter conveyor width into WW section. TE: No additional mounts are required. The mounts are included with the stand. TE: Conveyors 4 wide and under will have the stand framework on the outside of the conveyor. Example: (Part No. includes one stand) Casters To order: Part No. 1R Swivel locking caster Order (2) per stand Casters can be added to either aluminum or steel stands. Swivel locking casters increase stand height by.. Casters should only be used with stands that are 1/3 as wide as they are tall. Swivel-In Tee Nut To order: Part No (Qty 1) SET (Qty 4) The Swivel-In Tee Nut is ideal for mounting brackets to an aluminum stand, and allows quick mounting location changes. Swivel-In Tee Nut is zinc plated 1/4-20 thread-in Tee Nut is provided for attaching accessories. TE: TE: All applications All applications will require will require the end the user end to user properly to properly lag stands lag stands ensure and ensure stability. stability. Because Because every application every application and installation and installation is different, is different, the the functionality functionality and performance and performance of the of supports the supports depend depend on the on end the user. end QC user. Industries QC Industries can aid can in determining aid determining the supports the supports your application your application requires. requires. QC Industries

17 1 Series Corrosion Resistant Drives Drive Sizing Technical Data The equivalent load was determined in the conveyor technical data pages (pages 46 and ). To choose a gear motor combination that works best for the application, the next step is to convert that equivalent load into the torque required and size a drive based upon its use. The user must know the belt speed (in feet per minute), service factor (determined below), and the duty cycle of the application. The steps below guide the user through this process. These steps will utimately compare the torque required to move the load on the conveyor (Required Conveyor Drive Torque) and the torque the drive train is capable of producing (Supplied Drive Train Torque). 1. Calculate Required Conveyor Drive Torque (RCDT) 1. Enter the equivalent load the drive must handle (from pages 46 or ). Divide this number by 6. The result equals the torque required for the application, or the required conveyor drive torque (RCDT). Enter RCDT on Line One. 2. Select Belt Speed & Enter Drive Train Torque (DTT) 2. Choose the belt speed from one of the following pages (63 or 6), and write down the drive train torque (DTT) for the selected speed. Please note that if you are choosing a top or bottom drive, you may use a timing belt. For heavy duty drives (listed on page 6), the drive train torque is lower if using a timing belt. Enter the drive train torque on Line Two. 3. Enter Service Factor (SF) 3. Use Chart 6A below based upon the hours of operation per day as well as starts and stops per hour. Enter the result on Line Three. 4. Calculate Supplied Drive Train Torque (SDTT) 4. Divide the drive train torque (DDT) by the service factor (SF). This result equals the supplied drive train torque (SDTT). Enter the result on Line Four.. Determine Functionality Service Factor - Chart 6A Compare Line 4 (the supplied drive train torque [SDTT]) to Line 1(the required conveyor drive torque [RCDT]). If the SDTT is equal to or greater than RCDT, then you have selected the proper drive. SDTT > RCDT. If not, then: A) Slow down the belt speed B) Choose a wider conveyor C) Consult factory Service Factor Hours of Operation per Day Starts per Hour Factor Proceed to the next page for instructions on how to use the remaining drive pages. Example: Example: Equivalent load = 100 (per conveyor technical data page) 100 / 6 = 17 (RCDT) 30 FPM (From page 63 - standard duty top drive - fixed speed) 33 inch lbs. of torque (DTT) Class II (using timing belt on a top drive) 8 hours per day with no starts and stops (Service Factor is 1.) 33 / 1. = 22 inch lbs. (SDTT) RCDT = 17 SDTT = (Gearmotor assembly will provide adequate torque) Equivalent load = 300 (per conveyor technical data page) 300 / 6 =.0 (RCDT) FPM (From page 6 - heavy duty bottom drive - fixed speed) 87 inch lbs. of torque (DTT) Class II (using timing belt on a bottom drive) 16 hours per day with (10) starts and stops (Service Factor is 1.7) 87 / 1.7 = 1.1 inch lbs. (SDTT) RCDT =.0 SDTT = (Gearmotor assembly will provide adequate torque) 60 QC Industries

18 / How to Use the Following Pages The following pages contain information on types and locations of available QC drives, presented in a clear, concise manner. Simply follow the two-page spread from left to right, and note the steps listed here. Mounting Arrangement Drawings Drive locations Step 2 Sizing information Voltage Step 1 1 Series Corrosion Resistant Standard Drives Side Drive This mounting arrangement allows for the drive to be mounted on either side of the conveyor with the motor inline with the drive pulley.. Reference the drawings to the left for dimensional information. Reference the tables to the right for Drive Location mounting package and 3 1 gearmotor ordering information. The box immediately left shows the possible drive Front View Top View positions. *For A dimension, see Motor Information table at right 1 3 Remote Drive This mounting arrangement allows for O.28 the drive to be mounted away from the conveyor and on either side of the conveyor, with the motor inline with the drive pulley. Reference the drawings to the left for dimensional 4.23 information. Reference the Drive Location tables to the right for mounting package and.23.7 gearmotor ordering 1.31 information. The box 3. immediately left shows the Front View Top View possible drive positions. *For A dimension, see Motor Information table at right 1 3 Top Drive 7.1 This mounting arrangement allows for the drive to be mounted above the conveyor belt, on either side of the conveyor, and with the motor 3.9 inline with the drive pulley. Reference 9. the drawings to the left for dimensional information Drive Location Reference the tables to the 3 1 right for mounting package and gearmotor ordering.4 information. The box immediately left shows the 1.7 Front View Top View possible drive positions. *For A dimension, see Motor Information table at right 1 3 *Speeds Vary +/- 4 FPM *See Drive Location Chart Mounting Part Number Example: T1SE-M Position* Suffix Belt GMtr/Sprkt Conv. Sprkt Prefix Voltage Ratio Suffix HP HP Motor Part No. Example: 120 (11v 1PH 4. FPM) Motor Part Number Example: 0 Suffix Prefix Voltage Ratio Suffix Standard Duty Electric - Fixed Speed - Side Drive Sizing Information Mounting Part Number Motor Part Number Example: S3SE Example: 0 FPM* Torque in Lbs. Prefix Mounting Position* Suffix Prefix Voltage Ratio Suffix S SE S SE 0 18 S SE S SE S SE S SE 012 *Speeds Vary +/- 4 FPM *See Drive Location Chart Standard Duty Electric - Fixed Speed - Remote Drive Sizing Information Mounting Part Number Motor Part Number Example: R1SE Example: 018 FPM* Torque in Lbs. Prefix Mounting Position* Suffix R SE R SE R SE R SE R SE R SE *Speeds Vary +/- 4 FPM *See Drive Location Chart Mounting Part Number Example: S1SE (Side Drive Mounting) Standard Duty Electric - Fixed Speed - Top Drive Sizing Information FPM* Torque in Lbs. Prefix Mounting T T 18 T T T T SE- M 120 SE- M 0 SE- M 030 SE- M 0 SE- M 018 SE- M 012 Motor Information Voltage AMP 11v 1PH TENV v 1PH TENV v 1PH TENV v 1PH TENV v 1PH TENV v 1PH TENV 0.9 Motor Information Voltage AMP 11v 1PH TENV 1 11v 1PH TENV 1 11v 1PH TENV 1 11v 1PH TENV 1 11v 1PH TENV 1 11v 1PH TENV 1 Motor Information HP Voltage AMP 11v 1PH TENV v 1PH TENV v 1PH TENV v 1PH TENV v 1PH TENV v 1PH TENV Series Corrosion Resistant Step 4 Step 1: Choose mounting arrangement & location Step 2: Choose speed Bottom Drive Front View 7.1 *For A dimension, see Motor Information table at right Top View.42 This mounting arrangement allows for the drive to be mounted below the conveyor belt, on either side of the conveyor, and with the motor inline with the drive pulley. Reference the drawings to the left for dimensional 3.9 information. Reference the Drive Location tables to the right for 3 1 mounting package and gearmotor ordering information. The box immediately left shows the possible drive positions. 1 3 Standard Duty Electric - Fixed Speed - Bottom Drive Sizing Information Mounting Part Number Motor Part Number Motor Information Example: B3SE-M Example: 012 FPM* Torque in Lbs. Prefix Mounting Position* Suffix Belt/Chain GMtr/Sprkt Conv. Sprkt Suffix Prefix Voltage Ratio Suffix HP Voltage AMP B SE- M v 1PH TENV B SE- M v 1PH TENV B SE- M v 1PH TENV B SE- M v 1PH TENV B SE- M v 1PH TENV B SE- M v 1PH TENV 1 *Speeds Vary +/- 4 FPM *See Drive Location Chart Mounting Part Number Example: Motor Part No. Example: T3SE-M (Top Drive Mounting Pkg w/timing Belt) 0 (11v 1PH Gearmotor@ 6.0 TO 12.0 FPM) Notes: Step 3: Run drive sizing calculations listed on Page QC Industries Motors are UL approved 2. Torque values are based upon start-up torque Gearmotors include a 6 cord QC Industries Speed Mounting Voltage Step 3 (p. 60) Step 4: Choose voltage requirements Step Standard Duty Electric - Fixed Speed - Top Drive Sizing Information Mounting Part Number Example: T1SE-M FPM* Torque in Lbs. Prefix Mounting Position* Suffix Belt GMtr/Sprkt Conv. Sprkt Suffix T SE- M T SE- M 18 T SE- M T SE- M Motor Part Number Example: 0 Prefix Voltage Ratio Suffix HP Motor Information Voltage AMP 11v 1PH TENV v 1PH TENV v 1PH TENV v 1PH TENV 0.9 ant Step : Put together two part numbers, drive mounting package and gearmotor, by following from left to right T SE- M v 1PH TENV T SE- M v 1PH TENV 0.9 *Speeds Vary +/- 4 FPM *See Drive Location Chart Torque Timing Pulley Combinations Gear Reducer Horsepower 1 3 Voltage Key 11VAC 1 PH 230/460 VAC 3 PH V 90 VDC w/controller D 90 VDC w/o controller QC Industries

19 1 Series Corrosion Resistant Standard Duty Drives Side Drive Front View Top View This mounting arrangement allows for the drive to be mounted on either side of the conveyor with the motor inline with the drive pulley. Reference the drawings to the left for dimensional information. Reference the tables to the right for Drive Location mounting package and 3 1 gearmotor ordering information. The box immediately left shows the possible drive positions. 1 3 Remote Drive Front View DIA. 3. Top View This mounting arrangement allows for the drive to be mounted away from the conveyor and on either side of the conveyor, with the motor inline with the drive pulley. Reference the drawings to the left for dimensional Drive Location information. Reference the tables to the right for 3 1 mounting package and gearmotor ordering information. The box immediately left shows the possible drive positions. 1 3 Top Drive * Front View Top View *Dimension reflects use of MAA belt. See pages This mounting arrangement allows for the drive to be mounted above the conveyor belt, on either side of the conveyor, and with the motor inline with the drive pulley. Reference the drawings to the left for dimensional information. Drive Location Reference the tables to the 3 1 right for mounting package and gearmotor ordering information. The box immediately left shows the possible drive positions. 1 3 Bottom Drive Front View Top View This mounting arrangement allows for the drive to be mounted below the conveyor belt, on either side of the conveyor, and with the motor inline with the drive pulley. Reference the drawings to the left for dimensional information. Reference the Drive Location tables to the right for 3 1 mounting package and gearmotor ordering information. The box immediately left shows the possible drive positions QC Industries

20 Standard Duty Electric - Fixed Speed - Side Drive Sizing Information Mounting Part Number Example: S3SE Motor Part Number Example: 0 Motor Information FPM* Torque in Lbs Prefix Mounting S S S S S S Position* Suffix SE SE SE SE SE SE Prefix Voltage Ratio Suffix HP Voltage 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV AMP *Speeds Vary up to +/- 4 FPM *See Drive Location Chart Standard Duty Electric - Fixed Speed - Remote Drive Sizing Information Mounting Part Number Example: R1SE Motor Part Number Example: 018 Motor Information FPM* Torque in Lbs *Speeds Vary up to +/- 4 FPM Prefix Mounting R R R R R R Position* Suffix SE SE SE SE SE SE *See Drive Location Chart Prefix Voltage Ratio Suffix HP Voltage 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV AMP Mounting Part Number Example: S1SE (Side Drive Mounting) Motor Part No. Example: 120 (11v 1PH 4. FPM) Standard Duty Electric - Fixed Speed - Top Drive Sizing Information FPM* Torque in Lbs. Prefix Mounting Mounting Part Number Example: T1SE-M Position* Suffix Belt GMtr/Sprkt Conv. Sprkt Suffix Motor Part Number Example: 0 Prefix Voltage Ratio Suffix HP Motor Information Voltage AMP T SE- M v 1PH TENV T SE- M 0 11v 1PH TENV T SE- M v 1PH TENV T SE- M 0 11v 1PH TENV 30 T SE- M v 1PH TENV T SE- M v 1PH TENV *Speeds Vary up to +/- 4 FPM *See Drive Location Chart Standard Duty Electric - Fixed Speed - Bottom Drive Sizing Information Mounting Part Number Example: B3SE-M FPM* Torque in Lbs. Prefix Mounting Position* Suffix Belt GMtr/Sprkt Conv. Sprkt B SE- M B SE- M B SE- M B SE- M 30 B SE- M B SE- M *Speeds Vary up to +/- 4 FPM *See Drive Location Chart Mounting Part Number Example: Notes: T3SE-M (Top Drive Mounting Pkg w/timing Belt) Suffix Motor Part Number Example: 012 Prefix Voltage Ratio Suffix HP Motor Part No. Example: 0 (11v 1PH Gearmotor@ 6.0 TO 12.0 FPM) Motor Information Voltage 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV 11v 1PH TENV AMP 1. Motors are UL, CSA and CE approved 2. Torque values are based upon start-up torque Gearmotors include a 6 cord QC Industries

21 1 Series Corrosion Resistant Heavy Duty Drives Side Drive 4.14 B DIA. B DIA..48 ** A 1.77 ** Front View Top View *For A and B dimensions, see Motor Information table at the bottom of the page This mounting arrangement allows for the drive to be mounted on either side of the conveyor with the motor perpendicular with the drive pulley. Reference the drawings to the left for dimensional information. Reference the tables to the right for Drive Location mounting package and 3-G J gearmotor ordering information. The box immediately left shows the possible drive positions. J 3-G Remote Drive 6 frame gearmotors extend below gearbox mounting plate and may require shimming Front View B DIA. 2. **.44 DIA Top View *For A and B dimensions, see Motor Information table at the bottom of the page. 3.7 B DIA. This mounting arrangement allows for the drive to be mounted away from the conveyor and on either side of the conveyor, with the motor perpendicular with the drive pulley. Reference the drawings to the left for dimensional information. Drive Location Reference the tables to the 3-J G right for mounting package and gearmotor ordering information. The box immediately left shows the possible drive positions. G 3-J Top Drive 1.86 B DIA. B DIA. A ** Front View Top View *For A and B dimensions, see Motor Information table at the bottom of the page. This mounting arrangement allows for the drive to be mounted above the conveyor belt, on either side of the conveyor, and with the motor perpendicular with the drive pulley. Reference the drawings to the left for dimensional information. Drive Location Reference the tables to the 3-G J right for mounting package and gearmotor ordering information. The box immediately left shows the possible drive positions. J 3-G Bottom Drive ** B DIA B DIA..37 Front View Top View *For A and B dimensions, see Motor Information table at the bottom of the page. A 1.37 This mounting arrangement allows for the drive to be mounted below the conveyor belt, on either side of the conveyor, and with the motor perpendicular with the drive pulley. Reference the drawings to the left for dimensional information. Drive Location Reference the tables to the 3-J G right for mounting package and gearmotor ordering information. The box immediately left shows the possible drive positions. G 3-J The motor can be rotated in 90 O increments to achieve alternate orientations when attaching it to the gearbox. This allows the user flexibility when deciding where the motor capacitor and gearbox will be located. Motor Dimension Chart A B V (ID) QC Industries **Dimension reflects use of MAA belt. See pages 2-3.

22 Heavy Duty Electric - Fixed or Variable Speed - Side Drive Sizing Information FPM* Torque in Lbs *Speeds Vary up to +/- 4 FPM Mounting Part Number Example: S1J0 Prefix Mounting Position* Suffix S 1J 0 S 1J 0 S 1J 0 S 1J 0 S 1J 0 S 1J 0 S 1J 0 *See Drive Location Chart Prefix 9 Motor Part Number Example: 1 - J Voltage Ratio Gearbox Hand 1,3,V,D ,3,V,D- 10 Suffix HP Motor Information Voltage 11/230 Amp 230/460 Amp DC Amp Face Heavy Duty Electric - Fixed or Variable Speed -Remote Drive Sizing Information FPM* Torque in Lbs *Speeds Vary up to +/- 4 FPM Mounting Part Number Example: S1J0 Prefix Mounting Position* Suffix R 1G or 3J 0 R 1G or 3J 0 R 1G or 3J 0 R 1G or 3J 0 R 1G or 3J 0 R 1G or 3J 0 R 1G or 3J 0 *See Drive Location Chart Prefix Motor Part Number Example: 1 - J Voltage Ratio Gearbox Hand Suffix Voltage Key HP Motor Information Voltage 11/230 Amp 230/460 Amp DC Amp Face Heavy Duty Electric - Fixed or Variable Speed - Top or Bottom Drive 1 3 V D 11 VAC 1 PH 230/460 VAC 3 PH 90 VDC w/controller 90 VDC w/o controller For optional AC controls, see p. 66 For optional AC controls, see p. 66 See controller on p. 66 Customer to supply controller FPM* Sizing Information Torque (DTT) Inch Lbs *Speeds Vary up to +/- 4 FPM Prefix Mounting Position* Mounting Part Number Motor Part No. Motor Information Example: B3JM Example: 3-J Voltage Suffix *See Drive Location Chart Belt M M M M M M M M M M M M M M GMtr. Sprkt Conv SprktSuffix CR Prefix Voltage Ratio Gearbox Hand Suffix HP 11/230 Amp 230/460 Amp DC Amp Face Notes: Mounting Part Number Example: T1JM40 (Top Drive Mounting Pkg w/timing Belt) Motor Part No. Example: 10J (11V 1Ph Gearmotor@100 FPM) 1. ALL above gearmotors are UL and CSA approved 2. Torque values are based upon running torque 3. Inverter duty variable frequency rated motors are available in HP. Add an ID to the end of the part number (230 VAC 3 PH motors only) 4. Please note that all inverter duty motors have a non-removable foot mount on them See Drive Accessories (page 66) for optional controllers QC Industries

23 1 Series Corrosion Resistant Drive Accessories Drive Accessories.63 Specifications/Features: V AC, 1 phase input, 90 V DC, 1 hp max output 230 V AC, 1 phase input, 180 V DC, 2 hp max output 30:1 speed range UL/ULc/CE NEMA 4X Enclosure Speed adjustment potentiometer Forward/Off/Reverse switch Min/Max & Accel/Decel settings X.7 NPT 6 Part Number: NEMA 4X DC Control Washdown DC Control This 4X washdown controller can be used in a wet or dusty environment..63 Specifications/Features: /230 V AC, 1 phase, /60 hz input, 3 phase out, 1 hp max output 10:1 speed range (when used with ID motor) UL/ULc NEMA 4X Enclosure Speed adjustment potentiometer Run/Stop switch Carrier frequency selectable for quiet operation X.7 NPT 6 Part Number: NEMA 4X AC Control Washdown AC Control This 4X washdown controller can be used in a wet or dusty environment. Drive Shaft Extensions and Couplings A 2. LENGTH HEX 7/8 1 1/ 4 Single Piece Flex Coupling B 1.62 Drive Extension Shafts 1R couplings pictured Length Part No. The Single Piece Flex Coupling is used to couple the remote mounted motor with the conveyor drive shaft. This coupling can also be used to couple between gang driven conveyors. Part Number 1R in. dia.. in. dia. A B **Torque Rating (Inch Lbs.) 78 1R in. dia.. hex 78 1R *. in. dia..472 dia. 78 The Drive Extension Shaft can be used to gang drive multiple conveyors and/or for power take-off of remote drives. 23 in. 3 in. 47 in. 9 in. 71 in. 83 in. 1R-023 1R-03 1R-047 1R-09 1R-071 1R-083 *For use with corrosion resistant standard duty drives only **Value based on non-reversing applications with an angular offset of up to O. 9 in. 1R QC Industries

24 Automation Accessories 90 O Transfer Plate Inline Transfer Plate Conveyor Width 2 in. 3 in. 4 in. 6 in. 8 in. 10 in. 12 in. 18 in. 24 in. Part No. 1R R R R R R R R R Conveyor Width 2 in. 3 in. 4 in. 6 in. 8 in. 10 in. 12 in. 18 in. 24 in. Part No Note 1: Transfer plates are not intended for use with high friction or cleated belts. Note 2: Discharge conveyor must be pushing. Transfer plates are not intended for use with high friction or cleated belts. Note 3: Customer to drill screw holes to mount plate. Pivot Mount Set The pivot mount attaches to the tail end of the conveyor and enables a pivot point from which other devices can lift the conveyor. Includes left and right hand mount Part No. 1R Adjustable Stops Adjustable Diverters 1. Select an adjustable stop for 1 sides, 2 sides, or single tee slot (See pages 4 & 6) 2. Using the chart below, fill in the part number using the nominal width of the conveyor for the last two digits of the part number Part No. 1 Sides 2 Sides Single Tee Slot 1R-0232-WW 1R-0234-WW 1R-0233-WW The adjustable diverter comes with a piece of UHMW rail and (2) mounting assemblies that the user can utilize to help orient the product around a 90 O transfer. Example: 1R End Stop for a 4 wide conveyor that has 1 aluminum side rails with wear strip Part No. 1R-0000 QC Industries