HD2200. HYUNDAI WIA CNC Turning Center

Transcription

1 HYUNDAI WIA CNC Turning Center

2 Technical Leader The CNC Turning Center, designed by Hyundai WIA with years of expertise and the latest technology, is a Turning Center that maximizes productivity and performance. Swing Over the Bed Max. Turning Length Chuck Size inch Bar Capacity Speed (rpm) r/min Motor (Max/Cont.) kw(hp) Travel(X/Z) No. of Tool EA Ø550 (21.7 ) 565 (22.2 ) 8 Ø65 (2.3 ) 4,000 [4,000] [4,000] 18.5/15 (25/20) [18.5/15 (25/20)] [15/11 (20/15)] 210/580 (8.3 /22.8 ) 12

3 High Speed, Rigidity and Productivity The next generation CNC Turning Center 45 slanted onepiece bed structure for high rigidity Stabilized Unit Structure to minimize thermal displacement User convenient structure for high productivity Excellent rapid traverse rate: 30m/min [1,181ipm] (Zaxis) Reliable, high speed servo turret: 0.12sec/step Box guideways for heavy duty cutting Compact design suitable for installation in restricted space Ergonomic design for convenient access to chuck and tool

4 01 Basic Features The Best Productivity 8 inch Heavy Duty CNC Turning Center 01 ZAxis High Performance Motor Zaxis feed ability is improved by installing high performance servo motor. (Zaxis Rapid Traverse Rate : 30 m/min [1,181 ipm]) Box Guideways All axes of are designed with Box Guideways for better travel ability. Box Guideways show great performance in offsetting vibrations caused by heavy duty cutting. 254 mm (10 ) Main Spindle Heat produced by the main spindle is blocked by applying a symmetric onepiece base and an insulation plate. This enables maintenance of high accuracy even during a long period of machining. 02 Sealed GIB Structure Xaxis of is designed to minimize the damage of turcite from chips by applying the sealed GIB structure. Turret The turret is driven by a servo motor at a high speed indexing time of 0.12sec/step. Cycle time is reduced and productivity is improved. 03 Tailstock Tailstock enables stable machining of high quality products where quill travels up to 80mm (3 ). 04

5 Basic Structure 03 HYUNDAI WIA MACHINE TOOL CNC Turning Center High precision, High Rigidity, OnePiece Structure The bed structure of the is designed with combination of square type and tubular rib structure. It has a slope of 45 which helps maintain high rigidity. It shows great performance in heavy duty cutting, absorbing vibration and maintaining accuracy. Integrated Cutting Oil Tank The coolant tank is installed at the front of the bed to prevent leakage, enabling stable machining with the use of high pressure coolant. Powerful Cutting Capability & Wide Cutting Range Rapid Traverse Rate (X/Z axis) : 24/30 m/min (945/1,181 ipm) Travel (X/Z axis) : 210/580 mm (8.3 /22.8 )

6 02 High Precision Spindle Long Lasting, High Accuracy & Excellent Performance CNC Turning Center

7 Spindle Power & Torque Diagram HYUNDAI WIA MACHINE TOOL Main Spindle The main spindle is designed with the same structure often found in larger sized machines. The combination of taper roller bearings and angular contact ball bearings leads to excellent heavy duty cutting performance. Also, machining performance is enhanced by applying ribstar belt to minimize noise and belt slipping problems. The spindle is designed with a Labyrinth structure to minimize possible bearing damage from coolant and to improve machining stability [24.8] 15 [20] [24.8] 15 [20] POWER(kW [HP]) 206N m [152lbf ft] (15min) POWER(kW [HP]) 18.5kW [24.8HP] (15min) 15kW [20HP] (60min/cont.) 167N m [123lbf ft] (30min) 125.3N m [92.4lbf ft] (cont.) 18.5kW [24.8HP] (15min) 353.2N m [260.5lbf ft] (15min) 286.4N m [211.2lbf ft] (30min) 15kW [20HP] (60min/cont.) 214.8N m [158.4lbf ft] (cont.) TORQUE(N m [lbf ft]) TORQUE(N m [lbf ft]) 206 [152] 167 [123] 857 1,143 2,000 4,000 Spindle Speed (r/min) [92.4] 17.4[12.8] 15.5[11.4] [260.5] [211.2] [158.4] CNC Turning Center Spindle Cooling A fan is installed on top of the head body and the rear of motor to minimize heat generation of the spindle ,000 4,000 Spindle Speed (r/min) 17.4[12.8] 15.5[11.4] POWER(kW [HP]) TORQUE(N m [lbf ft]) Ø370 (14.6 ) Max. Turning Dia. 15 [20] 11 [14.7] 15kW [20HP] (15min) 191N m [140.8lbf ft] (15min) 11kW [14.7HP] (60min/cont.) 140N m [103.2lbf ft] (30min) 105N m [77.4lbf ft] (cont.) 191 [140.8] 140 [103.2] 105 [77.4] ,000 1,750 4,000 Spindle Speed (r/min) 17.4[12.8] 15.5[11.4]

8 03 Servo Turret High speed, High Accuracy, Highly Reliable Servo Turret

9 Machining Turret The turret of is applied with high performance AC servo motor, improving machining reliability. 3piece coupling shows excellent performance in indexing. Powerful hydraulic tool clamping minimizes tool tip deviation caused by load. Holder To enhance rigidity, M10 bolts are used to fix holders and M12 bolts are used to fix boring bar holders. HYUNDAI WIA MACHINE TOOL CNC Turning Center 20bar (290psi) M12 M10 Machining Variation O.D Cutting Drilling Bar(290 psi) High Pressure Coolant Turret is designed to utilize 20 bar(290 psi) high pressure coolant and it shows optimum performance in machining difficulttocut material. I.D Cutting Sample Workpiece I.D Threading No. of Tools : 12 EA Tool O.D : 25( 1 ) Tool I.D : Ø40(Ø1.6 ) Indexing Time : 0.12 sec/step

10 04 E200 Series Smart System Software for Smart Operating and Machining Faster processing and enhanced accuracy in are possible through the HYUNDAI WIA Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity. USB Port (Standard) Convenience is increased when inputting and outputting program. The USB port is available in addition to the former input output methods such as CF memort card and LAN.

11 HYUNDAI WIA Smart System HWMMS (HYUNDAI WIA Machine Monitoring System) This software is for remote control monitoring of equipment status (mobile, PC.) It checks and manages the state of multiple machines and the progress of processing on a real time basis. HYUNDAI WIA MACHINE TOOL HWTM (HYUNDAI WIA Tool Monitoring) A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools. CNC Turning Center HWDPRO T/TM (HYUNDAI WIA Dialogue PROgram Turn/TurnMill) Using a dialogue method, this software makes it easy to work out a program for a lathe processing operation with complicated configurations. (Can be installed on a PC.) HWeDNC (HYUNDAI WIA Ethernet Direct Numerical Control) This software allows transmition of NC data between PC and a machine's CNC. The processing programs can be managed on the PC through the ethernet or serial communication. HWESS (HYUNDAI WIA Energy Saving System) An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.

12 05 Automation System Various Devices for User Convenience Bar Feeder System Bar Feeder Bar feeder system enables automation which leads to efficiency improvement. Long Type 3m (118.1 ) Max load processing capa. Ø42 (1.7 ) Shot Type 1.5m (59.1 ) Max load processing capa. Ø65 (2.6 ) Parts Conveyor The parts conveyor transfers the finished workpiece unloaded by the parts catcher for user convenience. Bar Feeder Machining Process Round Bar Material Bar Feeder Machining Parts Catcher Parts Conveyor

13 Automation Gantry Loader System HYUNDAI WIA MACHINE TOOL 710mm (28 ) Door is designed to open up to 710mm(28") which is suitable for gantry automation. CNC Turning Center Gantry Loader Machining Process The high speed gantry loaders and the work stocker allow the implementation of automation cells. This enables machining process flexibility and productivity enhancement. Raw Material In Work Stocker Clamping 1st Machining End Product Out Work Stocker 2nd Machining Tilting

14 Specifications Standard & Optional : Standard : Option : Prior Consultation : Non Applicable Spindle & Chuck Electric Device Main Spindle 8 Call Light 1Color : Hollow Chuck 3 Jaw 10 Call Light 3Color : Main Spindle 8 Call Light & Buzzer 3Color : B Solid Chuck 3 Jaw 10 Electric Cabinet Light Standard Soft Jaw (1set) Remote MPG Chuck Clamp Foot Switch 2 Steps Hyd, Pressure Device Spindle Load Meter FANUC (Mounted Type) SIEMENS (Builtin Type) Spindle Inside Stopper 5 Index CsAxis (0.001 ) Spindle Speed Meter Work Counter FANUC (Mounted Type) SIEMENS (Builtin Type) Digital Chuck Open/Close Confirmation Device (CE:) Total Counter Digital 2 Steps Chuck Foot Switch Tool Counter Digital Turret Tool Holder Multi Tool Counter 6ea 9ea Mill Turret Axial Electric Circuit Breaker Straight Milling Head (Axial) Collet Type,1ea Angular Milling Head (Radial) Collet Type,1ea ABS Encoder FANUC SIEMENS Straight Milling Head (Axial) Adapter Type AVR (Auto Voltage Regulator) Angular Milling Head (Radial) Adapter Type Transformer 20kVA Boring Sleeve Flash Memory Card Drill Socket Auto Power Off UDrill Holder Measurement UDrill Holder Sleeve Manual QSetter (Domestic General Type) O.D Extension Holder For OutDia Manual QSetter (Renishaw) Swivel Head Automatic QSetter (Renishaw) Tail Stock & Steady Rest Quill Type Tail Stock Work Close Confirmation Device (Only for Special Chuck) TACO SMC Programable Tail Stock Auto Tool Measuring Device Manual Type Hyd. Steady Rest Standard Live Center (Tail Stock : Standard) Linear Scale X axis Z axis High Precesion Live Center 2 Steps Tail Stock Pressure System Coolant Level Sensor (Only for Chip Conveyor, bladder Type) Quill Forward/Reverse Confirmation Device Environment Tail Stock Foot Switch Coolant & Air Blow Air Conditioner FANUC SIEMENS Standard Coolant (Nozzle) Dehumidifier Chuck Coolant (Upper Chuck) Oil Mist Collector Gun Coolant Oil Skimmer (Only for Chip Conveyor) Through Spindle Coolant (Only for Special Chuck) MQL (Minimal Quantity Lubrication) Thru Coolant for Live Tool Fixture & Automation Chuck Air Blow (Upper Chuck) Auto Door Tail Stock Air Blow (Upper Tail Stock) Auto Shutter (Only for Automatic System) Turret Air Blow Sub Operation Pannel Air Gun Through Spindle Air Blow (Only for Special Chuck) Bar Feeder Interface Bar Feeder (FEDEK) 0.4Bar (5.8psi) workpusher (Spring type) High Pressure Coolant 6Bar (87psi) Extra MCode 4ea 20Bar (290psi) Automation Interface Power Coolant System (For Automation) Coolant Chiller (Olny fir Sub Tank, Chip Conveyor) I/O Extension (IN & OUT) 16Contact 32Contact Chip Disposal Parts Catcher Main SP. Coolant Tank 150l(39.6gal)(Side) 180l(47.6gal)(Side) 220l(58gal)(Rear) (Only for High Pressure Coolant 20 bar [290psi]) Turret Work Pusher (For Automation) Parts Conveyor (Required Main Parts Catcher) Semi Automation System Chip Conveyor Hinge Front (Right) Hyd. Device (Tank Position/Chip Disposal) Scraper/Screw Rear (Rear) Special Chip Conveyor (Drum Filter) Standard (180l[47.5 gal]) Standard Hyd. Cylinder Standard Hyd. Unit S/W Hollow 35bar (507.6 psi)/ 15l (4gal) Swing (200l[52.8 gal]) Machine Guidance (HWMCG : FANUC) Tool Monitoring (HWTM : FANUC) Chip Wagon Large Swing (290l[76.6 gal]) DNC software (HWeDNC : FANUC) Interactive Program Large Size (330l[87.2 gal]) Customized Energy Saving System (HWESS : FANUC) Machine Monitoring System (HWMMS : FANUC) ETC Safety Device Tool Box Door InterLock Customized Color Need Munsel No. Total Splash Guard Chuck hydraulic pressure maintenance interlock Back Spin Torque Limiter (BST) (CE:) CAD & CAM Specifications are subject to change without notice for improvement.

15 Specifications External Dimensions unit : 1000 (39.4) (59.7) (10.5) 422 (16.6) 402 (15.8) 826 (32.5) 450 (17.7) 2784 (109.6) 474 (18.7) 1176 (46.3) HYUNDAI WIA MACHINE TOOL CNC Turning Center 150 (5.9) 767 (30.2) 817 (32.2) 5 (0.2) 887 (35) 158 (6.2) 710 (27.9) (DOOR STROKE) 1110 (43.7) (27.9) 141 (5.5) 928 (36.5) 2925 (115.2) 1856 (73.1) 1228 (48.3) 4153 (163.5) 974 (38.3) 676 (26.6) 1820 (71.7) 1200 (47.2) 1013 (40) 298 (11.7) 692 (27.2) 120 (4.7) 1825 (71.9) 1000 (39.4) 1138 (44.8) 1650 (65) 2788 (110)

16 Specifications Tooling System unit : Boring Bar Boring Bar Socket Boring Bar Ø32 Boring Bar Holder Pice Face & I.D Tool Drill Facing Holder UDrill UDrill Socket UDrill Holder 12 Stations Tooling Parts Detail ITEM Turning Holder O.D Holder Facing Holder Right/Left 1 I.D Holder Single 5 Boring Holder UDrill Holder Ø32 Ø40 Opt Driven Holder Straight Mill Holder Angular Mill Holder Standard Standard Ø8 (5/16 ) Ø10 (3/8 ) 1 Boring Ø12 (1/2 ) 1 Socket Ø16 (5/8 ) Ø20 (3/4 ) 1 1 Drill MT 1 MT 2 MT ER Collet Specifications are subject to change without notice for improvement.

17 Specifications Interference unit : HYUNDAI WIA MACHINE TOOL Ø579 (22.8) TOOL POST SWING Ø210 (8.3) 185 (7.3) Ø40 (1.6) 10 (0.4) 185 (7.3) 410 (16.1) 210 (8.3) (XSTROKE) 190 (7.5) 20 (0.8) Ø370 (14.6) SADDLE SWING Ø550 (21.7) BED SWING CNC Turning Center (0.4) 115 (4.5) 35 (1.4) O.D Tool Holder 68 (2.7) 5 (0.2) 35 (1.4)

18 Specifications Tooling Travel Range unit : O.D Tool Holder 68 (2.7) 91 (3.6) 15 (0.6) 580 (22.8) (Zaxis st.) 565 (22.2) (Max. Turning Length) 7 (0.3) 70 (2.8) 5 (0.2) 35 (1.4) 25 (1) 20 (0.8) 210 (8.3) (Xaxis st.) 190 (7.5) 47 (1.9) (3.6) (1.5)(2.1) 21 (0.8) I.D Tool Holder 68 (2.7) 91 (3.6) 15 (0.6) 580 (22.8) (Zaxis st.) 565 (22.2) (Max. Turning Length) 70 5 (0.2) 20 (0.8) 210 (8.3) (Xaxis st.) 157 (6.2) (20.2) (Tail stock travel) Ø210 (8 ) Ø210 (8 ) 47 (1.9) (3.6) (1.5)(2.1) 21 (0.8) (20.2) (Tail stock travel)

19 Specifications Specifications [ ] : Option ITEM Swing Over the Bed Ø550 (21.7 ) CAPACITY Swing Over the Carriage Max. Turning Dia. Max. Turning Length Bar Capacity Ø370 (14.6 ) Ø370 (14.6 ) 565 (22.2 ) Ø65 (2.6 ) HYUNDAI WIA MACHINE TOOL Chuck Size inch 8 Spindle Bore Ø78 (3.1 ) Spindle Speed (rpm) r/min 4,000 [4,000] [4,000] Spindle Feed Motor (Max/Cont.) Torque (Max/Cont.) Spindle Type Spindle Nose Caxis Indexing Travel (X/Z) Rapid Traverse Rate (X/Z) kw(hp) N m(lbf ft) deg m/min(ipm) 18.5/15 (24.8/20] [18.5/15 (24.8/20)] [15/11 (20/15)] 206/125.3(152/92.4) [353.2/214.8(260.5/158.4)] [191/105(140.8/77.4)] BELT A26 210/580 (8.6 /22.8 ) 24/30 (944.8/1,181) CNC Turning Center Slide Type BOX GUIDE No. of Tool EA 12 turret Tool Size Indexing Time Motor (Max/Cont.) OD ID sec/step kw(hp) 25 (1 ) Ø40 (1.6 ) Milling Tool Speed (rpm) r/min live tool Torque (Max/Cont.) N m(lbf ft) Collet Size Type Taper MT4 tail Stock Quill Dia. Quill Travel Ø65 (2.6 ) 80 (3.1 ) Travel 513 (20.2 ) tank Capacity Coolant Tank Lubricating Tank l(gal) l(gal) 150 (39.6) 1.8 (0.5) power Supply Electric Power Supply Thickness of Power Cable Voltage kva Sq V/Hz 17 OVER /60 (200/50) Floor Space (L W) 2,925 1,650 ( ) Machine Height 1,820 (71.7 ) Weight kg(lb) 4,100 (9,039) NC Controller HYUNDAI WIA FANUC i Series Specifications are subject to change without notice for improvement.

20 Controller HYUNDAI WIA FANUC i Series Control function / Screen display Control axis number Simultaneous control axis number Min. input unit Min. increment High speed HRV control Inch/metric conversion Interlock Machinelock Emergency stop Stroke check 1 Stroke check 2 Stroke check 3 Follow up Sub off Backlash compensation Position switch Fault load detection High resolution transfer control (HRM) LCD / MDI Operation Auto handling (memory) MDI handling Search function Program restart Preventive function for mishandling Buffer registration Program check function Single block Feed function Manual jog feed Manual Handle Scale Feed command Feed override Jog override Rapid transfer override Override release Transfer/minute, Transfer/rpm Program input and interpolation function Nano interpolation Dwell function Threading retract Variable lead threading Return of first zero point Return check of zero point Return of second zero point Program stop/over Tape code Optional block skip Max. program enter unit Program number Absolute, incremental programming Decimal number entering Plain selection Work coordinate selection Manual absolute Drawing dimension direct input programming G code system Programmable data input Sub program call Custom macro B Custom macro variable addition Multiple repetitive cycles Multiple repetitive cycles Ⅱ Lathe fixed cycle Max. 4 axis X, Z axis X, Z, C axis (M type machine) 2 axis/straight, arc interpolation (Max. 4 axis) X, Z axis : mm ( ) C axis : deg X, Z axis : mm ( ) C axis: deg G20 / G21 Each axis / All axis Full axis Overtravel +/ 0~9999 Pulse (Rapid traverse & cutting feed) Back spin torque limiter (BST) 8.4 Color LCD Sequence, Program Dry run, Program check Rapid transfer, Jog, Handle x1, x10, x100 Direct command for F code feed 0~200% (10% units) 0~2,000 mm/min [79 ipm] F1, F5, F25/F50, F100% Positioning/Straight/Arc (G00/G01/G02/G03) G04, 0~ sec G28, Manual G27 G30 M00, M01 / M02, M30 EIA / ISO 1 EA +/ O+4 digit number G17, G18, G19 G52 to G59 ON fixed Included chamfering / Corner R` A/B/C G10 10 Steps #100 to #199, #500 to #999 Sub / Main spindle function MCode function M4 digit number MCode function lock Lock sp. speed command S + 4 digit number, binary number output Main sp. constant control G96, G97 Spindle speed override 50% ~ 150% (10% unit) Spindle position decision Rigid tapping Tool function / Tool compensation Tool function T2 + 2 Tool offset quantity 64 pairs Tool offset Tool nose radius compensation G40, G41, G42 Configuration/wear compensation Direct input of measuring tool compensation B Tool life management Data input, output and editing function Input/output interface RS232C, Memory Card Memory card input and output Program storing capacity 1280m/512kb Program registration quantity Max. 500 programs Memory lock Background edit Additional expandable edit NC program copy, move, change Screen, diagnosis and setting function Self diagnosis function Historic screen Alarm and handling screen Help function Outside message Operation time/counter display Actual sp. speed, T code display Actual machining feed rate display Handling monitor screen Rod meter light Graphic screen Spindle/servo setting screen Languages Selection of random 5 EA LCD screen save Screen saver Auto data backup Function according with machine specification Cs contouring function Turn mill Stored pitch error compensation Turn mill Pole coordinate command Turn mill Cylinder interpolation Turn mill Drill fixed cycle Turn mill Sp. positioning expandable Turn mill Controlling live tool by servo motor Turn mill Option High speed Ethernet Optional block skip 3rd & 4th reference point return Data server Polygon turning Helical interpolation Dynamic graphic display 8 level data protection function Manual guide i 100 Mbps (Option board is required) 9 EA 1GB Interactive program (10.4 Color LCD) Figures in inch are converted from metric values. Design and specifications are subject to change without notice.

21 Global Network Headquarter Changwon Technical Center / R&D Center / Factory 153, Jeongdongro, Seongsangu, Changwonsi, Gyeongsangnamdo, Korea (Zip Code : 51533) TEL : FAX : HYUNDAI WIA MACHINE TOOL Uiwang Technical Center / R&D Center 37, Cheoldobangmulgwanro, Uiwangsi, Gyeonggido, Korea (Zip Code : 16082) TEL : Fax : OVERSEAS OFFICES Hyundai WIA Machine Tools America 265, Spring Lake Drive, Itasca, IL, Jiangsu HYUNDAI WIA No.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, Chengdu Office NO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, Hightech Zone, Chengdu, CNC Turning Center TEL : China China FAX : TEL : TEL : FAX : FAX : Hyundai WIA Machine Tools Europe Kaiserleipromenade 5, D63067 Offenbach, Germany Hyundai WIA Machine Tools China Shanghai Office 13F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China TEL : FAX : TEL : FAX : TEL : ~7 FAX : Raunheim Service Center Raunheim R&D Center Kelsterbacher Strasse 51, Raunheim, Germany TEL : FAX : Beijing Office 13 Floor Building B Zhonghangji square, No.15 Ronghua South Road, Yizhuang Economic and Technological Development Zone District, Beijing, China TEL : ~2 Qingdao Office Room 1207, Caifu Building, 1826 Haier Middle Road, Qingdao, China TEL : ~5 FAX : FAX : Inida Office Guangzhou Office Shenyang Office #4/169, Rajiv Gandhi Salai, (OMR), Room 311, Unit 13, Poly Tal Tu Wun, Room 1304, NO.53 Beizhan Road, Shenhe Kandanchavadi, Chennai , Hanxi Avenue, Panyu District, Guangzhou, District, Shenyang, China Tamilnadu, India TEL: China TEL : ~6 TEL : FAX : FAX :

22 ENG Head Office & Factory 153, Jeongdongro, Seongsangu, Changwonsi, Gyeongsangnamdo Tel , 9299 Fax machine.hyundaiwia.com Overseas Sales Team 16F, 37, Cheoldobangmulgwanro, Uiwangsi, Gyeonggido Tel