Spare Parts Catalogue

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Vibratory Roller 102 Spare Parts atalogue S102-4EN1 Valid from roller serial number: 10000305x0A000001 - iesel engine: EUTZ 2011 L02 Published catalogue issues valid for these rollers: atalogue

1 Vibratory Roller 102 Spare Parts atalogue S102-4EN1 Valid from roller serial number: x0A iesel engine: EUTZ 2011 L02 Published catalogue issues valid for these rollers: atalogue Issue date Valid for serial numbers S102-4EN x0A S624HF-2EN x0A We reserve the right to change specifications without notice. Printed in Sweden.

2 II RESERVELSBESTÄLLNING Följande uppgifter ska lämnas vid beställning av reservdelar för att undvika leveransfel: 1. Maskintyp. 2. Vältens serienummer. 3. Antal av önskad reservdel. 4. Reserdelens artikelnummer. 5. Reservdelens benämning. 6. Måttuppgifter vid beställning av metervara. ORERING SPARE PARTS To avoid errors in delivery, please give the following information when ordering spare parts: 1. Type of machine. 2. Roller serial number. 3. Quantity required. 4. Part number. 5. Parts denomination. 6. imensions when ordering per length. ERSATZTEILBESTELLUNG Zur Vermeidung von Fehllieferungen sind bei der Bestellung von Ersatzteilen folgende Angaben zu machen: 1. Maschinentyp. 2. Herstellungsnummer. 3. Bestellmenge. (Quantity) 4. Ersatzteilnummer. (Part Nº) 5. Ersatzteilbenennung. (enomination) 6. Massangaben bei Bestellung von Meterware. ORINI I RIAMBI Per evitare errori nelle consegne di ricambi, Vi preghiamo di comunicarci le seguenti informazioni al momento dell 'ordinazione: 1. Tipo di macchina. 2. Numero di serie della macchina. 3. Quantità dei pezzi desiderati. (Quantity) 4. Numero di codice del pezzo. (Part Nº) 5. escrizione del pezzo di ricambio. (enomination) 6. Misura, in caso di ordine per metro. PEIO E REAMBIOS Para evitar errores en las entregas, deberán indicarse los siguientes datos al hacer un pedido de recambios: 1. Tipo de máquina. 2. Número de serie. 3. antidad de piezas deseadas. (Quantity) 4. Número de artículo de la pieza de recambio. (Part Nº) 5. enominación de la pieza. (enomination) 6. Indíquese la medida al solicitar un artículo que se expide por metros. OMMANE E PIEES E REHANGE Les indications suivantes doivent être fournies lors de la commande de piéces de rechange, afin d'éviter toute erreur de livraison: 1. Type de machine. 2. Numéro de série. 3. Quantité désirée de pièce de rechange. (Quantity) 4. Numéro de la piéce de rechange. (Part Nº) 5. énomination de la piéce de rechange. (enomination) 6. Longueur en cas de commande au mètre. YOUR AGENT/EALER:

3 III The text pages is structured as the picture on the right. Text pages 1. This is the remarks for specific items and the descriptions of the remarks is at the bottom of the parts list Parts indicated by a dot and moved to the right are included when buying the assembled unit above. 3. Spare parts and service code for a specific part, mainly for internal use at ynapac. "A" = Service part, "B" = Fast moving part, "" = Suggested exchanged part and "" = Regular spare part. 1 hanges PARTS INFO SERVIE INFO GROUP PAGE NOTES Notes

4 IV Notes

5 V PÄRMETIKETT För att undvika fel vid reservdelsbeställning finns här nedan två etiketter som passar i fickorna på pärmarnas ryggar. På dessa kan man se från vilket vältnummer av aktuell maskin reservdelskatalogen gäller. Gör så här: 1. Tag denna sida ur pärmen. 2. Klipp ut etiketten till VÄNSTER (1) och sätt in den i fickan på ENNA pärmens rygg. 3. Finns det en etikett till HÖGER (2), kan denna användas på pärmen för FÖREGÅENE utgåva av denna katalog. 4. Kasta detta papper. KATALOG-BESHRIFTUNG Zur Vermeidung von Fehlen bei der Ersatzteilbestellung benutzen Sie bitte die unteren Beschriftungen, um die Kataloge auf der Rückseite zu kennzeichen. Auf der Beschriftung ist angegaben, für welche Maschinennummern der jeweilige Katalog gültig ist. Ablauf: 1. Nehmen Sie dieses Blatt aus dem Katalog. 2. Schneiden Sie die LINKE Beschriftung (1) aus. Schieben Sie die Beschriftung in die tasche auf EM Katalogrücke. 3. Sollte die Beschriftung unten REHTS (2) mitgeliefert werden, kennzeichen Sie damit bitte die ÄLTERE Ausführung dieses Kataloges. 4. en Rest dieses Blattes bitte vernichten. ETIQUETA PARA LA ARPETA Para evitar errores al pedir repuestos utilicen las etiquetas abajo descritas para identificar los catálogos en la parte trasera de la carpeta. En la etiqueta se ven los números de referencia de la serie para la cual es válido el catálogo. Instrucciones: 1. Quitar esta página de la carpeta. 2. orta la etiqueta IZQUIERA (1) y ponerla est ESTA carpeta en la parte trasera. 3. Si hay una etiqueta en la parte EREHA (2) se puede utilizar en la carpeta para el catálogo que PREEE a esta. 4. Tirar esta hoja. 1. BINER LABEL To avoid errors when ordering spare parts use the labels below to identify the catalogues on the back of the binder. The label contain the serial number range for which the catalogue is valid. o like this: 1. Remove this page from the binder. 2. ut out the LEFT label (1) and put it on THIS binders back. 3. If there is a label to the RIGHT (2), it can be used on thebinder for PREEING issue of this catalogue. 4. Throw away this paper. ETIHETTA POSTA SUL RAOGLITORE Per evitare errori quando ordinate pezzi di ricambio, usate le etichette in calce che servono ad identificare i cataloghi sul retro del raccoglitore. L'etichetta indica il numero di matricola delle maccine prese in considerazione nel catalogo. 1. Rimuovete questa pagina dal raccoglitore. 2. Ritagliate l'etichetta posta a SINISTRA (1) e ponetela sul retro EL raccoglitore. 3. Se trovate anche un'etichetta sulla ESTRA (2), ritagliatela e ponetela sul raccoglitore relativo alla PREEENTE edizione del catalogo. 4. istruggete questo foglio. ETIQUETAGE U ATALOGUE Afin d'éviter des erreurs lors de commandes de pièces de rechange, nous vous conseillons d'apposer les marquages ci-dessous à l'arrière du classeur, pour identifier les catalogues. e marquage indique les numéros de série pour lesquels le catalogue est adapté. Il convient de procéder de la façon suivante: 1. Retirez cette page du classeur. 2. écoupez l'étiquette de GAUHE (1), et apposez-la à l'arrière de E catalogue. 3. Si il y a une étiquette à ROITE (2), vous pourrez l'apposer sur le classeur de l'edition PREEENTE du catalogue. 4. étruire cetta feuille. 102 atalogue S102-4EN1 Valid from serial number: * x0A000001* -

7 TABLE OF ONTENTS ynapac ompaction Equipment AB Page 102 S/N x 0A Service kits Service kit, eutz 50 h Service kit, eutz 500 h Service kit, eutz 1000 h 10 Repair kits Eccentric shaft kit rum rotation kit Scraper kit (12 mm) Shock absorber kit, drum Steering hitch kit F/R control button kit 24 Frame 26 Frames 28 Scrapers, ST 30 Scrapers, spring loaded Steering hitch Structure EUTZ 36 Sprinkler system Front tank 40 Sprinkler front/rear 44 rum 46 rum 48 Engine 50 Engine EUTZ 2011 L02 I 52 Intake system EUTZ 56 Fuel system EUTZ 58 Exhaust system EUTZ 60 Hydraulic system 62 Hydraulic diagram 64 Propulsion system Hydraulic motor, propulsion, drum Hydraulic pump, propulsion 72 Rotating group, valves, charge pump 74 ontrol unit, cpl Hydraulic motor, propulsion, drum Junction block Vibration system EUTZ Hydraulic pump, vibration EUTZ Steering system Steering valve Steering cylinder 92 Brake system 94 Electrical equipment 96 Electrical equipment ontrol panel ontrol panel 102 Electric battery switch EUTZ 106 Interlock 108 Interlock Loxam 110 Sprinkler timer riving & side direction lights Working lights 118 Licence plate light, parking lights 120 Rotating beacon 122 rivers platform 124 T 1

8 TABLE OF ONTENTS ynapac ompaction Equipment AB rivers platform 126 Seat 128 ontrol panel 130 Arm rests, seat belt, laterally adjusting 132 omfort drivers seat, laterally adjusting and seat belt 134 Engine and forward/reverse controls EUTZ F/r controls dual, control panel mounted F/r control dual left side, platform mounted 140 Rops and fops 142 ecals 144 Plates and decals, ce-marking approved 146 Standard equipment 150 Standard equipment 152 Optional equipment 154 anopy SMV-sign placed on platform Tool equipment 160 Noise suppression EUTZ, 78 db 162 Noise suppression eutz 164 Back-up alarm 166 Rear mirror ombination water supply ombination water supply 2 rear sprinkler pipes 172 Towing valve 174 Flow divider 176 Vibration shut-off, front drum EUTZ 178 Vibration shut-off, rear drum EUTZ Automatic vibration control Service brake 184 riving, restriction 186 Bio-hydraulic oil lock Old design 188 High torque drum drive " Long" Hydraulic motor high torque 192 High torque drum drive " Short" Hydraulic motor, propulsion, drum Brake release, propulsion motor Brake release, propulsion motor Poclain 200 Page T 2

10 102 S/N x 0A ynapac ompaction Equipment AB 2 S102-4EN1

11 ynapac ompaction Equipment AB 102 S/N x 0A Item Part No Rem Qty escription Service kits ( Page 4 ) Repair kits ( Page 12 ) 10 Frame ( Page 26 ) 20 rum ( Page 46 ) 30 Engine ( Page 50 ) 50 Hydraulic system ( Page 62 ) 60 Electrical equipment ( Page 96 ) 70 rivers platform ( Page 124 ) 80 ecals ( Page 144 ) 90 Standard equipment ( Page 150 ) 91 Optional equipment ( Page 154 ) ode S102-4EN1 3

12 Service kits ynapac ompaction Equipment AB 4 S102-4EN1

13 ynapac ompaction Equipment AB Service kits Item Part No Rem Qty escription A Service kit, eutz 50 h ( Page 6 ) A Service kit, eutz 500 h ( Page 8 ) A Service kit, eutz 1000 h ( Page 10 ) ode A) eutz F2L 1011F/2011, F3L 2011, 2011 L02 I/L03 I S102-4EN1 5

14 Service kit, eutz 50 h ynapac ompaction Equipment AB 6 S102-4EN1

15 Service kit, eutz 50 h ynapac ompaction Equipment AB Item Part No Rem Qty escription Service kit, eutz 50 h ( Page 6 ) Oil filter A Fuel filter A Fuel strainer B Filter element A ode S102-4EN1 7

16 Service kit, eutz 500 h ynapac ompaction Equipment AB 8 S102-4EN1

17 Service kit, eutz 500 h ynapac ompaction Equipment AB Item Part No Rem Qty escription Service kit, eutz 500 h ( Page 8 ) Oil filter A ode S102-4EN1 9

18 Service kit, eutz 1000 h ynapac ompaction Equipment AB 10 S102-4EN1

19 Service kit, eutz 1000 h ynapac ompaction Equipment AB Item Part No Rem Qty escription Service kit, eutz 1000 h ( Page 10 ) Oil filter A Fuel filter A Fuel strainer B Filter element A Ventilating filter A Main filter A Safety filter A Valve cover gasket ode S102-4EN1 11

20 Repair kits ynapac ompaction Equipment AB 12 S102-4EN1

21 Repair kits Item Part No Rem Qty escription Eccentric shaft kit ( Page 14 ) rum rotation kit ( Page 16 ) Scraper kit (12 mm) ( Page 18 ) Shock absorber kit, drum ( Page 20 ) Steering hitch kit ( Page 22 ) F/R control button kit ( Page 24 ) ynapac ompaction Equipment AB ode S102-4EN1 13

22 Eccentric shaft kit ynapac ompaction Equipment AB 14 S102-4EN1

23 Eccentric shaft kit ynapac ompaction Equipment AB Item Part No Rem Qty escription Eccentric shaft kit ( Page 14 ) O-ring 124, 50x3, Sealing O-ring Spherical roller bearing ode S102-4EN1 15

24 rum rotation kit ynapac ompaction Equipment AB 16 S102-4EN1

25 rum rotation kit ynapac ompaction Equipment AB Item Part No Rem Qty escription rum rotation kit ( Page 16 ) O-ring 124, 50x3, Ball bearing Sealing ode S102-4EN1 17

26 Scraper kit (12 mm) SRAPER ynapac ompaction Equipment AB 18 S102-4EN1

27 Scraper kit (12 mm) ynapac ompaction Equipment AB Item Part No Rem Qty escription Scraper kit (12 mm) ( Page 18 ) Scraper B ode S102-4EN1 19

28 Shock absorber kit, drum SHOK ABSORB. ynapac ompaction Equipment AB 20 S102-4EN1

29 Shock absorber kit, drum ynapac ompaction Equipment AB Item Part No Rem Qty escription Shock absorber kit, drum ( Page 20 ) Shock absorber B ode S102-4EN1 21

30 Steering hitch kit ynapac ompaction Equipment AB 22 S102-4EN1

31 Steering hitch kit ynapac ompaction Equipment AB Item Part No Rem Qty escription Steering hitch kit ( Page 22 ) Bushing Bushing Bushing Grease fitting A 2 V-ring O-ring O-ring Sealing Shim T=0,2 mm Shim T=0,4 mm Shim T=0,8 mm Lube grease 14 1 Workshop manual W1048*** A) For improved function this replaces earlier used ode S102-4EN1 23

32 F/R control button kit ynapac ompaction Equipment AB 24 S102-4EN1

33 F/R control button kit ynapac ompaction Equipment AB Item Part No Rem Qty escription Push button over B Bushing Screw ode S102-4EN1 25

34 Frame ynapac ompaction Equipment AB 26 S102-4EN1

35 ynapac ompaction Equipment AB Frame Item Part No Rem Qty escription 105 Frames ( Page 28 ) 230 Scrapers, ST ( Page 30 ) 280 Scrapers, spring loaded ( Page 32 ) 300 Steering hitch ( Page 34 ) 430 Structure EUTZ ( Page 36 ) 510 Sprinkler system Front tank ( Page 40 ) 530 Sprinkler front/rear ( Page 44 ) ode S102-4EN1 27

36 Frames ynapac ompaction Equipment AB 28 S102-4EN1

37 Frames ynapac ompaction Equipment AB Item Part No Rem Qty escription Frame, rear Frame, front 3 1 Steering hitch ( Page 34 ) Fork Fork Spacer block N Shim T=1 mm N Shim T=3 mm Shaft Spring Wire Hair pin A 2 lamp over plate Screw M6x A2K Washer Washer 7,0x25x1, Screw Washer Screw Screw Hexagon head screw G 12 Holder Steel plain washer over Screw M5x Washer 5,3x10x1 300HV Screw Shock absorber See group Washer 13x24x2 300 HV Towing device E 6 Screw M12-1,75x30 10, E 1 Mirror bracket E 1 Screw M8-1,25x14 8, E 1 Rod Spacer block Tie down eyelet Threaded plate over O-ring Screw M8x16H 8.8 A2K Washer 8,4x16x1,5 A) 2 pcs ) Option, front/rear E) Option G) Replaces earlier used Lock nut ; each holder has two nuts ode S102-4EN1 29

38 Scrapers, ST ynapac ompaction Equipment AB 30 S102-4EN1

39 Scrapers, ST ynapac ompaction Equipment AB Item Part No Rem Qty escription Scraper bracket A 2 Scraper bracket B 2 Scraper bracket Scraper B Screw M12x025H Lock nut Lock nut M Screw E 6 Screw Washer 13x24x2 300 HV Scraper bracket Scraper bracket Washer Spacer sleeve Screw M12x Screw M12x Sprinkler pipe/bracket Scraper bracket E 4 Screw M12x50 A) Front lower B) Rear lower ) Improved design has only one square mounting hole ) Used together with alternative "A" in drawing E) Used together with alternative "B" in drawing ode S102-4EN1 31

40 Scrapers, spring loaded ynapac ompaction Equipment AB 32 S102-4EN1

41 Scrapers, spring loaded ynapac ompaction Equipment AB Item Part No Rem Qty escription Scraper bracket 2 1.Bracket 3 1.Bracket Hook Spring Washer 13x24x2 300 HV Screw Lock nut Washer 8,4x16x1, Hexagon head screw Lock nut M Stud Nut Scraper bracket 15 1.Bracket 16, 1.Bracket 17 1.Stop Spring Steel plain washer Screw Lock nut Washer 6,4x12x1, Screw M6-1x30 8, Lock nut M Screw Nut Scraper bracket Scraper B Scraper bracket Sprinkler pipe/bracket Washer 13x24x2 300 HV Washer Screw M12x025H Screw A 2 Screw Screw M12x Screw M12x Screw M12x Lock nut Lock nut M A 2 Spacer B 2 Spacer sleeve Scraper bracket B 2 Washer 13x24x2 300 HV A 2 Washer B 2 Screw A) In use at rear lower scraper B) In use at front lower scraper ) Mounting hole to be used for item 37 depending on model ) Not sold separately ode S102-4EN1 33

42 Steering hitch ynapac ompaction Equipment AB 34 S102-4EN1

43 Steering hitch ynapac ompaction Equipment AB Item Part No Rem Qty escription Bearing housing Hitch shaft Bracket Bracket Shaft Bushing Bushing Bushing Lock nut Screw Washer Grease fitting A 2 V-ring Screw O-ring Sealing N Shim T=0,2 mm N Shim T=0,4 mm N Shim T=0,8 mm 20 8 Screw 21 8 Washer over A) For improved function this replaces earlier used ode S102-4EN1 35

44 Structure EUTZ ynapac ompaction Equipment AB 36 S102-4EN1

45 Structure EUTZ ynapac ompaction Equipment AB Item Part No Rem Qty escription A 1 over, cpl Noise reducing plate K,J 4.Screw K,J 4.Insulating washer Insulating material over L 1 Grid Hinge ooler frame Hinge Hood frame Gas spring Latch Stop plate Screw M4x Washer Nut Lock plate Lock plate Blind rivet Blind rivet Washer 6,4x12x1, Screw M8-1,25x Lock nut M Screw M8x20H Washer 8,4x22x Engine hood XL.Edge trim N Shim T=2 mm Screw Washer 8,4x16x1, Screw Nut M Screw Spacer sleeve N Shim T=2 mm Washer Washer Plug Plug XL Rubber strip 25x E 1XL Rubber strip 25x F 1XL Edge trim Screw torx Hexagon head screw G 1 over H 1XL Edge trim A) Right ) L=3,680 m ) L=0,350 m E) L=0,850 m F) L=0,998 m G) Left H) L=0,457 m J) Not illustrated K) For absorbent L) Included in , item 1 ode S102-4EN1 37

46 Structure EUTZ ynapac ompaction Equipment AB 38 S102-4EN1

47 Structure EUTZ ynapac ompaction Equipment AB Item Part No Rem Qty escription Stop Holder Spacer Screw Screw M8-1,25x22 8, Screw M8x30H 8.8 A2K M 1XL Rubber strip 25x N 1XL Rubber strip 25x O 1XL Rubber strip 25x20 M) L=0,380 m N) L=0,240 m O) L=0,200 m ode S102-4EN1 39

48 Sprinkler system Front tank ynapac ompaction Equipment AB 40 S102-4EN1

49 Sprinkler system Front tank ynapac ompaction Equipment AB Item Part No Rem Qty escription Water pump Water strainer, cpl O-ring Filter element A Gasket Valve Holder plate A 1XL Rubber strip Holder plate Holder plate Filter bracket Screw M8x20H Washer 8,4x16x1, Hose connection Hose connection Hose connection Valve Hose connection Hose connection Hose connection J 14 Hose clamp mm Hose clamp B 1XL Absorbent XL Rubber strip Screw Steel plain washer XL Plastic hose XL Plastic hose Screw Strainer A E 3XL Plastic hose Solenoid valve able harness XL Plastic hose Sprinkling tank ap Plug, cpl Plug Gasket Adapter kit Pipe fitting Sealing Washer Nut Screw M6-1x20 8, Washer 6,4x12x1, Wire onical spring washer Washer 7,0x25x1, Lock nut M Washer 8,4x22x3 A) L=0,430 m B) L=0,670 m ) Length as required ) L=0,300 m E) L=0,070 m J) In use together with transparent hose; old design of ode S102-4EN1 41

50 Sprinkler system Front tank ynapac ompaction Equipment AB 42 S102-4EN1

51 Sprinkler system Front tank ynapac ompaction Equipment AB Item Part No Rem Qty escription Adapter Valve E,H 1 Plastic hose H 2 Hose clamp H 1 Hose connection H 1 Valve E) L=0,070 m H) In use together with option: Noise suppression; See section for Optional equipment ode S102-4EN1 43

52 Sprinkler front/rear ynapac ompaction Equipment AB 44 S102-4EN1

53 Sprinkler front/rear ynapac ompaction Equipment AB Item Part No Rem Qty escription B 1XL Plastic hose Hose clamp mm Hose clamp Hose connection XL Plastic hose Plug threaded Ball valve 10 A 2 Sprinkler pipe/bracket F 4 Spraying nozzle, cpl A F 1.Housing F 1.Gasket B F 1.Nozzle and strainer, yellow 0,8 A F 1.Retainer B E 4 Spraying nozzle, cpl A E 1.Retainer, nozzle, strainer, yellow E 1.Gasket B E 1.Housing XL Edge trim XL Protective hose A) For correct view and PN; see scraper assembly for same SN. B) L=1,4 m ) L=2,1 m ) In use together with transparent hose; old design of E) Improved design F) Recommendation: Replace with improved design item 16; interchangeable as a cpl. unit ode S102-4EN1 45

54 rum ynapac ompaction Equipment AB 46 S102-4EN1

55 ynapac ompaction Equipment AB rum Item Part No Rem Qty escription 100 rum ( Page 48 ) ode S102-4EN1 47

56 rum ynapac ompaction Equipment AB 48 S102-4EN1

57 rum ynapac ompaction Equipment AB Item Part No Rem Qty escription rum Magnetic plug Seal ring B Hexagon head screw Steel plain washer B 16 Holder Mounting plate Shock absorber B Air breather Steel plain washer Ball bearing A 1 oupling Rubber cross Replaced by Retaining ring O-ring 124, 50x3, Adapter O-ring Sealing Spherical roller bearing Key Eccentric shaft 21 Not used on this model Bearing housing Bearing housing rive disc Spacer ring Screw M6x Washer 6,4x12x1, Hexagon socket head cap screw M10x030H Plug Hexagon head screw M10x30H 8.8 A3K Spacer A) PL B) Replaces earlier used Lock nut ; each holder has two nuts ode S102-4EN1 49

58 Engine ynapac ompaction Equipment AB 50 S102-4EN1

59 ynapac ompaction Equipment AB Engine Item Part No Rem Qty escription 135 Engine EUTZ 2011 L02 I ( Page 52 ) 305 Intake system EUTZ ( Page 56 ) 410 Fuel system EUTZ ( Page 58 ) 530 Exhaust system EUTZ ( Page 60 ) ode S102-4EN1 51

60 Engine EUTZ 2011 L02 I ynapac ompaction Equipment AB 52 S102-4EN1

61 Engine EUTZ 2011 L02 I ynapac ompaction Equipment AB Item Part No Rem Qty escription Engine bracket Washer 8,4x22x Engine bracket A 4 Shock absorber Engine bracket Engine bracket Pump bracket over over Hollow screw Washer 18,2x23,9x1, onnector ap hydraulic Screw M8x20H Hexagon head screw Screw M8-1,25x Screw Screw M10-1,5x30H 8, Screw Screw Screw Washer 8,4x22x Washer 13x24x2 300 HV Washer XL Edge trim Washer 21x36x iesel engine Oil filter A Fuel filter A Solenoid B 30 1.Oil temp guard B Alternator harging regulator B Oil pressure switch Starter 35 E,J 1.Splined shaft E 1.Splined sleeve E 1.Toothed belt A V-belt B Fan F 1.Toothed belt kit A oupling Screw Hydraulic hose Lock nut M H 1 Belt guard Screw M6x Washer 6,4x12x1, Screw M6-1x14 8, Washer 6,4x12x1, Lock nut ode A) Included in item 26 ) Engine shut-off E) For vibration pump drive F) Belt and roller H) Replaces earlier used J) Not sold separately. If damaged; the housing cpl with gear has to be exchanged: PN and sleeve The sleeve has to be lubricated with graphite grease before assembly! S102-4EN1 53

62 Engine EUTZ 2011 L02 I ynapac ompaction Equipment AB 54 S102-4EN1

63 Engine EUTZ 2011 L02 I ynapac ompaction Equipment AB Item Part No Rem Qty escription Steel plain washer Steel plain washer Washer 8,4x16x1,5 ode S102-4EN1 55

64 Intake system EUTZ ynapac ompaction Equipment AB 56 S102-4EN1

65 Intake system EUTZ ynapac ompaction Equipment AB Item Part No Rem Qty escription Air cleaner, cpl Service cover Vacuator valve Main filter A Safety filter A Holder Hose clamp Air inlet hose 9 Not used on this model Indicator Air inlet hose Hose clamp Screw M8x30H 8.8 A2K Washer 8,4x22x Bracket Screw ode S102-4EN1 57

66 Fuel system EUTZ ynapac ompaction Equipment AB 58 S102-4EN1

67 Fuel system EUTZ ynapac ompaction Equipment AB Item Part No Rem Qty escription Fuel tank, cpl ap Key Marked "455" A F 1 ap Rubber cloth Holder plate Screw M8x20H Washer 8,4x22x O-ring Fuel pipe Hollow screw opper washer Hose clamp Fuel hose Fuel hose lamp Screw M8-1,25x Nut M Fuel strainer B XL Fuel hose N able ties L=142 mm E 1 Level sender E 1.Gasket E 1.Gasket Screw, Thread rolling K40x E 1 ipstick over Gasket Hose clamp Hose clamp Hose clamp 1) Included in Fuel tank, cpl PN ) L=200 mm E) Option F) Italy market ode S102-4EN1 59

68 Exhaust system EUTZ ynapac ompaction Equipment AB 60 S102-4EN1

69 Exhaust system EUTZ ynapac ompaction Equipment AB Item Part No Rem Qty escription Exhaust pipe Bracket Holder Muffler Exhaust pipe Screw M8x30H 8.8 A2K Screw M8-1,25x Nut M Screw lamp Washer 8,4x22x Washer 8,4x16x1, Steel plain washer Screw ode S102-4EN1 61

70 Hydraulic system ynapac ompaction Equipment AB 62 S102-4EN1

71 ynapac ompaction Equipment AB Hydraulic system Item Part No Rem Qty escription 100 Hydraulic diagram ( Page 64 ) 240 Propulsion system ( Page 66 ) Hydraulic pump, propulsion ( Page 72 ) 316 Rotating group, valves, charge pump ( Page 74 ) 317 ontrol unit, cpl ( Page 76 ) Hydraulic motor, propulsion, drum ( Page 78 ) Junction block ( Page 80 ) 430 Vibration system EUTZ ( Page 82 ) Hydraulic pump, vibration EUTZ ( Page 86 ) 613 Steering system ( Page 88 ) Steering valve ( Page 90 ) Steering cylinder ( Page 92 ) 865 Brake system ( Page 94 ) ode S102-4EN1 63

72 Hydraulic diagram ynapac ompaction Equipment AB 64 S102-4EN1

73 Hydraulic diagram Item Part No Rem Qty escription 1 1 iesel engine 2 1 Propulsion pump 3 2 Propulsion motor 4 1 Hydraulic oil tank 5 2 Brake 6 1 Filter 7 1 Brake valve 8 1 Oil cooler 9 4 Measuring nipple 10 1 heck valve 11 A 1 Vibration pump 12 1 Steering valve 13 1 Valve block 14 1 Steering cylinder 15 2 Steering cylinder ynapac ompaction Equipment AB ode A) Incl. steering pump S102-4EN1 65

74 Propulsion system ynapac ompaction Equipment AB 66 S102-4EN1

75 Propulsion system ynapac ompaction Equipment AB Item Part No Rem Qty escription Hydraulic pump, propulsion ( Page 72 ) Hydraulic motor, propulsion, drum ( Page 70 ) Hydraulic hose onnector Hydraulic hose Screw Washer Hydraulic hose Hydraulic hose Flange Tee-connector Elbow 90, O-ring Tee-connector Hydraulic hose Adapter onnector onnector Elbow 90 o-ring Elbow Hydraulic oil filter over Insert Sealing O-ring O-ring O-ring Filter element A Plug opper washer 12,2x17,9x1, Screw M10-1,5x30H 8, Washer Screw Washer 13x24x2 300 HV Hydraulic hose Hose clamp Hose clamp Washer 8,4x16x1, Screw M8-1,25x22 8, Junction block Spacer sleeve N able ties Screw Lock nut M Steel plain washer Screw M08x A 1XL Edge trim Rubber cloth over plate Spacer sleeve Lock nut Threaded stud Screw Pipe clamp Elbow onnector Holder Plug Plug lamp ode A) L=0,185 m S102-4EN1 67

76 Propulsion system ynapac ompaction Equipment AB 68 S102-4EN1

77 Propulsion system ynapac ompaction Equipment AB Item Part No Rem Qty escription O-ring Measuring nipple ap hydraulic ap Hydraulic hose Hydraulic hose Hydraulic hose Hydraulic motor, propulsion, drum ( Page 70 ) Screw M8x20H Screw Elbow Washer 8,4x22x3 ode S102-4EN1 69

78 Hydraulic motor, propulsion, drum ynapac ompaction Equipment AB 70 S102-4EN1

79 Hydraulic motor, propulsion, drum ynapac ompaction Equipment AB Item Part No Rem Qty escription Hydraulic motor, propulsion, drum ( Page 70 ) Seal kit 3 2..O-ring 4 1..O-ring 5 1..Seal kit 6 1..Seal O-ring 8 1..Seal 9 1..O-ring Screw 11 1.istributor 12 1.Bearing support 13 1.Bearing 14 1.Bearing 15 1.Shim kit 16 1.Supporting plate 17 1.Snap ring Seal kit Brake disc kit 20 1.Seal kit 21 1.Shaft 22 1.Screw 23 1.Bonded seal 24 8.Screw 25 1.Brake piston 26 1.Spring washer 27 1.Snap ring End cap kit 29 1.Set of studs 30 1.Shaft 31 1.Plug Brake housing ode S102-4EN1 71

80 Hydraulic pump, propulsion ynapac ompaction Equipment AB 72 S102-4EN1

81 Hydraulic pump, propulsion ynapac ompaction Equipment AB Item Part No Rem Qty escription 1 A 1 Hydraulic pump Seal kit Rotating group, cpl Valve block, cpl harge pump, cpl 6 1.ontrol unit, cpl ( Page 76 ) 8 1.Housing Pin Pin Plug Plug Screw Screw Pin Pin O-ring Nut Orifice Pin Orifice 0, ontrol valve Rod over Ring Spring collar Spacer Spring Snap ring Screw Nut Piston Spring collar Seal kit O-ring O-ring Seal ring Seal ring 1) Includes all gaskets and o-rings for the hydraulic pump 2) Exploded in section "Rotating group, valves, charge pump A) PL ode S102-4EN1 73

82 Rotating group, valves, charge pump ynapac ompaction Equipment AB 74 S102-4EN1

83 Rotating group, valves, charge pump ynapac ompaction Equipment AB Item Part No Rem Qty escription Rotating group radle Ring Shaft Wire pin Pin Wire pin A 1.Bearing liner Bearing Roller bearing Retaining ring Retaining ring Seal ring Retaining ring ylinder with pistons, cpl 20 1 Valve block Pressure relief valve 350 bar Relief valve heck valve Valve block Bearing bushing Plug Screw Pin Pin O-ring Screw Roller bearing 33 B 1.Solenoid valve Adapter O-ring Valve, cpl Solenoid harge pump over Housing Bearing bushing Shaft Wheel set Key Wear plate Retaining ring Screw Retaining ring ylindrical pin Seal kit Seal O-ring A) One pair B) PL ode S102-4EN1 75

84 ontrol unit, cpl ynapac ompaction Equipment AB 76 S102-4EN1

85 ontrol unit, cpl ynapac ompaction Equipment AB Item Part No Rem Qty escription A 1 ontrol unit Seal kit Housing Bushing Shaft Spring bush Adapter Pressure spring Eccentric pin 10 1.Lever over Bushing B 1.Gasket Spring Spring collar Spring cage Pin Screw Screw Screw 21 B 1.O-ring 22 B 1.O-ring 23 B 3.O-ring 24 B 1.O-ring Needle roller 26 B 1.Nut Shim Pin 29 B 1.O-ring ylindrical pin Nut Screw Plug Neutral start switch pl Lever A) PL B) Incl. in item 2 ode S102-4EN1 77

86 Hydraulic motor, propulsion, drum ynapac ompaction Equipment AB 78 S102-4EN1

87 Hydraulic motor, propulsion, drum ynapac ompaction Equipment AB Item Part No Rem Qty escription Hydraulic motor, propulsion, drum ( Page 78 ) Shaft Housing Washer T=2,0 mm Split ring Bearing Bearing Wheel stud Wheel nut ylinder block Roller Piston irclip Ring Piston cam Housing istributor ring Pin Spring A 1.Plug Screw Brake housing Shaft Piston A 1.End cover Plug B 1.isc kit N.Shim T=0,1 mm N.Shim T=0,3 mm Screw Screw Spring Nylon buch Washer Seal kit Shaft seal Sealing Sealing Sealing O-ring O-ring Gasket Quad ring Sealing O-ring Face seal A) PL B) pcs ode S102-4EN1 79

88 Junction block ynapac ompaction Equipment AB 80 S102-4EN1

89 Junction block ynapac ompaction Equipment AB Item Part No Rem Qty escription Junction block Straight connector Adapter ode S102-4EN1 81

90 Vibration system EUTZ ynapac ompaction Equipment AB 82 S102-4EN1

91 Vibration system EUTZ ynapac ompaction Equipment AB Item Part No Rem Qty escription Hydraulic pump, vibration EUTZ ( Page 86 ) Radiator Tee-connector Elbow 90 o-ring onnector onnector onnector Measuring nipple Hydraulic hose Screw Washer Hydraulic hose Elbow Adapter Hydraulic hose Screw Screw M8x16H 8.8 A2K Steel plain washer Plug 3/4NPTF Oil level glass Elbow Rubber hose onnector Ventilating filter A Hose clamp Rubber strip Screw M8-1,25x55 8, Flange O-ring Elbow A 1XL Rubber hose lamp onnector O-ring Screw M10-1,5x30H 8, Steel plain washer Hose clamp Hose clamp Washer 8,4x16x1, Screw M8-1,25x B 1XL Edge trim XL Edge trim N able ties ooling air cover XL Tape Hydraulic motor Hydraulic hose Hydraulic hose Hydraulic hose Hydraulic hose F 1 Hydraulic hose Hydraulic hose Elbow 90 o-ring onnector A) L=0,260 m B) L=0,305 m ) L=0,150 m ) L=2,0 m F) Moved to new port ode S102-4EN1 83

92 Vibration system EUTZ ynapac ompaction Equipment AB 84 S102-4EN1

93 Vibration system EUTZ ynapac ompaction Equipment AB Item Part No Rem Qty escription Hose clamp Hose clamp Washer 8,4x16x1, Screw M8x20H Screw M10-1,5x30H 8, Washer 10x18x Pipe clamp 81 H 1 Hydraulic hose H) See section "Propulsion system" ode S102-4EN1 85

94 Hydraulic pump, vibration EUTZ ynapac ompaction Equipment AB 86 S102-4EN1

95 Hydraulic pump, vibration EUTZ ynapac ompaction Equipment AB Item Part No Rem Qty escription 1 A 1 Hydraulic pump 1.Pump Seal kit A,B 1.Valve Solenoid valve Solenoid Seal kit Screw Washer A) PL B) Included in cpl pump, item 1 ode S102-4EN1 87

96 Steering system ynapac ompaction Equipment AB 88 S102-4EN1

97 Steering system ynapac ompaction Equipment AB Item Part No Rem Qty escription Steering cylinder ( Page 92 ) Elbow Hydraulic hose Hydraulic hose otter pin Steering wheel, cpl Turning knob over Rubber washer Steering column Hexagon head screw Elbow Hexagon head screw Steel plain washer Steering valve ( Page 90 ) onnector onnector N able ties onnector Spacer sleeve Hydraulic pump, vibration EUTZ ( Page 86 ) Washer 26x45x onnector onnector Adapter Tee-connector onnector Measuring nipple ode S102-4EN1 89

98 Steering valve ynapac ompaction Equipment AB 90 S102-4EN1

99 Steering valve ynapac ompaction Equipment AB Item Part No Rem Qty escription 1 A 1 Steering valve 2 1.Spool and sleeve Ball Threaded bushing 5 B 1.O-ring 6 B 1.Ring Bearing B Ring ross pin ardan shaft Spring kit 13 B 1.O-ring Valve plate Gear kit 16 B 1.O-ring End cap 18 B 1.Washer Screw with bore Screw Name plate rive screw A 1.Relief valve 17,0-17,5MPa 25 1.Spring Shock valve 22,5-24,0 MPa Ball 28 B 1.Seal ring Rolled pin Spare parts kit A) PL B) Included in item 30 ode S102-4EN1 91

100 Steering cylinder ynapac ompaction Equipment AB 92 S102-4EN1

101 Steering cylinder ynapac ompaction Equipment AB Item Part No Rem Qty escription 1 A 1 Steering cylinder Seal kit 3 1..Scraper ring 4 1..Retaining ring 5 1..O-ring 6 2..Guide ring 7 1..Lock ring 8 1..Sealing O-ring Sealing Back-up ring O-ring Sealing Guide ring Nut Guide ylinder tube Piston block Grease fitting Slide bearing B Retaining ring Hair clip Shaft Piston rod over A) PL ode S102-4EN1 93

102 Brake system 16498S ynapac ompaction Equipment AB 94 S102-4EN1

103 Brake system ynapac ompaction Equipment AB Item Part No Rem Qty escription onnector Tee-connector Adapter Hydraulic hose Hydraulic hose N able ties ap Adapter Hydraulic hose 15 1 Hydraulic pump, propulsion 16 2 Hydraulic motor, propulsion ode S102-4EN1 95

104 Electrical equipment ynapac ompaction Equipment AB 96 S102-4EN1

105 ynapac ompaction Equipment AB Electrical equipment Item Part No Rem Qty escription 135 Electrical equipment ( Page 98 ) 215 ontrol panel ( Page 102 ) 240 Electric battery switch EUTZ ( Page 106 ) 245 Interlock ( Page 108 ) 265 Interlock Loxam ( Page 110 ) 300 Sprinkler timer ( Page 112 ) 353 riving & side direction lights ( Page 114 ) 355 Working lights ( Page 118 ) 358 Licence plate light, parking lights ( Page 120 ) 390 Rotating beacon ( Page 122 ) ode S102-4EN1 97

106 Electrical equipment ynapac ompaction Equipment AB 98 S102-4EN1

107 Electrical equipment ynapac ompaction Equipment AB Item Part No Rem Qty escription 1 1 ontrol panel ( Page 102 ) O 1 able harness onnector black, MPM N able harness 5 M 1 Battery Battery shelf Battery holder Battery screw Battery switch, cpl Handle Battery cable ( + ) onnection cable, coarse Ground cable B Ground cable B O 1 Bracket Hour meter G 1 Relay Horn B Grab handle H 1 Push button Bushing over B onnection Plug Screw M8-1,25x22 8, Steel plain washer Screw M8x16H 8.8 A2K Washer 8,4x16x1, able harness 30 Not used on this model 31 Not used on this model Screw Washer 5,3x10x1 300HV Lock nut Lock nut M Lock nut M Screw Washer 3,2x6x0, Screw M8x20H Washer 8,4x22x Lock nut M Washer 8,4x16x1, Hexagon head screw Washer 8,4x16x1, Grommet onnector 2-POL Screw M8-1,25x Seat switch able harness Screw ST3,5x9,5 Black Shock absorber 2) See section " ontrol panel " 3) See section " rivers platform " ) F/R control G) Start H) Vibration M) Used together with item 6 Battery shelf P/N Varta/Tudor 12V/74Ah, Size = 278x175x190 mm O) Used together with illustration "B" only. ode S102-4EN1 99

108 Electrical equipment ynapac ompaction Equipment AB 100 S102-4EN1

109 Electrical equipment ynapac ompaction Equipment AB Item Part No Rem Qty escription lamp Power socket 12V ode S102-4EN1 101

110 ontrol panel ynapac ompaction Equipment AB 102 S102-4EN1

111 ontrol panel ynapac ompaction Equipment AB Item Part No Rem Qty escription ontrol panel Left able harness P 1 Switch, black B B 1 Push button Switch B H,M 1 Switch ecal Electrical battery switch Push button B E 1 Switch F 1 Switch B onnector ontact piece, NO B ontrol panel plate Hole plug isplay panel Lamp socket 2-POL Bulb 12V B Screw M6x O-ring Plug istribution control plate Fuse box over G 4 Fuse 7.5A A onnector B Relay, VBS A I 1 Relay Relay Relay Screw M6x Screw ST3,5x9,5 Black Screw Screw M6-1,0x Lock nut M Nut M6X1,00-8 A2K Washer 6,4x12x1,5 35 Not used on this model 36 Not used on this model 37 Not used on this model Ground cable J 1 ontact block J 1 Fuel gauge J 1.Lamp holder J 1.Bulb B K 1 able harness L 1 Switch B) Starter ) Ignition ) Horn E) Sprinkler F) Vibration G) Other fuses, options H) Ignition, electrical battery switch I) Hour meter J) Option K) Option, fuel gauge L) Option, key starter M) Three fixed positions. P) Parking brake ode S102-4EN1 103

112 ontrol panel ynapac ompaction Equipment AB 104 S102-4EN1

113 ontrol panel ynapac ompaction Equipment AB Item Part No Rem Qty escription Key Marked "455" A H 4 ontact piece, N B J 1 Pilot lamp cpl Yellow B J 1 Bulb B N 2 Fuse 10A A over ontact piece, N B 51 Not used on this model B Emergency stop onnector onnector H) Ignition, electrical battery switch J) Option N) Other fuses, options ode S102-4EN1 105

Spare Parts Catalogue

Spare Parts Catalogue Vibratory Roller 102 onstructionparts.com 888-634-4289 Spare Parts atalogue S102-4EN1 Valid from roller serial number: 10000305x0A000001 - onstructionparts.com iesel engine: EUTZ 2011 L02 Published catalogue