SECTION KNEELING/LEVELING

Size: px
Start display at page:

Download "SECTION KNEELING/LEVELING"

Transcription

1 / 008JL9 ECTION KNEELING ECRIPTION This system is designed to lower the front of the vehicle for easier access to the first step. It can also tilt the vehicle to the right so that, for example, a wheelchair can roll on directly from the sidewalk. A safety system, consisting of an alarm and a flashing light, warns pedestrians on the sidewalk to move away from the vehicle at the start of the kneeling system operation. The alarm sounds and the light flashes while the vehicle is lowering. In addition, the hazard lights flash continuously during the lowering and rising operations. KNEEL MOE The system is designed so that the leveling valve is locked when kneeling is required. The kneeling solenoids control the pressure via the relay valve, causing prompt kneeling as requested. This process is executed via multiplexing. RIE MOE The minimal pressure maintained in the bellows will contribute to a faster return of the vehicle to normal. The rising of the vehicle is controlled by the fast rising valve. This valve controls the output of the high flow relay valve. The time that it takes for the vehicle to rise is governed by the multiplex system. OPERATION ee Figure for typical switch positions on the kneeling switch panel. ee the OPERATOR MANUAL for the locations of the switches on the vehicle. Three switches control the kneeling system. When the KNEELING AN RAMP MATER WITCH is in the ON position, the FRONT and the IE KNEELING WITCHE are operational. The brake interlock remains engaged during the time in which the vehicle is lowered or tilted. This condition continues until the KNEELING AN RAMP MATER WITCH is returned to its normal position. This occurs when the bus is returned to its normal right height, the ramp has been retracted and once the operator has pressed the brake pedal or the accelerator. The TOP indicator lights up when the brakes are applied. Once the KNEELING AN RAMP MATER WITCH is returned to the TOP position, the brakes are released and can be used again by the operator. ee Figures to 5. KNEELING AN RAMP MATER WITCH RIE MOE FRONT KNEELING WITCH IE KNEELING WITCH KNEEL MOE Figure - Typical Kneeling witches Front Panel

2 008JL9 / REAR PRING RIGHT IE RIGHT IE LEVELING C IN C EX BARKALE ACCEORY TANK FRONT LEVELING BARKALE REAR AIR PRING LEFT IE LEFT IE LEVELING C IN C EX BARKALE P < UP PILOT UP 3 OWN P < PILOT OWN 3 LOCK LEVELING LEFT RIGHT FRONT PRING Figure - Layout for Front Kneeling ystem Only RETARER BULKHEA AN LINE (OPTIONAL) LEVELING FRONT LEVELING UPPLY FROM EMERGENCY REERVOIR E ACCEORY REERVOIR LEVELING UB- AEMBLIE Figure 3 - chematic for Front Kneeling ystem Only

3 / 3 008JL9 C C BARKALE REAR AIR PRING LEFT IE LEFT IE LEVELING IN EX ACCEORY TANK LOCK LEVELING RIGHT IE LEVELING C IN C EX BARKALE FRONT LEVELING C IN C EX BARKALE 3 PILOT OWN 3 PILOT UP 3 PILOT OWN LOCK LEVELING OWN P < < P UP P < OWN REAR AIR PRING RIGHT IE < P UP 3 PILOT UP LOCK IE KNEELING LEFT RIGHT FRONT AIR PRING Figure 4 - Layout for Front and ide Kneeling ystem RETARER BULKHEA (OPTIONAL) FRONT LEVELING UPPLY FROM EMERGENCY REERVOIR ACCEORY REERVOIR IE-KNEELING UB-AEMBLIE UB- AEMBLIE Figure 5 - chematic for Front and ide Kneeling ystem

4 008JL9 4 / AJUTMENT CAUTION: Always adjust leveling before proceeding with kneeling adjustments. WARNING: Before lowering or tilting the vehicle, make sure that all passengers are secure inside the vehicle and that people outside the vehicle move away from the doors to prevent any risk of injury. Moreover, do not lower or tilt the vehicle onto the sidewalk or into a snow bank, etc.. Bring the vehicle to a full stop using the service brakes.. To lower the front of the vehicle, first raise the switch guard protecting the KNEELING AN RAMP MATER WITCH and put the switch in the ON position. This will automatically engage the brake interlock and avoid any accidental activation of the system. FRONT KNEELING 3. After steps and, move the FRONT KNEELING WITCH to the KNEEL position until the vehicle has lowered to the required height. IE KNEELING (optional) 4. After step 3: a) The side kneeling is controlled by the IE KNEELING toggle switch and is operational only if the KNEELING AN RAMP MATER WITCH is in the ON position. b) Put the IE KNEELING WITCH into the KNEEL position until the vehicle has reached its lowest preprogrammed level. This will take several seconds to complete correctly. YTEM VERIFICATION Always execute the front kneeling verification BEFORE the side kneeling verification, if applicable. Never try to execute both at the same time. Pressure in the system must be a minimum of 0 psi (87 kpa) and a 5-second delay between each rise must be maintained. Make sure the doors are continuously supplied with air. WARNING: For maximum security, follow these preventive security measures:. All tests must be carried out when no passengers are aboard.. Make sure that the vehicle is completely stopped on a level surface. 3. The installation of batteries or the connection of electrical terminals to an external power supply is required, if the engine is non-functional. 4. Before the inspection, make sure that objects that are in the way, such as safety supports, are removed.. Place the MATER CONTROL WITCH (on the operator's control panel) in the RUN position and start the engine.. Put the KNEELING AN RAMP MATER WITCH in the ON position. Make sure the ramp is retracted and the doors are closed (telescopic ramp only). For a flip ramp, doors must be open.

5 / 5 008JL9 COMMAN OR CONITION EQUENCE OF A REQUET FOR FRONT KNEELING ONLY ACTIVE OLENOI OF THE KNEELING YTEM COMMENT Vehicle in normal running mode None The air pushed by the leveling valve to adjust the level of the vehicle mainly passes through the manifold. Front kneeling command (operator) Reaching the low level (0- psi in the bellows) Lock solenoid rain solenoid Lock solenoid These two valves are active throughout the descent cycle. Reaching the predetermined time limit results in the stopping of the drain solenoid to stop the lowering process. Command for rising (operator) Fast solenoid Only the fast solenoid remains active during the rising. everal seconds after command to raise everal seconds after command to raise Fast solenoid None Table - equence of a Request for Front Kneeling Only After several seconds (time monitored by the electronic module). After several seconds, the sequence is complete. FRONT KNEELING ee Table. 3. Following steps and, set the FRONT KNEELING WITCH to the KNEEL position until the vehicle starts to lower. Three valves should now be active: lock solenoid (A), drain solenoid (C) and the fast solenoid (). As soon as the pressure in the right air spring has reached the set point, descent is stopped and the vehicle remains at this level. Three valves must still be active at this point: lock solenoid (A), pressure lock (B) and the fast solenoid (). 4. The vehicle must kneel to the front. Make sure the following conditions are observed during the kneeling operation. a. The entire lowering sequence takes a maximum of six seconds. Use a stopwatch to verify. b. The alarm must function during lowering. The alarm stops when the lowering sequence is completed. c. The yellow exterior indicator lights are flashing. d. The kneeling LE in the tell-tale panel is illuminated and remains lit until a request to raise the vehicle is made. 5. Check under the vehicle to make sure the air springs are not completely deflated, are still holding some air and are still cylindrical in shape. 6. Put the FRONT KNEELING WITCH in the RAIE position. Use a stopwatch and check whether the entire rising sequence takes a maximum of six seconds. The cycle ends when the interlock is released. Only one valve remains active at that moment, the fast solenoid (), and this for a period of 0 seconds from the moment of the request for rising. However, three seconds after this request, the interlock valve of the brakes is deactivated to allow the vehicle to return to normal operation. 7. Repeat the complete kneeling sequence (KNEEL and RIE) a few times to make sure the system is operational and to confirm that the front doorsill level is at the required height, which should be 0 5 /8"± ½" (70 mm ± 3 mm). 8. If the tests are not satisfactory, check the pneumatic and electrical connections of the electronic module. If air pressure lowers, check the supply hose to see if there are leaks or check the system for electrical problems. 9. Repeat the same test with the MATER CONTROL WITCH in the LIGHT position. Then, repeat the test keeping the engine off. Make sure that the underbody does not rest on the axle; no contact is allowed. If the tests are still not satisfactory, see the TROUBLEHOOTING TABLE at the end of the section.

6 008JL9 6 / IE KNEELING (optional) 0. When the front kneeling verification is over, set the IE KNEELING WITCH at the KNEEL position. The vehicle should immediately start to go down. Three valves are now active at the front and three at the back in the base light: lock solenoid (A and E), drain solenoid (C and F) and fast solenoid ( and G). As soon as the pressure in the right air springs has reached its set point, the descent is stopped and the vehicle remains at this level. ix valves must still be active at this point: lock solenoids (A and E), pressure locks (B and H) and fast solenoids ( and G).. The vehicle must kneel to the side. Make sure the following conditions are observed during the kneeling operation. a. The entire lowering sequence takes a maximum of six seconds. Use a stopwatch to verify. b. The alarm must function during lowering. The alarm stops when the lowering sequence is completed. c. The yellow exterior indicator lights are flashing. d. The kneeling LE in the tell-tale panel is illuminated and remains lit until a request to raise the vehicle is made.. Check under the vehicle to see that the air springs are not completely deflated, are still holding some air and are still cylindrically shaped. Make sure that the underbody does not rest on the axle; no contact is allowed. 3. Put the IE KNEELING WITCH in the RIE position Use a stopwatch and check whether the entire rising sequence takes a maximum of six seconds. Only two valves are then active: the fast solenoids ( and G) and this for a period of 0 seconds from the moment of the request for rising. However, three seconds after this request, the interlock valve of the brakes is deactivated to allow the vehicle to go back on the road. 4. Repeat the complete kneeling sequence (KNEEL AN RIE) a few times to make sure the system is operational and to confirm that the doorsill level is at the required height. ee Table. RAMP TYPE TELECOPIC RAMP AT THE BACK EMI UPER HEIGHT AT THE REAR OOR THREHOL ½"±½" 38 mm ± 3 mm 9¼"±½" 35 mm ± 3 mm Table - Rear oorsill Height uring ide Kneeling 5. Repeat the same test with the MATER CONTROL WITCH in the LIGHT position. Then, repeat the test keeping the engine off. When tests are satisfactory, put the KNEELING AN RAMP MATER WITCH in the TOP position, and replace any removed panels and other components. However, if the tests are not satisfactory see the TROUBLEHOOTING TABLE at the end of this section. MAINTENANCE WARNING: To avoid accidents, empty the bellows and the pneumatic reservoirs before working on the kneeling system components. The kneeling mechanism does not require specific maintenance. A visual inspection of the lever, linkage and joints should be made at regular intervals. The front kneeling pneumatic control unit is located under the operator s floorboard close to the steering column. This assembly is fastened to the vehicle chassis. ee Figure 6. The assembly includes: Two 3-way solenoid valves Two -way solenoid valve Two A- valves One manifold OLENOI REMOVAL. Mark the hoses, disconnect and block them to prevent contamination. You can also check the pneumatic diagrams for the hose color codes.. Mark and disconnect the wires. Also, see the COACH WIRING IAGRAM. 3. Remove the screws holding the valve assembly in place. RECONITIONING A reconditioning kit is available. It contains an o-ring, gaskets, fittings and lubricant. It also includes reconditioning instructions, which should be followed to rebuild the valves. ee the PART MANUAL for the required part numbers.

7 / 7 008JL /4A FRONT 3. PILOT RELAY OWN. RELAY OWN 3. MANIFOL 4. RELAY LOCK (OPTIONAL) 4A. RELAY LOCK FRONT LEFT BELLOW 5. RELAY UP 6. PILOT RELAY UP 5 6 4A 3 FRONT AN IE Figure 6 - Front or ide Kneeling Pneumatic Control Unit

8 008JL9 8 / RELAY OWN PILOT RELAY OWN RELAY UP RELAY LOCK PILOT RELAY UP Figure 7 - Pneumatic Control Valve for ide Kneeling INTALLATION. Reconnect the hoses and wiring using the markings made during removal, if applicable.. Attach the valves to the plate with fastening screws. PILOT AN RELAY REMOVAL. Mark the hoses, disconnect and block them to prevent contamination. You can also check the pneumatic diagrams for the hose color codes.. Remove the screws holding the valve assembly in place. RECONITIONING A reconditioning kit is available. It contains an o-ring, gaskets, fittings and lubricant. It also includes reconditioning instructions, which should be followed to rebuild the valves. ee the PART MANUAL for the required part numbers. LEVELING ECRIPTION ee Figures 8 and 9. Figure 8 shows one side of the rear leveling system installation. The leveling system is designed to maintain constant height of the vehicle regardless of the load. It also increases roll stability of the vehicle. The system is composed of air-leveling valves (height adjustment valves). Two valves are installed on the rear axle in the wheel housing and one valve is installed at the front, at the centerline of the vehicle, between the two center radius rods. The front valve is linked to the chassis by means of the radius rod support. The front leveling valve is protected by a dust pan. INTALLATION. Reconnect the hoses using the markings made during removal, if applicable.. Attach the valve with the fastening screws.

9 / 9 008JL9 OPERATION When the frame moves up or down, the bellows are pressurized by the accessories reservoir, or vented to produce pressure equilibrium between them. This action is regulated by the leveling valves. The valves regulate the gap between the vehicle axle and the frame. Each valve link triggers the valve lever allowing a change of frame height in relation to the axle. As the vehicle load increases, the chassis, linked to the axle, moves down. This movement causes a deviation of the leveling valve lever from its neutral position. The deviation causes the rotor disc to turn, allowing air to pass through the filling control post. Air is now pushed toward the bellows to increase the pressure and, therefore, to raise the chassis back to the neutral position. As the load of the vehicle decreases, the air pressure in the bellows raises the chassis. This movement causes a deviation of the leveling valve lever from its neutral position. The deviation causes the rotor disc to turn, allowing air passage through the exhausting control post. Air is now purged out of the bellows to decrease the pressure and thus lower the chassis back to the valve s neutral position. The valve features a level control and a reference adjustment position. The reference adjustment allows the rising of the vehicle frame at a constant rate, together with an increase in the angle of the access ramp of the vehicle. The maximum operating range of the leveling valve is 75 from the horizontal position of the lever. At maximum operating pressure, the rate of leakage cannot be greater than 0.6 cm 3 /min. CONTROL LEVER INTALLATION The rear levers are connected to the axle of the vehicle with longitudinal adjustable links. The control levers must be installed to point in the direction of the mark on the axle shaft. Each control lever is bolted to the valve at a torque of 5 lb-ft (0 N m). The bellows are charged when the levers are moved upwards and vented when the levers are moved downwards. The leveling valve is assembled so that the lever is in a horizontal position and the orifice inside the dust shield points downwards. The linkage is bolted to the radius rod support at a torque value of 04 ± lb-in (3 ± N m). AJUTMENT REFERENCE AJUTMENT The reference adjustment permits the raising of the chassis up to a certain height. Pressure is raised at the control port with the help of a solenoid valve. This port is supplied with compressed air from the valve. This action forces the disc to rotate. As a result, the inlet opens and air circulates to the bellows. This has the effect of raising the chassis until the lever reaches the new reference position.. LEVELING. TELECOPIC LINKAGE 3. AXLE ATTACHMENT ARM 4. LIING PIN 4 3 Figure 8 - Rear Leveling ystem Figure 9 - Front Leveling ystem

10 008JL9 0 / LEVELING AJUTMENT CAUTION: Before proceeding with any adjustment, ensure that security stands are under the vehicle. Pressure in the system must be a minimum of 0 psi (87 kpa). REAR LEVELING. Loosen the clamp around each P-mount. ee Figure 0.. From the right side of the vehicle, measure the distance between the underside of the mounting plate under the air spring and the underside of the structure to which it is attached. ee Figure. This distance should be 9 ½ in. ±¼ in. (3 mm ± 6 mm). 3. To adjust the height of the vehicle, carefully loosen the P-mount upward to decrease the distance between the air spring mounting plates or downward to increase it. 4. Let the pneumatic system stabilize and measure the distance between the mounting plates again. 5. Repeat steps to 4 on the left side of the vehicle. 6. Tighten the clamp carefully, so as not to damage the P-mount. 7. Recheck the rear leveling of the vehicle and make any necessary adjustments. Once the adjustments have been completed, ensure that the end of the adjustment arm is level with or surpasses the hole on the P-mount. ee Figure. MEAURE BETWEEN MOUNTING PLATE AN TRUCTURE Figure 0 - upport en P P-MOUNT CLAMP AJUTEMENT ARM Ensure that the leveling arms are horizontal, ±3, and that the P-mount on top of the linkage is oriented toward the valve. This position is critical, in order to restrict the movement of the leveling valve. Figure - Mesuring The Front Leveling FRONT LEVELING 8. Attach a torpedo level on the front doorsill, over the reference points on the ground. ee Figure Loosen the adjustments bolts on the front leveling valve. ee Figure While looking in the direction of the front doorsill, and with the arm of the valve pointing towards the back, loosen the bolts at the front leveling valve and turn the valve counter-clockwise to deflate the air springs until a height of 4 ⅝ in. ±¼ in. (37 mm ±6 mm) is reached at the doorsill. Leave the vehicle time to stabilize. At this stage, the needle point is touching the floor and the cord is slack. ee Figure 5.. Turn the valve clockwise until the cord is tight and the needle point barely touches the reference surface. Leave the vehicle time to stabilize. THE AJUTMENT ARM MUT BE LEVEL WITH OR URPA THE HOLE ON THE P-MOUNT Figure - Installation of P-Mount Adjustment Arm

11 / 008JL9. Validate the reference distance and tighten the bolts. 3. It might be necessary to readjust the rear leveling after the front leveling adjustment is complete. REFERENCE POINT TORPEO LEVEL ELF MAINTENANCE The leveling valves require no specific maintenance. However, a visual inspection of the lever, linkage and joints should be performed regularly. In case of a continuous leak at the air exhaust port, it is recommended to replace the damaged components or to install a new part. At maximum operating pressure, the leakage rate should not be greater than 6 cm 3 /min. Figure 3 - Torpedo Level and Reference Point FRONT LEVELING REPLACEMENT CAUTION: In order to avoid injuries, before beginning the procedure, safely support the chassis by placing blocks under the vehicle at the lifting points. Release the air from the system, by opening the drain valves of the suspension air reservoir. AJUTMENT BOLT CAUTION: An anti-return valve is installed at the reservoir for each circuit at the front and rear of the vehicle. REMOVAL Figure 4 - Adjustment Bolts. Remove the screws and washers on the dust pan to gain access to the valve.. isconnect all air hoses. Protect ends of tubes and fittings against contamination. 3. Remove the bolts, washers and nuts that attach the valve to the bracket. 4. Remove the valve by separating the two sliding arm extremities. INTALLATION. lide the female extremity of the sliding arm, attached to the valve, over the male extremity. CAUTION: o not apply lubricant on or inside the sliding arm.. Attach the valve to the bracket by installing bolts, washers and nuts. Figure 5 - Torpedo Levelr

12 008JL9 / Connect all air hoses. Check for, and remove, any contamination, if the ends of tubes and fittings had not been so protected. 4. Attach the dust pan over the valve installation by replacing the washers and screws. REAR LEVELING REPLACEMENT CAUTION: In order to avoid injuries, before beginning the procedure, safely support the chassis by placing blocks under the vehicle at the lifting points. Release the air from the system, by opening the drain valves of the suspension air reservoir. REMOVAL. isconnect the air hoses and the valve bellows lines. Make sure the ends of tubes and fittings are protected against contamination.. isconnect the leveling valve adjustment arm from the extension arm. 3. Remove the nut, washer and bolt securing the leveling valve lever to the P-mount. 4. Remove the bolts, washers and nuts that secure the leveling valve to its support. Remove the valve assembly. INTALLATION. Attach the valve to its support by installing bolts, washers and nuts.. Connect the air hoses and the valve bellows lines. Check for, and remove, any contamination, if the ends of tubes and fittings had not been so protected. 3. Attach the leveling valve lever to the P-mount with a nut, washer, and bolt. 4. Attach the leveling valve adjustment arm to the extension arm. 3. ubmerge the valve in a water container and check for air bubbles when the control lever is in a central position. There should be no air leak from any part of the valve. 4. If bubbles escape from the bellows ports, this is an indication that the air intake valve is defective and must be replaced. 5. Release the air pressure in the ducts from the inlet fitting and connect to the bellows port. If air bubbles escape from the check valve inlet port, this is an indication that the check valve is defective and must be replaced. 6. If bubbles escape from the air exhaust, this is an indication that the air exhaust valve is defective and must be replaced. 7. If bubbles appear at the edge of the valve cover, the cover seal must be replaced. 8. If no leak is detected, take the valve out of the water, then with the air pressure line still connected at the bellows port, activate the control lever to eject the remaining water that might have penetrated into the exhaust chamber of the valve. isconnect the air lines, connect them to the inlet and repeat the procedure to remove the water from the air intake valve chamber. ENGINE AN TRANMIION It is very important to follow the prescribed procedures for the proper leveling height, not only for the comfort of the passengers, but also to ensure a long service life for vehicle components. Technicians must respect the level heights mentioned herein, in order to avoid premature deterioration of joints, and to avoid excessive vibration of the drive shaft. The drive shaft manufacturer recommends a tolerance angle of <3º horizontal between its axis and the attached components. ee Figure 6. If the leveling height procedure is followed properly, then this tolerance can be respected. CHECKING LEVELING FOR LEAK Air leakage checks can be performed when the valve is installed on the vehicle and air system pressure is applied to the valve. The following instructions explain the procedure for air leakage checks while removing the valve from the vehicle.. Clean the outside of the valve.. Connect the air pressure line to the inlet port and apply air pressure of 0 psi (87 kpa).

13 / 3 008JL9 TECHNICAL PECIFICATION THREE-WAY OLENOI - PARKER olenoid...three way/normally open Maximum pressure...80 psi (4 kpa) Voltage... 4-VC Part Number... ee PART MANUAL TWO-WAY OLENOI - WAINBEE olenoid... Two-way/Normally closed Maximum pressure...80 psi (4 kpa) Voltage... 4-VC Part Number... ee PART MANUAL PILOT Type...Two-way/Normally open Maximum pressure...50 psi (73 kpa) Working pressure... to : closes at 4 psi (90 kpa)... to : opens at 70 psi (483 kpa) Part Number... ee PART MANUAL FRONT AN REAR/LEVELING - BARKALE Operating Pressure... 0 psi (87 kpa) Temperature range F to 49 F...(-37 C to 65 C) Part Number... ee PART MANUAL <3 <3 Figure 6 - Important - <3 angle

14 008JL9 4 / TROUBLEHOOTING GUIE PROBLEM CAUE OLUTION. The vehicle does not kneel when requested:. The vehicle goes down but does not remain at its kneeling position: 3. The vehicle goes down too low and reaches the axle stops and the bellows are completely deflated: 4. Ride height cannot be constantly maintained. The drain solenoid does not activate. a) The lock solenoid does not activate. b) The pneumatic hoses might have been reversed on the valve. a) Leak in valve(s) b) Leak in hoses 5. No air to the valve. a) Air system not working correctly. b) Blocked air supply lines 6. Exhausting of air after switch returned to neutral position 7. Excessive air consumption a) Contaminants in the air system b) Incorrect plumbing c) Internal problem with leveling valve a) Air leakage b) Worn shock absorbers c) Incorrect valve installation 8. Rough ride a) Incorrect ride height b)worn shock absorbers c) Valve will not exhaust d) Valve will not deliver air 9. Bottoming out a) Incorrect chassis height b) Worn shock absorbers a) Check the electrical connections and the multiplex module fuses. b) The harness might be connected incorrectly. c) Ensure that the solenoid valve is clean. a) Check the electrical connections and fuses. b) Check the pneumatic hoses and replace, if necessary. c) Check the two-way solenoid valve. a) Check all solenoid valves. a) Verify the valve(s) for leaks and replace, if necessary. b) Verify hoses for leaks. If no leaks found, ensure end connections are tight. a) Inspect air lines for leaks or pinched hoses. b) Verify system pressure by removing the supply line at the valve. a) Inspect the air supply system for oil, moisture or foreign materials. If contamination is suspected, evacuate and clean the system. b) Inspect installation of the inlet and output ports. Reassemble if necessary. c) Replace valve. a) Check all air lines and connections for leaks. Make necessary repairs. b) Check shocks for fluid leaks. Replace as necessary. c) Adjust the linkage. Check for proper valve installation and orientation of plumbing to the air supply. a) Check the height at the correct measuring points Adjust linkage as necessary. b) Check shocks for fluid leaks. Replace as necessary. c) Check for pinched air line or incorrect installation. Make necessary repairs. d) Check for pinched air supply and/or delivery lines. Verify system pressure at the valve. Check for correct valve installation. a) Check the ride height at the correct measuring points. Adjust the leveling valve linkage as necessary. b) Check shocks for fluid leaks. Replace as necessary. 0. Vibration Incorrect drive line angles Adjust the linkage according to specifications. Table 3 - Troubleshooting Guide

WEBER CARBURETOR TROUBLESHOOTING GUIDE

WEBER CARBURETOR TROUBLESHOOTING GUIDE This guide is to help pinpoint problems by diagnosing engine symptoms associated with specific vehicle operating conditions. The chart will guide you step by step to help correct these problems. For successful

More information

SECTION rear door and mechanism

SECTION rear door and mechanism 02-300.01/ 1 SECTION 02-300.01 lock solenoid Lock cylinder small cylinder gros cylindre supply Solenoid limit switches connecting rod lock lever rotating cam DOOR OPENING INDICATOR LIGHT (Green indicator

More information

Click Here for Printable PDF File. CHAPTER 3 - BASIC INFORMATION for PERFORMING HYDRAULIC SYSTEM MAINTENANCE

Click Here for Printable PDF File. CHAPTER 3 - BASIC INFORMATION for PERFORMING HYDRAULIC SYSTEM MAINTENANCE HWH Online Technical School Lesson 1: Introduction to Hydraulics Chapter 3 - "BASIC INFORMATION for PERFORMING HYDRAULIC SYSTEM MAINTENANCE" (Filename: ML57000-012-CH3.DOC Revised: 22APR16) Click Here

More information

SECTION steering mechanism

SECTION steering mechanism 07-302.01/ 1 2011MR17 SECTION 07-302.01 GENERAL Description See Figure 1. The includes the steering wheel (1), the steering column, the miter box (3), the steering shafts (2 and 4), and the drag link (7).

More information

DIAGNOSIS AND TESTING

DIAGNOSIS AND TESTING 2007 Ford F650 : Brakes > Air Brake System General Information > DIAGNOSIS AND TESTING DIAGNOSIS AND TESTING Listen SECTION 206 00B: Brake System General Information Air 2007 F Super Duty 650 750 Workshop

More information

Troubleshooting the Transmission Hydraulic System

Troubleshooting the Transmission Hydraulic System Testing and Adjusting IT28F INTEGRATED TOOLCARRIER POWER TRAIN Testing And Adjusting Introduction Reference: For Specifications with illustrations, refer to SENR5974, IT28F Integrated Toolcarrier Power

More information

Operation Guide. Operation Guide. Winnebago Hydraulic Leveling Systems by Kwikee. Introduction. Table of Content WARNINGS

Operation Guide. Operation Guide. Winnebago Hydraulic Leveling Systems by Kwikee. Introduction. Table of Content WARNINGS Operation Guide 05/07 Kwikee #1422192 Rev. 0F Table of Content Page Introduction 1 Safety Information 1 Operation 2 Control Panel 3 Manual Leveling 3 Automatic Leveling 3 Remote Operation 4 Stabilizing

More information

SD Bendix M-21 and M-22 AntiLock Modulator Assembly DESCRIPTION M-21 MODULATOR M-22 MODULATOR

SD Bendix M-21 and M-22 AntiLock Modulator Assembly DESCRIPTION M-21 MODULATOR M-22 MODULATOR SD-13-4793 Bendix M-21 and M-22 AntiLock Modulator Assembly CONNECTOR DELIVERY (CAST-IN ID #2) (CAST-IN ID #3) DELIVERY (CAST-IN ID #2) (CAST-IN ID #1) DELIVERY DELIVERY (CAST-IN ID #1) CONNECTOR MOUNTING

More information

AXLE ALIGNMENT ZF (40 FT)

AXLE ALIGNMENT ZF (40 FT) SECTION 04-000.10 04-000.10/ 1 2010DE06 GENERAL CONDITIONS See Figures 1 and 2 for the geometry of the frontand rear axles. Figure 3 represents the axis system of a Nova LFS 40-ft bus. Before performing

More information

ONBOARD AIR SYSTEM FOR ALL VEHICLES APPLICATIONS

ONBOARD AIR SYSTEM FOR ALL VEHICLES APPLICATIONS ONBOARD SYSTEM FOR ALL VEHICLES APPLICATIONS Thank you and congratulations on the purchase of a Pacbrake onboard air system. Please read the manual prior to starting to ensure you can complete the installation

More information

AIR/HYDRAULIC INJECTION GUN MODEL INSTRUCTIONS

AIR/HYDRAULIC INJECTION GUN MODEL INSTRUCTIONS I. OPERATION & DESCRIPTION The Air / Hydraulic Injection Gun is a high-pressure tool that should be used with caution and according to these instructions. IMPORTANT: The Gun is 0,000 psi rated. Do not

More information

CHAPTER 7 VAGABOND S HANDBOOK

CHAPTER 7 VAGABOND S HANDBOOK CHAPTER 7 AIR PRESSURE/ HYDRAULICS SYSTEMS This chapter provides information on AIR pressure System, Brakes, Suspension, and Hydraulic Leveling Systems. More Details are found in the Maintenance Manual.

More information

CAUTION. Start & Stop Procedures. Section 1-2. Engine Oil Level

CAUTION. Start & Stop Procedures. Section 1-2. Engine Oil Level Section 1-2 Start & Stop Procedures Before operating this machine, the operator must have: received operator training, a familiarity with this manual, and a complete understanding of all the procedures

More information

Service Brake Air - Purge

Service Brake Air - Purge Page 1 of 9 Testing and Adjusting TH62, TH63, TH82 and TH83 Telehandlers Braking System Service Brake Air - Purge S/N - 3LN1-UP S/N - 3RN1-4014 S/N - 4TM1-4013 S/N - 3NN1-UP S/N - 3JN1-1509 S/N - 5WM1-6020

More information

OWNERS MANUAL. GMC C K AND 19K GVW CHASSIS CAB 2004-NEWER MODELS (Link Part No. 8M000050) PROUDLY INSTALLED BY : COMPANY : INSTALLER SIGNATURE :

OWNERS MANUAL. GMC C K AND 19K GVW CHASSIS CAB 2004-NEWER MODELS (Link Part No. 8M000050) PROUDLY INSTALLED BY : COMPANY : INSTALLER SIGNATURE : OWNERS MANUAL GMC C5500 15K AND 19K GVW CHASSIS CAB 2004-NEWER MODELS (Link Part No. 8M000050) Link Mfg. Ltd. 223 15th St. N.E. Sioux Center, IA USA 51250-2120 (712) 722-4868 Fax (712) 722-4779 QUESTIONS?

More information

Troubleshooting The Transmission Hydraulic System

Troubleshooting The Transmission Hydraulic System 416B, 426B, 428B, 436B, & 438B BACKHOE LOADERS TRANSMISSION Testing And Adjusting Troubleshooting The Transmission Hydraulic System Make reference to the following warning and pressure tap locations for

More information

SD Bendix E-10PR Retarder Control Brake Valve DESCRIPTION. OPERATION - Refer to Figure 2

SD Bendix E-10PR Retarder Control Brake Valve DESCRIPTION. OPERATION - Refer to Figure 2 SD-03-832 Bendix E-10PR Retarder Control Brake Valve MOUNTING PLATE SUPPLY 4 PORTS ELECTRICAL AUXILIARY DESCRIPTION TREADLE RETARDER CONTROL SECTION EXHAUST DELIVERY 4 PORTS FIGURE 1 - E-10PR RETARDER

More information

SECTION AIR INTAKE SYSTEM

SECTION AIR INTAKE SYSTEM 09-500.295/ 1 2007AL05 SECTION 09-500.295 AIR INTAKE Air for the engine is taken in through a grille located on the upper-rear, left-hand side of the vehicle. See Figure 1. Air passes through a chamber,

More information

Breezair TBA 550 Installation Manual

Breezair TBA 550 Installation Manual Breezair TBA 550 Installation Manual Table of Contents ITEM Safety Instructions Specifications Exploded View of the Air Cooler Components of the Air Cooler Dismantling the Air Cooler Installing the Transition

More information

BRAKE SYSTEM, HYDRAULICALLY ACTUATED - 631G TRACTOR Cat Tractors with standard shoe/drum brakes

BRAKE SYSTEM, HYDRAULICALLY ACTUATED - 631G TRACTOR Cat Tractors with standard shoe/drum brakes BRAKE SYSTEM, HYDRAULICALLY ACTUATED - 631G TRACTOR 194139 631 Cat Tractors with standard shoe/drum brakes Kress Corporation modifies the Caterpillar tractor air actuated shoe brake system to a hydraulically

More information

TC Series Cooling Systems

TC Series Cooling Systems TC Series Cooling Systems Table of Contents Table of Contents...1 List of Figures...1 Safety...2 Introduction...2 General Specifications...2 Types of Coolant...2 Routine Maintenance...2 Surge Tank Coolant

More information

FAX

FAX INSTALLATION INSTRUCTIONS 6299 Air Suspension Kit (pat. pending) 2009+ Dodge 1500 Pickup with Rear Coil Springs Thank you for purchasing a quality Hellwig Product. PLEASE READ THIS INSTRUCTION SHEET COMPLETELY

More information

PowerLevel s e r i e s

PowerLevel s e r i e s Owner s Manual Hydraulic Leveling CONTENTS Introduction Operation Control Panel Automatic Leveling Manual Leveling Retracting Jacks Remote Operation Care & Maintenance Troubleshooting Error Codes 1 2 2

More information

BASIC BRAKE SYSTEM GROUP 35A 35A-1 CONTENTS GENERAL DESCRIPTION... 35A-3 BASIC BRAKE SYSTEM DIAGNOSIS 35A-6

BASIC BRAKE SYSTEM GROUP 35A 35A-1 CONTENTS GENERAL DESCRIPTION... 35A-3 BASIC BRAKE SYSTEM DIAGNOSIS 35A-6 35A-1 GROUP 35A BASIC BRAKE SYSTEM CONTENTS GENERAL DESCRIPTION......... 35A-3 DIAGNOSIS 35A-6 INTRODUCTION..................... 35A-6 DIAGNOSTIC TROUBLESHOOTING STRATEGY......................... 35A-6

More information

Table of New Minor and Major Mechanical Defects To Identify During the Mechanical Inspection of a Road Vehicle

Table of New Minor and Major Mechanical Defects To Identify During the Mechanical Inspection of a Road Vehicle Table of Minor and Major Mechanical Defects 1 - Headlights and lights In the case of a headlight that uses light emitting diodes (LEDs), less than 100% of the diodes are in working order and in the case

More information

Holley High Performance Intake System* For Port 13B Engines (Includes B 6-Port engines converted to 4-Port)

Holley High Performance Intake System* For Port 13B Engines (Includes B 6-Port engines converted to 4-Port) Holley High Performance Intake System* For 1974-1978 4-Port 13B Engines (Includes 1984-85 13B 6-Port engines converted to 4-Port) Installation Instructions I-18038 Note: These instructions assume: The

More information

SECTION ZF AV-132 REAR AXLE

SECTION ZF AV-132 REAR AXLE 05-101.02/ 1 2010SE29 SECTION 05-101.02 GENERAL DESCRIPTION The rear axle is an AV-132 ZF model equipped with a pneumatic disc brakes system. An identification plate is affixed to the right rear side of

More information

Retro it Steering Column

Retro it Steering Column Retro it Steering Column INSTALLATION INSTRUCTIONS for 1976-86 CJ5 & CJ7 FOR PART NUMBER S: 1520800010, 1520800020, 1520800051, 1526800010, 1526800020, 1526800051 S I NCE 1986 Instruction # 8000000010

More information

ANTI-LOCK BRAKE SYSTEM

ANTI-LOCK BRAKE SYSTEM ANTI-LOCK BRAKE SYSTEM 1992 Infiniti G20 1990-92 BRAKES Infiniti Anti-Lock Brake System Infiniti; G20, M30, Q45 DESCRIPTION & OPERATION The Anti-Lock Brake System (ABS) prevents wheel lock-up during abrupt

More information

Pneumatic Control System Kit No

Pneumatic Control System Kit No MN-634 (05609) ECR 5791 Pneumatic Control System Kit No. 27225 Please read these instructions completely before proceeding with installation Failure to read these instructions can result in mis-installation

More information

Troubleshooting, Service Tips, And Major Improvements For Hydrostatic Transmissions (Special Edition){3200}

Troubleshooting, Service Tips, And Major Improvements For Hydrostatic Transmissions (Special Edition){3200} Page 1 of 75 Troubleshooting, Service Tips, And Major Improvements For Hydrostatic Transmissions (Special Edition){3200} 943, 953, 963, 973 Loaders Introduction The hydrostatic transmissions used in 943,

More information

TWO-STAGE HYDRAULIC PUMP. RWP55-IBT-Air

TWO-STAGE HYDRAULIC PUMP. RWP55-IBT-Air ORIGINAL INSTRUCTIONS Form No.1000458 5 SPX Corporation 5885 11th Street Rockford, IL 61109-3699 USA Tech. Services: (800) 477-8326 Fax: (800) 765-8326 Order Entry: (800) 541-1418 Fax: (800) 288-7031 Internet

More information

WALKIE HIGH LIFT HYDRAULIC SYSTEM

WALKIE HIGH LIFT HYDRAULIC SYSTEM WALKIE HIGH LIFT HYDRAULIC SYSTEM W30-40ZA [B453]; W20-30ZR [B455]; W25-30-40ZC [B454] PART NO. 1524251 2000 SRM 1025 SAFETY PRECAUTIONS MAINTENANCE AND REPAIR When lifting parts or assemblies, make sure

More information

Installation Instructions Jeep CJ-7

Installation Instructions Jeep CJ-7 Retrofit Steering Column Installation Instructions 1976-86 Jeep CJ-7 For Part # s 1520800010, 152800020, 1520800051 www.ididitinc.com 610 S. Maumee St., Tecumseh, MI 49286 (517) 424-0577 (517) 424-7293

More information

INSTALLATION INSTRUCTIONS COUPLING NUT MOUNTED CHAIN UNIT KIT. Dealer Customer Vehicle Truck # P.O. # Unit # Bracket # Chain Wheel Kit#

INSTALLATION INSTRUCTIONS COUPLING NUT MOUNTED CHAIN UNIT KIT. Dealer Customer Vehicle Truck # P.O. # Unit # Bracket # Chain Wheel Kit# INSTALLATION INSTRUCTIONS COUPLING NUT MOUNTED CHAIN UNIT KIT Dealer Customer Vehicle Truck # P.O. # Unit # -6350 Bracket # Chain Wheel Kit# 2 Parts List for Unit 995 S 1950 W Ste. B, Springville, UT 84663-800-633-0699

More information

Items Vehicles with 4G63 engine Vehicles with 4D56 engine. Type 4-speed full automatic 4-speed full automatic. 2nd rd

Items Vehicles with 4G63 engine Vehicles with 4D56 engine. Type 4-speed full automatic 4-speed full automatic. 2nd rd 23-2 AUTOMATIC TRANSMISSION General Information/ Service Specifications GENERAL INFORMATION 23100010141 Items Vehicles with 4G63 engine Vehicles with 4D56 engine Transmission model R4AW2-6 V4AW2-6 Type

More information

PNEUMATICS CONTENTS HST-TAMPER

PNEUMATICS CONTENTS HST-TAMPER CONTENTS Tamper Pneumatic Component Locations...2 Manually Releasing Air Brakes... 3 Releasing Air Pressure... 4 Removing Water from Air Tanks... 4 Adjusting Air Compressor Governor... 4 Check/Replace

More information

SERIES OPERATION AND MAINTENANCE MANUAL

SERIES OPERATION AND MAINTENANCE MANUAL SERIES OPERATION AND MAINTENANCE MANUAL This manual CONTAINS IMPORTANT WARNINGS, S and OTHER INSTRUCTIONS. Read and understand the instruction manual Carefully, before use and retain it for reference.

More information

Pump Operating and Maintenance Manual - Models

Pump Operating and Maintenance Manual - Models Pump Operating and Maintenance Manual - Models 78-00111 - 78-0057 Thank you for purchasing the SDI Diaphragm Pump manufactured by Comet Pump. Comet produces quality products which are safe, efficient and

More information

TURBOCHARGER Toyota Celica DESCRIPTION OPERATION TURBOCHARGING SYSTEMS All Models

TURBOCHARGER Toyota Celica DESCRIPTION OPERATION TURBOCHARGING SYSTEMS All Models TURBOCHARGER 1988 Toyota Celica 1988 TURBOCHARGING SYSTEMS All Models DESCRIPTION Most models use a water-cooled turbocharger, mounted directly to the exhaust manifold with a wastegate assembly attached

More information

INSTALLATION INSTRUCTIONS Auto Level Compressor Kit IMPORTANT NOTES

INSTALLATION INSTRUCTIONS Auto Level Compressor Kit IMPORTANT NOTES INSTALLATION INSTRUCTIONS 4880 Auto Level Compressor Kit Thank you for purchasing a quality Hellwig Product. PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR INSTALLATION IMPORTANT NOTES

More information

Powertrain DTC Summaries EOBD

Powertrain DTC Summaries EOBD Powertrain DTC Summaries Quick Reference Diagnostic Guide Jaguar X-TYPE 2.0 L 2002.25 Model Year Refer to page 2 for important information regarding the use of Powertrain DTC Summaries. Jaguar X-TYPE 2.0

More information

HYDRAULIC LEVELING SYSTEMS OPERATIONS MANUAL (For systems with touch pad part number , , , , or no number at all)

HYDRAULIC LEVELING SYSTEMS OPERATIONS MANUAL (For systems with touch pad part number , , , , or no number at all) HYDRAULIC LEVELING SYSTEMS OPERATIONS MANUAL (For systems with touch pad part number 500089, 500105, 500210, 500456, 500535 or no number at all) Visit us on the web at www.lci1.com 82-L0040-01 Rev. 1 WARNING

More information

2006 Expedition/Navigator Workshop Manual

2006 Expedition/Navigator Workshop Manual Page 1 of 19 SECTION 204-05: Vehicle Dynamic Suspension DIAGNOSIS AND TESTING Procedure revision date: 10/06/2009 Vehicle Dynamic Suspension 4-Wheel Air Suspension Printable View (214 KB) Refer to Wiring

More information

GROUP 35A 35A-1 CONTENTS GENERAL DESCRIPTION... 35A-3 BASIC BRAKE SYSTEM DIAGNOSIS 35A-6 HYDRAULIC BRAKE BOOSTER (HBB) DIAGNOSIS...

GROUP 35A 35A-1 CONTENTS GENERAL DESCRIPTION... 35A-3 BASIC BRAKE SYSTEM DIAGNOSIS 35A-6 HYDRAULIC BRAKE BOOSTER (HBB) DIAGNOSIS... 35A-1 GROUP 35A CONTENTS GENERAL DESCRIPTION......... 35A-3 DIAGNOSIS 35A-6 INTRODUCTION..................... 35A-6 DIAGNOSTIC TROUBLESHOOTING STRATEGY......................... 35A-6 SYMPTOM CHART...................

More information

KEEP FOR FUTURE REFERENCE DC VACUUM BACK-UP SYSTEM READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT

KEEP FOR FUTURE REFERENCE DC VACUUM BACK-UP SYSTEM READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT KEEP FOR FUTURE REFERENCE P.O. Box 368 908 West Main Laurel, MT USA 59044 phone 800-548-7341 phone 406-628-8231 fax 406-628-8354 INSTRUCTIONS International Version STOCK NUMBERS: SEE SPECIFICATIONS DC

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS REAR DISC BRAKE CONVERSION KIT A126-1 1973-87 CHEVROLET 1/2 TON 2WD Thank you for choosing STAINLESS STEEL BRAKES CORPORATION for your braking needs. Pleases take the time to

More information

This chapter contains operational verification, adjustment, and repair/replacement procedures for major

This chapter contains operational verification, adjustment, and repair/replacement procedures for major V. MAJOR SYSTEMS REPAIR This chapter contains operational verification, adjustment, and repair/replacement procedures for major systems of the RICON. Each section also provides a brief functional description

More information

SYSTEM SAVER 318 AIR COMPRESSOR FOR MACK E-TECH AND ASET ENGINES MAINTENANCE MANUAL

SYSTEM SAVER 318 AIR COMPRESSOR FOR MACK E-TECH AND ASET ENGINES MAINTENANCE MANUAL SYSTEM SAVER 318 AIR COMPRESSOR FOR MACK E-TECH AND ASET ENGINES MAINTENANCE MANUAL NON-THROUGH DRIVE THROUGH DRIVE Service Notes About This Manual This manual provides service and repair procedures for

More information

FAX

FAX INSTALLATION INSTRUCTIONS 6090 Air Suspension Kit (pat. pending) 1999-2006 Tahoe, Suburban, Avalanche, Yukon Thank you for purchasing a quality Hellwig Product. PLEASE READ THIS INSTRUCTION SHEET COMPLETELY

More information

ORDER ON-LINE /

ORDER ON-LINE   / NM249 NM248 INTERNAL SYSTEMS FOR TRAILERS INSTALLATION MANUAL VERSION 1-2013 ORDER ON-LINE www.vigia.ca / 1-888 438-8444 IMPORTANT Installation requires an experienced mechanic with knowledge of tools

More information

ACHL Series Pump. Operation and Maintenance Manual Air Driven, Hand Operated High Pressure Liquid Pump

ACHL Series Pump. Operation and Maintenance Manual Air Driven, Hand Operated High Pressure Liquid Pump ACHL Series Pump Operation and Maintenance Manual Air Driven, Hand Operated High Pressure Liquid Pump Catalog: 02-9245ME February 2013 Model # Serial # Drawing # Order # Mfg. Date Table of Contents page

More information

AAR Manual of Standards and Recommended Practices Brakes and Brake Equipment CODE OF AIR BRAKE SYSTEM TESTS FOR FREIGHT EQUIPMENT SINGLE CAR TEST

AAR Manual of Standards and Recommended Practices Brakes and Brake Equipment CODE OF AIR BRAKE SYSTEM TESTS FOR FREIGHT EQUIPMENT SINGLE CAR TEST S-486 AAR Manual of Standards and Recommended Practices CODE OF AIR BRAKE SYSTEM TESTS FOR FREIGHT EQUIPMENT SINGLE CAR TEST Standard S-486 Adopted: 1991; Last Revised: 2018 TABLE OF CONTENTS Paragraph

More information

CAUTION. Start & Stop Procedures. Section 4-2. Engine Oil Level

CAUTION. Start & Stop Procedures. Section 4-2. Engine Oil Level Section 4-2 Start & Stop Procedures Before operating this machine, the operator must have: received operator training, a familiarity with this manual, and a complete understanding of all the procedures

More information

HYDRAULICS. TX420 & & lower. Hydraulic Tandem Pump Removal. 4. Remove the LH side panel (Fig. 0388).

HYDRAULICS. TX420 & & lower. Hydraulic Tandem Pump Removal. 4. Remove the LH side panel (Fig. 0388). TX420 & 425 240000299 & lower 4. Remove the LH side panel (Fig. 0388). Hydraulic Tandem Pump Removal Note: Cleanliness is a key factor in a successful repair of any hydraulic system. Thoroughly clean all

More information

DOORS Table of Contents REV 3, May 03/05 CHAPTER DOORS. INTRODUCTION Introduction System Circuit Breakers

DOORS Table of Contents REV 3, May 03/05 CHAPTER DOORS. INTRODUCTION Introduction System Circuit Breakers Vol. 1 06--00--1 DOOR Table of Contents REV 3, May 03/05 CHAPTER 6 --- DOOR Page TABLE OF CONTENT 06-00 -1 Table of Contents 06--00--1 INTRODUCTION 06-10 -1 Introduction 06--10--1 ystem Circuit Breakers

More information

SERVICE MANUAL HWH TOUCH PANEL-CONTROLLED 305/325 SERIES LEVELING SYSTEM. FEATURING: Touch Panel Leveling Control

SERVICE MANUAL HWH TOUCH PANEL-CONTROLLED 305/325 SERIES LEVELING SYSTEM. FEATURING: Touch Panel Leveling Control SERVICE MANUAL HWH TOUCH PANEL-CONTROLLED 05/5 SERIES LEVELING SYSTEM R HWH CORPORATION R FEATURING: Touch Panel Leveling Control R BI-AXIS Hydraulic Leveling Central Grounding Straight-Acting Jacks With

More information

RT404-FLEX II ROTARY TABLE OPERATING MANUAL

RT404-FLEX II ROTARY TABLE OPERATING MANUAL P/N 561447 REV E AUG. 03 REV D NOV. 01 REV C APR. 01 REV B JULY 98 REV A AUG. 97 AUGUST 2003 RT404-FLEX II ROTARY TABLE OPERATING MANUAL 2003 I&J FISNAR INC. RT404-FLEX II ROTARY TABLE NOTE: Unlike the

More information

INSTALLATION GUIDE Table of Contents

INSTALLATION GUIDE Table of Contents CT-3100 Automatic transmission remote engine starter systems. What s included..2 INSTALLATION GUIDE Table of Contents Door lock toggle mode..... 4 Notice...2 Installation points to remember. 2 Features..2

More information

IMPORTANT INFORMATION

IMPORTANT INFORMATION Table of Contents IMPORTANT INFORMATION Section 1B - Maintenance MAINTENANCE 1 B Specifications................................ 1B-1 Special Tools................................ 1B-2 Quicksilver Lubricant/Sealant..................

More information

Trailer Brake System Bleeding Procedure:

Trailer Brake System Bleeding Procedure: Trailer Brake System Bleeding Procedure: The procedure immediately below assumes that a power bleeder will be used. Two people will be required to bleed the brakes if bleeding is to be performed conventionally

More information

Kits 25415, INSTALLATION GUIDE. Magnetic Height Sensor

Kits 25415, INSTALLATION GUIDE. Magnetic Height Sensor Kits 25415, 25430 Magnetic Height Sensor MN-601 (161203) ECR 7303 INSTALLATION GUIDE For maximum effectiveness and safety, please read these instructions completely before proceeding with installation.

More information

Operation Guide. Hydraulic Leveling Systems #2000, #2010, #3000, and # Table of Content. Introduction

Operation Guide. Hydraulic Leveling Systems #2000, #2010, #3000, and # Table of Content. Introduction Operation Guide Operation Guide Hydraulic Leveling Systems #2000, #2010, #3000, and #30130 Table of Content Page Introduction 1 Safety Information 1 Operation 2 Control Panel 3 Manual Mode 3 Auto Mode

More information

OWNERS MANUAL GM C4500/C5500 4X4 DANA MODEL S135 REAR AXLE 2005-NEWER MODELS LINK MFG. PART NO. 8M PROUDLY INSTALLED BY : COMPANY :

OWNERS MANUAL GM C4500/C5500 4X4 DANA MODEL S135 REAR AXLE 2005-NEWER MODELS LINK MFG. PART NO. 8M PROUDLY INSTALLED BY : COMPANY : OWNERS MANUAL GM C4500/C5500 4X4 DANA MODEL S135 REAR AXLE 2005-NEWER MODELS LINK MFG. PART NO. 8M000060 Link Mfg. Ltd. 223 15th St. N.E. Sioux Center, IA USA 51250-2120 (712) 722-4874 Fax (712) 722-4876

More information

Oregon Fuel Injection

Oregon Fuel Injection Cummins PT Fuel Pump Diagnostic No Start, with no smoke 1. This could be caused by the fuel pump not turning or a seized gear pump. Remove the fuel supply hose and the fuel inlet fitting from the gear

More information

1992 Clutch. Eclipse, Expo/Expo LRV, Galant, Mirage, Precis, 3000GT

1992 Clutch. Eclipse, Expo/Expo LRV, Galant, Mirage, Precis, 3000GT Article Text ARTICLE BEGINNING 1992 Clutch Eclipse, Expo/Expo LRV, Galant, Mirage, Precis, 3000GT DESCRIPTION All clutches are single disc type. Pressure plate assembly uses a diaphragm spring to engage

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS GMT 560 (4500/5500) CREW CAB (2351A000) Link Mfg. Ltd. 223 15th St. N.E. Sioux Center, IA USA 51250-2120 The CABMATE MODEL 2351A000 fits the 2003 and later GM 4500 / 5500 crew

More information

Modulating Furnace Information. Warning on Meter Setting - Read First!

Modulating Furnace Information. Warning on Meter Setting - Read First! Modulating Furnace Information Pressure Transducer Pressure DC Volts 0.00" 0.25 0.20" 0.63 0.25" 0.72 0.30" 0.82 0.35" 0.91 0.40" 1.00 0.45" 1.09 0.50" 1.19 0.55" 1.28 0.60" 1.38 0.65" 1.47 0.70" 1.56

More information

200C II BRAKE SYSTEM

200C II BRAKE SYSTEM 200C II BRAKE SYSTEM The braking system on the 200C II Kress Coal Hauler uses hydraulic oil pressure from both the System and Steering accumulator circuits. Using oil from both circuits provides braking

More information

Crispin Valves Operating Guide. Crispin

Crispin Valves Operating Guide. Crispin Crispin Valves Operating Guide Crispin Since 1905 Crispin Multiplex Manufacturing Co. 600 Fowler Avenue Berwick, PA 18603 1-800-AIR-VALV T: (570) 752-4524 F: (570) 752-4962 www.crispinvalve.com sales@crispinvalve.com

More information

Service manual Be-Ge 3000

Service manual Be-Ge 3000 008-11-14 1(11) 30-/31 series 34- series This service manual is a complement to your user manual and guidance for daily inspection and easier repairs, note that some technical knowledge will be necessary

More information

BX88175 Installation Instructions ToadStop II Vacuum Brake System

BX88175 Installation Instructions ToadStop II Vacuum Brake System BX88175 Installation Instructions ToadStop II Vacuum Brake System Serial No. Customer supplied tools & supplies Utility knife, 12VDC tester, drill & bits: (1/8", 1/4", 5/8 ), ¼ socket drive bit, punch,

More information

FUEL SYSTEM. Table of Contents. Specifications. Section 3A Fuel Delivery System. Models 6/8/9.9/10/15 CARBURETOR SPECIFICATIONS

FUEL SYSTEM. Table of Contents. Specifications. Section 3A Fuel Delivery System. Models 6/8/9.9/10/15 CARBURETOR SPECIFICATIONS FUEL SYSTEM Section 3A Fuel Delivery System Table of Contents Specifications............................. 3A-1 WMC Carburetor Specifications............. 3A-2 WMC Carburetor Specifications.............

More information

M-8100EP. Installation Guide ENGINEERED PLASTIC MANIFOLD SERIES. Introduction. A. Assemble Manifold Components

M-8100EP. Installation Guide ENGINEERED PLASTIC MANIFOLD SERIES. Introduction. A. Assemble Manifold Components Introduction The Pro Manifolds with Integrated adaptor are designed for use in Hydronic radiant panel heating and cooling applications. They are available in various sizes, configurations, and options

More information

OWNERS MANUAL GM C4500/C5500 DANA MODEL S135 REAR AXLE 2003-NEWER MODELS LINK MFG. PART NO. 8M PROUDLY INSTALLED BY : COMPANY :

OWNERS MANUAL GM C4500/C5500 DANA MODEL S135 REAR AXLE 2003-NEWER MODELS LINK MFG. PART NO. 8M PROUDLY INSTALLED BY : COMPANY : OWNERS MANUAL GM C4500/C5500 DANA MODEL S135 REAR AXLE 2003-NEWER MODELS LINK MFG. PART NO. 8M000030 Link Mfg. Ltd. 223 15th St. N.E. Sioux Center, IA USA 51250-2120 (712) 722-4874 Fax (712) 722-4876 QUESTIONS?

More information

OPERATION AND MAINTENANCE INSTRUCTIONS

OPERATION AND MAINTENANCE INSTRUCTIONS OPERATION AND MAINTENANCE INSTRUCTIONS 334 SERIES THREE-PIECE BALL VALVES 1/4 to 2-1/2 Installation and Operation Always install your valve according to accepted industry standards and practices and operate

More information

Service Guide. Service Guide LEVEL BEST. June How to use the Service Guide:

Service Guide. Service Guide LEVEL BEST. June How to use the Service Guide: Service Guide June 2003 The Level Best Service Guide has been organized to facilitate quick and easy diagnostics and trouble shooting for the most common installation problems and serviceable part failures.

More information

SECTION 3.00 WARNING WARNING ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION

SECTION 3.00 WARNING WARNING ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION SECTION 3.00 ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION Be sure that the clutch, circuit breaker, or other main power transmission device is disconnected. Generators develop voltage as soon as the

More information

Table of Contents General Information Safety Message Classifi cation...2 Safety Notes...3 Terminology...4 Coupler Lifting Lug...

Table of Contents General Information Safety Message Classifi cation...2 Safety Notes...3 Terminology...4 Coupler Lifting Lug... Table of Contents General Information Safety Message Classifi cation...2 Safety Notes...3 Terminology...4 Coupler Lifting Lug...6 Assembly and Installation General Information...7 How it works...7 Component

More information

B&M / INTRODUCTION

B&M / INTRODUCTION INSTALLATION INSTRUCTIONS FOR B&M AUTOMATIC TRANSMISSIONS REPLACING GM TH350, TH400, and TH700R4 / 4L60 (not including 4L60E / electronic shift models) B&M part numbers: 102002-103005 - 107101-107104 107105-107106

More information

Heavy Duty Miniature Quick-Change Applicator (Side-Feed Type) with Mechanical or Air Feed Systems

Heavy Duty Miniature Quick-Change Applicator (Side-Feed Type) with Mechanical or Air Feed Systems Heavy Duty Miniature Quick-Change Applicator (Side-Feed Type) with Mechanical or Air Feed Systems Instruction Sheet 408-8040 30 NOV 17 Rev H Ram Assembly Ram Post Locking Screw Stock Drag Drag Release

More information

TRACTION CONTROL SYSTEM 1996 Toyota Supra 1995-96 BRAKES Traction Control Supra DESCRIPTION Toyota Traction Control (TRAC) system controls engine torque and braking of the driving wheels. TRAC system is

More information

DISCONTINUED. Service Guide. Service Guide LEVEL BEST. June How to use the Service Guide:

DISCONTINUED. Service Guide. Service Guide LEVEL BEST. June How to use the Service Guide: The Level Best Service Guide has been organized to facilitate quick and easy diagnostics and trouble shooting for the most common installation problems and serviceable part failures. Each segment of the

More information

INSTALLATION AND MAINTENANCE OF TOP LOADING ARM

INSTALLATION AND MAINTENANCE OF TOP LOADING ARM INSTALLATION AND MAINTENANCE OF TOP LOADING ARM D TABLE OF CONTENTS 1. INTRODUCTION 04 2. SPECIFICATION OF THE REDLANDS LOADING ARM 04 3. INSTALLING THE LOADING ARM 3.1. Installation Procedures 05 4.

More information

BRAKE SYSTEM Return To Main Table of Contents

BRAKE SYSTEM Return To Main Table of Contents BRAKE SYSTEM Return To Main Table of Contents GENERAL... 2 BRAKE PEDAL... 10 MASTER CYLINDER... 13 BRAKE BOOSTER... 16 BRAKE LINE... 18 PROPORTIONING VALVE... 19 FRONT DISC BRAKE... 20 REAR DRUM BRAKE...

More information

Fuel System Diagnosis

Fuel System Diagnosis Page 1 of 6 2001 Chevrolet Express Express, Savana (VIN G) Service Manual Engine Engine Controls - 5.0L and 5.7L Diagnostic Information and Procedures Document ID: 720867 Fuel System Diagnosis Circuit

More information

SECTION ZF FRONT AXLE

SECTION ZF FRONT AXLE 04-101.01/ 1 2011JA14 SECTION 04-101.01 6 3 5 1 2 9 1. Upper radius rod 2. Lower radius rod 3. Caliper 4. BRAKE Disk 5. Pneumatic connector 6. Hub 7. steering knuckle 8. Grease Fitting 9. Pneumatic connector

More information

PREVOST AIR SYSTEMS WHAT THEY DO AND HOW THEY DO IT

PREVOST AIR SYSTEMS WHAT THEY DO AND HOW THEY DO IT PREVOST AIR SYSTEMS WHAT THEY DO AND HOW THEY DO IT Air. In our buses we use air for many purposes. We warm ourselves and cool ourselves with it. We supply it to our engines so they will run. Air is what

More information

VAGABOND S HANDBOOK TRANSMISSION

VAGABOND S HANDBOOK TRANSMISSION 03/24/07 TRANSMISSION Transmission won t engage into Gear This is caused usually by too low a Voltage to get into the ECM. This unit requires a minimum of 9VDC in order to operate at all. Almost all erratic

More information

Parking brake Mechanical brake acting on rear wheels

Parking brake Mechanical brake acting on rear wheels 11 Brake System 11.1 General SPECIFICATIONS EJTC0010 Master cylinder Type Tandem type I.D. mm(in.) 20.64 mm (0.813 in.) Fluid level warning sensor Provided Brake booster Type Vacuum Boosting ratio 4.0

More information

Models Affected: Certain 2013 Model Year Propane Vision Buses Equipped with Ford 6.8L Engines CORRECTIVE ACTION ---- PROCEDURE

Models Affected: Certain 2013 Model Year Propane Vision Buses Equipped with Ford 6.8L Engines CORRECTIVE ACTION ---- PROCEDURE Models Affected: Certain 2013 Model Year Propane Vision Buses Equipped with Ford 6.8L Engines ISSUE Certain 2013 model year propane Vision buses equipped with Ford 6.8L engines may not have the service

More information

Auto-Level Troubleshooting (Old Platform) Electronic Control- Prior to 2009, Pressure Switch Control panel #s 2057, 2058, 2795, 2795B

Auto-Level Troubleshooting (Old Platform) Electronic Control- Prior to 2009, Pressure Switch Control panel #s 2057, 2058, 2795, 2795B Auto-Level Troubleshooting (Old Platform) Electronic Control- Prior to 2009, Pressure Switch Control panel #s 2057, 2058, 2795, 2795B This guide addresses the troubleshooting of electronic controls used

More information

The Discussion of this exercise covers the following points:

The Discussion of this exercise covers the following points: Exercise 2 Float Switch EXERCISE OBJECTIVE Learn the working principle of float switches and how to use the float switch, Model 46935. DISCUSSION OUTLINE The Discussion of this exercise covers the following

More information

SERVICE MANUAL Gearbox - Allison AT545 - Gearbox Installation

SERVICE MANUAL Gearbox - Allison AT545 - Gearbox Installation Gearbox - Allison AT545 - Gearbox Installation Oil level dipstick Gearbox oil cooler Auxiliary oil filter Modulator Page 3.4 Gearbox - Allison AT545 Checking Oil Level The dipstick and filler are situated

More information

th Street, Surrey, B.C. Canada V3W 0A6 Telephone Fax July 2012

th Street, Surrey, B.C. Canada V3W 0A6 Telephone Fax July 2012 8238-129 th Street, Surrey, B.C. Canada V3W 0A6 Telephone 604-572-3935 Fax 604-590-8313 http://www.kobelt.com 7173-KAS MANUAL July 2012 Leaders in Quality Marine Controls, Steering Gear, and Disc Brakes.

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS REAR DISC CONVERSION KIT A126-2 1988-98 C1500 2WD 10" REAR DRUM Thank you for choosing STAINLESS STEEL BRAKES CORPORATION for your braking needs. Pleases take the time to read

More information

SERVICE PROCEDURES FOR CLUTCH HYDRAULIC UNITS

SERVICE PROCEDURES FOR CLUTCH HYDRAULIC UNITS SERVICE PROCEDURES FOR CLUTCH HYDRAULIC UNITS SAFETY PROCEDURES Always follow the vehicle manufacturer's recommended safety procedures in your Shop and Owners Manual. REQUIRED TOOLS Flat blade screwdriver,

More information

SECTION ZF TRANSMISSION

SECTION ZF TRANSMISSION 10-103.04/ 1 2009JL16 SECTION 10-103.04 GENERAL DESCRIPTION See Figure 1. The ZF-Ecomat transmission consists of a hydrodynamic torque converter, with a lock-up clutch for direct drive, a hydrodynamic

More information

Engine Performance Troubleshooting Tree - Signature and ISX CM870

Engine Performance Troubleshooting Tree - Signature and ISX CM870 File: 70-t02-1001 Page 1 of 64 Engine Performance Troubleshooting Tree - Signature and ISX CM870 This troubleshooting procedure should be followed for the following symptoms: Engine Acceleration or Response

More information

INSTALLER MANUAL USER MANUAL. Contents

INSTALLER MANUAL USER MANUAL. Contents Installation & user manual two way Contents INSTALLER MANUAL Important information General 1. Technical data 2. Description Installation: 1. Positioning the unit 2. Connection. 3. Parts description. 4.

More information