Polymeric Fittings Low Pressure
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1 INDEX PPS Nuts for Flat Bottom Fitting Details 59 PEEK Flangeless Nuts 62 Polyacetal Color Coded Flangeless Nuts 63 Polypropylene Flanged Fingertight Nuts 64 Unions 65 Bulkhead Unions 67 PEEK Tees, Crosses and Manifolds Low Pressure 68 PEEK Biocompatible Mixing Tees Low Pressure 70 Micro Valves for GC and LC 71 Peristaltic Tubing Adapter Set 72 Low-Pressure Polypropylene Adapters 73 Disclaimer The maximum holding pressure for any type of connection involving tubing and a ferrule, varies considerably with the tubing material, the ferrule material, the clearance between tubing OD and ferrule ID and the shape of the fitting detail VICI AG International
2 PPS Nuts for Flat Bottom Fitting Details Specs PPS Nuts for Flat Bottom Fitting Details Nuts: PPS PolyPhenylene Sulphide, black Collapsible ferrules: CTFE Inverted ferrules: ETFE Washers: polypropylene Sleeves: polypropylene Chemical Resistance of PPS Chemial Class Resistance Acids, organic A Economically priced alternative to PEEK Excellent chemical resistance Fits 1/16 or 1/8 OD tubing Slim design fingertight with adapter The VICI Jour PPS fitting series offers excellent chemical and pressure resistance. There is a choice of three different sealing options: collapsible ferrule, inverted ferrule or flanged with washer. Acids, inorganic B/C* Aldehydes A Alcohols A Bases B Esters A Halogenated A/B Org. 1/4 C0634 1/ mm C0633 Hydrocarbons A Ketones A *conc. Halogen Acids A = suitable B = marginal dependant on application C = not recommended Detailed chemical resistance chart see page 118, ff collapsible 1-16 collapsible 1-8 For 1/16 and 1/8 OD tubing Others: see illustration Pressure Rating collapsible ferrule: 1/16 up to 5 bar (1500 psi) Ferrule/bushing 1/16 : 480 bar (7000 psi) Flangeless type: Collapsible ferrule* connection Very effective sealing on narrow areas without distortion of the tubing. No flanging tools required. JR Nut, PPS, for collapsible ferrule 1/16, JR Nut, PPS, for collapsible ferrule 1/8, JR-CFL-CB1KF Ferrule, CTFE, collapsible, 1/16 JR-CFL-CB2KF Ferrule, CTFE, collapsible, 1/8 *collapsible ferrule (see glossary): Patent No. 6,575,501 Ferrule/bushing 1/32 : 175 bar (2500 psi) For flanging tubing we recommend the VICI Jour Easy Flange Kit (see page 32 33) Use the PEEK ferrule and bushing as follows: First place the nut on the tubing, than the bushing, than the PEEK ferrule. Flangeless type: ferrule and bushing With the PEEK ferrule and the SS bushing you get a high pressure connection in a port. Should be used with Nut JR JR Nut, PPS, for collapsible ferrule 1/16, JR-FPKBSS.5 Bushing, SS and ferrule, PEEK, package 1/32 JR-FPKBSS1 Bushing, SS and ferrule, PEEK, package 1/16 For Color-Sleeve fingertight adapters see page 61. VICI AG International 59
3 PPS Nuts for Flat Bottom Fitting Details Specs C0636 1/ mm C0635 1/4 Nuts: PPS PolyPhenylene Sulphide, black Collapsible ferrules: CTFE Inverted ferrules: ETFE Washers: polypropylene Sleeves: polypropylene Flange-free 1 16 Flangeless type: Inverted ferrule connection No flanging tools required. JR Nut, PPS, flangeless 1/16, JR Nut, PPS, flangeless 1/8, JR-041- Ferrule, ETFE, 1/16 JR-051- Ferrule, ETFE, 1/8 Chemical Resistance of PPS Chemial Class Resistance Acids, organic A Acids, inorganic B/C* Aldehydes A Alcohols A Bases B Esters A Halogenated A/B Org. Hydrocarbons A Ketones A *conc. Halogen Acids A = suitable B = marginal dependant on application C = not recommended Detailed chemical resistance chart see page 118, ff For 1/16 and 1/8 OD tubing Others: see illustration 1/4 C mm C0637 Pressure Rating 1/16 up to 5 bar (1500 psi) Flange 1 8 For flanging tubing we recommend the VICI Jour Easy Flange Kit (see page 32 33) Flanged type: Flange/washer connection Solvent comes into contact only with the tubing. JR Nut, PPS, flanged 1/16, JR Nut, PPS, flanged 1/8, JR Washer, PP, flanged, 1/16 JR Washer, PP, flanged, 1/ VICI AG International
4 PPS Nuts for Flat Bottom Fitting Details 9.2 mm 9.5 mm Color-Sleeve fingertight adapter This sleeve is useful to color code different solvent lines and it turns the new VICI Jour low pressure nut into a fingertight fitting in an instant. The Color-Sleeve is available in 12 colors. JR Adapter, PP, fingertight sleeve, natural JR Adapter, PP, fingertight sleeve, white JR Adapter, PP, fingertight sleeve, dark grey JR Adapter, PP, fingertight sleeve, black JR Adapter, PP, fingertight sleeve, lavender JR Adapter, PP, fingertight sleeve, red JR Adapter, PP, fingertight sleeve, yellow JR Adapter, PP, fingertight sleeve, orange JR Adapter, PP, fingertight sleeve, brown JR Adapter, PP, fingertight sleeve, green JR Adapter, PP, fingertight sleeve, blue JR Adapter, PP, fingertight sleeve, purple JR-5508X-24 Adapter, PP, fingertight sleeve, assorted 2 pcs. 24 per color JR-5508X-12 Adapter, PP, fingertight sleeve, assorted 2 pcs. each blue, red, green, yellow, black, white 12 VICI AG International 61
5 PEEK Flangeless Nuts PEEK Flangeless Nuts Flange-free Compatible with all flat bottom ports Excellent chemical resistance Fits 1/16 or 1/8 OD tubing True fingertight no tools required PEEK Flangeless Nuts in combination with the inverted ferrule do not require flanging tools. A hand tightening procedure makes leak free seals. The inert ETFE ferrule is the only part, besides the tubing, which is in contact with the fluid the nut is never in contact with the fluid stream (see illustration). Flange-free 1 16 Nuts: PEEK Ferrules: ETFE For 1/16 and 1/8 OD tubing Others: see illustration : Pressure rating 1/16 up to 5 bar (1500 psi).6 mm 15,8 mm C0546 C0547 Part No. JR-041- Part No. JR-051- PEEK Flangeless Nuts JR Nut, PEEK, flangeless, natural, 1/16 JR Nut, PEEK, flangeless, natural, 1/8 JR-041- Ferrule, ETFE, 1/16 JR-051- Ferrule, ETFE, 1/ VICI AG International
6 Polyacetal Color Coded Flangeless Nuts Nuts: Polyacetal Ferrules: ETFE For 1/16 and 1/8 OD tubing Others: see illustration Pressure rating 1/16 up to 70 bar (00 psi) Polyacetal Color Coded Flangeless Nuts Value for money alternative to PEEK Flange-free compatible with all flat bottom ports Fits 1/16 or 1/8 OD tubing True fingertight no tools required Polyacetal Flangeless Nuts in combination with the inverted ferrule do not require flanging tools. A hand tightening procedure makes leak free seals. The inert ETFE ferrule is the only part, besides C0243 the tubing, which is in contact with the fluid the nut is never in contact with the fluid stream (see illustration) Six colors are available. Note Flangeless fittings for 1/4 OD tubing available: see spare parts for unions on page 66 C0546 C0547 Flange-free 1 16 Part No. JR-041- Part No. JR mm 9.6 mm Polyacetal Color Coded Flangeless fingertight Nuts 1/16" Part No. Description Color Qty/pkg JR-040GR- Nut, Polyacetal, flangeless green JR-040BL- Nut, Polyacetal, flangeless blue JR-040YL- Nut, Polyacetal, flangeless yellow JR-040RE- Nut, Polyacetal, flangeless red JR-040WH- Nut, Polyacetal, flangeless white JR-040BK- Nut, Polyacetal, flangeless black JR-040WL- Nut, Polyacetal, flangeless, 1" long white JR-041- Ferrule, ETFE, 1/16" 18.8 mm 9.6 mm Polyacetal Color Coded Flangeless fingertight Nuts 1/8" Part No. Description Color Qty/pkg JR-050GR- Nut, Polyacetal, flangeless green JR-050BL- Nut, Polyacetal, flangeless blue JR-050YL- Nut, Polyacetal, flangeless yellow JR-050RE- Nut, Polyacetal, flangeless red JR-050WH- Nut, Polyacetal, flangeless white JR-050BK- Nut, Polyacetal, flangeless black JR-050WL- Nut, Polyacetal, flangeless, 1" long white JR-051- Ferrule, ETFE, 1/8 VICI AG International 63
7 Polypropylene Flanged Fingertight Nuts Polypropylene Flanged Fingertight Nuts For flanged connections Compatible to all flat bottom ports For 1/16 or 1/8 OD tubing Fiber glass reinforced PP with PP washers A number of chromatography systems still require or prefer flanged connections. Consequently, we offer a series of such nuts. By flanging the tubing, the washer never comes in contact with the mobile phase. Flange 1 8 Nuts: fiberglass reinforced polypropylene Washers: polypropylene For OD 1/16, 1/8 tubing Others: see illustration Pressure rating < 30 bar (435 psi) We recommend our Easy Flange Kit for flanging tubing (see page 32 33) C0520 Flanged Fingertight Nuts 1/16" Part No. Description Color Qty/pkg JR-2094BK- Nut, PP, flanged black JR-2094WH- Nut, PP, flanged white JR Nut, PP, flanged x-long 1 black JR Nut, PP, flanged x-long 1 white JR Nut, PP, flanged blue JR Nut, PP, flanged green JR Nut, PP, flanged yellow JR Nut, PP, flanged red JR Washer, PP, flanged 1/ mm 16.5 mm 7.8 mm Flanged Fingertight Nuts 1/8" Part No. Description Color Qty/pkg JR BK- Nut, PP, flanged black JR WH- Nut, PP, flanged white JR Nut, PP, flanged x-long white JR Nut, PP, flanged x-long black JR Nut, PP, flanged blue JR Nut, PP, flanged green JR Nut, PP, flanged yellow JR Nut, PP, flanged red JR Washer, PP, flanged 1/8" 9.8 mm 16.5 mm 7.8 mm 64 VICI AG International
8 Unions Unions s Unions: PEEK, polyamide Nuts: PPS Ferrules: ETFE, CTFE Sleeves: polypropylene For easy connection of low pressure solvent lines Low dead volume Completely inert and biocompatible See illustrations Unions: reducing Union: 1/2-20 to Pressure rating of PEEK unions 1/16 up to 5 bar (1500 psi) C0484 These unions allow the connection of two pieces of 1/16", 1/8" or 1/8 to 1/4 OD tubing quickly and reliably. The unions are inert and biocompatible. Part No. JR-64 Part No. JR-65 C0548 Wrench-grip 5/16" 16.7 mm 9.4 mm Part No. JR JR-065 Note Complete versions are supplied with PPS flangeless nuts and ETFE ferrules for 1/16 OD tubing (see page 60) VICI Unions have flat bottom ports All of our three different sealing options (collapsible ferrule, inverted ferrule or flanged with washer) can be used (see pages 59 64) To avoid diffusion of gases in your solvent line use our Impermeable tubing on page 27 Union polyamide JR Union, polyamide, through bore LP body only, 1/4"-28, 5 for flanged tubing only For nuts and washers see page 60 and 64. Unions PEEK JR-64 Union, PEEK, LP 0.5 mm bore, complete, 1 1/16 tubing JR-68 Union, PEEK, LP 0.75 mm bore, complete, 1 1/16 tubing JR-65 Union, PEEK, LP 1.3 mm bore, complete, 1 1/8 tubing JR-064 Union, PEEK, LP 0.5 mm bore, body only 1 JR-068 Union, PEEK, LP 0.75 mm bore, body only 1 JR-065 Union, PEEK, LP 1.3 mm bore, body only mm Part No. JR C mm Spare Parts JR Nut, PPS, flangeless, 1/16,, black JR Nut, PPS, flangeless, 1/8,, black JR-041- Ferrule, ETFE, 1/16 JR-051- Ferrule, ETFE, 1/8 JR Adapter, PP, fingertight sleeve, yellow JR Adapter, PP, fingertight sleeve, blue Adapters available in different colors (see page 61). VICI AG International 65
9 Unions 19.1 mm 22.9 mm s Union: PEEK Nuts: PP, polyacetal Ferrules: CTFE reducing Union JR-CU4LPK reducing Union, PEEK, LP 1.5 mm bore, 1 1/4 to 1/8 complete Spare Parts JR-CFL-4D Nut, polyacetal, flangeless 1/4 1 JR-CFL-CB4KF-S Ferrule, CTFE, 1/4 1 JR-CFL-2W-S Nut, PP, flangeless 1/8, white 1 JR-CFL-CB2KF-S Ferrule, CTFE, 1/8 1 See illustrations reducing Union: 1/2-20 to Pressure rating Note The reducing Union is supplied with PP and polyacetal flangeless nuts and ferrules (CTFE) for 1/8 and 1/4 OD tubing VICI Unions have flat bottom ports All of our three different sealing options (collapsible ferrule, inverted ferrule or flanged with washer) can be used (see pages 59 64) To avoid diffusion of gases in your solvent line use our Impermeable tubing on page VICI AG International
10 Bulkhead Unions s Unions: PEEK Nuts: PPS Ferrules: ETFE Sleeves: polypropylene See illustration Bulkhead Unions Panel mounting For easy connection of low pressure solvent lines Low dead volume Completely inert and biocompatible Unions: Pressure rating 1/16 up to 5 bar (1500 psi) Note 0.75 mm bore version is supplied with PPS flangeless fittings and ETFE ferrules for 1/16 OD tubing (see page 60) 12.7 mm Bulkhead Unions Part No. JR-CBUMPK JR-CBULPK 17.5 mm Description Bulkhead Union, PEEK, LP 0.75 mm bore, complete Bulkhead Union, PEEK, LP 1.50 mm bore, complete 1.50 mm bore version is supplied with PPS flangeless fittings and ETFE ferrules for 1/8 OD tubing (see page 60) Bulkhead Unions require a min. mm panel hole Spare Parts JR Nut, PPS, flangeless 1/16 JR Nut, PPS, flangeless 1/8 JR-041- Ferrule, ETFE, 1/16 JR-051- Ferrule, ETFE, 1/8 JR Adapter, PP, fingertight sleeve, yellow JR Adapter, PP, fingertight sleeve, blue Adapters available in different colors (see page 61) VICI AG International 67
11 PEEK Tees, Crosses and Manifolds Low Pressure PEEK Tees, Crosses and Manifolds Low Pressure Biocompatible Different bore sizes available For 1/16 and 1/8 OD tubing ports Body: PEEK Fittings: PPS Ferrules: ETFE Sleeves: Polypropylene VICI Tees, Crosses and Manifolds for low pressure applications are machined from PEEK. The bodies have female ports which accept any flanged or flangeless fitting for 1/8 or 1/16 OD tubing. Choose 0.80 mm and smaller thru-holes for applications where low flow rate or low dead volume is required. Tees, Crosses and Manifolds with 1.50 mm thru-holes are preferred for high-flow rate applications. Tees and Crosses Diameter (body): 25.0 mm Thickness (body): 17.1 mm Manifolds 5 ports Diameter (body): 22.2 mm Thickness (body): 17.1 mm Manifolds 9 ports Diameter (body): 22.2 mm Thickness (body): 28.6 mm PEEK Tees Part No. JR-6029 JR-6030 JR-6031 PEEK Crosses Part No. JR-6039 JR-6040 JR-6041 Description Tee, PEEK, LP bore 0.50 mm, complete Tee, PEEK, LP bore 0.80 mm, complete Tee, PEEK, LP bore 1.50 mm, complete Description Cross, PEEK, LP bore 0.50 mm, complete Cross, PEEK, LP bore 0.80 mm, complete Cross, PEEK, LP bore 1.50 mm, complete Pressure Rating 1/16 up to 5 bar (1500 psi) Note Complete versions with 0.50, 0.75 and 0.80 mm bore are supplied with PPS flangeless nuts and ETFE ferrules for 1/16 OD tubing (see page 60) Complete versions with 1.50 mm bore are supplied with PPS flangeless nuts and ETFE ferrules for 1/8 OD tubing (see page 60) VICI PEEK Tees, Crosses & Manifolds have flat bottom ports All of our three different sealing options (collapsible ferrule, inverted ferrule or flanged with washer) can be used (see pages 59 64) To avoid diffusion of gases in your solvent line use our Impermeable tubing on page VICI AG International
12 PEEK Tees, Crosses and Manifolds Low Pressure Body: PEEK Fittings: PPS Ferrules: ETFE Sleeves: Polypropylene Tees and Crosses Diameter (body): 25.0 mm Thickness (body): 17.1 mm Manifolds 5 ports Diameter (body): 22.2 mm Thickness (body): 17.1 mm Manifolds 9 ports Diameter (body): 22.2 mm Thickness (body): 28.6 mm Pressure Rating 1/16 up to 5 bar (1500 psi) Note Complete versions with 0.50, 0.75 and 0.80 mm bore are supplied with PPS flangeless nuts and ETFE ferrules for 1/16 OD tubing (see page 60) Complete versions with 1.50 mm bore are supplied with PPS flangeless nuts and ETFE ferrules for 1/8 OD tubing (see page 60) VICI PEEK Tees, Crosses & Manifolds have flat bottom ports All of our three different sealing options (collapsible ferrule, inverted ferrule or flanged with washer) can be used (see pages 59 64) To avoid diffusion of gases in your solvent line use our Impermeable tubing on page 27 PEEK Manifolds Part No. Description JR-C5M1PK Manifold, PEEK, 5 ports LP 0.75 mm, complete JR-C5M2PK Manifold, PEEK, 5 ports LP 1.50 mm, complete JR-C9M1PK Manifold, PEEK, 9 ports LP 0.75 mm, complete JR-C9M2PK Manifold, PEEK, 9 ports LP 1.50 mm, complete Spare Parts JR-6034 Tee, PEEK, LP bore 0.50 mm, body only 1 JR-6032 Tee, PEEK, LP bore 0.80 mm, body only 1 JR-6033 Tee, PEEK, LP bore 1.50 mm, body only 1 JR-6044 Cross, PEEK, LP bore 0.50 mm, body only 1 JR-6042 Cross, PEEK, LP bore 0.80 mm, body only 1 JR-6043 Cross, PEEK, LP bore 1.50 mm, body only 1 JR-B-C5M1PK Manifold, PEEK, 5 ports LP 0.75 mm, body only 1 JR-B-C5M2PK Manifold, PEEK, 5 ports LP 1.50 mm, body only 1 JR-B-C9M1PK Manifold, PEEK, 9 ports LP 0.75 mm, body only 1 JR-B-C9M2PK Manifold, PEEK, 9 ports LP 1.50 mm, body only 1 JR Nut, PPS, flangeless 1/16, JR Nut, PPS, flangeless 1/8, JR-041- Ferrule, ETFE, 1/16 JR-051- Ferrule, ETFE, 1/8 Color-Sleeves fingertight adapters: see page 61. VICI AG International 69
13 PEEK Biocompatible Mixing Tees Low Pressure PEEK Biocompatible Mixing Tees Low Pressure For low pressure mixing Completely biocompatible Mountable A unique mixing is the result of the turbulence generated by the introduction angle of the solvents, the streams mix more thoroughly than with a conventional tee. Body: PEEK Fittings: PPS Ferrules: ETFE See illustrations Pressure rating 1/16 up to 5 bar (1500 psi) Note 0.75 bore version is supplied with PPS flangeless fittings and ferrules for 1/16 OD tubing (see page 60) PEEK Biocompatible Mixing Tees Low Pressure 1.50 mm bore version is supplied with PPS flangeless fittings and ferrules for 1/8 OD tubing (see page 60) Part No. JR-CM1XPK JR-CM2XPK Description Mixing Tee, PEEK, 0.75 mm bore, complete Mixing Tee, PEEK, 1.50 mm bore, complete Spare Parts JR-B-CM1XPK Mixing Tee, PEEK, LP bore 0.75 mm, body only 1 JR-B-CM2XPK Mixing Tee, PEEK, LP bore 1.50 mm, body only 1 JR Nut, PPS, flangeless 1/16, JR Nut, PPS, flangeless 1/8, JR-041- Ferrule, ETFE, 1/16 JR-051- Ferrule, ETFE, 1/8 Color-Sleeves fingertight adapters: see page VICI AG International
14 Micro Valves for GC and LC Micro Valves for GC and LC NEW Wetted parts: PEEK, PTFE Body: PEEK Fittings: PPS Ferrule: ETFE Bore: 1.5 mm Compact 1 design Biocompatible and inert Convenient panel mount, hole diameter 8 mm ( ) VICI Jour Micro Valves are the ideal tools for flow selection. The valves are mountable and are pre-fitted with the VICI Jour PPS, flangeless fittings and CTFE collapsible ferrules for 1/8 OD tubing. Pressure rating 200 psi gas psi liquid bore 1 Tested with helium using 1/16 OD x 0.84 mm ID PTFE tubing with PEEK collapsible ferrules 2 Tested with isopropanol using 1/8 OD x 0.75 mm ID PTFE tubing with CTFE collapsible ferrules Note Complete versions are supplied with PPS flangeless nuts and CTFE ferrules for 1/8 OD tubing VICI Jour Micro Valves have flat bottom ports All of our three different sealing options (collapsible ferrule, inverted ferrule or flanged with washer) can be used (see pages 59 64) To avoid diffusion of gases in your solvent line use our Impermeable tubing on page 27 Micro Valves Part No. JR-6600 JR-6601 JR JR-6602 JR JR-6603 JR Description Valve, 3-port, manual, T-flow, complete Valve, 4-port, manual, T-flow, complete Valve, 2-port, manual, 180, complete Valve, 4-port, manual, 180, complete Valve, 2-port, manual, 90, complete Valve, 3-port, manual, 90, complete Valve, 4-port, manual, 90, complete Spare Parts JR Nut, PPS, flangeless 1/8, JR-CFL-CB2KF Ferrule, CTFE, collapsible, 1/8 JR Nut, PPS, for collapsible ferrule, 1/16, JR-CFL-CB1PK Ferrule, PEEK, collapsible, 1/16 Color-Sleeves fingertight adapters: see page 61. VICI AG International 71
15 Peristaltic Tubing Adapter Set Peristaltic Tubing Adapter Set For connecting soft tubing to PTFE & PTFE like tubing Works with peristaltic tubing up to 4.50 mm OD For 1/16 and 1/8 PTFE & PTFE like tubing Biocompatible Low dead volume The One-Fits-All set consists of everything to connect 1/16 or 1/8 OD PTFE & PTFE like tubing to soft tubing like silicone up to 4.50 mm OD. The adapter comes with three different bushings (for the different soft tubing ODs) and two fittings/ferrules (one each for 1/16 and 1/8 OD tubing). Specs Body and Bushings: PEEK Fittings: PPS Ferrules: ETFE Bore: 0.50 mm Length: 28 mm (without fitting) Diameter: 12 mm Barbed to The set is equipped with fittings and ferrules for inverted ferrule connections. The adapter also works with our other sealing options (see page 59 60) Peristaltic Tubing Adapter Set Part No. JR-PTAS Description Adapter, PEEK, for Peristaltic to PTFE tubing connections, complete 72 VICI AG International
16 Low-Pressure Polypropylene Adapters Polypropylene Low-Pressure Polypropylene Adapters Low-Pressures Polypropylene Adapters JR Adapter, PP, male Luer to 1/16 JR Adapter, PP, male Luer to 3/32 JR Adapter, PP, male Luer to 1/8 JR Adapter, PP, female Luer to 1/16 JR Adapter, PP, female Luer to 3/32 JR Adapter, PP, female Luer to 1/8 JR Adapter, PP, female to female Luer JR Adapter, PP, female Luer to -32 male JR Adapter, PP, female Luer to male JR Adapter, PP, male to 1/16 JR Adapter, PP, male to 1/8 JR Adapter, PP, plug 1/4-28 male JR Adapter, PP, -32 male to 1/16 JR Adapter, PP, -32 male to 1/8 JR Adapter, PP, plug -32 male JR Adapter, PP, male Luer to -32 male JR Adapter, PP, male Luer to female VICI AG International 73
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