Oil-Free Range Operators Handbook VT, VTS & VTH models

Transcription

1 Oil-Free Range Operators Handbook VT, VTS & VTH models Covering Models:- VT7 / VT0 / VT00 / VT0 / VT00 / VT00 VT7D / VT0D / VT00D / VT0D / VT00D / VT00D VTS7 / VTS0 / VTS00 / VTS0 VTS7D / VTS0D / VTS00D / VTS0D VTH7 / VTH0 / VTH00 VTH7D / VTH0D / VTH00D BAMBI AIR COMPRESSORS LTD Thimble Mill Lane Heartlands Birmingham B7 HT Tel: 0 99 Fax: sales@bambi-air.co.uk

2 Operating Manual Your Bambi Air Compressor is a precision engineered product. By following these simple steps you will ensure years of trouble free use. Parts & Service are available from your Bambi dealer. It is important to quote Model, Type & Serial Number in all communications. The substitution of parts not manufactured nor approved by Bambi can impair performance, service life and create potential mechanical or personnel hazards and will invalidate your warranty. Bambi reserves the right to modify the contents of this operating booklet without notice and the information is in no way binding on the company. Warranty Provided the operating instructions have been followed, and the compressor has been properly maintained, Bambi VT and VTS compressors are guaranteed against faulty workmanship for a period of years. The air receiver is guaranteed for years. The guarantee does not cover damage by misuse, incorrect parts or service. Contact Bambi Air Compressors or your retailer for further information.

3 ) Safety Precautions What you must do: Read these instructions before using your air compressor. Ensure the compressor has been installed, electrically connected and piped in by a properly qualified person. Ensure the compressor is kept upright at all times. What you must not do: Do not attempt any maintenance on the compressor until it has been isolated from the power supply. Do not attempt any work on the compressor until the air receiver and pipe work systems are depressurised. Compressed air is dangerous if misused and can prove fatal. Avoid any bodily contact with compressed air. During operation the motor will become quite hot to the touch. Avoid contact to prevent burns. Never tamper with the pressure relief valve. Never lubricate the oil free motor or pump assembly; this will cause severe damage. Never obstruct cooling fans or outlet vents. ) Siting The Compressor What you must do: Provide adequate protection from the weather. Site the compressor level in both planes. Larger models are heavy. Ensure the surface has sufficient load bearing capacity. Allow access for maintenance all around the compressor. Site in a dry area, avoiding damp or humid conditions. The site must be dust free, well ventilated and have a cool ambient temperature. 0 C should be regarded as the maximum allowable ambient. What you must not do: Enclose the compressor or allow hot air generated by the motor to re-circulate around the compressor. Ensure there is 0cm clearance around the compressor Restrict air flow around the after cooler, after cooler fan unit or end cover ventilation [S models]. Important! For Silenced VTS Models: These compressors generate heat. Never restrict any of the ventilation grilles otherwise serious damage may occur. Electrical Connections Where applicable, compressors are supplied with a moulded plug in accordance with national standards. Never remove the moulded plug. The use of extension cables is not recommended as this may cause voltage drops which can result in damage to the motor. Note! Duplex models VT00/00D, VT00/00D must be connected to a dedicated fused 0 amp supply. Wired in accordance with European Standard Single phase: Blue = neutral, Brown = live, Yellow & Green Stripe = earth Three phase: Brown/Black/Grey = Phase conductors Blue = Neutral Yellow and Green Stripe = earth Three phase compressors should be connected by a competent person All three phase units require neutral supply

4 ) Unpacking Instructions for: VTS7 / VTS0 / VTS00/ VTS0.) Fitting Mounting Castors Before using the compressor you must remove the external packaging and fit the castors supplied as they also provide essential clearance for the lower cooling fan exhaust. Note! Failure to do so will cause damage and invalidate your warranty Remove the four bolts securing the compressor to its wooden packing, carefully lift the compressor to enable you to screw in the four castors using the same mounting holes. Take care lifting the compressor, some models are heavy..) Removing Internal Transit Packing Before using the compressor you must remove the internal packing, failure to do so will cause damage to the compressor. The procedure is as follows - VTS7/0/00 Using the hex key provided, remove the bolts fixing the left hand end cover in place (when viewed from the front) see fig. Fig..) Fitting Condensate Bottle VTS Dryer models only Fig. - VTS Condensate bottle position Compressors fitted with an air dryer are supplied with a condensate tank which you will need to fit before use. Attach the condensate bottle mounting bracket to the front panel of the compressor using the plastic clips provided. These are a simple push fit. Slide the condensate bottle into the mounting bracket. Push the black plastic condensate tube which emerges from the front panel into the hole in the lid of the bottle. As on Fig. Fit the exhaust silencer to the condensate tube by pushing firmly on to the end of the tube. Re-fit the bottle lid. There are three packing pieces, two either side of the pump unit, one on top of the cooling fan assembly. Ensure that these are removed. VTS0D Using the hex key provided, remove the bolts fixing the top cover in place and remove the top cover - see fig a. There is one packing piece on the top of the pump unit. Ensure that this is removed. Fig a. Reassembly is a reverse of the above but do not over-tighten the cover fixing bolts.

5 ) Operation Refer to exploded parts diagrams and illustrations when reading this section. Note! For VTS Models Ensure the transit packing has been removed as described in the previous section. Failure to do so will cause damage and invalidate your warranty.) Starting & Stopping Plug the compressor into an outlet socket of nominal voltage and fitted with the correct fuse as shown in section Electrical Connections. Switch the compressor on (I) using the on/off switch located on the front panel or pressure switch - see fig pictures: Fig. On off switch versions The compressor will start running and automatically switch off at the preset pressure. Note! Duplex Models VT00/00D, VT00/00D are fitted with a sequential start system to reduce electrical loading. You will notice one motor starting a few seconds after the other [single phase only]. This is normal. As air is used the pressure drops and the motor will restart at the preset pressure. Approx Bar differential. Note! Each time the compressor switches off or the power supply is interrupted, you will hear a short hiss of air. You are hearing the unloader valve discharging the residual delivery pipe pressure. This is normal..) Adjusting Outlet Pressure Use the pressure regulator to adjust the outlet pressure. To increase line pressure, rotate the black knob next to the pressure gauge in a clockwise manner, to decrease turn anti clockwise. It is possible to lock the setting by pushing the knob down until it clicks home see fig. Fig : Gauge layouts On cabinet [VTS] models, gauges are labelled. On others: The smaller gauge is SELECTED pressure The larger is RECEIVER pressure

6 ) Routine Maintenance Refer to preventative maintenance section for frequency..) Draining the Air Receiver Drain condensate from air receiver at a pressure of no more than Bar. Slowly open the red coloured drain tap provided to allow water to flow out see fig. Fig. Drain tap types Close drain tap when all water has drained off. Draining is not required on dryer equipped models. Automatic drains where fitted do not require draining, however the condensate tank will require emptying see following section Operation Dryer Models. Note! Waste condensate must be handled in accordance with national environmental rules..) Check Pressure Relief Valve Fig. 6 Pressure relief valve positions 6) Operation Dryer Models Ensure the air receiver is not pressurised. On S models, refer to section : Removing Housing Cover Unscrew the knurled end of the pressure relief valve until an audible click is heard. Retighten without using excessive force. When equipped with an air dryer unit, the compressor will automatically dry the compressed air before it is stored in the air receiver. This happens automatically and requires no additional maintenance.this eliminates the need to manually drain the air receiver. Operation is similar to standard versions with the following change :- Fig. 7 Condensate tank locations Each time the compressor switches off or the power supply is interrupted, the dryer purge valve opens and automatically activates the drain valve on the after cooler filter allowing the dryer tower to regenerate. All accumulated moisture will discharge into the condensate tank. This should be emptied when it reaches ¾ full. Do not exceed the recommended 0% duty cycle, otherwise the dryer will not activate and the humidity of the air will increase. Ensure the after cooler fins are kept clear of accumulated dust.

7 7) Technical We recommend the compressor has a maximum 0% duty cycle to prolong pump life. Note! The motor must never be allowed to run continuously otherwise it will overheat and may become damaged. Do not ignore air leaks. All air connections must be leak free to prevent the compressor from over heating. The compressor is fitted with thermal overloads. In the event of excessive temperature the compressor will switch off and the external thermal protector will activate. To re-set follow the procedure below- Models: VT[H]7/7D, VT[H]0/0D, VT[H]00/00D, VT0/0D Switch off at the pressure switch [see Fig. ]. Allow 0 minutes for the motor to cool down then switch back on at the pressure switch. The compressor will now restart. Models: VTS7/7D, VTS0/0D, VTS00/00D, VTS0/0D Do not switch the compressor off after overheating as this will prevent the internal cooling fans which reduce the temperature inside the housing from running. Allow 0 minutes for the motor to cool down. Press the thermal re-set button, you will hear an audible click see fig 7. The compressor will now restart. Models: VT00/00D, VT00/00D The re-set is integral with the pressure switch. The pressure switch will automatically turn off (0) in the event of motor overload. Turn the pressure switch to the on position [see Fig. ]. The compressor will now restart. If the compressor still does not run, switch off immediately and disconnect from the mains supply. You must find the cause of the overload and rectify this before continuing to use the compressor. Check for - Drain tap not closed properly Air leaks on the pneumatic fittings Compressor not the correct size for the work load Cooling fan outlets restricted Contact your service engineer to investigate the cause.

8 6 ) Removing Housing Cover (VTS Models Only) For routine maintenance it may be necessary to remove the top cover. Adhere to the following procedure: Models: VTS 7/7D, 0/0D, 00/00D Disconnect from the mains power supply and release all the air from the compressor and the air system. Using the hex key provided, remove the bolts fixing each end cover in place and remove the end covers. Remove the bolts holding the top cover in place. Gently lift up the top housing. Note! Do not use excessive force as this will strain the electrical and air connections. Carefully pull apart the electrical multi connector by squeezing the side clips and gently pulling the connector apart. Do not use excessive force. To release the air connections, push the connector collar in and simultaneously pull the air tube out. Reassembly is a reverse of the above but check that - The air tubes are pushed fully home into the connector and seal The electrical connector is secure No wires or air tubes are trapped in the housing join Models: VTS0/0D Disconnect from the mains power supply and release all the air from the compressor and the air system Using the hex key provided, remove the bolts fixing the top cover in place and remove the top cover. Preventative Maintenance Operation Daily Weekly Annually Years Drain Air Receiver Replace Air Intake Filter Check Pressure Relief Activation Clean After Cooler Fins Clean Ventilation Grilles Check Piston Ring Replace Air Dryer Filter Desiccant Change Coalescing Filter Element Above are to be considered minimum frequency

9 7 Technical Specification VT 0.7Hp Pump Specification Motor kw / Hp 0. / 0.7 Voltage 0/0 Frequency Hz 0 Amps.9 Displacement l/min 0 VT.Hp Pump Specification Motor kw / Hp. /. Voltage [Single phase - phase] 0/0-0/ Frequency Hz 0 Amps [Single phase - phase] Displacement l/min 7 VT.0Hp Pump Specification Motor kw / Hp. /.0 Voltage [Single phase - phase] 0/0-0/ Frequency Hz 0 Amps [Single phase - phase] Displacement l/min 0 VT.Hp Pump Specification Motor kw / Hp. /. Voltage [Single phase - phase] 0/0-0/ Frequency Hz 0 Amps [Single phase - phase] Displacement l/min 00

10 VT7 Ref No. Description Part no. Rubber foot BPB060 Inspection plug BPB0 Inspection plug seal BPB00 litre tank BPB060 0mm rubber mounting BPB07 6 Motor mounting bracket BPB0 7 Solenoid c/w cable BPB0 / x 6mm push fitting BPB0 9 6mm black nylon tube BPB00 0 Crankcase mounting bracket BPB07 0mm rubber mounting BPB07 Drain valve tap BPB0 / x 0mm tube elbow BPB077 Red nylon drain tube BPB0 0mm tank pressure gauge BPB06 6 Pressure switch BPB00 7 0mm line pressure gauge BPB067 Pressure regulator BPB00 9 / x / adaptor BPB07 0 / on-off tap BPB079 Safety valve BPB0 / M/F elbow BPB9 / adaptor BPB0 Delivery pipe BPB00 / x 6mm elbow push fitting BPB00 6 / Elbow BPB0 7 Non-return valve BPB

11 VTH7 9 Ref No. Description Part no. Rubber foot BPB060 Inspection plug BPB0 Inspection plug seal BPB00 litre tank BPB07 Non-return valve BPB06 6 / Tee piece BPB097 7 Solenoid c/w cable BPB0 / 6mm Tube elbow BPB07 9 / x / Reducing bush BPB00 0 / x / Reducing bush BPB06 0mm rubber mounting BPB00 Drain valve tap BPB09 / x 0mm tube elbow BPB076 Red nylon drain tube BPB0 0mm tank pressure gauge BPB0 6 Pressure switch BPB00 7 0mm line pressure gauge BPB077 Pressure regulator BPB00 9 / x / adaptor BPB07 0 / on-off tap BPB079 Safety valve BPB0 / M/F elbow BPB9 / Extension piece BPB0 Delivery pipe BPB

12 VT7D 0 Ref No. Description Part no. Condensate diffuser BPB0 / x 6mm push tube fitting BPB0 Condensate bottle - complete BPB00 6mm nylon tube BPB00 6mm tube divider BPB079 6 / x 6mm elbow tube fitting BPB07 7 Solenoid valve c/w cable BPB0 Dryer assembly BPB0 9 / x 0mm push tube fitting BPB mm Delivery pipe BPB0 / elbow BPB0 Coalescing filter BPB0 a Coalescing filter Auto-drain BPB0B Coalescing filter element BPB06 / elbow BPB0 Aftercooler - complete BPB060 6 Aftercooler mounting bracket BPB07 7 0mm mounting rubber BPB07 Motor mounting bracket BPB0 9 Crankcase mounting bracket BPB07 0 0mm mounting rubber BPB07 Drain valve tap BPB0 Red nylon drain tube BPB0 / x 0mm tube swivel elbow BPB077 / adaptor BPB0 0mm tank pressure gauge BPB06 6 Pressure switch BPB00 7 / On-off tap Closing ring BPB079 0mm line pressure gauge BPB067 9 Pressure regulator BPB00 0 / adaptor BPB07 Safety valve BPB0 / elbow BPB9 Non-return valve BPB066 / x 0mm straight tube conn. BPB07 Rubber foot BPB060 6 Inspection plug BPB0 7 Inspection plug seal BPB00 litre tank BPB060 9 / x 0mm Tube swivel elbow BPB076 0 Dryer mounting clamp BPB00 Purge tank bleed pipe BPB077 Delivery pipe BPB00 Purge tank BPB a

13 VTH7D Ref No. Description Part no. Condensate diffuser BPB0 / x 6mm push tube fitting BPB0 Condensate bottle - complete BPB00 6mm nylon tube BPB00 6mm tube divider BPB079 6 / x 6mm Tube elbow BPB07 7 Solenoid valve c/w cable BPB0 Dryer assembly BPB0 9 / x 0mm push tube fitting BPB09 0 0mm black nylon tube BPB0 Coalescing filter BPB0 a Coalescing filter - auto drain BPB0B Coalescing filter element BPB06 / elbow BPB0 Aftercooler - complete BPB 6 / x 0mm Elbow BPB00 7 Non Return Valve BPB06 / Extension piece BPB0 a / x / Reducing bush BPB06 9 Purge tank bleed valve BPB mm mounting rubber BPB07 / Drain valve tap BPB09 Red nylon drain tube BPB0 / x 0mm Tube swivel elbow BPB076 0mm tank pressure gauge BPB06 6 Pressure switch BPB0 7 / On-off tap BPB079 0mm line pressure gauge BPB077 9 Pressure regulator BPB00 0 / adaptor BPB07 Safety valve BPB0 / elbow BPB9 Rubber foot BPB060 6 Inspection plug BPB0 7 Inspection plug seal BPB00 litre tank BPB07 0 Dryer mounting clamp BPB00 Delivery pipe BPB00 Purge tank BPB0 Delivery pipe BPB0 Elbow BPB a a

14 VT0 / VT00 Ref No. Description Part no. Rubber foot BPB060 Inspection plug BPB0 Inspection plug seal BPB00 0 litre tank BPB06 Rubber mounting [VT0] BPB00 a Rubber mounting [VT00] BPB07 6 Motor mounting bracket [VT0] BPB0 6a Motor mounting bracket [VT00] BPB06 7 Solenoid valve c/w cable BPB0 / x 6mm push fitting BPB0 9 6mm nylon tubing BPB00 0 0mm mounting rubber [VT00] BPB07 Crankcase mounting bracket [VT00] BPB07 / drain tap BPB0 a / x 0mm tube elbow [VT00] BPB00 b / x 0mm tube elbow [VT0] BPB077 Drain tube BPB0 0mm tank pressure gauge BPB06 6 Pressure switch BPB00 7 0mm line pressure gauge BPB067 Pressure regulator BPB00 9 / adaptor BPB07 0 On-off tap BPB079 Safety valve BPB0 / elbow BPB9 / adaptor BPB0 Delivery pipe BPB00 / x 6mm elbow tube fitting BPB00 6 / elbow BPB0 7 Non-return valve BPB066 6 / 6a / a

15 VTH0 / VTH00 Ref No. Description Part no. Rubber foot BPB060 Inspection plug BPB0 Inspection plug seal BPB00 0 litre tank BPB07 Non return valve BPB06 6 / Tee BPB097 7 Solenoid valve c/w cable BPB0 / x 6mm Tube elbow BPB07 9 / x / Reducing bush BPB00 0 Rubber mounting BPB00 / x / Reducing bush BPB06 / drain tap BPB09 / x 0mm tube elbow BPB076 Drain tube BPB0 0mm tank pressure gauge BPB0 6 Pressure switch BPB00 7 0mm line pressure gauge BPB077 Pressure regulator BPB00 9 / Adaptor BPB07 0 On-off tap BPB079 Safety valve BPB0 / Elbow BPB9 / Extension piece BPB0 Delivery pipe BPB

16 VT0D / VT00D Ref No. Description Part no. Condensate diffuser BPB0 / x 6mm Push fitting BPB0 Condensate bottle complete BPB00 6mm Nylon tube BPB00 6mm Divider BPB079 6 / x 6mm Elbow tube fitting BPB07 7 Solenoid valve c/w cable BPB0 Coalescing filter BPB0 a Coalescing filter - automatic drain BPB0B 9 Coalescing filter element BPB06 0 / x / adaptor BPB09 70mm Delivery pipe BPB0 / x 0mm Swivel elbow BPB0 Aftercooler BPB06 Aftercooler bracket BPB07 6 0mm Rubber mounting [VT0D] BPB00 6a 0mm Rubber mounting [VT00D] BPB07 7 Motor mounting bracket [VT0D] BPB0 7a Motor mounting bracket [VT00D] BPB06 Crankcase mounting bracket [VT00D] BPB07 9 0mm Rubber mounting [VT00D] BPB07 0 / Drain tap BPB0 0mm Drain tube BPB / x 0mm Elbow [VT00D] BPB00 a / x 0mm Elbow [VT0D] BPB077 / M adaptor BPB0 0mm Tank pressure gauge BPB06 Pressure switch BPB00 6 0mm Line pressure gauge BPB067 7 Pressure regulator BPB00 / Adaptor BPB07 9 On/off tap BPB079 0 Safety valve BPB0 / Elbow BPB9 Non-return valve BPB066 0 Litre tank BPB06 / x 0mm Connector BPB07 Rubber foot BPB060 6 Inspection plug BPB0 7 Inspection plug seal BPB00 / x 0mm Swivel elbow BPB076 9 Dryer mounting bracket BPB00 0 Dryer assembly BPB0 Delivery pipe BPB00 Purge tank bleed valve BPB077 Purge tank BPB a

17 VTH0D / VTH00D Ref No. Description Part no. Condensate diffuser BPB0 / x 6mm Push fitting BPB0 Condensate bottle complete BPB00 6mm Nylon tube BPB00 6mm Divider BPB079 6 / x 6mm Elbow tube fitting BPB07 7 Solenoid valve c/w cable BPB0 Coalescing filter BPB0 a Coalescing filter - auto drain BPB0B 9 Coalescing filter element BPB06 0 / x / adaptor BPB09 / x 0mm Elbow BPB00 Black nylon tube BPB0 / Elbow BPB0 Aftercooler BPB069 Delivery pipe BPB0 6 Non return valve BPB06 7 Adaptor BPB06 Extension BPB0 9 0mm Rubber mounting BPB Purge tank BPB0 0 / Drain tap BPB09 Drain tube BPB0 / x 0mm Elbow BPB076 Elbow BPB00 0mm Tank pressure gauge BPB0 Pressure switch BPB00 6 0mm Line pressure gauge BPB077 7 Pressure regulator BPB00 / Adaptor BPB07 9 On/off tap BPB079 0 Safety valve BPB0 / Elbow BPB9 0 Litre tank BPB07 Rubber foot BPB060 Inspection plug BPB0 Inspection plug seal BPB00 6 / x 0mm Swivel elbow BPB076 7 Dryer mounting bracket BPB00 Dryer assembly BPB0 9 Delivery pipe BPB00 0 Purge tank bleed valve BPB a

18 6 VTS7 / 0 / 00 Ref No. Description Part no. On/Off switch APT66 Cabinet lid BPB076 On/Off valve BPB079 / 0mm Stud elbow BPB00 / 0mm Tube elbow BPB076 6 / Regulator BPB00 7 / x 6mm Tube elbow BPB07 / Panel mounted gauge BPB07 9 Cooling fan housing inc. cover BPB / x 6mm Elbow BPB00 / x 0mm Tube elbow BPB076 Flanged inspection plug BPB0 Inspection plug seal BPB00 ltr vessel BPB079 / Plated elbow BPB0 6 / Non-return valve BPB0 7 / Tee BPB00 Delivery pipe BPB079 9 / x / Bush BPB00 0 Solenoid valve / cable assembly BPB0 /6 x 6mm Elbow BPB07 Inspection plug seal BPB00 Hex screw BPB06 / Tee BPB09 M6 x washer BPB0 6 M nut BPB06 7 / x 0mm Elbow BPB076 Reducing bush BPB0 9 / x 6mm Tube swivel elbow BPB00 0 6mm tube Y connector BPB079 / x 6mm Tube fitting BPB076 Drain tap BPB0 / x 6mm Elbow BPB00 Pressure switch BPB00 Safety valve BPB0 6 Cabinet tray BPB &.HP crankcase bracket BPB07 7.0HP crankcase bracket BPB07 0mm rubber mount BPB07 9 0mm rubber mount BPB07 0 M nyloc nut BPB066 Motor mounting bracket 7 & 0 BPB0 a Motor mounting bracket 00 BPB06 Cutout / reset switch BPB07 Cooling fan BPB077 End panel BPB0 Cabinet base BPB076 6 Swivel castor BPB0 7 / x 6mm Tube fitting BPB0 Swivel castor with brake BPB0 9 / Silencer BPB0 0 Thermal switch BPB07

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20 VTS7D / 0D / 00D Ref No. Description Part no. On/off switch APT66 Cabinet lid BPB076 Delivery pipe BPB07 / Bulkhead connector BPB079 Coalescing filter BPB0 6 / x 0mm Tube elbow BPB077 7 Coalescing filter element BPB06 Coalescing filter - auto drain BPB0B 9 / x 6mm Elbow BPB00 0 Dryer mounting clamp [two halves] BPB00 / x 0mm Tube elbow BPB076 Purge tank bleed pipe BPB077 / Elbow BPB9 Dryer purge tank BPB0 / x 0mm Elbow BPB00 6 On/off valve BPB079 7 End panel BPB0 / x 6mm 0-60 gauge BPB07 9 6mm tube elbow BPB07 0 Regulator BPB00 Solenoid valve / cable assembly BPB0 / x 6mm Tube fitting BPB0 Aftercooler / fan assembly BPB06 Dryer assembly BPB0 Flanged inspection plug BPB0 6 Inspection plug seal BPB00 7 ltr vessel BPB079 / x 0mm Tube connector BPB07 9 / Non-return valve BPB0 0 / Plated elbow BPB0 Safety valve BPB0 Pressure switch BPB00 Delivery pipe BPB00 / Tee piece BPB09 / x 6mm Tube fitting BPB00 6 / x / Flanged bush BPB7 7 M Hex full nut BPB06 M x washer BPB0 9 M x 6mm set screw CP77 0 6mm Y connector BPB079 / x 6mm Tube elbow BPB00 Motor mounting bracket: 7/0 BPB0 a Motor mounting bracket: 00 BPB06 0.7/.HP Crankcase mtg bracket BPB07 a HP Crankcase mounting bracket BPB07 0mm Rubber mount BPB07 0mm Rubber mount BPB07 6 Cabinet base BPB076 7 Cutout / Reset switch BPB07 Cooling fan BPB077 9 Swivel castor BPB0 0 Water bottle c/w cap and cage BPB00 Drain valve BPB0 / x 6mm Tube fitting BPB076 Swivel castor with brake BPB0 Thermal switch BPB07

21 9 Table revised P New xplo to go in /a /a

22 0 VT0 Ref No. Description Part no. M Hex full nut BPB06 Crankcase mounting bracket BPB07 0mm Rubber mount BPB07 M Flanged nut BPB00.0hp Motor mounting bracket BPB06 6 0mm rubber mount BPB07 7 / x 6mm push tube fitting BPB0 Delivery pipe BPB079 9 / Elbow BPB0 0 / x 6mm elbow tube fitting BPB00 / X / N/R valve BPB066 Pressure gauge BPB0 / Tee BPB00 Safety valve BPB0 / Elbow BPB9 6 Pressure switch BPB00 7 / x / Adaptor BPB07 / x / Adaptor BPB0 9 On/Off valve BPB079 0 Regulator BPB00 Pressure gauge BPB067 Base plate BPB09 Drain valve BPB09 Hose tail BPB076 / Elbow BPB9 6 Swivel castor with brake BPB0 7 Swivel castor BPB0 Flanged Inspection plug BPB0 9 Inspection plug seal BPB litre vessel BPB00 Motor Mtg bracket BPB0 Solenoid valve / cable assembly BPB

23 VT0D Ref No. Description Part no. Delivery pipe BPB0 / Elbow BPB06 Coalescing filter BPB09 / x / Adaptor CP07 / Elbow BPB0 6 Delivery pipe BPB07 7 Coalescing filter element BPB06 7a Coalescing filter auto drain BPB09B Solenoid valve / cable assembly BPB0 9 / x 6mm Tube elbow fitting BPB07 0 Water bottle / black cap & cage BPB00 Motor mounting bracket BPB06 M Hex full nut BPB06 Crankcase mounting bracket BPB07 0mm rubber mount BPB07 M Flanged nut BPB00 6 0mm rubber mount BPB07 7 Delivery pipe BPB079 / x / Non-return valve BPB066 9 / Tee BPB00 0 Pressure gauge BPB0 Safety valve BPB0 / Elbow BPB9 Pressure gauge BPB067 Pressure switch BPB00 / x / Adaptor BPB0 6 On/Off valve BPB079 7 Regulator BPB00 Base plate BPB0 9 Elbow BPB9 0 Hose tail BPB076 Drain valve BPB09 Swivel castor with brake BPB0 Inspection plug seal BPB00 Inspection plug BPB0 Swivel castor BPB0 6 9ltr vessel BPB00 7 Motor mounting bracket BPB0 / Elbow BPB9 9 / Extension piece BPB00 0 Delivery pipe BPB00 After-cooler c/w fittings and guard BPB060 Safety valve BPB0 After-cooler / dryer mounting brkt. BPB00/0 Twin tower dryer BPB06 / Outlet elbow BPB069 6 / x / Adaptor BPB a

24 VTS0 Ref No. Description Part no. Top panel BPB0 / x 0mm Tube elbow BPB09 / Bulkhead connector BPB079 Safety valve BPB0 / x 6mm Tube elbow BPB00 6 / x 6mm Tube elbow BPB07 7 / x 6mm 0-60 Gauge BPB07 Pressure switch BPB00 9 Cabinet: RH panel BPB0 0 / x0mm Tube elbow BPB076 Regulator BPB00 Cabinet centre panel BPB0 Cabinet back panel BPB00 Cooling fan BPB077 Fan guard BPB0 6.0HP Motor mounting bracket BPB06 7 / x 6mm Push fitting BPB0 On/Off valve BPB079 9 M Hex full nut BPB06 0.0HP Crankcase mounting brkt. BPB07 0mm Rubber mount BPB07 M Flanged nut BPB00 0mm Rubber mount BPB07 Cabinet LH panel BPB0 / x 6mm Elbow BPB07 6 Delivery pipe BPB00 7 / x 0mm Tube elbow BPB077 / Elbow BPB0 9 Non-return valve BPB066 0 Solenoid valve / cable assembly BPB0 After-cooler mounting bracket BPB06 Cooling fan / housing: Large BPB0767 Cutout / Reset switch BPB07 On/Off switch APT66 Drain valve BPB09 6 Silencer BPB0 7 Cabinet base BPB0 Retaining washer BPB09 9 Spacer BPB00 0 M6 x mm caphead screw BPB0 Swivel castor BPB097 Motor mounting plate BPB0 Swivel castor c/w brake BPB097 9ltr vessel BPB00 Inspection plug seal BPB00 6 Inspection plug BPB0 7 Cabinet front panel BPB09 Thermal switch BPB07

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26 VTS0D Ref No. Description Part no. Top panel BPB0 Cooling fan BPB077 Back panel BPB00 Cabinet RH panel BPB0 Cabinet centre panel BPB0 6 / x 6mm Tube elbow BPB07 7 / x 6mm 0-60 gauge BPB07 / x 0mm Tube elbow BPB076 9 Regulator BPB00 0 / x0mm Elbow BPB00 On/Off valve BPB079 Drain valve BPB09 On/Off switch APT66 Cutout/Reset switch BPB07 Water bottle c/w cap and cage BPB00 6 Safety valve BPB0 7 / Bulkhead connector BPB079 / x 0mm Tube elbow BPB09 9 Pressure switch BPB00 0 Aftercooler c/w fittings / guard BPB069 / x Plated elbow BPB0 Delivery pipe BPB07 Delivery pipe BPB079 / x 6mm Elbow BPB07 Solenoid valve / cable assembly BPB0 6 Coalescing filter BPB09 6a Coalescing filter auto drain BPB09 7 Coalescing filter element BPB06 Delivery pipe BPB00 9 / Bulkhead connector BPB079 0 / Elbow BPB069 Twin tower dryer BPB06 Relief valve: 0bar BPB0 Extension piece BPB00 9ltr vessel BPB00 / x 6mm Tube elbow BPB00 6 Inspection plug seal BPB00 7 Flanged inspection plug BPB0 Non-return valve BPB066 9 / x 0mm Tube elbow BPB09 0 Motor mounting plate BPB0 Cabinet LH panel BPB0 Swivel castor BPB097 Swivel castor c/w brake BPB097 M6 x mm cap head bolt BPB0 Spacer BPB00 6 Retaining washer BPB09 7 Cabinet base BPB0 M Hex nut BPB06 9 Cabinet front panel BPB09 0 After-cooler mounting bracket BPB06 M Flanged nut BPB00 0mm Rubber mount BPB07.0HP Crankcase mounting bracket BPB07 0mm Rubber mount BPB07.0HP motor mounting bracket BPB06 6 Fan guard BPB0 7 Thermal switch BPB07

27 a

28 6 VT00 / VT00 Ref No. Description Part no. Inspection plug seal BPB00 Inspection plug BPB0 00 Litre tank BPB06 Rubber foot BPB060 / Adaptor BPB0 6 Safety valve BPB0 7 Tank pressure gauge BPB06 Pressure switch BPB09 9 / On/off tap BPB0 0 Regulator BPB0 Line pressure gauge BPB067 / Elbow BPB0 Drain tube BPB099 / x / Hose tail BPB06 Drain valve BPB0 6 Solenoid c/w cable BPB0 7 / x 6mm Push fitting BPB0 Crankcase mounting bracket [VT00] BPB07 a Crankcase mounting bracket [VT00] BPB07 9 0mm Rubber mounting BPB07 0 0mm Rubber mounting BPB07 Motor mounting bracket [VT00] BPB0 a Motor mounting bracket [VT00] BPB06 Electrics enclosure BPB0 Sequential timer BPB0 6mm Nylon tube BPB00 / x 6mm Elbow push fitting BPB00 6 Delivery hose BPB00 7 Non return valve BPB /a 0 a a 0 /a

29 VT00D / VT00D Ref No. Description Part no. Aftercooler mounting bracket LH BPB06 a Aftercooler mounting bracket RH BPB07 Inspection plug BPB0 Inspection plug seal BPB00 Rubber foot BPB060 / Adaptor BPB0 6 / Elbow BPB9 7 Safety valve BPB0 0mm Tank pressure gauge BPB06 9 Pressure switch BPB09 0 / on/off tap BPB0 Pressure regulator BPB0 0mm Line pressure gauge BPB067 / Elbow BPB0 / x / Hose tail BPB06 Drain tube BPB099 6 Drain tube clamp BPB000 7 Drain valve BPB0 0mm tube BPB0 9 Aftercooler R/H BPB06 0 / x 0mm Swivel elbow BPB09 Delivery tube BPB00 6mm Nylon tube BPB00 6mm Tube divider BPB079 / x 6mm Elbow BPB a Coalescing filter BPB0 a Coalescing filter - auto drain BPB0B 6 Coalescing filter element BPB06 7 / x / Adaptor BPB09 Dryer mounting clamp BPB00 9 Purge tank BPB0 0 Purge tank bleed pipe BPB077 Dryer assembly BPB0 / x 0mm Swivel elbow BPB076 Solenoid valve c/w cable BPB0 / x 0mm Connector BPB07 Non return valve BPB066 6 / x 6mm Push fitting BPB0 7 Condensate diffuser BPB0 Condensate bottle BPB07 9 Motor mounting bracket [VT00D] BPB0 9 Motor mounting bracket [VT00D] BPB06 0 0mm Rubber mounting BPB07 Crankcase mounting bracket [VT00D] BPB07 Crankcase mounting bracket [VT00D] BPB07 0mm Rubber mounting BPB07 Electrics enclosure BPB0 Sequential timer BPB0 00 Litre tank BPB06 6 Aftercooler L/H BPB mm Delivery pipe BPB a a 7

30 Motor / Pump Parts: VT[H]7 / VT[H]7D / VT[H]0 / VT[H]0D / VT00/VT00D Ref No. Description Part no. a Motor VT7 BPB066 b Motor VT0 BPB066 a / Elbow BPB06 b / Elbow BPB06 Block fixing BPB066 Block motor side BPB0666 Block screw BPB Block bearing BPB066 7 Short spacer BPB0669 Con rod BPB Con rod bearing BPB067 0 Eccentric BPB067 Large spacer BPB067 Block O ring BPB067 Block fan side BPB067 Stud bolt BPB0676 6mm washer BPB M6 Nut BPB067 7 Fan BPB06 M6 Fan nut BPB Fan cowling BPB066 0 Cylinder head bolt BPB060 Cylinder head BPB06 Intake filter BPB06 Cylinder head gasket BPB060 Valve plate nut BPB06 Valve plate washer BPB06 6 Outlet valve strip BPB06 7 Valve plate BPB066 Inlet valve strip BPB06 9 Valve strip bolt BPB067 0 Valve plate gasket BPB06 Cylinder bolt BPB06 a Cylinder VT7 BPB069 b Cylinder VT0 BPB0690 Cylinder O ring BPB069 Top washer bolt BPB069 Top washer BPB069 6 Piston seal BPB06 7a Capacitor VT7 BPB069 7b Capacitor VT0 BPB0696 Motor fan cover BPB06 0 7a / 7b a/b a / b

31 Motor / Pump Parts: VT[H]00 / VT[H]00D / VT00 / VT00D 9 Ref No. Description Part no. Motor VT00 BPB0697 a Elbow BPB06 b /BSP M/M Equal adaptor BPB06 Block fixing BPB066 VT00 Block motor side BPB0699 Block screw BPB Block bearing BPB066 7 Short spacer BPB0669 VT00 Con rod BPB Con rod bearing BPB067 0 Eccentric BPB067 Large spacer BPB067 VT00 Capacitor BPB070 Block O ring BPB067 VT00 Block fan side BPB070 Stud bolt BPB mm washer BPB M6 Nut BPB067 Inner fan cover BPB070 9 Fan BPB070 0 M6 Fan nut BPB0679 Fan ring BPB070 Fan cover fixing BPB0706 Cylinder head bolt BPB060 Cylinder head BPB06 Intake filter BPB06 6 Cylinder head gasket BPB060 7 Valve plate nut BPB06 Valve plate washer BPB06 9 Outlet valve strip BPB06 0 Valve plate BPB066 Inlet valve strip BPB06 Valve strip bolt BPB067 Valve plate gasket BPB0707 Cylinder bolt BPB06 Cylinder VT00 BPB070 6 Cylinder O ring BPB069 7 Top washer bolt BPB069 Top washer BPB Piston seal BPB070 0 Outer fan cover BPB076 Motor fan cover BPB069 a b

32 0 Ref No. Description Part no. Motor VT0 BPB099 a Outlet connector BPB06 b Outlet connector BPB06 Block fixing BPB066 Block motor side BPB0666 Block screw BPB Block bearing BPB066 7 Short spacer BPB0669 Con rod BPB Con rod bearing BPB067 0 Eccentric BPB067 Large spacer BPB067 Capacitor BPB070 Block O ring BPB067 Eccentric nut BPB09 Block fan side BPB067 6 Stud bolt BPB Washer BPB0677 M6 nut BPB067 9 VT0 Outer fan cover BPB099 0 VT0 fan ring BPB0990 Fan cover fixing BPB0706 VT0 Right hand fan BPB09 Motor / Pump Parts: VT0 / VT0D / VTS0 / VTS0D VT0 Inner fan cover BPB097 Piston seal BPB06 Top washer BPB069 6 Top washer screw BPB069 7 Cylinder BPB0690 Valve plate gasket BPB06 9 Inlet valve strip BPB06 0 Outlet valve strip BPB06 Valve plate nut BPB06 Cylinder head gasket BPB060 Inlet filter BPB06 Cylinder head BPB06 Cylinder head bolt BPB060 6 Valve plate washer BPB06 7 Valve plate BPB066 Valve plate bolt BPB067 9 Cyinder bolt BPB06 0 Cylinder O ring BPB069 VT0 Left hand fan BPB connecting pipe BPB099 Straight pipe BPB099 Tee piece BPB099 Connecting pipe nut BPB096 6 Connecting pipe olive BPB09 a b

33 Wiring Diagrams - SINGLE PHASE VT[H]7 / VT[H]0 / VT[H]00 / VT0 VT[H]7D / VT[H]0D / VT[H] 00D / VT0D VT00/00 VT00D/00D To electrics enclosure DO NOT ALTER!! KKEY: - Supply - Solenoid - Earth - Motor - Pressure Switch 6 - Cooling fan 7 - Timer box [VT0D only] K - Live - Neutral - Earth VT00/00/00D/00D [Electrics enclosure] Supply A A Motor Fan Solenoid Fan Solenoid Motor DO NOT ALTER!!

34 Wiring Diagrams - SINGLE PHASE - VTS VTS Earth to case Thermal fan switch - Pressure switch - Exhaust fan - Thermal trip,6,7 & Connection blocks 9 - Solenoid 0 - Compressor - Cooling fan - Power in KKEY: K - Live - Neutral - Earth VTS7D 0D 00D 9 Earth to case Thermal fan switch - Pressure switch - Exhaust fan - Thermal trip,6,7 & Connection blocks 9 - Solenoid 0 - Compressor - Cooling fan - Power in

35 Wiring Diagrams - SINGLE PHASE - VTS cont d VTS0 / 0D Earth to case Connector Power in - Pressure switch - Cooling fans - Thermal trip,6,7 & Connection blocks 9 - Solenoid 0 - Motor - Aftercooler fan - Thermal fan switch - Timer box Note! Timer box only used on Dryer models NOTE! The cooling fans remain live even with the power switch in the OFF position KKEY: K - Live - Neutral - Earth

36 Wiring Diagrams - THREE PHASE VT[H]0 / VT[H]00 / VT[H]0D / VT[H]00D VT 0& VT0D MOTOR PRESSURE SWITCH SUPPLY L L L Connector block SOLENOID KKEY: K - Live - Neutral - Earth AFTER COOLER FAN (Dryer models only) VT00/00/00D/00D SUPPLY PRESSURE SWITCH L L L Overload set to 0 amps DO NOT ALTER! GREY BLUE EARTH BROWN BLACK Solenoid Solenoid Fan Fan N NOTE: Fans only used on dryer models MOTOR MOTOR

37 SERVICE RECORD Date installed Date Maintenance work Signature / Company SERVICE KITS BPVT Service Kit covers models: VT7 / VT0 / VT0 ( kits) VT00 ( kits) including H/D/S variants BPVT Service Kit covers models: VT00 and VT00 ( kits) - including H/D/S variants BPB06 required to change the Coalescing Filter Element

38 6 AIR DRYER PERFORMANCE Where fitted, the air dryer unit was tested using a Michell Instruments CTX Hygrometer The test procedure was carried out in accordance with ISO7- Class 9..9:00 Class 9..9 Molecular Sieve Type BSA./.00mm Test Result: -0 Degree Dew Point Duty Cycle Time: Full Performance: [00% pass] NOTE: To ensure the optimum performance of your Bambi dryer please note that the desiccant and filter need to be changed every two years or if the Dew Point level is no longer achieved due to degradation of the desiccant in extreme working conditions.

39 NOTES 7

40 EC Declaration of Conformity - Declaration de Conformite CE EG Konformitatserklarung Declaracion de Conformidad CE - EG Verklaring van Overeenstemming Bambi Air Compressors declares that this product conforms to the European Directives listed below. Bambi Air Compressors declare que ce produit est conforme aux directives europeennes enumerees ci-dessous. Bambi Air Compressors declara que este producto cumple con la DirectivaEuropea listada abajo. Bambi Air Compressors verklaart dat dit product voldoet aan de onderstaande Europese Richtlijnen Bambi Air Compressors erklart hiermit, dass dieses Produkt mit den Bestimmungen der Nachstehenden EU-Richtlinien ubereinstimmt. Machinery Safety Standard 9/9 EC, Low Voltage Directive 006/9 EC Machinery Directive 006/ EC, Electromagnetic Compatibility 00/0 EC Simple Pressure Vessels 009/0/EC EN600, EN600-:007, EN ISO00--:00, EN ISO7:00 CE Marking applied for the first time in 997 IF NO SERIAL NUMBER HERE THEN HANDBOOK ISSUED AS REPLACEMENT OR WITH SERVICE KIT L. Clutterbuck Director Issue : 0/6