Product catalogue. With Feuerland at high speed into the future! Details that move. Q1 supplier to DB AG Evacuation ladder Shock absorber

Transcription

1 Product catalogue With Feuerland at high speed into the future! Details that move Q1 supplier to DB AG Evacuation ladder Shock absorber Tel.: / Fax: /6934 www. feuerland-werkstaetten.de

2 Q1 supplier to DB AG We passed again the audit as a Q1 supplier to Deutsche Bahn. We are pleased to have met the requirements of DB and therefore to be able to supply our customers with the best quality. Being a Q1 supplier to DB means the highest possible quality capability for a supplier. We do not just meet the requirements for DB, we also work and manufacture at this level for all our other customers. Our motto: "Quality knows no bounds!" 1

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4 ISO 9001: A guarantor for the highest quality - Feuerland-Werkstätten stands for products of the highest quality and has been certified according to the quality management standard DIN EN ISO 9001:2015 for many years. The aspiration to the highest quality has a significant impact on the corporate structure at Feuerland and is anchored in all areas. As per the standard, all our staff are trained in relation to the quality management system, comply with its requirements at all times and are able to identify potential for improvement. The aim to always meet the requirements and expectations of our customers at a consistently high level is the priority for us. To ensure lasting customer satisfaction and product quality, Feuerland only works with selected vendors who meet the quality requirements. In this context all goods received are of course subjected to quality control. As a supplier, we are conscious of our high level of responsibility towards our customers in relation to product reliability and quality. All products are therefore carefully inspected again prior to shipment. As per the principle in the ISO standard, the quality management system at Feuerland is subject to continuous improvement and aims to improve the efficiency of the processes. 3

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6 DIN EN CL1 For many years Feuerland-Werkstätten GmbH & Co. KG has held welding approval according to DIN EN CL1 to ensure the highest quality in the welding area. The process checks and welding checks used have been continuously expanded in recent years. Should new materials or dimensions come into use, it is straightforward to expand these checks as required. WIG, MIG and MAG welding processes are used. MIG welding (131) MAG welding (135) 5

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9 ISO 14001:2015 For many years the protection of the environment has been anchored in the organisation at Feuerland-Werkstätten GmbH & Co. KG and is actively pursued in the company. The focus is on the economical usage of energy. Since 2013 Feuerland has had an environment management system that complies with the standard DIN EN ISO 14001:2015. We respect our planet's natural resources and protect our environment. During this process we are guided by the following principles: 1. Reduction of energy consumption 2. Resource-saving usage of non-renewable energies 3. Usage of renewable energies 4. Exclusive usage of electrical power from renewable energies 5. Sustainable product design 6. Reduction of pollution during production 7. Documentation of the effects on the environment and continuous improvement 8

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11 Table of contents Product group I Manufacture of new shock absorbers Shock absorber reconditioning Product group II Mechanical parts and threaded parts Product group III Mechanical machining and gear cutting of all types Product group IV Forged and cast parts Product group V Welded parts Product group VI Assemblies Product group VII Specials

12 Product group I Manufacture of new shock absorbers 1. Vibration dampers Vibration dampers are fitted in almost all running gear and are intended to absorb shocks and vibration. They are necessary to ensure a safe and comfortable ride. The dampers are installed either vertically or horizontally, the only difference is the valves inside the shock absorber. Along with the usage in railway rolling stock, our vibration dampers can also be used in other applications, e.g. as specials for bridge building, in washing machines or coal mills

13 The following vibration damper models are produced in-house: TYP-Tdz 11

14 TYP-Tv TYP-Tuv TYP-Tov 12

15 Product group I Manufacture of new shock absorbers 2. Anti-hunting damper Anti-hunting dampers prevent the vehicle starting to hunt in an uncontrolled manner at higher velocities and also make possible a stable ride on curves. The anti-hunting dampers are mounted on the roof or on the exterior of the bogie. They are intended to optimise the sinusoidal movement of the bogie. 13

16 Product group I Manufacture of new shock absorbers 3. Friction damper Friction dampers are used on various wagon systems for railway rolling stock. On friction dampers the damping action is achieved by integrated friction linings. As a consequence their function is independent of oil. Here you can see the spare parts for the friction damper that are replaced as necessary during reconditioning. Rubber washer Springs Locking plate Pin Lever Pin with head Friction lining Brake shoes 14

17 Product group I Manufacture of new shock absorbers 4. Lever shock absorbers Manufacture of new parts DUO 48 You will find various types of lever shock absorbers in our product range. We manufacture lever shock absorbers with the aid of original models and tools, including the levers. Types The following types are used for damping on special machines (e.g. racks in sewage treatment plants) DUO 48 DUO 40 The two following types are used to prevent wear on machines. ESA 50 Mono Usage on machines is not the only purpose of lever shock absorbers. They are also used on classic cars. They were fitted to all common vehicles during the years Reconditioning Along with manufacture, we also offer the restoration of various lever shock absorber types. This work includes reconditioning, inspection, repair and the replacement of damaged parts for which we provide a warranty. DUO 40 Armstrong We also restore dampers from other manufacturers. This statement also includes products from foreign makes such as Armstrong, Gabriel etc., which are often found in English and American cars. 15

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19 Product group I Shock absorber reconditioning Good reasons for reconditioning shock absorbers: Significant cost saving FEUERLAND only reconditions shock absorbers if the effort to be expected is less than 50 % - 60 % of the price new. As a consequence costs for the procurement of new shock absorbers can be kept low and in this way an economical alternative to the procurement of new shock absorbers offered. Saving valuable resources and raw materials FEUERLAND can assess whether inspected parts still in good condition can be used. In this way raw materials are saved and usable parts are reused directly. The reusability of parts such as the piston rod, cylinder tube etc. saves on the usage of new materials and can co-ordinate effective labour capacity and machinery utilisation. Quick availability if spare parts are required, without long waiting times FEUERLAND considers the reconditioning of shock absorbers to be a service for its customers. For this reason, these highly skilled assembly services are undertaken in a relatively short time. Also special types, unusual dimensions, uncommon settings, small batches and one-offs can be quickly and reliably rejuvenated and used again. Reduction of pollution FEUERLAND guarantees that noxious components are correctly disposed of and as a consequence can be recycled. Last but not least, this aspect offers our customer many demonstrable advantages. 17

20 Product group I Shock absorber reconditioning Shock absorber reconditioning process: 1. Disassembly 2. Assembly 18

21 3. Inspection and adjustment 4. Painting 19

22 Product group I Shock absorber reconditioning Feuerland test stand for shock absorbers: With our in-house developed shock absorber test stand we can check all horizontal and vertical shock absorbers, as well as rubber-metal parts and springs. Key data on the test stand: Maximum rated force: Maximum stroke: Maximum pressure: 50 kn +/- 100 mm 280 bar All test results are documented in a test report. 20

23 Product group II Mechanical parts and threaded parts Feuerland-Werkstätten supplies pins, bushes, threaded parts according to DIN or with special dimensions in various materials. We would be pleased to manufacture specials, one-offs and special problem solutions. o Pressed-on bushes o Inserts o Pins with / without thread o Pins with / without head o Pins with head DIN 5526 o Pins with lubrication groove o Toothed pins o Brake block wedges o Brake lever connectors o Brake spindles o Brake spindles nuts o Expanding bushes o Press-fit bushes DIN 1552 o Spring pins o Guide pins o Guide bushes o Base plates o Complete levers for centre brakes 21

24 Pins without head DIN EN Surface finish: Hardened and unhardened possible. Dimensions: Special dimensions possible. With and without split pin bore. Press-fit bushes DIN 1552 Material: According to customer requirements. Surface finish: Hardened and unhardened possible. Dimensions: Special dimensions possible. With and without lubrication bore. Pins with head DIN 5526 Material: C45+N, or according to customer requirements. Surface finish: Hardened and unhardened possible. Dimensions: Special dimensions possible, also with thread. 22

25 Product group III Mechanical machining and gear cutting of all types This group includes operations such as turning, milling, drilling, honing, thread cutting and grinding both using CNC and conventionally. There follows an extract from our range: o Axle guides o External / internal bushes o Trunnion pins o Thrust washers o Spring guides o Spring tensioning screws o Handles for front flap o Castellated nuts o Coupling flanges o Coupling shafts o Steering arms o Drive pins o Wheelset guides o Screw couplings o Shafts o Angle guides o Toothed plates On request it is also possible to manufacture other products on submission of a drawing or sample parts. 23

26 Toothed plates Material: S355J2+N or according to customer requirements. Surface finish: According to customer requirements, e.g. burnished. Angle guides Material: 50 CrMo4, 50CrV4 or according to customer requirements. Surface finish: As required, e.g. burnished. Parts annealed to a yield strength of 1200 N/mm². Castellated nuts Material: S355J2+N thread M 85x4. Place used: on trunnion bearing. 24

27 Wheelset guides Material: 50CrV4. Surface finish: According to customer requirements, e.g. burnished. Annealed to a yield strength of 1200 N/mm². Spring guides Material: Spring leaf 50CrV4 Surface finish: According to customer requirements, e.g. burnished Annealed to a yield strength of 1200 N/mm² Bracket: S355J2+N, riveted on. 25

28 Product group IV Forged and cast parts Forged parts: Cast parts: o Spring base plates o Spring saddle plates o Spring shackles o Spring tensioning screws o Spring intermediate plates o Pins o Oscillating links o Swing plates o Wheelset guides o Saddle washers o Angle guides o Draw hooks o Brake block shoes o Trunnions o Trunnion bearings o Spring shackle blocks o Complete housings o Labyrinth seal rings o Bearing covers o Bearing housings o Guides o Top / bottom guides o Wheelset bearing covers o Wheelset bearing housings o Lubricant containers o Bottom trunnion carriers o Bottom spring shackle blocks The parts stated above are only a small part of our manufacturing range, if you have not found the part you need, please simply send us your enquiry. On customer request it is also possible to manufacture non-standard sizes. 26

29 Spring base plates DIN Material: C 45+N, C 15 Form A Form B Spring shackles DIN 5545 Material: E

30 Spring saddle plates DIN 5543 Material: C 45+N, C15 Spring intermediate plates DIN 5543 Material: C 45+N, C15 Swing plates Material: C 45+N, C15 28

31 Oscillating links Material: According to customer requirements 29

32 Product group V Welded parts Feuerland-Werkstätten welds unalloyed mild steels, fine-grain steels and aluminium. If documentation is not available we can manufacture one-offs for our customers based on sample parts made available to us. Welded parts aluminium o Snow plough frameworks o Snow plough blades o Track clearers o Arches Welded parts steel o Brake straps o Brake block straps o Spring brackets o Spring housings o Complete housings o Handbrake levers o Rocker arm brackets o Guide arms o Pneumatic suspension mountings o Top guides o Track clearer attachments o Stabilisers o Lands for wheelset nuts o Mountings o Complete trunnions The extract from our range of products given above represents only a small portion of the items we have already realised to the satisfaction of our customers. 30

33 Welded parts aluminium - snow plough blades Material: Al Zn 4,5 Mg 1 Welded parts aluminium - snow plough frameworks Material: Al Zn 4,5 Mg 1 Welded parts aluminium - rail clearers Material: Al Zn 4,5 Mg 1 31

34 parts steel - complete lever for centre Welded brake Material: S355J2+N. Surface finish: Primed or paint finish to customer requirements possible. With bushes pressed into place. Welded steel parts - handbrake levers 1 Material: S355J2+N. Surface finish: Primed or paint finish to customer requirements possible. Welded steel parts - handbrake levers Material: S355J2+N. Surface finish: Primed or paint finish to customer requirements possible. 32

35 Welded steel parts - guide arms Material: S355J2+N. Surface finish: painted. Place used: in the bogie. Complete with spherical bearings pressed into place. 33

36 Product group VI Assemblies o Evacuation ladder o Fluid couplings o Double shackle hangers 34

37 Product group VI Assemblies Evacuation ladder system "Feuerland" The evacuation system comprises two equal sized parts for straightforward incorporation in passenger trains. In an emergency the two parts can be manually joined together and then locked. Our evacuation ladder fulfils two functions. Ladder function: To ensure a passenger train carriage can be left safely the system can be used as a ladder. The requirements of DIN apply for the loads on usage as a ladder. Walkway function A further possible application for our evacuation ladder is usage as a walkway so that passengers can pass safely from one carriage to the next. For both variants the permissible load is up to 240 kg or maximum three persons. 35

38 Our standard ladder has the dimensions Length min.: 1900 mm (retracted) Length max.: 2500 mm (extended) Width: 489 mm Weight: 27 Kg However, it would not be a problem to design the evacuation ladder to suit your individual requirements and to modify the length and width to your needs. In addition, we have designed a container for our evacuation ladders so that the ladder can be safely and space-savingly stored during the journey. The standard container has the dimensions 1160x600x250 mm and a weight of 10 kg. However, it would also not be problem here to modify the transport container to suit your specific evacuation ladder. 36

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40 Application example Walkway function Ladder function 38

41 Product group VI Assemblies Fluid couplings Material: AL Mg Si 1 Surface finish: PTFE coated. On request it is also possible to recondition other models or manufacture new parts on the submission of drawings or sample parts. 39

42 Product group VI Assemblies Double shackle hangers Comprising: - Spring shackles - Spring link blocks - Spring pins - Intermediate pieces - Caps Double shackle hangers DIN 5545 Individual parts also available. Assembled and loose. 40

43 Product group VII Specials o Brake shoes o Elastomer parts o Clutch plates o Nuts and screws non-din o Safety hooks o Busbars o Buffer beams o Backings o Intermediate plates o Intermediate pieces o WR modules Elastomer part Material "Hytrel 4056". Spring element with special requirements on temperature and mechanical properties. Specials can also be manufactured based on samples. Clutch plate Material: According to customer requirement 41

44 Phase connector Material: Cu ETP R250 Flat material welded or bent tinned 42 Stand: März 2018