MACHINE SHOP LABOUR GUIDE

Transcription

1 MACHINE SHOP LABOUR GUIDE

2 MACHINE SHOP LABOUR GUIDE 2 Track Record Quality Environmental Policy Statement Lordco has a proven track record you can trust. We are one of the largest and most modern Automotive Machine Shops in B.C. We have three custom machine shops, and one cylinder head remanufacturing plant to serve our customers. We are proud to have state-ofthe-art machinery operated by competent personnel. We produce quality work at a competitive price. At Lordco, quality is more than a slogan. It is a direct result of our ongoing commitment to quality control with our B.C. Certified Journeyman Automotive Machinists. Lordco is strongly committed to the preservation of our environment. First, all manufacturing oils and solvents are recycled for reuse in B.C. Second, Lordco is a Government Certified waste generator that fully cooperates in the provincally regulated program for the dispersal of all toxic wastes and by-products produced by machine shops in the manufacturing process. This is our guarantee that all of Lordco s wastes are dealt with in an environmentally conscious manner.

3 INDEX Service/Checking Charge 3 Minimum Labour Charge 3 Overtime Charge 3 Operations Not Covered in Schedule 3 Toxic Goods Disposal Fee 3 Shop Supplies 3 Goods Left Over 30 Days 3 MACHINE SHOP OPERATIONS PRICE LIST 5-10 Complete Valve Operations 5 Valve Guide Work 5 Integral Guide Installation 5 Valve Seat Installation 6 Resurfacing 6 Pressure Testing 6 Cylinder Head Work 7 Cleaning Parts Hot Tank & Spraywasher 7 Cylinder Reboring (includes Finish Honing) 7 Cylinder Sleeve Installation 8 Connecting Rods (Resizing) 8 Pin Fitting and Rod Aligning 8 Press Fit Piston Pins 8 Align Honing Blocks 8 Align Boring Blocks 9 Crack Detection - Magnaflux Inspections 9 Cam Bearing Installation 9 King Pin Fitting 9 Engine Balancing 9 Crankshaft Welding 9 Crankshaft Grinding 10 Brake Drum & Rotor Turning 10 Hydraulic Press Work 10 Flywheel Grinding 10 Flywheel Gear Installation 10 Thread Repairs 10 DIESEL SHOP OPERATIONS PRICE LIST

4 MACHINE SHOP LABOUR GUIDE SERVICE/CHECKING CHARGE: MINIMUM LABOUR CHARGE: SHOP SUPPLIES TOXIC GOODS DISPOSAL FEE: For going to customers locations and return, charge one (1) hour minimum, plus costs per kilometer traveled. GOODS LEFT OVER 30 DAYS Minimum charge for labour on work done in shop should be one half (1/2) hour. OPERATIONS NOT COVERED IN SCHEDULE A 3% shop supply fee will be charged to cover material used for operations. OVERTIME CHARGE Due to the use of toxic chemicals in the cleaning processes as well as the aftermath of all machine processes, a waste stream of chemicals, oils, greases, and heavy metals is generated. In order to dispose of these in an environmentally friendly manner it is necessary for us to charge the customer (originator) a fee to assist in the safe disposal of this waste stream. All invoices will be charged 5% on the labour portion only to assist in the safe disposal of these items. Lordco can not be responsible for any goods left over 30 days. Charge hourly rate. Time spent removing parts, fittings, etc., in order to perform the operations scheduled or time spent by machinist waiting for this work to be done, should be charged at the hourly rate. When work requested by customer must be performed outside normal working hours, charge one and a half (1-1/2) times normal rate. 4 The AERA Engine Builders Association is the preeminent technical resource and industry voice for internal combustion engine builders, remanufacturers, machine shops, OEMs, suppliers and service providers worldwide. Established in 1922, AERA is the industry s oldest and most authoritative organization, serving an international membership made up of thousands of small and large businesses serving industries ranging from mining and manufacturing to Formula 1 racing. As a technical organization, AERA provides engine specifications and technical assistance for internal combustion engines manufactured worldwide. Its world-class staff of experts and vast technical libraries provide AERA members with unparalleled access to information, expertise and assistance regarding engines and internal components of every conceivable size and use.

5 ** Prices subject to change** MACHINE SHOP OPERATIONS PRICE LIST SHOP RATE $ PER HOUR Complete valve operations - (parts extra) Cylinder OHV (V6) Adjustable Valve $ Cylinder VW Rabbit Type 8 V Head (re & re cam extra) $ Cylinder OHV (V8) Non-adjustable Valve $ Cylinder 8 Valve Cylinder Head $ Cylinder 12 Valve Cylinder Head $ Cylinder 16 Valve Cylinder Head $ Subaru 4V per head $ VIO Ford 3V per head $ Volkswagen 20V Cylinder OHV Passenger Head $ Cylinder 24 Valve Cylinder Head $ V8 32 Valve $ V8 OHV Truck (Heavy Duty) Gas Engine $ Harley Davidson Cylinder Head $ LAB 93 Valve Adjustments on OHC Cylinder Head * Prices do not include Re & Re of Camshafts, Rockers, or Valve Adjustments Valve guide work Knurl Guides and Fit to Size Re & Re Guide Head and Fit to Valve Stem Hone Guides with Sunnen Guide Hone LAB 81 $7.50 each $9.75 each * Plus cost of guides Integral guide installation 4 Guides LAB 81 $ Guides $ Guides $ Guides $ * Machine and Install Valve Guides plus cost of Guide 5

6 ** Prices subject to change** MACHINE SHOP LABOUR GUIDE Valve Seat Installation LAB 92 Install 1 Valve Seat $30.00 Install Valve Seat - 2 or more each $20.00 Install Valve Seat - 8 or more each $16.25 * Price does not include price of valve seat or valve seat angle reface Resurfacing LAB 94 3, 4, V6, V8 Cylinder Automotive Heads (each) $ Cylinder Cylinder Head $85.00 To Remove Plus 50% To Remove Plus 100% Angle Milling Resurface Exhaust Manifold (belt resurface) $55.00 Resurface Exhaust Manifold (surface grind) $ Resurface 2 Piece 6 Cylinder Manifold $ Resurface V8 Intake Manifold Cylinder Block Surface Grinding V8 $ Cylinder Block Surface Grinding 4 Cylinder $ Cylinder Block Surface Grinding 6 Cylinder $ * Prices may vary on certain applications Pressure Testing Passenger Car Cylinder Heads 4 Cylinder $90.00 Passenger Car Cylinder Heads 6 Cylinder Inline $ Marine Exhaust Manifolds $ * Heads must be oil free ** Prices can vary on certain applications 6 LAB 12

7 ** Prices subject to change** LAB 83 Cylinder head work $8.00 Reface Valves Reface Valve Seats LAB 84 $12.00 Re & Re Rocker Studs Machine for Positive Valve Stem Seals Machine Seats for Oversized Valves $18.00 each Install Screw in Studs V8 (each head) $ * Plus parts Cleaning parts hot tank & spraywasher LAB 9 Complete Engine 4 Cylinder $ Complete Engine 6 Cylinder $ Complete Engine 8 Cylinder $ Passenger Car or Light Truck Blocks $95.00 Large Blocks $ Passenger Cars Cylinder Heads (4 Cyl/V6/V8) $50.00 Inline Six $65.00 Intake Manifolds (V8 Cast Iron) $85.00 Intake Manifolds (Others) Glass Bead Intake Manifold (Included Jet Wash) $95.00 * Prices are for parts ready for cleaning cam bearings, frost plugs, etc. already removed ** Stripping of these items charged additionally at shop rates. Cylinder reboring (includes finish honing) LAB 85 Under 2 5/8 Bore $45.00 per hole 4 Cylinder & V6 up to 4.00 in diameter $45.00 per hole 6 Cylinder & V8 up to 4 1/8 in diameter $40.00 per hole Deglaze Cylinder only LAB 855 $18.00 per hole Reboring Motorcycle Cylinder $ per hole Reboring to Exceptional Oversize Plus 50% Boring & Honing with Torque Plates Add $ Stripping blocks of Head Studs, Valves, Gears, etc. Shop hourly rate Volkswagen VR6 Boring $

8 MACHINE SHOP LABOUR GUIDE ** Prices subject to change** Cylinder sleeve installation Per Cylinder 1 or 2 Sleeves installed Per Cylinder 3 or more Counterbore Block Counterbore (when sleeving) LAB 86 $ each $ each $25.00 each $25.00 each * Discounts available on multiple sleeve installations. ** These prices include Boring the Block. Installing Sleeve and Boring the Sleeve to Finish Size. This does NOT include the price of the Sleeve. Connecting rods (resizing) Resize 1 Connecting Rod only $40.00 LAB 87 Passenger Car Connecting Rods (in sets of 4) Passenger Car Connecting Rods (in sets of 6-8) Medium Duty Truck Connecting Rods (Gasoline in sets) $25.00 each $20.00 each $30.00 each Shot Peen Connecting Rods (sets) $45.00 Install ARP Fasteners and Resizing $25.00 each Pin fitting and rod aligning (Does NOT include bushings) LAB 88 Single Pin up to 1 diameter $ Cylinder Set $25.00 each 6 Cylinder Set $20.00 each 8 Cylinder Set $20.00 each Press fit piston pins (Dismantle, Fit to New Pistons & Align Rods) 1 Only $35.00 LAB 89 From 2-4 $18.00 each 5 & up $13.50 each Align honing blocks LAB Cylinder/V6/V8 Blocks to 3 1/2 diameter housings $ Cylinder Inline Blocks (passenger car) $ /2-4.0 Housings $ Resize main line only (no cap cutting) $ Cap to Block Fitting (extra)

9 ** Prices subject to change** Align boring blocks Align Boring Blocks P.O.A. Crack detection - magnaflux inspections Automotive Crankshafts wet mag $40.00 LAB 97 Industrial Crankshafts Connecting Rods (Automotive) P.O.A. $8.75 each Cylinder Heads 4 Cylinder (V6 & V8) $37.00 Cylinder Heads 6 Cylinder (Straight 6) $40.00 Passenger Car Blocks $75.00 Individual Parts P.O.A. Sonic Test V8 block must be clean $ ** Degreasing of parts is mandatory and is charged separately. Cam bearing installation Re & Re Cam Bearings (sets) LAB 91 $13.50 each 60 Degree V6 Blocks $19.75 each ** Cam bearings extra King pin fitting LAB 90 Fit Pins only $55.00 Rebush & Fit up to 1 diameter $95.00 Rebush & Fit over 1 diameter $95.00 Stepped Type Bushing Engine balancing - (Mallory extra) LAB Cylinder $ Cylinder $ V6 $ V8 $ Flywheel Balancing with clutch add $50.00 $75.00 Install Mallory 9

10 MACHINE SHOP LABOUR GUIDE ** Prices subject to change** Crankshaft grinding LAB 3 4 Cylinder V8 Passenger & Light Truck $ Cylinder with 4 Mains $ Cylinder with 7 Mains $ Grinding 1 Journal or Welded Thrust $ Grind Crankshaft Thrust Faces for Oversize Bearing $55.00 Polish Crankshaft (passenger or light truck) $75.00 Polish Large Crankshaft P.O.A. * Does not include Re & Re Counterweights, or gallery plugs or magnaflux inspections etc. Brake drum & rotor turning LAB 5 Flywheel grinding LAB 2 Up to 11 diameter $18.00 All Flat Flywheels (Automotive) $45.00 Over 11 to 13 diameter $28.00 Over 13 to 16 diameter $40.00 Any Drum 4 wide or wider (per inch width) $12.00 LAB 55 Turn Backing Plates on Electric Brakes $35.00 LAB 4 Passenger Car Brake Rotors $25.00 Brake Rotors without Hubs (composite) $30.00 All Stepped Flywheels (Automotive) $50.00 Volkswagen Rabbit Flywheels $75.00 Re & Re Flywheel Dowel Pins LAB 15 $3.50 each Truck Flat $75.00 Transport Truck (Flat) $ Transport Truck (Stepped) $ Truck Brake Rotors/Motorhome $55.00 Grinding Brake Drum (additional) $10.00 Hydraulic press work LAB 95 Re & Re Axle Bearing $72.00 Re & Re Axle Bearings with Backing Plate $ Re & Re Universal Joints $45.00 Constant Velocity Joints Flywheel gear installation Re & Re Ring Gear $30.00 Thread repairs LAB 96 Helicoil $35.00 Re & Re FWD Wheel Bearing $75.00 Time SERT $50.00 each All other work Broken Bolts 10

11 Notes 11

12 DIESEL SHOP LABOUR GUIDE

13 ** Prices subject to change** DIESEL SHOP OPERATIONS PRICE LIST RATE $ PER HOUR Cleaning Jet wash 4 cylinder heads $ Jet wash 6 cylinder heads $ Hot Tank 4 cylinder heads $ Hot Tank 6 cylinder heads $ Hot Tank Blocks $ Additional Diesel parts Valve Guide Work Re-Re valve guides and fit Integral guides Seat Installation Valve seat installation Valve seat replacement $ 9.75 each $ each $ each $ 9.75 each Resurfacing Exhaust 4 cylinder manifolds (belt sand) $ Exhaust 4 cylinder manifolds (machine) $ Exhaust 6 cylinder manifolds (belt sand) $ Exhaust 6 cylinder manifolds (machine ) $ Heads 4 cylinder LD $ Heads 4 cylinder with pre cups $ Heads 4 cylinder HD $ Heads 6 cylinder LD $ Heads 6 cylinder HD POA Block 4 cylinder $ Block 6 cylinder $ Block V8 $ Pressure Testing Heads 4 cylinder $ Heads 6 cylinder $ Coolers Magnaflux Crack Detection Heads 4 cylinder $ Heads 6 cylinder $ Blocks 4 cylinder $ Blocks 6 &V8 cylinder $ Crankshafts Wet Mag $75.00 Connecting Rods Wet or dry Mag $15.00 each Valve Grind Operations 4 cylinder LD 8 valve $ cylinder LD 16 valve $ cylinder LD 12 valve $ Cylinder LD 24 valve $ Heavy Duty POA Block Reconditioning Sleeve installation 1-2 per Sleeve installation multiples per Counterbore Add Connecting Rods Resize rods Pin bushing replacement ** bushings extra** Tapered Pin Bushing ** bushings extra** Cam Bearings Re-Re cam bearings Flywheel Grinding $ each $ each $ each V8 blocks all bores $ ** Price includes finished bore** Sleeves Extra** Blocks MUST be cleaned 4 & 6 & V8 cylinder boring LD $ per hole Deglaze cylinders LD $ per hole Crankshaft Grinding $ each $ each $ each $ each 4 cylinder LD $ Cylinder LD $ V8 LD $ V8 HD $ Polish cranks LD $ ** counterweight rere extra**magnaflux & Gallery plugs extra** Truck Flat LD $ Truck Step LD $ Transport & Tractor Flat $ Transport & Tractor Step $ PRICES ARE SUBJECT TO CHANGE 13

14 MACHINE SHOP / DIESEL SHOP LABOUR GUIDE NOTES Notes 14

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16 LORDCO.COM Langley Machine Shop Maple Ridge Machine Shop Mission Head Shop Mission Machine Shop Industrial Avenue, Unit 101 Langley, BC V3A 4K6 Phone: Contact: Ron Croteau th Street Maple Ridge, BC V2X 6M1 Phone: Contact: Ron Adams London Avenue Mission, BC V2V 6M7 Phone: Contact: Guillaume Moreau London Avenue Mission, BC V2V 6M7 Phone: