Toggle Clamps mechanical and pneumatic

Transcription

1 Catalogue CLAMPING. SCREWING. LOCKING. Plus Service Guarantee Toggle Clamps mechanical and pneumatic

2 Company history 1890: Company founded by Andreas Maier as a lock manufacturer. 1920: Production program extended to include spanners. 1928: Production-line assembly of Fellbach locks. 1951: With the introduction of clamping elements, AMF diversified into the fields of workpiece and tool clamping. 1965: Toggle clamps extend the AMF product range. AMF catalogues are now published in ten languages. 1975: Hydraulic clamping marks further specialisation. 1982: Clamping and fixture systems. 1996: Introduction of the AMF Team Organisation in all business sectors. Quality assurance certified to ISO : Introduction of the AMF Service Guarantee. 2004: Introduction of ZPS zero-point system expands AMF s clamping expertise. Hans-Günther Maier Managing Director ANDREAS MAIER GmbH & Co. KG Dear Customers, Since 1890, the name AMF has stood for reliability and the highest quality. Today our product range comprises more than 5000 articles in the sectors clamping, hand tools, and locks. That makes us a leading European manufacturer. Outstanding products are only one side of the coin. For us, it is just as important to provide our customers with perfect service, day in and day out. We laid the foundations for this in recent years with our modern Team Organisation. The service from your partner at AMF will be quick, direct, and competent. Now, our exceptional service has a name: the AMF Service Guarantee. It offers you five significant advantages see them for yourself on this page. 2005: Introduction of positioning system for laser marking. 2007: AMF adds the TTEC clamping and fixture system for laser welding to its range of products. The Service-Guarantee We offer you confidence five ways in every aspect of our products. At AMF, the service is right too. You can rely on us. Guaranteed! 2 TOGGLE CLAMPS SERVICE 5 1 Real technical advice Many tasks and a multitude of solutions. From AMF Professional Products you can find the right way to solve your problem fast and reliably either at your local dealer or with the help of the specialist in our team. Just call us! 2 Short delivery times From the AMF finished-product stores with over articles, we can supply 98 % of orders from stock. And you can be sure that every stock article ordered is despatched the same day. 3 Certified quality AMF stands for painstaking production in our own works. We have followed this tradition since 1890 today, of course, with a modern quality assurance system to ISO Warranty We believe in the high quality of our products. Complaints are dealt with quickly, unbureaucratically and generously as far as possible, even well-beyond the guarantee period. 5 Individual development You cannot find the product you need? Talk to us; we will find the right solution for you from a special version, right through to a completely new development.

3 Table of Contents Number index see pages The most important facts about toggle clamps 6-9 Vertical acting toggle clamps Horizontal acting toggle clamps Push-Pull- and hook type toggle clamps Stainless steel toggle clamps Toggle clamps with safty latches Black toggle clamps for optical measurement technology Pneumatic toggle clamps Pneumatic swing clamps Accessories TOGGLE CLAMPS 3 00_Vorspann_ohneAMF.indd :12:51

4 Curtain up for our innovations... Introducing a new generation of toggle clamps... Retainer for clamping screws. New ergonomic 2-component handle with high ease of use due to increased grip area. Safety clamping piece with finger protection and integrated stop, tamper proof. 4 T O G GLE CLAMPS 00_Vorspann_ohneAMF.indd :12:58

5 ... in 2008 Vertical toggle clamp with safety latch for open and clamped positions With open clamping arm and angled base see new sizes Horizontal and vertical toggle clamps, black for optical measurement technology with open clamping arm 4 types, 15 sizes 6800B, 6802B, 6830B, 6832B Heavy pneumatic toggle clamp double acting 6828V Swing clamp pneumatic, block version, double-acting s 12, 16, 20: NEW! 6829BR/BL Horizontal and vertical acting toggle clamp with open clamping arm and angle base see new sizes Pneumatic toggle clamp double acting 6828M TOGGLE CLAMPS 5 00_Vorspann_ohneAMF.indd :13:18

6 The most important facts about toggle clamps Advantages of toggle principle Large and quick opening. Clearing the workpieces completely for unimpendend handling of work. Large power transmission. Minimum operating effort giving maximum clamping force. The clamps are self-arresting, they remain locked, resisting the force produced when machining components.. Applications A wide range of uses can be found for these AMF toggle clamps owing to their favourable power to movement ratio, and their easy action. These versatile clamps can be used in the metal working industry when drilling, welding, bending, grinding, testing and fitting, as well as in the wood and plastic industry in glueing, drilling, cutting and milling jigs. Quality features To rationalize effectively, a design should be selected which will function for many years. AMF toggle clamps are equipped with ample dimensioned rivets which are moving in case-hardened bushes (with exception of size 0 and 1 for space reasons). All parts are galvanized prior to assembly. The tempered and glavanized clamping screw (strength class 8.8) is quickly adjustable by the T-slot nut or the special nut. Certain toggle clamps are also available in STAINLESS STEEL versions. Please see pages 40 to 48. Design and service life Due to the different applications the design is of importance. Besides our high quality standard types extra heavy duty toggle clamps 6811P and 6812P are available. Forces with hand- and pneumatic toggle clamps The selection of the correct toggle clamp size depends on the required clamping forces (refer to specification tables). The forces are shown in kn and one should distingnish between: Holding force F1 or F2 Clamping force F3 or F4 Piston force F5 (6 bar air pressure) The clamping force is the force applied when closing the clamp, measured between the arms and the component. As opposed to the pneumatic toggle clamps the clamping forces of manual clamps can not be correctly formulated as it as dependent on the operator. The holding force is the force the closed arm transmits to the workpiece, without itself being deformed when machine forces apply. When maximum force is reached, the hinged point goes over the dead centre, there by insuring, that the action is locked and cannot be released until such time as the handle is returned to its origional position. Mounting possibilities The base are offered in three versions: toggle clamps with horizontal base, vertical base (preferably used on welded constuction and on webs) and toggle clamps with angel base for front mounting. With all toggle clamps the clamping screws are included in the price. Large quantities can be supplied without clamping screw if required. Ergonomic 2-component handle with high ease of use due to increased grip area. The grip area made of soft components is combined with the hard base material, which sits firmly on the clamp. Safety clamping piece with finger protection and integrated stop, tamper proof. Rivets of stainless steel set in case-hardened steel bushes ensuring durability and provide a consistent performance. Retainer for clamping screws. Suitable for later insertion of preassembled clamping screws. In most cases transposing of stoppins is provided to allow two different opening angles. Clamping screw (8.8) can be adjusted quickly using the washer-nut carried in the clamping arm. 6 TOGGLE CLAMPS Clamping screw with removable rubber cab. 00_Vorspann_ohneAMF.indd :13:24

7 Structure of our Vertical acting toggle clamp 6800: The most important facts about toggle clamps TOGGLE CLAMPS 7 00_Vorspann_ohneAMF.indd :13:29

8 The most important facts about toggle clamps 8 TOGGLE CLAMPS 00_Vorspann_ohneAMF.indd :13:33

9 Welcome to the intelligent CAD world of AMF Kinematic connections collision analysis AMF offers you native CAD files with active, kinematically parameterised subassemblies for the SolidWorks, Unigraphics, Inventor and Catia V5 systems. There is no need to install any plug-ins on your system. After opening, the sub-assemblies act as if they were equipped with kinematic links in your program. Sub-assembly parts list structure Once one had to work with rigid, inflexible overall models. Now, sub-assemblies are used whose elements can be selected individually and so are movable. The change of a stroke, for example, can in this way also be done by users of other CAD systems with a few mouse clicks. In addition, the complete structure tree with AMF order numbers is passed on, so that accessories in the system can be selected and combined with the clamping elements. As a result, after the work is done, the order process can be triggered directly. Thread depiction Sample functions To simplify and speed up the work of the fixture designer, sample functions are transmitted with the data, which can then be suppressed individually if not used. As a result, less system performance is used, and functions such as rotating, calculations, etc. are markedly faster. Examples for this are modelled-out threads in the volume model for more precision as well as colour marking of air and hydraulic connections. TOGGLE CLAMPS 9 00_Vorspann_ohneAMF.indd :13:40

10 Vertical acting toggle clamps 6800 Vertical acting toggle clamp with open clamping arm and horizontal base. Galvanized and passivated. Rivets made of stainless steel, which, for sizes 2 to 6, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,5 0,7 M 4x ,8 1,1 M 5x ,0 1,2 M 6x ,4 2,5 M 8x ,0 3,0 M 8x ,0 5,0 M12x ,5 5,5 M12x Also available in stainless steel NI. 0 1, 3, 4, A B C D E F H H1 HW min. HW max. I K L1 M M1 N P alpha alpha* ,5 4,5 14,0 5,5 17, , ,0 4,5 17,5 6,0 20, , ,0 5,5 25,0 11,0 25, , ,0 7,1 36,0 19,0 36, , ,0 8,5 48,0 22,0 45, , ,0 8,5 73,0 34,0 55, , ,5 13,0 88,0 26,0 85, , *Alternative position by pressing in a grooved pin. 10 TOGGLE CLAMPS Specifications subject to change 01_Senkrechtsp_ohneAMFohnePr.ind :02:04

11 Vertical acting toggle clamps 6802 Vertical acting toggle clamp with open clamping arm and vertical base. Galvanized and passivated. Rivets made of stainless steel, which, for sizes 2 to 6, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,8 1,1 M 5x ,0 1,2 M 6x ,4 2,5 M 8x ,0 3,0 M 8x ,0 5,0 M12x ,5 5,5 M12x ,2 3, 4 5, 6 A B C D E F H H1 HW min. HW max. I K L1 M M1 N O P alpha alpha* ,0 4,5 17,5 6, , , ,0 5,5 25,0 11, , , ,0 7,1 36,0 19, , , ,0 8,5 48,0 22, , , ,0 8,5 73,0 34, , , ,5 13,0 88,0 26, , ,0-31, , *Alternative position by pressing in a grooved pin. Specifications subject to change TOGGLE CLAMPS 11 01_Senkrechtsp_ohneAMFohnePr.ind :02:17

12 Vertical acting toggle clamps 6803 Vertical acting toggle clamp with open clamping arm and angle base. Galvanized and passivated. Rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,8 1,1 M5x ,0 1,2 M6x ,4 2,5 M8x ,0 3,0 M8x Also available in stainless steel NI. A B C D E F H H1 HW min. HW max. I K L1 M N O P alpha alpha* , ,5 5, , , , , , , , , , *Alternative position by pressing in a grooved pin. 12 TOGGLE CLAMPS Specifications subject to change 01_Senkrechtsp_ohneAMFohnePr.ind :02:28

13 Vertical acting toggle clamps 6804 Vertical acting toggle clamp with solid arm and horizontal base. Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw 6885 and sleeve to weld on. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. F1 F2 Clamping Weight screw [kn] [kn] ,4 2,5 M8x ,0 3,0 M8x ,0 5,0 M12x ,5 5,5 M12x , 4, 6 5 A B C D E F H H1 HW min. HW max. I K L1 M N P Q alpha alpha* ,0 7, , , ,0 8, , , ,0 8, , , ,5 13, , , *Alternative position by pressing in a grooved pin. Specifications subject to change TOGGLE CLAMPS 13 01_Senkrechtsp_ohneAMFohnePr.ind :02:35

14 Vertical acting toggle clamps 6806 Vertical acting toggle clamp with solid arm and vertical base. Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw 6885 and sleeve to weld on. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight H1 L screw [kn] [kn] ,4 2, M 8x ,0 3, M 8x ,0 5, M12x ,5 5, M12x , 4, 6 5 A B C D E F H H1 HW min. HW max. I K L1 M O P Q alpha alpha* ,0 7, , , , ,0 8, , , , ,0 8, , , , ,5 13, , , , *Alternative position by pressing in a grooved pin Vertical acting toggle clamp Clamping arm with fixed distance of clamping screw and horizontal base. Galvanized and passivated. Stainless steel rivets. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 Clamping Weight screw [kn] M5x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. 14 TOGGLE CLAMPS Specifications subject to change 01_Senkrechtsp_ohneAMFohnePr.ind :02:51

15 Heavy vertical toggle clamps 6811P Heavy vertical toggle clamp with horizontal base. Reamed and case-hardened bearing bushes. Hardened, ground and permanently-lubricated pins. Clamp nuts on lever arm to vary friction in movement. Material: steel, blued. Lever arm made of cast steel, blued. Handle of red, oil-resistant plastic. Complete with tempered, galvanized clamping screw F1 Clamping Weight hw screw [kn] , M 6x , M12x , M12x , M12x Note: These heavy vertical toggle clamps are especially suitable for production equipment and fixtures. only at size 2 a b b4 c c2 c3 c6 d e f g h h6 i l m q s alpha , ,0 7, M , , ,0 8,5-90 M , , ,5 10,5-110 M , , ,0 12,5-140 M , Specifications subject to change TOGGLE CLAMPS 15 01_Senkrechtsp_ohneAMFohnePr.ind :02:58

16 Heavy vertical toggle clamps 6812P Heavy vertical toggle clamp with vertical base and mounting holes. Reamed and case-hardened bearing bushes. Hardened, ground and permanently-lubricated pins. Clamp nuts on lever arm to vary friction in movement. Material: steel, blued. Lever arm made of cast steel, blued. Handle of red, oil-resistant plastic. Complete with tempered, galvanized clamping screw F1 Clamping Weight hw screw [kn] , M 6x , M12x , M12x , M12x Note: These heavy vertical toggle clamps are especially suitable for production equipment and fixtures. only at size 2 a b b2 b4 c c2 c3 c6 d d1 e f g h h1 h2 h6 i q s alpha , M , , , ,0 8,5 5,7-90 M , , , ,5 10,5 7,7-110 M , , , ,0 12,5 9,7-140 M , TOGGLE CLAMPS Specifications subject to change 01_Senkrechtsp_ohneAMFohnePr.ind :03:09

17 ... about modular clamps 6809H Hand grip 6809RK Lever arm tube 6809V Clamping arm extension 6809S Clamping screw holder 6809G Base plate Specifications subject to change TOGGLE CLAMPS 17 01_Senkrechtsp_ohneAMFohnePr.ind :03:11

18 Modular clamps 6809P Modular clamp with swivelling foot, welding version. Mechanism can be welded at an angle to it`s support. Reamed and case-hardened bearing bushes. Hardened, ground and permanently-lubricated pins. Clamp nuts on lever arm to vary friction in movement. Materials: steel, blued. Lever arm made of cast steel, blued. Accessories (not included in pack): - Clamping arm extension 6809V - Clamping screw holder 6809S - Lever arm tube nos. 6809RK and 6809RL - Handle grip 6809H - Base plate 6809G - Clamping screws nos. 6885, 6886, 6894 F1 Weight [kn] , , , , , Note: These modular clamps can be built up from accessories just as you need to meet the requirements of your production equipment and fixtures. b2 b4 c c1 c2 c3 f g h h1 h2 h3 r r1 alpha beta gamma M , , M , , M , , M , , M , , TOGGLE CLAMPS Specifications subject to change 01_Senkrechtsp_ohneAMFohnePr.ind :03:19

19 Modular clamps 6810P Modular clamp with vertical foot, welding version. Reamed and case-hardened bearing bushes. Hardened, ground and permanently-lubricated pins. Clamp nuts on lever arm to vary friction in movement. Materials: steel, blued. Lever arm made of cast steel, blued. Accessories (not included in pack): - Clamping arm extension 6809V - Clamping screw holder 6809S - Lever arm tube nos. 6809RK and 6809RL - Handle grip 6809H - Base plate 6809G - Clamping screws nos. 6885, 6886, 6894 F1 Weight [kn] , , , , , Note: These modular clamps can be built up from accessories just as you need to meet the requirements of your production equipment and fixtures. b2 b4 c c1 c2 c3 f g h h1 h2 h3 r r1 alpha M , M , M , M , M ,0 190 Specifications subject to change TOGGLE CLAMPS 19 01_Senkrechtsp_ohneAMFohnePr.ind :03:22

20 Accessories for modular clamps 6809V Clamping arm extension For welding, slotted. Steel, blued. Weight b x h x t x 15 x x 25 x x 30 x x 35 x x 35 x S Clamping screw holder For welding, thick-walled. Steel, blued. Weight d1 x h ,5 x ,1 x ,1 x ,1 x G Base plate For welding, with mounting holes. Steel, blued. Weight c c3 d l m s , , , , TOGGLE CLAMPS Specifications subject to change 01_Senkrechtsp_ohneAMFohnePr.ind :03:24

21 Accessories for modular clamps 6809RK Lever arm tube, short For welding, chamfered to protect operator s hands. Steel, blued. Weight d2 x h x x x x RL Lever arm tube, long For welding, chamfered to protect operator s hands. Steel, blued. Weight d2 x h x x x x H Hand grip Red, oil-resistant plastic. Weight d4 x h x x x x Specifications subject to change TOGGLE CLAMPS 21 01_Senkrechtsp_ohneAMFohnePr.ind :03:25

22 Horizontal acting toggle clamps Manual toggle-clamp application, for example in chemical plant: reliability and long life are important features of our toggle clamps, the illustration shows 6830 horizontal acting toggle clamps. Horizontal acting toggle clamps 6832 (with special handle) in a row on a gluing fixture for damper arms used in the manufacture of piano mechanisms. 22 TOGGLE CLAMPS 02_Waagrechtsp_ohneAMFohnePr.ind :04:41

23 Horizontal acting toggle clamps 6830 Horizontal acting toggle clamp with open clamping arm and horizontal base. Galvanized and passivated. Rivets made of stainless steel, which, for sizes 2 to 5, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw 6890 NEW! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,25 0,4 M4x ,8 1,1 M5x ,0 1,2 M6x ,8 2,5 M8x ,0 3,0 M8x ,0 5,0 M8x Also available in stainless steel 6830NI! 0, 5 1 2, 3, 4 A B C D D1 E F G H H1 HW min. HW max. I K L L1 M N P Q ,0 4, ,5 5,0 11, , , ,0 4, ,5 13, , , ,0 5,5 5, ,0 12, , , ,5 6,5 5, , , , ,0 8,5 8, ,0 20, , , ,5 8, , , ,0 9 TOGGLE CLAMPS 23 02_Waagrechtsp_ohneAMFohnePr.ind :04:51

24 Horizontal acting toggle clamps 6832 Horizontal acting toggle clamp with open clamping arm and vertical base. Galvanized and passivated. Rivets made of stainless steel, which, for sizes 2 to 5, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw NEW! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,25 0,4 M4x ,8 1,1 M5x ,0 1,2 M6x ,8 2,5 M8x ,0 3,0 M8x ,0 5,0 M8x , 5 1 2, 3, 4 A B C D D1 E F G H H1 HW min. HW max. I K L L1 M N O P Q ,0 4, ,5 5,0 11, , ,0 4, ,5 13, ,0 5,5 5, ,0 12, ,5 6, , ,0 8,5 8, ,0 20, ,5 8, , TOGGLE CLAMPS 02_Waagrechtsp_ohneAMFohnePr.ind :04:59

25 Horizontal acting toggle clamps 6833 Horizontal acting toggle clamp with open clamping arm and angle base. Galvanized and passivated. Rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw NEW! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,8 1,1 M5x ,0 1,2 M6x ,8 2,5 M8x ,0 3,0 M8x A B C D E F H H1 HW min. HW max. I K L1 M N P Q ,5 4,8 26 2, , ,0 5, , , ,0 6,5 40 8, , , , , TOGGLE CLAMPS 25 02_Waagrechtsp_ohneAMFohnePr.ind :05:10

26 Horizontal acting toggle clamps 6834 Horizontal acting toggle clamp with solid arm and horizontal base. Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw 6885 and sleeve to weld on. NEW! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 F2 Clamping Weight screw [kn] [kn] ,0 1,2 M 6x ,8 2,5 M 8x ,0 3,0 M 8x ,0 5,0 M12x , 3, 4 5 A B C D D1 E F G H H1 HW min. HW max. I K L L1 M N P Q ,0 5,5 5, ,0 12, , ,5 6,5 5, , , ,0 8,5 8, ,0 20, , ,5 8, , , TOGGLE CLAMPS 02_Waagrechtsp_ohneAMFohnePr.ind :05:23

27 Horizontal and push-pull type clamps TOGGLE CLAMPS 27 02_Waagrechtsp_ohneAMFohnePr.ind :05:25

28 Push-pull type toggle clamps 6841 Push-pull type toggle clamp with small angle base. For push- and pull-clamping. (Equal operation of rod and lever). Long rod-guide with attaching thread and nut. Galvanized and passivated. Rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Lever-parts and rod of tempered steel. Bearings are pre-lubricated. Lever can be set to any angle relative to base.complete with tempered, galvanized clamping screw New! In sizes 0, 2 and 3: Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 F2 Clamping Weight screw [kn] [kn] ,8 0,8 M 4x ,0 1,0 M 4x ,0 2,0 M 6x ,5 2,5 M 8x ,5 4,5 M12x Also available in stainless steel 6841NI! Stroke A B min. B max. D E H H1 Stroke HW min. HW max. K L1 L2 M min. M max. M2 N P ,5 17,0 33,0 4, ,0 24,5 44,5 4, ,0 32,5 57,5 5, ,0 37,0 69,0 6, ,0 41,5 81,5 8, ,5 66, ,0 M10x1, ,0 91, ,5 M12x1, ,5 114, ,0 M16x1, ,0 140, ,0 M20x1, ,0 171, ,0 M24x1, TOGGLE CLAMPS 03_Schubstangensp_ohneAMFohnePr :37:17

29 Push-pull type toggle clamps 6840 Push-pull type toggle clamp without angle base. For push- and pull-clamping. (Equal operation of rod and lever). Long rod-guide with attaching thread and nut. Galvanized and passivated. Rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Lever-parts and rod of tempered steel. Bearings are pre-lubricated. Push-pull toggle clamp with threaded front for direct mounting in vertical metal plates or in fixtures. Complete with tempered, galvanized clamping screw New! In sizes 0, 2 and 3: Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 F2 Clamping Weight screw [kn] [kn] ,8 0,8 M 4x ,0 1,0 M 4x ,0 2,0 M 6x ,5 2,5 M 8x ,5 4,5 M12x Stroke A B min. B max. E H1 Stroke HW min. HW max. L1 L2 M2 N ,5 10,5 26, ,0 10 M10x1, ,0 17,5 37, ,0 16 M12x1, ,0 20,0 45, ,0 19 M16x1, ,0 24,0 56, ,0 22 M20x1, ,0 26,5 66, ,5 25 M24x1,5 40 TOGGLE CLAMPS 29 03_Schubstangensp_ohneAMFohnePr :37:24

30 Push-pull type toggle clamps 6844 Push-pull type toggle clamp short version. For push- and pull-clamping. Long rod-guide with attaching thread and nut. Galvanized and passivated. Stainless steel rivet. Shoulder screws tempered. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 F2 Clamping Weight screw [kn] [kn] ,0 1,0 M 6x ,5 2,5 M 8x ,0 4,0 M12x Also available in stainless steel 6844NI! Application: Toggle for direct fit up in metal plates or fixtures, using its front attaching thread or by means of solid base angle Stroke A B H H1 Stroke HW min. HW max. E L1 L2 L3 min. L3 max. M M2 N M 6 M16x1, M 8 M20x1, M12 M24x1, TOGGLE CLAMPS 03_Schubstangensp_ohneAMFohnePr :07:14

31 Push-pull type toggle clamps 6843 Angle base, solid for 6840 and Increased range of application due to enlarged height of center line. Fastening by means of 4 screws. Weight a b c d e f g h i k l m ,0 16 4, , ,0 18 6, , ,0 18 6, , ,5 19 6, , ,0 32 9, , Also available in stainless steel 6843NI! 6845 Push-pull type toggle clamp Push-type clamp. (Opposed operation of rod and lever). Version with long rod-guide. Base of malleable casting, varnished. Toggle parts and push rod are heat-treated steel, galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered clamping bolt New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 Clamping Weight screw [kn] M8x Advantage: - Low height in clamped position - Compatible with AMF push-pull toggle clamp Stroke TOGGLE CLAMPS 31 03_Schubstangensp_ohneAMFohnePr :07:24

32 Heavy push-pull type toggle clamps 6842 Heavy push-pull type toggle clamp For push- and pull-clamping. (Equal operation of rod and lever). Heavy-duty version with long rod-guide. Base of malleable casting, varnished. Toggle parts and push rod are heattreated steel, galvanized and passivated. Rivets made of stainless steel, which, for size 3, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 F2 Clamping Weight screw [kn] [kn] M 8x M12x M12x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area for size 3. Stroke A B min. B max. C D E H H1 Stroke HW min. HW max. K L1 M min. M max. N P , , , TOGGLE CLAMPS 03_Schubstangensp_ohneAMFohnePr :37:48

33 Heavy push-pull type toggle clamps 6842PK Heavy push-pull type toggle clamp with solid lever. For push- and pull-clamping. (Equal operation of rod and lever). Heavy-duty version with long rod-guide. Base of malleable casting, burnished. Hardened pins. Lever-parts and rod of tempered steel, burnished. Handle made of red, oil-resistant plastic. Complete with tempered clamping screw F1 F2 Clamping Weight screw [kn] [kn] M 8x M10x M12x M16x Stroke a b c d e f g h k l m n M , , ,0 36,5-47 M , ,0 18 8,0 35, M , , ,0 45, M , , ,5 70, M16 TOGGLE CLAMPS 33 03_Schubstangensp_ohneAMFohnePr :07:38

34 Heavy push-pull type toggle clamps 6842PL Heavy push-pull type toggle clamp with reversible lever. For push- and pull-clamping. (Equal operation of rod and lever). Heavy-duty version with long rod-guide. Base of malleable casting, burnished. Hardened pins. Lever parts and rod made of tempered steel, burnished. Zinc-coated and passivated lever with handle made of red oil-resistant plastic. Complete with tempered clamping bolt F1 F2 Clamping Weight screw [kn] [kn] M 8x M10x M12x M16x Stroke c a b c d e f g h k l m n M , , ,0 36,5-47 M , ,0 18 8,0 35, M , , ,0 45, M , , ,5 70, M16 34 TOGGLE CLAMPS 03_Schubstangensp_ohneAMFohnePr :07:45

35 Hook type toggle clamps 6847 Hook type toggle clamp Galvanized and passivated. Bushes case hardened and greased; rivets of stainless steel. Hook and clamping sleeve tempered. With traditional red oil-resistant plastic handle. Adjustm. Height Length F1 distance (max.) Weight [kn] [mm] [mm] [mm] , , , Also available in stainless steel 6847NI! b1 b2 c d e1 e2 g h k l m n R s , ,0-42,0 4,5 22, , , ,5-86,5 5,5 23, , , ,5-72,5 11,0 49, , G Counter catch for Galvanized and passivated. Bushes case hardened; rivet of stainless steel. Height Length Weight [mm] [mm] Also available in stainless steel 6847GNI! b c d g h k l m n o ,5 22, , ,5 23, , ,0 49, ,7 Specifications subject to change TOGGLE CLAMPS 35 03_Verschlusssp_ohneAMFohnePr.in :08:43

36 Hook type toggle clamps 6847K Hook type toggle clamp for cylindrical mounting surfaces. Galvanized and passivated. Case-hardened, pre-lubricated, continuous bearing bushes. Stainless steel rivets. Tempered hook and clamping sleeve. Handle made of red, oil-resistant plastic. Use socket cap screws to ISO 4762 (DIN 912) for mounting. Adjustm. F1 Weight distance [kn] [mm] , Also available in stainless steel 6847GNI! Note: The range of movement can be adjusted by swiveling the base and repositioning the catch. 6847GK Counter catch for cylindrical mounting surfaces. For hook-type toggle clamp 6847K. Galvanized and passivated. Case-hardened, continuous bush. Stainless steel rivet. Use socket cap screws to ISO 4762 (DIN 912) for mounting. Height Length Weight [mm] [mm] Also available in stainless steel 6847GKNI! Note: The adjustment range of the clamp can be increased by turning the counter catch. 36 TOGGLE CLAMPS Specifications subject to change 03_Verschlusssp_ohneAMFohnePr.in :08:49

37 Hook type toggle clamps 6848H Hook type toggle clamp horizontal Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Tempered hook. Bearings are pre-lubricated. Supplied complete with counter catch. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 Weight [kn] , , ,0 810 Also available in stainless steel 6848HNI! B min. B max. C D1 E min. E max. F D H H1 K L1 P M N S G L , , , , , , Specifications subject to change TOGGLE CLAMPS 37 03_Verschlusssp_ohneAMFohnePr.in :08:54

38 Hook type toggle clamps 6848V Hook type toggle clamp vertical Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Tempered hook. Bearings are pre-lubricated. Supplied complete with counter catch. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 Weight [kn] , , ,0 810 Also available in stainless steel 6848VNI! B min. B max. C D1 E min. E max. F D H H1 K L1 P M N S G ,2 4,5 47 7, ,5 6,0 70 8, ,5 8,0 92 9, TOGGLE CLAMPS Specifications subject to change 03_Verschlusssp_ohneAMFohnePr.in :08:59

39 Heavy hook type toggle clamp 6849PH Heavy hook type toggle clamp for high retaining force. Pins hardened, ground and permanently-lubricated. Circlips are used to retain pins in bearing bushes, and to centre the clamping pin. Foot, lever arm and catch are made of cast steel and blued. Stirrup, pins and nuts are heat-treated and zinc-plated. Handle grip is red, oil-resistant plastic Supplied complete with counter catch. Adjustm. F1 Weight distance [kn] [mm] b c d e f g h k l m n s , , , , Specifications subject to change TOGGLE CLAMPS 39 03_Verschlusssp_ohneAMFohnePr.in :09:03

40 Stainless steel toggle clamps AMF stainless steel toggle clamp (material number / V2A or ) for special applications in areas such as the chemical and food industries. Especially well suited to applications on machines and devices that are subject to hygiene regulations or are used outdoors under unfavourable weather conditions or in corrosive environments The advantages of stainless steel: Primary positive properties of the material are its resistance to corrosion due to humidity, water or other external influences and its resistance to acids. In addition, the material exhibits antimagnetic properties. Additional finishing work such as painting or galvanizing, either before or after installation or use, is generally not required. This saves time and eliminates additional costs. 6800NI Vertical acting toggle clamp with open clamping arm and horizontal base. Stainless steel, polished. In sizes 2 to 4, rivets run in bearing bushes. Bearings are pre-lubricated. Supplied complete with stainless clamping screw 6890NI. Also suitable for use in the food industry. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 F2 Clamping Weight screw [kn] [kn] ,5 0,7 M4x ,8 1,1 M5x ,0 1,2 M6x ,4 2,5 M8x ,0 3,0 M8x , 3, 4 2 A B C D E F H H1 HW min. HW max. I K L1 M N P Q alpha alpha* ,5 4, , , ,0 4, , , ,0 5, , , ,0 7, , , ,0 8, , , *Alternative position by pressing in a grooved pin. Specifications subject to change 40 TOGGLE CLAMPS 04_Edelstahl_ohneAMFohnePr.indd :10:53

41 Stainless steel toggle clamps 6803NI Vertical acting toggle clamp with open clamping arm and angle base Stainless steel, polished. Rivets running in greased bushes. Ergonomic and supplied complete with stainless clamping screw 6890NI. Also suitable for use in the food industry. F1 F2 Clamping Weight L1 screw [kn] [kn] ,0 1,2 78 M6x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. A B C D E F H H1 HW min. HW max. I K L1 M N P Q alpha alpha* , , *Alternative position by pressing in a grooved pin. Specifications subject to change TOGGLE CLAMPS 41 04_Edelstahl_ohneAMFohnePr.indd :11:00

42 Stainless steel toggle clamps 6830NI Horizontal acting toggle clamp with open clamping arm and horizontal base. Stainless steel, polished. In sizes 2 to 5, rivets run in bearing bushes. Bearings are pre-lubricated.supplied complete with stainless clamping screw 6890NI. Also suitable for use in the food industry. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 F2 Clamping Weight screw [kn] [kn] ,25 0,4 M4x ,80 1,1 M5x ,0 1,2 M6x ,8 2,5 M8x ,0 3,0 M8x , 3, 4 A B C D D1 E F G H H1 HW min. HW max. I K L L1 M N P Q ,0 4, ,5 5,0 11, , , ,0 4, ,5 13, , , ,0 5,5 5, ,0 12, , , ,5 6,5 5, , , , ,0 8,5 8, ,0 20, , TOGGLE CLAMPS Specifications subject to change 04_Edelstahl_ohneAMFohnePr.indd :11:10

43 Stainless steel toggle clamps 6847NI Hook type toggle clamp Stainless steel, polished. Rivets running in greased bushes. Handle of red high quality oil-resistant plastic. Suitable for use in food industry. Adjustm. Height Length F1 distance (max.) Weight [kn] [mm] [mm] [mm] , , , b1 b2 c d e1 e2 g h k l m n R s ,0-42,0 4,5 22, , ,5-86,5 5,5 23, , ,5-72,5 11,0 49, , GNI Counter catch for hook type toggle clamp 6847NI. Stainless steel, polished. Height Length Weight [mm] [mm] b c d g h k l m n o ,5 22, , ,5 23, , ,0 49, ,7 Specifications subject to change TOGGLE CLAMPS 43 04_Edelstahl_ohneAMFohnePr.indd :11:17

44 Stainless steel toggle clamps 6847KNI Hook type toggle clamp for cylindrical mounting surfaces. Stainless steel, polished. Rivets running in greased, continuous bearing bushes. Handle made of red, oil-resistant plastic. Use socket cap screws to ISO 4762 (DIN 912) for mounting. Also suitable for use in the food industry. Adjustm. Height Length F1 distance (max.) Weight [kn] [mm] [mm] [mm] , Note: The range of movement can be adjusted by swiveling the base and repositioning the catch 6847GKNI Counter catch for cylindrical mounting surfaces. For hook-type toggle clamp 6847KNI. Stainless steel, polished. Continuous bush. Use socket cap screws to ISO 4762 (DIN 912) for mounting. Height Length Weight [mm] [mm] Note: The adjustment range of the clamp can be increased by turning the counter catch. 44 TOGGLE CLAMPS Specifications subject to change 04_Edelstahl_ohneAMFohnePr.indd :11:26

45 Stainless steel toggle clamps 6848HNI Hook type toggle clamp horizontal Stainless steel, polished. Rivets running in greased bushes. Supplied complete with counter catch. Also suitable for use in the food industry. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 Weight [kn] , , ,0 810 B min. B max. C D1 E min. E max. F D H H1 K L1 P M N S G L , , , , , , Specifications subject to change TOGGLE CLAMPS 45 04_Edelstahl_ohneAMFohnePr.indd :15:16

46 Stainless steel toggle clamps 6848VNI Hook type toggle clamp vertical Stainless steel, polished. Rivets running in greased bushes.supplied complete with counter catch. Also suitable for use in the food industry. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 Weight [kn] , , ,0 810 B min. B max. C D1 E min. E max. F D H H1 K L1 P M N S G L ,2 4,5 47 7, ,5 6,0 70 8, ,5 8,0 92 9, TOGGLE CLAMPS Specifications subject to change 04_Edelstahl_ohneAMFohnePr.indd :11:38

47 Stainless steel toggle clamps 6841NI Push-pull type toggle clamp with small angle base. For push- and pull-clamping. (Equal operation of rod and lever). Stainless steel, polished. Long rod-guide with attaching thread and nut. Bush for size 3. Bearings pre-lubricated. Lever can be set to any angle relative to base. Supplied complete with stainless clamping screw 6880NI. Also suitable for use in the food industry. F1 F2 Clamping Weight screw [kn] [kn] ,8 0,8 M4x ,5 2,5 M8x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Stroke A B min. B max. D E H H1 Stroke HW min. HW max. K L1 L2 M min. M max. M2 N P ,5 17,0 33,0 4, , ,0 M10x1, ,0 37,0 69,0 6, , ,0 M20x1, Specifications subject to change TOGGLE CLAMPS 47 04_Edelstahl_ohneAMFohnePr.indd :15:28

48 Stainless steel toggle clamps 6844NI Push-pull type toggle clamp short version for push and pull-clamping. Stainless steel, polished. Long rod-guide with attaching thread and nut. Shoulder screws pasted into thread. Bearings are pre-lubricated.supplied complete with stainless clamping screw 6880NI. Also suitable for use in the food industry. New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. F1 F2 Clamping Weight screw [kn] [kn] ,0 1,0 M 6x ,5 2,5 M 8x ,0 4,0 M12x Application: Toggle for direct fit up in metal plates or fixtures, using its front attaching thread or by means of solid base angle 6843NI. Stroke A B H H1 Stroke HW min. HW max. E L1 L2 L3 min. L3 max. M M2 N M 6 M16x1, M 8 M20x1, M12 M24x1, NI Angle base, solid for 6841NI and 6844NI. Stainless steel, polished. Increased range of application due to enlarged height of center line. Fastening by means of 4 screws. Weight a b c d e f g h i k l m ,0 16 4, , ,0 18 6, , ,5 19 6, , ,0 32 9, , TOGGLE CLAMPS Specifications subject to change 04_Edelstahl_ohneAMFohnePr.indd :11:59

49 Toggle clamps with safety latch The patented safety latch will hold the clamping arm of a manual clamp in both the closed and open positions, so that it is protected against unintentional opening or closing through vibration or if the clamp is mounted overhead. A clear argument for safety in the workplace! 6800S Vertical toggle clamp with safety latch for open and clamped positions. With open clamping arm and horizontal base. Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 F2 Clamping Weight screw [kn] [kn] ,0 1,2 M6x ,4 2,5 M8x ,0 3,0 M8x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. A B C D E F H H1 HW min. HW max. I K L1 M N P Q alpha alpha* , , , , , , *Alternative position by pressing in a grooved pin. TOGGLE CLAMPS 49 05_Sicherheitsverr_ohneAMFohnePr :13:05

50 Toggle clamps with safety latch 6802S Vertical toggle clamp with safety latch for open and clamped positions. With open clamping arm and vertical base. Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 F2 Clamping Weight screw [kn] [kn] ,0 1,2 M6x ,4 2,5 M8x ,0 3,0 M8x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. A B C D E F H H1 HW min. HW max. I K L1 M N O Q alpha alpha* , , , , , , , , ,5 *Alternative position by pressing in a grooved pin. 37,5 46,5 49, TOGGLE CLAMPS 05_Sicherheitsverr_ohneAMFohnePr :26:22

51 Toggle clamps with safety latch 6803S Vertical toggle clamp with safety latch for open and clamped positions. With open clamping arm and angled base. Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,0 1,2 M6x ,4 2,5 M8x ,0 3,0 M8x A B C D E F H H1 HW min. HW max. I K L1 M N P Q alpha alpha* ,0 5, , , , ,0 7, , , , , *Alternative position by pressing in a grooved pin. TOGGLE CLAMPS 51 05_Sicherheitsverr_ohneAMFohnePr :13:17

52 Toggle clamps with safety latch 6804S Vertical toggle clamp with safety latch for open and clamped positions. With solid clamping arm and horizontal base. alvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw 6890 and sleeve to weld on. F1 F2 Clamping Weight screw [kn] [kn] ,4 2,5 M8x ,0 3,0 M8x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. A B C D E F H H1 HW min. HW max. I K L1 M N P Q alpha alpha* , , , , *Alternative position by pressing in a grooved pin. 52 TOGGLE CLAMPS 05_Sicherheitsverr_ohneAMFohnePr :26:34

53 Toggle clamps with safety latch 6830S Horizontal toggle clamp with safety latch for open and clamped positions. With open clamping arm and horizontal base. Galvanized and passivated. Stainless steel rivets which run in hardened bushes, bearings are lubricated. Ergonomic red oil-resistant plastic handle. Complete with tempered, galvanized clamping screw F1 F2 Clamping Weight screw [kn] [kn] ,8 2,5 M8x ,0 3,0 M8x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Safety clamping piece with finger protection. A B C D D1 E F G H H1 HW min. HW max. I K L L1 M N P Q ,5 6,5 5, , , ,0 8,5 8, ,0 20, , TOGGLE CLAMPS 53 05_Sicherheitsverr_ohneAMFohnePr :13:31

54 Toggle clamps with safety latch 6832S Horizontal toggle clamp with safety latch for open and clamped positions. With open clamping arm and vertical base. Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 F2 Clamping Weight screw [kn] [kn] ,8 2,5 M8x ,0 3,0 M8x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. Retainer for the clamping screw at the end of the clamping arm. A B C D D1 E F G H H1 HW min. HW max. I K L L1 M N O P Q ,5 6,5 5, , ,0 8,5 8, ,0 20, TOGGLE CLAMPS 05_Sicherheitsverr_ohneAMFohnePr :13:37

55 Toggle clamps with safety latch 6834S Horizontal toggle clamp with safety latch for open and clamped positions. With solid clamping arm and horizontal base. Galvanized and passivated. Stainless steel rivets, which run in hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw 6885 and sleeve to weld on. F1 F2 Clamping Weight screw [kn] [kn] M8x New! Ergonomic, oil- and impact-resistant, 2-component handle with large touch grip area. 6847S Hook type toggle clamp with safety latch Lock when closed. Galvanized and passivated. Case-hardened, pre-lubricated bearing bushes. Rivet is stainless steel. Hook and clamping sleeve tempered. Handle made of red, oil-resistant plastic. Length F1 Height (max.) Weight [kn] [mm] [mm] , A stainless steel version is available on request. Note: The engagement height of 23 mm must be observed to ensure secure latching. TOGGLE CLAMPS 55 05_Sicherheitsverr_ohneAMFohnePr :13:49

56 Toggle Clamps 56 T O G G LE CLAMPS 06_schwarze_Schnellsp.indd :15:18

57 Toggle clamps for optical measurement technology Optical measurement technology in mould making Our new black toggle clamps are especially suited for the optical measurement of workpieces. The complete matte-black surface of the clamps prevents reflections. As a result, in the later evaluation of the measurement results on the PC, all unneeded clamp parts can be suppressed and only the actual workpiece is visible. Marking and measuring of the workpiece Evaluation For overlaying of serveral pictures, circular markings are attached to the object. A stripe pattern is projected onto the object surface by a white-light projector and photographed by two cameras from different angles of view. Within seconds, highly precise 3D coordinates of up to 4 million object points per measurement are calculated. For this, the black device with the black toggle clamps are suppressed. Visualisation The result Variances from the CAD are calculated. The 3D coordinates of the measurement points can be measured exactly and visualised in colour. The complete 3D data set and the comparison results can be exported into common formats for further processing. TOGGLE CLAMPS 57 06_schwarze_Schnellsp.indd :15:23

58 Vertical acting toggle clamps 6800B Vertical toggle clamp, black with open clamping arm and horizontal base. Matte-black galvanized. Rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, matte-black clamping screw 6984B. NEW! Ergonomic, oil-resistant black 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,5 0,7 M 4x ,8 1,1 M 5x ,0 1,2 M 6x ,4 2,5 M 8x Note: These clamps are suitable for photogrammetric use. The matte-black surface of the clamps prevents reflection while photographing. 0 1, 3 2 A B C D E F H H1 HW min. HW max. I K L1 M M1 N P alpha alpha* ,5 4,5 14,0 5,5 17, , ,0 4,5 17,5 6,0 20, , ,0 5,5 25,0 11,0 25, , ,0 7,1 36,0 19,0 36, , *Alternative position by pressing in a grooved pin. 58 T O GGLE CLAMPS 06_schwarze_Schnellsp.indd :15:28

59 Vertical acting toggle clamps 6802B Vertical toggle clamp, black with open clamping arm and vertical base. Matte-black galvanized. Rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, matte-black clamping screw 6984B. NEW! Ergonomic, oil-resistant black 2-component handle with large touch grip area. Safety clamping piece with finger protection. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,8 1,1 M 5x ,0 1,2 M 6x ,4 2,5 M 8x Note: These clamps are suitable for photogrammetric use. The matte-black surface of the clamps prevents reflection while photographing. 1, 2 3 A B C D E F H H1 HW min. HW max. I K L1 M M1 N O P alpha alpha* ,0 4,5 17,5 6, , , ,0 5,5 25,0 11, , ,0 31, ,0 7,1 36,0 19, , , *Alternative position by pressing in a grooved pin. TOGGLE CLAMPS 59 06_schwarze_Schnellsp.indd :15:38

60 Horizontal acting toggle clamps 6830B Horizontal toggle clamp, black with open clamping arm and horizontal base. Matte-black galvanized. Rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, matte-black clamping screw 6984B. NEW! Ergonomic, oil-resistant black 2-component handle with large touch grip area. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,3 0,4 M4x ,8 1,1 M5x ,0 1,2 M6x ,8 2,5 M8x Note: These clamps are suitable for photogrammetric use. The matte-black surface of the clamps prevents reflection while photographing , 3 A B C D D1 E F G H H1 HW min. HW max. I K L L1 M N P Q ,0 4, ,0 11, , , ,0 4, ,5 13, , , ,0 5,5 5, ,0 12, , , ,5 6, , , , T O G G LE CLAMPS 06_schwarze_Schnellsp.indd :15:41

61 Horizontal acting toggle clamps 6832B Horizontal toggle clamp, black with open clamping arm and vertical base. Matte-black galvanized. Rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, matte-black clamping screw 6984B. NEW! Ergonomic, oil-resistant black 2-component handle with large touch grip area. Retainer for the clamping screw at the end of the clamping arm. F1 F2 Clamping Weight screw [kn] [kn] ,3 0,4 M4x ,8 1,1 M5x ,0 1,2 M6x ,8 2,5 M8x Note: These clamps are suitable for photogrammetric use. The matte-black surface of the clamps prevents reflection while photographing , 3 A B C D D1 E F G H H1 HW min. HW max. I K L L1 M N O P Q ,0 4, ,0 11, , ,0 4, ,5 13, ,0 5,5 5, ,0 12, ,5 6, , B Clamping screw for open clamping arms, matte-black galvanized, complete with washer/nut element, washer, hex nut and screw with bonded pressure pad, made of oil-resistant neoprene to prevent damage to delicate workpieces. Hardness 85 Shore A, LABS-free (silicone-free). Strength class 8.8. h h Weight M x L d d1 min. max /0 M 4 x M 4 x M 5 x M 6 x M 8 x Application possiblities, in relation to toggle clamp size Item of toggle clamp of clamping screw 0/ B B B B TOGGLE CLAMPS 61 06_schwarze_Schnellsp.indd :15:47

62 ... about pneumatic toggle clamps AMF pneumatic toggle clamps have definite advantages over the manual toggle clamps: relieve operator of strenuous clamping movement a number of clamps can be used simultaneously a number of clamps can be operated with different sequences one or more clamps can be controlled from the machine panel one or more clamps can be operated from different positions Advantages of the toggle action... in the event of air failure, clamp stays locked low air consumption with maximum leverage large opening angle, clearing the component for easy removal assures maximum power-to movement ratio Selection guide The pneumatic toggle clamp 6820 correspond in design and dimensions to the mechanical toggle clamp Therefore hand operated clamps can be replaced with pneumatic toggle clamps - if required. Heavy duty pneumatic toggle clamps 6825C/CE and 6826C/CE are recommended to be incorporated in special and transfer machines. Tempered and ground bolts guarantee long life. The push type pneumatic toggle clamp 6850 corresponds in design and dimensions to the mechanical toggle clamp 6842 when pushed/closed, maximum forces of kn can be reached. Clamping and holding forces As already explained for the hand operated toggle clamps, the selection of the correct clamp is of utmost importance. To select the correct size of pneumatic clamp, apart from the holding force, the possible clamping force at 6 bar air pressure (other pressure media may also be used at pressures up to max. 10 bar) is indicated in the tables. F3 is the possible clamping force at the end of the arm. F4 is the force applied at the fulcum. F5 is the piston force 6 bar air pressure. 62 T O G GLE CLAMPS 07_Pneumatiksp_01_ohneAMFohnePr :17:15

63 ... about pneumatic toggle clamps By kind permission of ERLAS Erlanger Lasertechnik GmbH TOGGLE CLAMPS 63 07_Pneumatiksp_01_ohneAMFohnePr :17:24

64 Pneumatic toggle clamps 6850 Push type pneumatic toggle clamp Thrust clamp. Heavy version for long working life. Fitted with double-acting FESTO pneumatic cylinder with flow-restriction drillings for reduced speed ( N-3 with NORGREN pneumatic cylinder and adjustable speed), anodised, assembled and ready to connect. Materials: console galvanized and passivated, clamp body is malleable iron casting, painted. Toggle parts and push rod are heat-treated steel, galvanized and passivated. Rivet is stainless steel. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 F3 F5 Vn Clamping Weight screw [kn] [kn] [kn] [dm 3 ] N-3 4 2,5 0,75 0,8 M8x ,5 0,75 0,8 M8x ,0 1,00 2,2 M12x ,0 1,80 4,5 M12x F3 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm Note: s 3 and N-3 with magnetic piston to signal end positions. N-3 with pneumatic cylinder made of rectangular profile. s 5 and 7 are not to design, and have long consoles. Stroke øa b c d e g h i k l R t1 v øw Cylinder piston dia. Cylinder stroke Proximity switch 24VDC, plug M8, 0.3m * Attachment kit* N , ,5 M G1/ M/50/LSU/CP** , ,5 M G1/ SME-8-S-LED-24* SMBR , ,0 M G1/ , ,0 M G1/ Cylinder dia. required for piston force F5 at 6 bar air pressure. *Please order separately with NORGREN. **Please order separately with FESTO. 64 TOGGLE CLAMPS 07_Pneumatiksp_01_ohneAMFohnePr :17:27

65 Pneumatic toggle clamps 6820K Pneumatic toggle clamp with horizontal cylinder attachment. Fitted with FESTO plastic pneumatic cylinder, double-acting and ready to connect. Clamps galvanized and passivated, rivets made of stainless steel, which, for sizes 2 and 3, run in hardened bushings. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw The console is self-supporting and must be clear of other surfaces. The speed of operation is controlled with a valve. For sizes 2 and 3, the front air connection is on the side. F1 F2 F3 F4 F5 Vn Clamping Weight screw [kn] [kn] [kn] [kn] [N] [dm 3 ] ,5 0,7 0,07 0, ,03 M4x ,8 1,1 0,13 0, ,06 M5x ,0 1,2 0,35 0, ,17 M6x ,4 2,5 0,55 1, ,3 M8x F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. a b c ød e f g h h1 hw i k l n o q v øw ,5 4, ,0-40 M ,0 4, ,0-45 M ,0 5, ,0 12,5 56 M ,0 7, ,5-76 M10x1, Cylinder piston dia. Cylinder stroke Dia. of compressed-air hoses Inside dia. x Outside dia x4, x6, x6, x6,2 Connection for plastic tube, FESTO-NW3 for 10 mm piston dia., FESTO-NW4 for 12, 20 and 25 mm piston dias. Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. TOGGLE CLAMPS 65 07_Pneumatiksp_01_ohneAMFohnePr :17:33

66 Pneumatic toggle clamps 6820N Pneumatic toggle clamp with horizontal cylinder attachment. Fitted with NORGREN pneumatic cylinder, double-acting, anodised and replaceable. Magnetic piston for endposition monitoring. Adjustable speed. Clamps are galvanized and passivated. Stainless steel rivets, which, for sizes 2 to 4, run in bearing bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 F2 F3 F4 F5 Vn Clamping Weight screw [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,8 1,1 0,20 0,3 0,10 0,08 M5x ,0 1,2 0,70 1,0 0,30 0,26 M6x ,4 2,5 0,65 1,1 0,50 0,35 M8x ,0 3,0 1,50 2,2 0,75 0,80 M8x F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. Note: 1 with round cylinder. a b c d e f g h h1 hw i k l n q R t1 v øw Cylinder piston dia. Cylinder stroke , , M , ,0 12, M , , G1/ , , G1/ Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. Proximity switch 24VDC, plug M8, 0.3m Attachment kit* M/50/LSU/CP QM/33/016/ M/50/LSU/CP M/50/LSU/CP M/50/LSU/CP - * Please order separately with NORGREN. 66 TOGGLE CLAMPS 07_Pneumatiksp_01_ohneAMFohnePr :17:45

67 Pneumatic toggle clamps 6820F Pneumatic toggle clamp with horizontal cylinder attachment. Fitted with FESTO pneumatic cylinder, double-acting, anodised, installed and ready to connect.magnetic piston for endposition monitoring. With flow-restriction drillings for reduced speed. Clamps are galvanized and passivated. Stainless steel rivets, which, for sizes 2 to 4, run in hardened bushes. Bearings are pre-lubricated.complete with tempered, galvanized clamping screw F1 F2 F3 F4 F5 Vn Clamping Weight screw [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,8 1,1 0,20 0,3 0,10 0,08 M5x ,0 1,2 0,70 1,0 0,30 0,26 M6x ,4 2,5 0,65 1,1 0,50 0,35 M8x ,0 3,0 1,50 2,2 0,75 0,80 M8x F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. a b c d e f g h h1 hw i k l n q R t1 v øw Cylinder piston dia. Cylinder stroke , , M , ,0 12, M , , G1/ , , G1/ Piston dia: = Cylinder dia. required for piston force F5 at 6 bar air pressure. Proximity switch 24VDC, plug M8, 0.3m * Attachment kit* SME-8-S-LED-24 SMBR SME-8-S-LED-24 SMBR SME-8-S-LED-24 SMBR SME-8-S-LED-24 SMBR-8-40 * Please order separately with FESTO. TOGGLE CLAMPS 67 07_Pneumatiksp_01_ohneAMFohnePr :17:49

68 Pneumatic toggle clamps 6821N Pneumatic toggle clamp with vertical cylinder attachment. Space-saving angled form. Can be mounted vertically or horizontally. Fitted with NORGREN pneumatic cylinder, doubleacting, replaceable. Magnetic piston for end-position monitoring. Adjustable speed. Clamp are galvanized and passivated. Stainless steel rivets running in case-hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 F2 F3 F4 F5 Vn Clamping Weight screw [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,0 1,2 0,7 1,0 0,30 0,26 M6x ,4 2,5 0,6 1,1 0,50 0,35 M8x ,0 3,0 1,5 2,2 0,75 0,80 M8x F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. a b c ød e f g h h1 h3 h4 h5 hw i k n R q t1 u1 v øw ,5 5, , ,5 12, M ,0 6, , , G1/ ,0 8, , ,0 32, G1/ Cylinder piston dia. Cylinder stroke Proximity switch 24VDC, plug M8, 0.3m * M/50/LSU/CP M/50/LSU/CP M/50/LSU/CP Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. *Please order separately with NORGREN. 68 TOGGLE CLAMPS 07_Pneumatiksp_01_ohneAMFohnePr :17:54

69 Pneumatic toggle clamps 6821F Pneumatic toggle clamp with vertical cylinder attachment. Space-saving angled form. Can be mounted vertically or horizontally. Fitted with FESTO pneumatic cylinder, doubleacting, replaceable. Magnetic piston for end-position monitoring. With flow-restriction drillings for reduced speed. Clamps are galvanized and passivated. Stainless steel rivets running in case-hardened bushes. Bearings are pre-lubricated. Complete with tempered, galvanized clamping screw F1 F2 F3 F4 F5 Vn Clamping Weight screw [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,0 1,2 0,7 1,0 0,30 0,26 M6x ,4 2,5 0,6 1,1 0,50 0,35 M8x ,0 3,0 1,5 2,2 0,75 0,80 M8x F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. a b c ød e f g h h1 h3 h4 h5 hw i k n q R t1 u1 v øw ,5 5, , ,5 12, M ,0 6, , , G1/ ,0 8, , ,0 32, G1/ Cylinder piston dia. Cylinder stroke Proximity switch 24VDC, plug M8, 0.3m * Attachment kit* SME-8-S-LED-24 SMBR SME-8-S-LED-24 SMBR SME-8-S-LED-24 SMBR-8-40 Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. * Please order separately with FESTO. TOGGLE CLAMPS 69 07_Pneumatiksp_01_ohneAMFohnePr :17:57

70 Pneumatic toggle clamps 6825C Heavy pneumatic toggle clamp with horizontal cylinder attachment. Tempering steel, burnished. The axle bolts running in bearing bushes are tempered, ground and locked with circlips. Magnetic piston for end-position monitoring. Clamp is ready for installation and consists of: - toggle clamp element 6815C - double acting FESTO pneumatic cylinder F1 F2 F3 F4 F5 Vn Weight [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,5 2,2 0,75 1, ,5 3,5 1,00 1, ,0 6,0 1,80 4, F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. Application: These pneumatic toggle clamps are of machine tool quality and can be installed in machines such as material handling lines and special machines. Opening and clamping position of the clamp can be controlled electrically and can be intergrated into automated manufacturing. Note: This heavy pneumatic toggle clamp is also available in a hydraulicdrive version (article 6960C). In case of interest, please ask for our catalogue Hydraulic Clamping Systems. Air connection a b c ød e f g h h1 h2 i k l m n o øp q r s t u , M12x1,25 6, , , M16x1,5 8, , , M16x1,5 13, , ,0 v øw Piston dia. Proximity switch 24VDC, Stroke plug M8, 0.3m * Attachment kit* SMEO-1-S-LED-24-B SMBU-1-B SMEO-1-S-LED-24-B SMBU-1-B SMEO-1-S-LED-24-B SMBU-2-B Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. * Please order separately with FESTO. 70 TOGGLE CLAMPS 07_Pneumatiksp_01_ohneAMFohnePr :18:09

71 Pneumatic toggle clamps 6825CE Heavy pneumatic toggle clamp With horizontal cylinder attachment. With adjustable end position cushioning. Magnetic piston for endposition monitoring. Tempered steel, blued. The axle bolts running in bronze bushes are tempered, ground and locked with circlips. Clamp is ready for installation and consists of: - toggle clamp element 6815C - double acting FESTO pneumatic cylinder - bearing block These cylinders are made to DIN ISO F1 F2 F3 F4 F5 Vn Weight [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,6 1,0 0,2 0,4 0,1 0, ,8 1,2 0,6 0,8 0,19 0, F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. Application: These pneumatic toggle clamps are of machine tool quality and can be installed in machines such as material handling lines and special machines. Opening and clamping position of the clamp can be controlled electrically and can be intergrated into automated manufacturing. Air connection Air connection a b c c1 c2 ød ød1 e f g h h1 h2 i k l m R n o q t u ,5 5, M5 47 M ,0 6, G1/8 62 M v øw Piston dia. Proximity switch 24VDC, Stroke plug M8, 0.3m * Attachment kit* SME-8-S-LED-24 SMBR SME-8-S-LED-24 SMBR-8-20 Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. * Please order separately with FESTO. TOGGLE CLAMPS 71 07_Pneumatiksp_01_ohneAMFohnePr :20:16

72 Pneumatic toggle clamps 6825CE Heavy pneumatic toggle clamp with horizontal cylinder attachment. With swivel mounting and adjustable end position cushioning. Magnetic piston for end-position monitoring. empering steel, burnished. The axle bolts running in bearing bushes are tempered, ground and locked with circlips. Clamp is ready for installation and consists of: - toggle clamp element 6815C - double acting FESTO pneumatic cylinder These cylinders are made to - ISO VDMA NFE UNI F1 F2 F3 F4 F5 Vn Weight [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,5 2,2 0,75 1, ,5 3,5 1,00 1, ,0 6,0 1,80 4, F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. Application: These pneumatic toggle clamps are of machine tool quality and can be installed in machines such as material handling lines and special machines. Opening and clamping position of the clamp can be controlled electrically and can be intergrated into automated manufacturing. Groove for sensor pass through a b c ød e f g h h1 h2 i k l m R n o øp q r s t ,0 77,0 90 G1/4 109 M12x1,25 6, , ,0 85,0 105 G1/4 129 M16x1,5 8, , ,5 112,5 135 G3/8 176 M16x1,5 13, ,5 320 u v øw Piston dia. Nroximity switch 24VDC, Stroke plug M8, 0.3m * , SME-8-S-LED , SME-8-S-LED , SME-8-S-LED-24 Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. * Please order separately with FESTO. 72 TOGGLE CLAMPS 07_Pneumatiksp_01_ohneAMFohnePr :20:19

73 Pneumatic toggle clamps 6826C Heavy pneumatic toggle clamp with vertical cylinder attachment. Tempering steel, burnished. The axle bolts running in bearing bushes are tempered, ground and locked with circlips. With magnetic piston for end-position monitoring. The clamp is ready for installation. With double-acting FESTO pneumatic cylinder. F1 F2 F3 F4 F5 Vn Weight [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,5 2,2 0,75 1, ,5 3,5 1,00 1, ,0 6,0 1,80 4, F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. Application: These pneumatic toggle clamps are of machine tool quality and can be installed in machines such as material handling lines and special machines. Opening and clamping position of the clamp can be controlled electrically and can be intergrated into automated manufacturing. Sensor installation Air connection Sensor installation a b ød e f g h h1 h2 i k l l1 m m1 n n1 o o1 o2 øp , , M12x1, ,5 6, , , M16x1, ,0 8, , , M16x1, ,0 13,2 q r s t u øw Piston dia. Nroximity switch 24VDC, Stroke plug M8, 0.3m * Attachment kit* SMEO-1-S-LED-24-B SMBU-1-B SMEO-1-S-LED-24-B SMBU-1-B SMEO-1-S-LED-24-B SMBU-2-B Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. * Please order separately with FESTO. TOGGLE CLAMPS 73 07_Pneumatiksp_01_ohneAMFohnePr :18:23

74 Pneumatic toggle clamps 6826CE Heavy pneumatic toggle clamp with vertical cylinder attachment. With swivel mounting and adjustable end position cushioning. Magnetic piston for end-position monitoring.tempering steel, burnished. The axle bolts running in bearing bushes are tempered, ground and locked with circlips. Clamp is ready for installation and consists of: - toggle clamp element 6816CE - double acting FESTO pneumatic cylinder These cylinders are made to - ISO VDMA NFE UNI F1 F2 F3 F4 F5 Vn Weight [kn] [kn] [kn] [kn] [kn] [dm 3 ] ,5 2,2 0,75 1, ,5 3,5 1,00 1, ,0 6,0 1,80 4, F3+F4 = maximum clamping force at 6 bar. Vn = Air consumption per double stroke in dm at 6 bar. Application: These pneumatic toggle clamps are of machine tool quality and can be installed in machines such as material handling lines and special machines. Opening and clamping position of the clamp can be controlled electrically and can be intergrated into automated manufacturing. Groove for sensor pass through a b ød e f g h h1 h2 i k l m m1 n o R øp q r s t , M12x1,25 G1/4 6, , M16x1,5 G1/4 8, , M16x1,5 G3/8 13, u øw Piston dia. Nroximity switch 24VDC, Stroke plug M8, 0.3m * SME-8-S-LED SME-8-S-LED SME-8-S-LED-24 Piston dia. = Cylinder dia. required for piston force F5 at 6 bar air pressure. * Please order separately with FESTO. 74 TOGGLE CLAMPS 07_Pneumatiksp_01_ohneAMFohnePr :18:28

75 Pneumatic toggle clamps 6815C Toggle clamp element matching with heavy pneumatic toggle clamp, with horizontal cylinder attachment 6825C/CE. Tempering steel, burnished. The axle bolts are tempered, ground and locked with circlips. F1 F2 F3 F4 F5 Weight [kn] [kn] [kn] [kn] [kn] ,6 1,0 0,2 0,4 0, ,8 1,2 0,6 8,0 0, ,0 9,0 1,5 2,2 0, ,0 18,0 2,5 3,5 1, ,0 30,0 4,0 6,0 1, The clamping forces F3 and F4 are achieved if a cylinder with the piston force F5 is connected. Note: Standard hydraulic and pneumatic cylinder can be connected to this clamp. In order to do so, the joint piece can be exchanged. stroke depth a b c ød e f g g1 h h1 h2 i k l m n o øp q r s u , , M , , M , , M12x1,25 6, , , , M16x1,50 8, , , , M16x1,50 13, ,5 21 Piston u2 Stroke alpha dia , , , , ,0 TOGGLE CLAMPS 75 07_Pneumatiksp_01_ohneAMFohnePr :20:38

76 Pneumatic toggle clamps 6816CE Toggle clamp element matching with heavy pneumatic toggle clamp, with vertical cylinder attachment 6826CE. Tempering steel, burnished. The axle bolts are tempered, ground and locked with circlips. F1 F2 F3 F4 F5 Weight [kn] [kn] [kn] [kn] [kn] ,5 2,2 0, ,5 3,5 1, ,0 6,0 1, The clamping forces F3 and F4 are achieved if a cylinder with the piston force F5 is connected. Position of cylinder see article 6826CE. Note: Standard hydraulic and pneumatic cylinders can be connected to this clamp. In order to do so, the joint piece can be exchanged. stroke a b ød ød1 e f g g1 h h1 h2 i k l1 m m1 n n1 o o1 o2 øp , , , , M12x1, ,5 6, , , , , M16x1, ,0 8, , , , , M16x1, ,0 13,2 r s t1 t2 t3 Stroke alpha , , , , , ,5 76 TOGGLE CLAMPS 07_Pneumatiksp_01_ohneAMFohnePr :18:38

77 Pneumatic toggle clamps 6829V Link Clamp, pneumatic flange version, double-acting Parts of mechanism are made of steel and blued. Piston rod non-rusting, polished. Body is made of aluminium, black finish. HART-COAT surface for wear-resistance. Complete with clamping screw. Fastening options: - From above, with socket cap screws through the flange - By screwing the body into a tapped hole and locking with a grooved nut. - By inserting the body into a plain hole and locking with two grooved nuts. Accessories (not included in pack): - Grooved nut 6829N - Threaded flange 6829GF - Clamping screw 6880 F3 Weight [kn] , , , , , Note: The lever mechanism can be dismantled so that it can be individually modified. The mounting holes in the flange are similar to those in threaded flange 6829GF. unclamped clamped to clamp to release a b ød2 ød3 e f g g6 h h1 h2 h3 h5 h6 hw i M m p R Piston dia ,5 M40x1,5 16,0 41, , M M ,5 M50x1,5 22,0 52, , M G1/ ,5 M55x1,5 23,5 56, , M G1/ ,5 M65x1,5 26,0 63, , M G1/ ,5 M80x1,5 29,0 74, , M G1/8 63 Exampels of mountings: From above with 4 socket cap srews through the flange. By screwing the body into a tapped hole and locking with a grooved nut. By inserting the body into a plain hole and locking with two grooved nuts. TOGGLE CLAMPS 77 07_Pneumatiksp_01_ohneAMFohnePr :18:46

78 Pneumatic toggle clamps 6828M Pneumatic toggle clamp double acting. Max. operating pressure 6 bar. Mini design in block version for clamping and grasping uses. High-strength aluminium, red anodised. Magnetic piston for end-position monitoring. Clamping arm made of steel, burnished, with three holes. NEW! Clamping torque at 5 bar Holding torque max Weight [Nm] [Nm] [kg] Note: Especially small and compact, with maintenance-free bearing bushes. The clamp is selflocking. g Potential use: Mini clamp, e.g. as cover close device. Defined, locked close position through toggle lever mechanism. A B C C1 C2 C3 D1 D2 H7 E E1 E2 H H1 H2 H , , ,5 7, , , , ,5 H4 H5 H6 +0,1 I J L N ±0,1 N1 ±0,1 R T T1 Piston dia. Proximity switch 24VDC, plug M8, 0.3m * M SME-8-S-LED G1/ SME-8-S-LED G1/ SME-8-S-LED-24 * Please order separately from FESTO 78 TOGGLE CLAMPS 07_Pneumatiksp_02.indd :21:33

79 Pneumatic toggle clamps Force diagrams 6828M-16 1,0 0,9 0,8 0,7 6828M-20 1,0 0,9 0,8 0,7 6828M-25 1,0 0,9 0,8 0,7 Force [kn] 0,6 0,5 0,4 0,3 F1 Holding Haltekraft force Force [kn] 0,6 0,5 0,4 0,3 F1 Haltekraft Holding force Force [kn] 0,6 0,5 0,4 0,3 F1 Holding Haltekraft force 0,2 0,1 F3 Clamping Spannkraft power 0,2 0,1 F3 Spannkraft Clamping power 0,2 0,1 F3 Spannkraft Clamping power Clamping arm length / projection [mm] Clamping arm length / projection [mm] , , ,5 Clamping arm length / projection [mm] TOGGLE CLAMPS 79 07_Pneumatiksp_02.indd :21:44

80 Heavy pneumatic toggle clamps 6828V Heavy pneumatic toggle clamp double acting. Max. operating pressure 6 bar. With adjustable opening angle in the range from 15 to 105 in 15 steps, additionally 135. Housing is made of aluminium, red anodised. Pneumatic end position cushioning, self-shut-off, standard with inductive query 24V. Clamp arm not included. Accessories (not included in pack): Clamp arm variants: Clamp arm in the middle, right and left. NEW! Clamping torque at 5 bar Holding torque max Weight [Nm] [Nm] [kg] ,4 Application: These pneumatic toggle clamps are suitable for use in material handling lines and special machines. Opening and clamping position of the clamp can be controlled electrically, allowing intergration into automated manufacturing processes. Connection sketch: O... open C... close B C C1* C2 C3 C4 C5-0,5 C6 C7 C8 D Ø D1 H7 D2 H ±0,2 H1 H2 H3 H4 +0,1 H5 ±0, ,5 83 M6 6 M H6 N9 H7 H8 I ±0,1 K* K1 ±0,05 K2 ±0,05 L L1 ±0,1 L2* L3 ±0,05 N* N1* N2 ±0,05 S h9 T1 T2 T3 Piston dia , , * Tolerance for peg holes ±0.02 mm; for threaded holes ±0,1 mm 80 TOGGLE CLAMPS 07_Pneumatiksp_02.indd :21:52

81 Heavy pneumatic toggle clamps Force diagram 6828V-40 8,0 7,0 6,0 5,0 force [kn] 4,0 3,0 F1 Holding Haltekraft force 2,0 1,0 F3 Clamping Spannkraft power Clamping arm length / projection [mm] 6828SP Clamping arm made of steel, for heavy pneumatic toggle clamp 6828V, size 40. NEW! A A1 A2 A3 B Article Weight -0,1 ±0, SPL SPM SPR Clamp arm variants: SPL (Clamp arm left) SPM (Clamp arm in the middle) SPM (Clamp arm right) TOGGLE CLAMPS 81 07_Pneumatiksp_02.indd :19:06

82 Heavy pneumatic toggle clamps 6828V Heavy pneumatic toggle clamp double acting. Max. operating pressure 6 bar. With continuously adjustable opening angle in the range 45 to 135. Housing is made of aluminium, red anodised. Pneumatic end position cushioning, self-shut-off, standard with inductive query 24V. Clamp arm not included. Accessories (not included in pack): Clamp arm variants: Clamp arm in the middle, right and left. NEW! Clamping torque at 5 bar Holding torque max Weight [Nm] [Nm] [kg] , , ,6 Application: These pneumatic toggle clamps are suitable for use in material handling lines and special machines. Opening and clamping position of the clamp can be controlled electrically, allowing intergration into automated manufacturing processes. Connection sketch: O... open C... close Variable opening angle: Adjustment of the opening angle with hex key using the setting screw on the underside of the clamp after removal of the cover plate. B C C1* C2 C3 C4 C5 C6 C7 D D1 H7 D2 D3 H ±0,2 H1 H2 H3 H4 +0, ,5 6,5 4, ,5 M8 10 M , ,5 7,5 7, ,5 M8 10 M , ,5 M10 12 M H5 ±0,05 I K* K1 ±0,1 K2 ±0,05 L L1 ±0,1 L2* L3 ±0,05 L4 N9 N* N1* N2 ±0,05 S T1 T2 T3 Piston dia , , * Tolerance for peg holes ±0.02 mm; for threaded holes ±0,1 mm. 82 TOGGLE CLAMPS 07_Pneumatiksp_02.indd :22:09

83 Heavy pneumatic toggle clamps Force diagram 6828V-50 force [kn] 16,0 14,0 12,0 10,0 8,0 6,0 F1 Haltekraft Holding force 4,0 2,0 F3 Spannkraft Clamping power Clamping arm length / projection [mm] 6828V-63 force [kn] 31,0 29,0 27,0 25,0 23,0 21,0 19,0 17,0 15,0 13,0 11,0 9,0 F1 Haltekraft Holding force 7,0 5,0 3,0 F3 Spannkraft Clamping power 1, Clamping arm length / projection [mm] 6828V-80 50,0 46,0 42,0 38,0 34,0 30,0 force [kn] 26,0 22,0 18,0 14,0 10,0 6,0 2,0 50 F1 Haltekraft Holding force F3 Clamping Spannkraft power Clamping arm length / projection [mm] 6828SP Clamping arm made of steel, for heavy pneumatic toggle clamp 6828V, size 50, 63, 80. NEW! Clamp arm variants: A A1 A2 A3 B Article Weight -0,1 ±0, SPL , SPM , SPR , SPL , SPM , SPR , SPL , SPM , SPR , SPL (Clamp arm left) SPM (Clamp arm in the middle) SPM (Clamp arm right) TOGGLE CLAMPS 83 07_Pneumatiksp_02.indd :22:14

84 ... about pneumatic swing clamps Applications: Pneumatic swing clamps are used where low clamping forces are needed (e.g. for welding), and where workpieces must be easily positioned from above. Points to remember! The swing action of toggle clamps must not be hindered. They can only clamp on their vertical stroke, not while swinging. 84 TOGGLE CLAMPS 08_Schwenksp_ohneAMFohnePr.indd :24:00

85 Pneumatic swing clamps 6829KR/KL Swing clamp, pneumatic, flange-mounting version For recessed installation in fixtures. Both compressed-air connections are in the flange. Piston rod non-rusting, polished. Body is made of aluminium, black finish. HART-COAT surface for wear-resistance. Including screw and spring washer for simple setting of the clamp arm position. Mounting: - from above with cap screws through the flange - from below in a bore in the fixture using grooved nuts and clamping against the flange - from above with grooved nuts against the fixture Accessories (not included in pack): - Clamping arm 6829SP - Grooved nut 6829N - Clamping screw Note: The mounting holes in the flange are are the same as in threaded flange 6829GF. right left F3 Weight Article swinging swinging [kn] KR X - 0, KL X 0, KR X - 0, KL X 0, KR X - 0, KL X 0, KR X - 0, KL X 0, KR X - 1, KL X 1, F3 = at 6 bar max. air pressure unclamped clamped Stroke to clamp to release Swing to left Clamping point Swing to right ød2 ød3 e f g g6 h h1 h2 h3 h5 h6 Examples of mountings: ,5 M40x1,5 25, , ,5 M40x1,5 25, , ,5 M50x1,5 30, , ,5 M50x1,5 30, , ,5 M55x1,5 37, , ,5 M55x1,5 37, , ,5 M65x1,5 42, , ,5 M65x1,5 42, , ,5 M80x1,5 45, , ,5 M80x1,5 45, ,5 with 4 cap screws from above i M m øo p R øw Piston dia. y1 Swing stroke 1) y2 Clamping stroke Stroke y total stroke M 6 50 M 8 66 M M 6 50 M 8 66 M M 8 60 M 8 80 G1/ M 8 60 M 8 80 G1/ M 8 65 M 8 87 G1/ M 8 65 M 8 87 G1/ M12 75 M G1/ M12 75 M G1/ M12 90 M G1/ M12 90 M G1/ ) Swing clamps may only be loaded during the clamping stroke y2. with grooved nut from above with grooved nut from below TOGGLE CLAMPS 85 08_Schwenksp_ohneAMFohnePr.indd :24:14

86 6829BR/BL Swing clamp, pneumatic, block version Piston rod non-rusting, polished. Body is made of aluminium, black finish. HART-COAT surface for wear-resistance. Magnetic piston to signal end positions. Including screw and spring washer for simple setting of the clamp arm position. Mounting: - on front or rear faces, using through holes - from above with long socket bolts ISO 4762 (DIN 912) - from below using tapped holes in base. Accessories (not included in pack): - Clamping arm 6829SP - Clamping screw 6880 NEW! Pneumatic swing clamps right left F3 Weight Article swinging swinging [kn] BR X - 0, BL X 0, BR X - 0, BL X 0, BR X - 0, BL X 0, BR X - 0, BL X 0, BR X - 0, BL X 0, BR X - 0, BL X 0, BR X - 0, BL X 0, BR X - 1, BL X 1, F3 = at 6 bar max. air pressure Note: s with weld spatter protection, available on request. unclamped clamped Stroke to clamp to release Swing to left Clamping point Swing to right 86 TOGGLE CLAMPS 08_Schwenksp_ohneAMFohnePr.indd :24:24

87 Pneumatic swing clamps c ød2 d3 ød4 e f g g8 h h1 to release h1 to clamp h2 h3 h4 h5 h6 h7 h8 i ,3 M 5 4,3 25, , ,3 M 5 4,3 25, , ,3 M 5 4,3 30, , ,3 M 5 4,3 30, , ,5 M 6 5,5 35, , ,5 M 6 5,5 35, , ,5 M 8 8,5 35, , ,5 M 8 8,5 35, , ,5 M 8 8,5 40, , ,5 M 8 8,5 40, , ,5 M10 8,5 45, , ,5 M10 8,5 45, , ,5 M10 10,5 49, , ,5 M10 10,5 49, , ,5 M12 10,5 52, , ,5 M12 10,5 52, , , , , , , , , , , , , ,0 25 k L M m øo R T8 øw Piston dia. y1 Swing stroke 1) y2 Clamping stroke Stroke y total stroke Proximity switch 24VDC, plug M8, 0.3m * ,0 24 M 4 40 M 5 M 5 5, SME-8-S-LED ,0 24 M 4 40 M 5 M 5 5, SME-8-S-LED ,0 28 M 4 42 M 5 M 5 4, SME-8-S-LED ,0 28 M 4 42 M 5 M 5 4, SME-8-S-LED ,0 30 M 6 46 M 8 M 5 4, SME-8-S-LED ,0 30 M 6 46 M 8 M 5 4, SME-8-S-LED ,5 35 M 6 55 M 8 M 5 5, SME-8-S-LED ,5 35 M 6 55 M 8 M 5 5, SME-8-S-LED ,5 45 M 8 60 M 8 G1/8 6, SME-8-S-LED ,5 45 M 8 60 M 8 G1/8 6, SME-8-S-LED ,0 55 M 8 70 M 8 G1/8 8, SME-8-S-LED ,0 55 M 8 70 M 8 G1/8 8, SME-8-S-LED ,5 65 M12 85 M10 G1/8 6, SME-8-S-LED ,5 65 M12 85 M10 G1/8 6, SME-8-S-LED ,0 80 M M10 G1/8 8, SME-8-S-LED ,0 80 M M10 G1/8 8, SME-8-S-LED-24 1) Swing clamps may only be loaded during the clamping stroke y2. * Please order separately with FESTO. Examples of mountings: from above from below front face rear face TOGGLE CLAMPS 87 08_Schwenksp_ohneAMFohnePr.indd :16:37

88 Pneumatic swing clamps 6829ER/EL Swing clamp, pneumatic, screw-in version Piston rod non-rusting, polished. Body is made of aluminium, black finish. HART-COAT surface for wear-resistance. Including screw and spring washer for simple setting of the clamp arm position. Mounting: - with grooved nut 6829N (DIN 70852) - with threaded flange 6829GF Accessories (not included in pack): - Clamping arm 6829SP - Grooved nut 6829N - Thread flange 6829GF - Clamping screw 6880 right left F3 Weight Article swinging swinging [kn] ER X - 0, EL X 0, ER X - 0, EL X 0, ER X - 0, EL X 0, ER X - 0, EL X 0, ER X - 1, EL X 1, F3 = at 6 bar max. air pressure unclamped ± 1 clamped Stroke to clamp to release Swing to left Clamping point Swing to right d3 ød4 e f h h1 h2 h3 h4 i M o R øw Piston dia. y1 Swing stroke 1) y2 Clamping stroke Stroke y total stroke M40x1, , M 6 M 8 M M40x1, , M 6 M 8 M M50x1, , M 8 M 8 G1/ M50x1, , M 8 M 8 G1/ M55x1, , M 8 M 8 G1/ M55x1, , M 8 M 8 G1/ M65x1, , M12 M10 G1/ M65x1, , M12 M10 G1/ M80x1, , M12 M10 G1/ M80x1, , M12 M10 G1/ ) Swing clamps may only be loaded during the clamping stroke y2. Examples of mountings: with grooved nut from below with grooved nut from above with threaded flange and grooved nut 88 TOGGLE CLAMPS with two grooved nuts 08_Schwenksp_ohneAMFohnePr.indd :24:42

89 Accessories for pneumatic swing clamps 6829SP Clamping arm High-strength aluminium alloy, black. HART- COAT surface for wear-resistance and reduced adhesion of weld spatter. With thread for clamping screw ød1 F H H1 I L M N øo øw Weight M 4 4 5, M 4 4 5, M 6 6 8, M M M M M Fitting clamping arm: 1) Set up clamping arm with spring washer and screw without play. 2) Turn clamping arm into position. 3) Hold clamping arm fixed with wrench and tighten screw. Clamping arm removal: 1) Hold clamping arm fixed with wrench and loosen screw. 2) With light blows from below (plastic hammer), separate clamping arm from the piston rod. Caution! No side blows permitted! Application example: Clamping arm with clamping screw AD Adapter for mounting special clamping arms, with taper bore and mounting holes for arm. High-strength aluminium alloy. HART-COAT surface for wearresistance and reduced adhesion of weld spatter. B D1 D2 H H1 H2 I L L1 L2 O W Weight / ,5 5,0 7, , ,5 5,5 10, , ,5 6,5 8, , / ,0 9,0 11, , / ,0 10,0 14, , Application example: Adapter in use as a connecting element between an individual clamping arm and the piston rod of a pneumatic swing clamp TOGGLE CLAMPS 89 08_Schwenksp_ohneAMFohnePr.indd :24:56

90 Accessories for pneumatic swing clamps 6829N Grooved nut (DIN 70852) Steel, galvanized. Use hook spanner for tightening (see AMF catalogue Hand Tools ). Weight b c ød1 ød2 ød3 h , M40x1, , M50x1, , M55x1, , M65x1, , M80x1, Example: Grooved nut from above for locking swing clamp in a fixture. 6829GF Threaded flange Steel, galvanized. With four counterbored mounting holes. Female thread for swing clamp. Use grooved nut to lock in desired. Weight c ød1 ød2 ød3 h h1 l ,5 M40x1, ,5 M50x1, ,5 M55x1, ,5 M65x1, ,5 M80x1, Advantage: Avoids cutting a large thread in the fixture. Note: The mounting holes in the flange are the same as in pneumatic clamp flange 6829K and 6829V. Application example: Swing clamp screwd into threaded flange. 90 TOGGLE CLAMPS 08_Schwenksp_ohneAMFohnePr.indd :25:00

91 Application examples for toggle clamps TOGGLE CLAMPS 91 08_Schwenksp_ohneAMFohnePr.indd :25:06

92 Accessories 6890 Clamping screw for open clamping arms tempered, galvanized and passivated, tensile strength class 8.8, with removable rubber nose. s 0-3 with washer/nut-element. s 4-7 with nut. 6890NI Clamping screw stainless steel. 4 with 2 washers. Screw T-Nut Weight Washer size L h min. h max. DIN933 DIN /0 M 4x 25-0/ M 4x M 5x M 6x M 6x M 8x M 8x 65 M 8x M 8x 65 M 8x M12x 80 M12x M12x110 M12x Screw Weight Washer size L h min. h max. DIN /0 M4x25 0/ M4x M5x M6x M8x M8x Application possibilities, in relation to toggle clamp size: Item of toggle of clamping screw clamp 0/ NI S/6802S NI S F/6820N K F/6821N / NI S/6832S T O G GLE CLAMPS 09_Zubehör_ohneAMFohnePr.indd :26:06

93 Accessories 6880 Clamping screw for push-pull type clamps tempered, galvanized and passivated. Tensile strength class 8.8, with nut and removable rubber nose. 6880NI Clamping screw stainless steel. Screw Weight h min. h max. L DIN M 4x M 6x M 8x M10x M12x M16x Screw Weight h min. h max. L DIN M 4x M 6x M 8x M12x Application possibilities, in relation to toggle clamp size: Item of toggle of clamping screw clamp SP / NI PK/6842PL /6844NI Clamping screw for solid and fixed clamping arms tempered, galvanized and passivated. Tensile strength class 8.8, with 2 nuts and removable rubber nose. Screw Weight h min. h max. L DIN M 5x M 6x M 8x M 8x M12x M12x M16x Application possibilities, in relation to toggle clamp size: Item of toggle of clamping screw clamp S/6806S P/6812P S 4 TOGGLE CLAMPS 93 09_Zubehör_ohneAMFohnePr.indd :19:49

94 Accessories 6894 Clamping screw with a bonded pressure pad, made of oil resistant neoprene to prevent damage to delicate workpieces. Hardness 85 Shore A, LABS-free (siliconefree). Screw tempered, galvanized and passivated, strength class 8.8. Weight M x L d d1 L M 4x M 5x M 6x M 6x M 6x M 8x M 8x M 8x M 8x M10x M10x M10x M12x M12x M12x Application possibilities, in relation to toggle clamp size: Item of toggle of clamping screw clamp M4 M5 M6 M8 M S/6802S/6804S/6806S S / P/6812P F/6820N K F/6821N SP / S/6832S/6834S / / PK/6842PL Self-aligning clamping screw for open clamping arms tempered, galvanized and passivated. s 1-3 with washer/nut-element. s 4-6 with T-nut. Screw T-Nut Weight Washer size D L h min. h max. DIN6332 DIN M 5x M 6x M 8x M 8x 75 M 8x M12x100 M12x T O G GLE CLAMPS Application possibilities, in relation to toggle clamp size: Item of toggle of clamping screw clamp / S/6802S S F/6820N K F/6821N / S/6832S _Zubehör_ohneAMFohnePr.indd :26:11

95 Accessories 6886 Self-aligning clamping screw for solid and closed clamping arms tempered, galvanized and passivated. Screw Weight D L h min. h max. DIN M 5x M 8x M12x Application possibilities, in relation to toggle clamp size: Item of toggle of clamping screw clamp S/6806S P/6812P S Spring loaded screw for open ended clamping arms tempered, galvanized and passivated. Weight B G G1 Rubber nose h h1 L ,5 M 8 M M ,5 M 8 M M ,5 M 8 M M ,0 M12 M M Application possibilities, in relation to toggle clamp size: Item of toggle of clamping screw clamp / S/6802S S F/6820N K F/6821N / S/6832S Spring rate: Spring force [N] Travel of spring [mm] TOGGLE CLAMPS 95 09_Zubehör_ohneAMFohnePr.indd :26:15

96 Accessories 6893 Rubber nose made of oil resistant neoprene to prevent damage to delicate components. Hardness 70 Shore A. Fits the clamping screws 6880, 6885, 6890 and 6892, for placement on hexagon screw head ISO 272. Minimum order quantity is 10 pieces per size. Weight SW d d1 h h M4 7 11,0 7 8,5 4, M5 8 12,5 8 10,0 5, M , ,0 6, M , ,0 7, M , ,5 8, M12-SW18 18* 25, ,0 9, M12-SW19 19** 26, ,0 9, M , ,0 14,0 19 * According to new standard ISO 4017 (marked with a 6 on its clamping face). ** According to old norm DIN Supporting arm for toggle clamps galvanized and passivated, complete with two tempered clamping screws 6890 and fastening screw. Distance Screw Length Weight between DIN933 screws [mm] M 4x M 5x M 6x M 8x M 8x M 8x M12x Application possibilities, in relation to toggle clamp size: Item of toggle Supporting arm- clamp S/6802S S F/6820N K F/6821N / S/6832S T O G GLE CLAMPS Fitted below the clamping arm Fitted above the clamping arm 09_Zubehör_ohneAMFohnePr.indd :26:17

97 Accessories 6848GH Counter catch for 6848H. Galvanized and passivated. 6848GHNI Counter catch for 6848HNI. Stainless steel, polished. Height Length Weight f øg h h1 k l n [mm] [mm] , , , Height Length Weight f øg h h1 k l n [mm] [mm] , , , GV Counter catch for 6848V. Galvanized and passivated. 6848GVNI Counter catch for 6848VNI. Stainless steel, polished. Height Length Weight f øg h h1 k l n [mm] [mm] , , , Height Length Weight f øg h h1 k l n [mm] [mm] , , , TOGGLE CLAMPS 97 09_Zubehör_ohneAMFohnePr.indd :26:21

98 ... need something special? Some of our speciales Please ask us, we reply immediately! Spare parts 98 TOGGLE CLAMPS A few of the spare parts available for AMF toggle clamps. Abspann_ohneAMF.indd :08:19