Pump Stations for Heating Circuits
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1 Pump Stations for Heating Circuits circulation pumps pump stations manifolds Regulus spol. s r.o., Czech Republic Do Koutů 897/, Praha Tel.: + 7 9, Fax: sales@regulus.eu Web:
2 CONTENTS SYSTEM OF PUMP STATIONS AND MANIFOLDS MANIFOLDS AND HYDRAULIC BALANCERS FOR HEATING CIRCUITS HV / Manifolds/Collectors for and Heating Circuits HV 7/ Manifold, with expansion vessel connection HW / Hydraulic Pressure Balancers SINGLE-PIPE PUMP STATIONS OTS YP /- Single Pipe Pump Station TWIN-PIPE PUMP STATIONS M Pump Stations 7 M MIX Pump Stations with Mixing Valve and Actuator 8 M MIX FIX Pump Stations with Mixing Valve and Actuator, fixed temp. CIRCULATION PUMPS 9 WILO YONOS PARA High Efficiency Pump WILO YONOS PICO High Efficiency Pumps WILO STRATOS PICO High Efficiency Pumps Grundfos ALPHA High Efficiency Pumps Grundfos ALPHA High Efficiency Pumps
3 SYSTEM OF PUMP STATIONS AND MANIFOLDS A modular system with pump stations and manifolds permits formation of assemblies for various heating systems and heat sources. It facilitates connection of floor or wall heating, of radiators and also DHW heating. Any heat source can be used a heat pump, gas or electric boiler, solid-fuel boiler etc. The heat source can run with/without a thermal store. HV-SG manifolds make it possible to connect a safety assembly (safety and air vent valves, pressure gauge thermally insulated) and an expansion vessel or drain valve. All pump stations for heating circuits are equipped with high-efficiency pumps. thermostatic valve balancing valve controlled heat source temperature sensor temperature sensor temperature sensor weather compensation controller pump stations safety assembly RC room unit hydraulic pressure balancer ball valve temperature sensor manifold» Modular system for - heating circuits» Short installation times reduce the costs and risk of mistakes during instalaltion» Insulated pump stations and manifolds help minimize thermal loss» They ensure proper and economic operation of a heating system» Easy to service, shut off heating circuits, check temperatures» Neat apprearance and a simple boiler room layout» Low consumption of el. energy SYSTEM OF PUMP STATIONS AND MANIFOLDS
4 MANIFOLDS AND PRESSURE BALANCERS HV / Manifolds/Collectors for and Heating Circuits Insulated manifolds, to connect or heating circuits, suitable for heat sources up to kw (at Δt= C in primary circuit). They facilitate installation of heating circuit pump stations and heat source connection either directly or via a hydraulic pressure balancer. Some models permit also connection of an expansion vessel and a safety assembly. MAX. PRESSURE bar MAX. FLOW RATE m /h CONNECTION PIPE CENTER-TO-CENTER DISTANCE THERMOINSULATION CASE to pump stations: M to boiler: M mm mm R F R F Connection to pump stations R F R F 8 Safety assembly Expansion vessel Drain port R F Connection to boiler R F F = Flow R = Return Model Application Length Code HV /- HV /- to connect heating circuits to connect heating circuits 8 mm mm 9 8 Model Application Length Code HV / SG- HV / SG- to connect heating circuits to connect heating circuits 7 mm mm 9 87 Moreover, HV SG models are fitted with a M top connection point for a safety assembly (see Accessories) and G / F side connection point for an expansion vessel or drain valve. Accessories Wall support Pair of wall-mount manifold supports. Distance between wall and manifold centre: mm. Code: 99 Safety assembly with mm EPS insulation. Forged brass housing, connection: F. Contents:. Safety valve, bar, /. Air vent valve, bar. Check valve. Pressure gauge, mm diam., - bar. Fitting support. Check valve Code: 9797 HV /
5 MANIFOLDS AND PRESSURE BALANCERS HV 7/ Manifolds/Collectors for - Heating Circuits Insulated manifolds, to connect or heating circuits, suitable for heat sources up to 7 kw (at Δt= C in primary circuit). They facilitate installation of heating circuit pump stations and heat source connection either directly or via a hydraulic pressure balancer. Some models permit also connection of an expansion vessel and a safety assembly. MAX. PRESSURE bar MAX. FLOW RATE m /h CONNECTION PIPE CENTER-TO-CENTER DISTANCE THERMOINSULATION CASE to pump stations: M to boiler: / M mm mm R F R F R F R F R F Connection to pump stations: G or / M thread, depending on model, mm center-to-center pipe distance. Expansion vessel Drain port F = flow R = return R F Connection to boiler: G or / F thread, depending on model, mm center-to-center pipe distance. G ¾ M connection point for an expansion vessel and/or drain valve. Model Application Lenght Code HV 7/- HV 7/- HV 7/- to connect heating circuits to connect heating circuits to connect heating circuits 8 mm mm 9 8 mm 9 Accessories Wall support Pair of wall-mount manifold supports. Distance between wall and manifold centre: mm. Code: 99 HV 7/
6 MANIFOLDS AND PRESSURE BALANCERS HW / Hydraulic Pressure Balancers Pressure balancer between a primary and secondary circuits. It facilitates balancing different flow rates through pump stations and boiler. Suitable for connecting a boiler with its own circulation pump to a manifold. Not suitable for connecting a manifold to a thermal store. Thermoinsulating case mm. Connection Dimensions and R F Connection to manifold: G or / M thread, depending on model, mm center-to-center pipe distance. R F Connection to boiler: G or / F thread, depending on model, mm center-to-center pipe distance. Temperature sensor F = flow R = return G F thread for boiler sensor connection. Model Connection Max. flow rate Code HW / G M m /h 9 88 HW / G / / F m /h 9 Accessories Wall support for HW Hydraulic Pressure Balancer Pair of wall-mount hydraulic balancer supports. Distance between wall and balancer centre: mm. Code: 9 9 Fittings between manifold and pressure balancer Code: 9 - G F/F to connect manifold and HW / G Code: - G / F/F to connect manifold and HW / G / HW /
7 PUMP STATIONS FOR HEATING SYSTEMS OTS YP /- Single Pipe Pump Station Single-pipe pump station with a high-efficiency circulation pump and other essential components for heating circuit shut-off, temperature control and easy servicing. Code: MAX. PRESSURE bar MAX. TEMPERATURE C CONNECTION POINTS F Components WILO Yonos PARA high efficiency circulation pump DN ball valve with union nut and - C thermometer in handle DN ball valve with union nut This pump station is available also in the version for solar thermal systems with Wilo ST /7 circulation pump: CS SS ST /7 Pump station Code: 8 OTS YP /-
8 PUMP STATIONS FOR HEATING SYSTEMS M Pump Stations Twin-pipe pump station with a high-efficiency circulation pump and orderly layout of other basic components set in a compact thermoinsulating case. It facilitates heating circuits shut-off, temperature control and easy servicing. TYPICAL APPLICATION: For direct heating circuits with/without thermostatic valves. For hot water storage tanks heating. MAX. PRESSURE bar MAX. TEMPERATURE C CONNECTION POINTS F CENTER-TO-CENTER DISTANCE mm DIMENSIONS x 8 x 9 mm Components FLOW: connection fitting with union nut. DN ball valve with union nut. High efficiency circulation pump. DN ball valve with union nut and thermometer in handle (red-frame thermometer, - C). Pump station with WILO YONOS PARA pump Code: RETURN: connection fitting with union nut. DN ball valve with union nut, integrated check valve (override possible by turning by ) and thermometer in handle (blue-frame thermometer, - C). Pump station with Grundfos ALPHA L - pump Code: Accessories Wall mount bracket for a pump station, without distributor. Code: 9 M
9 PUMP STATIONS FOR HEATING SYSTEMS M MIX Pump Stations with Mixing Twin-pipe pump station with a high-efficiency circulation pump, a mixing valve with three point control actuator and orderly layout of other basic components set in a compact thermoinsulating case. It facilitates heating circuits shut-off, temperature control and easy servicing. TYPICAL APPLICATION: For mixed heating circuits. Components MAX. PRESSURE bar MAX. TEMPERATURE C CONNECTION POINTS F CENTER-TO-CENTER DISTANCE mm DIMENSIONS x 8 x 9 mm AVC ACTUATOR SHIFT TIME s TORQUE Nm SUPPLY VOLTAGE V Hz IP PROTECTION by EN 9 IP FLOW: connection fitting with union nut. Mixing valve with electric actuator. High efficiency circulation pump. DN ball valve with union nut and thermometer in handle (red-frame thermometer, - C). RETURN: connection fitting with union nut. DN ball valve with union nut, integrated check valve (override possible by turning by ) and thermometer in handle (blue-frame thermometer, - C). Pump station with WILO YONOS PARA pump Code: Accessories Pump station with Grundfos ALPHA L - pump Code: 8 Wall mount bracket for a pump station, without distributor. Code: 9 M MIX 7
10 PUMP STATIONS FOR HEATING SYSTEMS M MIX FIX Pump Station with Mixing Twin-pipe pump station with a high-efficiency circulation pump, a mixing valve with actuator controlled to a fixed temperature and orderly layout of other basic components set in a compact thermoinsulating case. It facilitates heating circuits shut-off, temperature control and easy servicing. TYPICAL APPLICATION: For heating circuits mixed to a constant temperature. Components FLOW: connection fitting with union nut. Mixing valve with electric actuator. High efficiency circulation pump. DN ball valve with union nut and thermometer in handle (red-frame thermometer, - C). RETURN: connection fitting with union nut. DN ball valve with union nut, integrated check valve (override possible by turning by ) and thermometer in handle (blue-frame thermometer, - C). MAX. PRESSURE bar MAX. TEMPERATURE C CONNECTION POINTS F CENTER-TO-CENTER DISTANCE mm DIMENSIONS x 8 x 9 mm ACC ACTUATOR SHIFT TIME s TORQUE Nm SUPPLY VOLTAGE V Hz IP PROTECTION by EN 9 IP TEMPERATURE SENSOR Pt (8 W C) Pump station with WILO YONOS PARA pump Code: Accessories Wall mount bracket for a pump station, without distributor. Code: 9 8 M MIX FIX
11 CIRCULATION PUMPS FOR HEATING SYSTEMS WILO YONOS PARA High Efficiency Pump High efficiency glandless circulation pump designed for liquid circulation in heating systems. It will save up to 9% energy compared to older pump models. It is intended for smaller heating systems of m head. Features Maximum efficiency thanks to ECM technology Only watts minimum power consumption Integrated motor protection Blocking-current proof EC motor Flexible installation thanks to compact construction Very high starting torque for reliable starting Easy electrical connection with a two meter long power supply cable ENERGY EFFICIENCY INDEX (EEI).8 LIQUID TEMPERATURE - C to +9 C SUPPLY VOLTAGE ~ V, Hz PORT-TO-PORT LENGTH 8 mm CONNECTION THREAD G / M MAX. WORKING PRESSURE bar Control modes: Δp-v (variable differential pressure) Constant speed I, II, III Wilo-Yonos PARA /- - W. m CODE Not available as separate item Δp-v (variable) Constant speed I, II, III WILO YONOS PARA 9
12 Δp-v CIRCULATION PUMPS FOR HEATING SYSTEMS WILO YONOS PICO High Efficiency Pumps Highly efficient, electronically controlled, maintenance free glandless circulation pump with threaded connection, blocking-current proof EC motor (up to 9% energy savings compared to an uncontrolled pump) and integrated electronic power control. Suitable for all hot water heating systems and air-conditioning applications. Control mode selectable depending on the application (radiators/underfloor heating). Features Integrated motor protection LED display for setting the setpoint and displaying actual consumption in watts Only watts minimum power consumption Automatic deblocking function High starting torque Bleeding function for bleeding the rotor chamber ENERGY EFFICIENCY INDEX (EEI). LIQUID TEMPERATURE - C to + C SUPPLY VOLTAGE ~ V, Hz PORT-TO-PORT LENGTH 8 mm CONNECTION THREAD G / M MAX. WORKING PRESSURE bar Control modes: Δp-c (constant differential pressure) Δp-v (variable differential pressure) Wilo-Yonos PICO /- - W m CODE Wilo-Yonos PICO /- - W m CODE Charakteristiky Δp-c (konstantní) v,,8, Rp ½ Rp m/s Charakteristiky Δp-v (variabilní) v,,8, Rp ½ Rp m/s Charakteristiky Δp-c (konstantní) v 7 Rp ½ Rp,,,,, m/s,,8,, Rp ¼ H/m p/kpa Wilo-Yonos PICO /-, /-, /- ~ V - Rp ½, Rp, Rp ¼ Δp-c Charakteristiky Δp-v (variabilní) v Rp ½,,,, Rp m/s,,,,8, Rp ¼ H/m Wilo-Yonos PICO p/kpa /-, /-, /- ~ V - Rp ½, Rp, Rp ¼,,,,8, Rp ¼ H/m p/kpa Wilo-Yonos PICO /-, /-, /- ~ V - Rp ½, Rp, Rp ¼,,8, Rp ¼ H/m p/kpa Wilo-Yonos PICO /-, /-, /- ~ V - Rp ½, Rp, Rp ¼ Δp-v Δp-c,,,,,,,,,,,,,,,, P/W m m,m Q/l/s P/W,,, Q/l/s m m m P/W,,,,8,, m m m,m Q/l/s P/W,,,,8, Q/l/s m m m,,,,,,,,,,,,, WILO YONOS PICO
13 CIRCULATION PUMPS FOR HEATING SYSTEMS WILO STRATOS PICO High Efficiency Pumps High efficiency circulation pump based on YONOS PICO model, upgraded with a display and the Dynamic Adapt function. Features Automatic setback operation Integrated motor protection Operation indication and indication of fault signals (with error codes) LCD display with precise navigation in menu Indication of the current consumption in watts Indication of the cumulative kilowatt hours Reset function for resetting the electricity meter or for resetting the settings to the factory settings Only watts minimum power consumption High efficiency Compact design Automatic deblocking function High starting torque Bleeding routine for automatic bleeding of the rotor chamber Thermal insulation as standard ENERGY EFFICIENCY INDEX (EEI). LIQUID TEMPERATURE + C to + C SUPPLY VOLTAGE ~ V, Hz PORT-TO-PORT LENGTH 8 mm CONNECTION THREAD G / M MAX. WORKING PRESSURE bar Control modes: Δp-c (constant differential pressure) Δp-v (variable differential pressure) combinable with the Dynamic Adapt control function Wilo-Stratos PICO /- - W m CODE Wilo-Stratos PICO /- - W m CODE Pump curves Δp-c (constant) v Rp ½,,8,, Rp m/s Pump curves Δp-v (variable) v Rp ½,,8,, Rp m/s Pump curves Δp-c (constant) v Rp ½ Rp,,,, m/s Pump curves Δp-v (variable) v Rp ½,,,, Rp m/s,,,,8,, H/m Wilo-Stratos PICO, /-, /-, /- ~ V - Rp ½, Rp, Rp ¼ Rp ¼ H/m,,,,,8,, Wilo-Stratos PICO /-, /-, /- ~ V - Rp ½, Rp, Rp ¼ Rp ¼,,8,, Rp ¼ H/m Wilo-Stratos PICO /-, /-, /- ~ V - Rp ½, Rp, Rp ¼,,8,, Rp ¼ H/m Wilo-Stratos PICO /-, /-, /- ~ V - Rp ½, Rp, Rp ¼,, Δp-c,, Δp-v Δp-c Δp-v,,,,,,,,, min.,,,,,,,, min.,,,,,,, min. min. P/W,,,,8, Q/l/s P/W,,,,8, Q/l/s P/W,,,,8,, Q/l/s P/W,,,,8,, Q/l/s,m m m min.,m,,,,,,, m m m min.,,,,,,, m m m min. m m m m m min. m WILO STRATOS PICO
14 CIRCULATION PUMPS FOR HEATING SYSTEMS Grundfos ALPHA High Efficiency Pumps High efficiency circulation pumps designed for heating or cooling applications in single-family houses or similar smaller systems. They meet reliably the basic requirements of all heating systems with a low energy consumption. Features Low energy consumption (up to 8% reduction against standard pumps). Easy installation using the supplied terminal plug. Easy control by one push-button. ENERGY EFFICIENCY INDEX (EEI). LIQUID TEMPERATURE + C to + C SUPPLY VOLTAGE ~ V, Hz PORT-TO-PORT LENGTH 8 mm CONNECTION THREAD G / M MAX. WORKING PRESSURE bar Control modes: Δp-c (constant differential pressure) Δp-v (variable differential pressure) Constant speed I, II, III Grundfos ALPHA L - - W m CODE 9 Grundfos ALPHA L - - W m CODE p [kpa] H [m] Q [m³/h]. P Q [l/s] [W ] Q [m³/h] p [kpa] H [m] Q [m³/h] P Q [l/s] [W ] Q [m³/h]. Speed. Speed. Speed. The lowest proportional pressure curve. The highest proportional pressure curve. The lowest constant pressure curve 7. The highest constant pressure curve ALPHA L
15 CIRCULATION PUMPS FOR HEATING SYSTEMS Grundfos ALPHA High Efficiency Pumps High efficiency circulation pumps based on ALPHA L model, upgraded with a display, AUTOADAPT function and automatic night setback function. The AUTOADAPT function, i.e. the factory setting, analyses the heating system and adjusts the pump setting automatically to meet the heat requirements. AUTOADAPT function can be applied in about 8% of all heating systems. An easily readable LED display shows the actual power consumption in W during operation. The automatic night setback operation reduces the energy consumption to minimum for boilers designed to reach energy savings. Grundfos ALPHA - - W m CODE 89 ENERGY EFFICIENCY INDEX (EEI). LIQUID TEMPERATURE + C to + C SUPPLY VOLTAGE ~ V, Hz PORT-TO-PORT LENGTH 8 mm CONNECTION THREAD G / M MAX. WORKING PRESSURE bar Control modes: Δp-c (constant differential pressure) Δp-v (variable differential pressure) Constant speed I, II, III Grundfos ALPHA - - W m CODE 9 H (m) ALPHA - 8 * V, Hz Liquid = water Liquid temperature = C Density = 98. kg/m H (m) ALPHA - 8, Hz Liquid = water Liquid temperature = C Density = 98. kg/m P (W) Q(m /h)... P (W) Q(m /h) 8 ALPHA
16 v.9-/ Regulus spol. s r.o., Czech Republic Do Koutů 897/, Praha Tel.: + 7 9, Fax: sales@regulus.eu Web:
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