FCU Floor Control Unit

Transcription

1 Fully assembled with integrated M3V Control Group including mixing valve and circulating pump and in-line high and low temperature Topway T2 FM manifold options with high and low temperature manifold options Robust pre-assembled M3V Control group constructed from PP composite with four swivel joints for connection to Topway T2 manifolds, available as a mixing unit only or with pre-assembled manifold options The in-line format enables high temperature and low temperature circuits to be connected to each side of the mixing set to give a convenient straight through layout Pre-connected Topway T2 Manifold options include from 3 ways to 12 ways low temperature and up to 3 ways high temperature both with integral flow control valves to suit a wide range of system requirements Integrated Wilo Hu 1/6 class C three speed pump (as integrated does not have to be ErP until 201) Built-in automatic air vent and drain/fill valves with quick-change feature as standard Built-in mixing valve with thermostatic or motorised actuator (purchased separately) options for fixed or variable temperature applications Differential pressure bypass valves on both inlet and outlet of M3V control group to ensure correct system balancing when commissioning Electrothermic actuators and matching zone controls (purchased separately) for precise control of every circuit to meet or exceed Building Regulations requirements Optional angled or straight ball valves for fitting to 1 M manifold connections with or without built-in temperature gauges to suit any application Supporting brackets for stability and noise reduction with offset flow and return rails for easy pipe access. Plus with high and low temperature manifold options Robust pre-assembled M3V Control group constructed from PP composite with four swivel joints for connection to manifolds, available as a mixing unit only or with preconnected Topway T2 manifold options The in-line format enables high temperature and low temperature circuits to be connected to each side of the mixing set to give a convenient straight through layout Pre-connected Topway T2 Manifold options include from 3 ways to 12 ways low temperature and up to 3 ways high temperature both with integral flow control valves to suit a wide range of system requirements Integrated Wilo E2/1- class B variable speed pump (compliant with ErP regulations) Built-in automatic air vent and drain/fill valve with quick-change feature as standard Built-in mixing valve with thermostatic or motorised actuator (purchased separately) options for fixed or variable temperature applications Differential pressure bypass valves on inlet of M3V control group to ensure correct system balancing when commissioning Electrothermic actuators and matching zone controls (purchased separately) for precise control of every circuit to meet or exceed Building Regulations requirements Optional angled or straight ball valves for fitting to 1 M manifold connections with or without built-in temperature gauges to suit any application Supporting brackets for stability and noise reduction with offset flow and return rails for easy pipe access 1

2 The in-line solution for both high and low temperature systems Manifold solutions are usually thought of as only for underfloor heating applications. Today there are a large number of applications where both underfloor systems and radiators or towel rails are all part of the same heating system. The is designed to cater for both high (wall hung radiators) and low (underfloor heating) temperature applications in a simple to use, compact format. The Touch illustration screen above shows the Programmable convenience of the in-line format thermostat of manifold when thermostat connecting to both radiators and underfloor circuits. This means that both radiators and underfloor circuits can be connected in the same way with the same benefits in terms of: Installation - point to point plumbing - no joints to leak below floor level and the convenience of flexible plastic pipes to and from the manifold for each circuit Controlability each room, whether heated by radiators or underfloor circuit can be controlled separately with its own thermostat. Emmeti have a great range of controls for both wired and wireless applications together with wiring centres and remote sensors to ensure that the installer has a range of solutions to meet any system application Economy precisely because the system can be accurately controlled, room by room, zone by zone, it offers great scope for reducing room temperatures and minimising operating times, with the use of programmable thermostats, the user can save as much as 20% (depending on the property and system) so saving energy costs. Flexibility the M3V control group at the heart of the manifold assembly is purpose designed to offer both fixed temperature thermostatic control of the underfloor heating system or variable temperature control such as weather compensation using the same control group with different controls from the Emmeti range to give exactly the kind of performance being looked for Convenience the in-line format of the manifold means WIRED HETING CONTROLS that both underfloor heating and radiator circuits can Dial thermostat be connected in exactly the same way. The FCU Floor Control Unit is available with a selection of high and low temperature circuits pre-assembled to the M3V control group in a range of options designed to give maximum flexibility in meeting the requirements of the heating system. It is also available as a control group only so that the customer can match their requirements from Emmeti s comprehensive manifold range Ease of commissioning - because each circuit can be separately balanced using our patented flowmeters and lockshields, each circuit is accurately balanced at a single central control point to ensure optimum performance 2

3 M3V Control Groups How does it work? Boiler Flow General Boiler Return Fig. 1 7b 7a 8 t the heart of the is the M3V Control Group which uses a PP composite resin moulding to create a compact format with built-in components such as the mixing valve, air vent, fill and drain valve. It is available with a choice of Integrated circulating pumps. The has a Wilo Hu 1/6 three speed pump; the Plus has a Wilo E2/1- variable speed, class B pump. Both versions have built-in isolating valves to facilitate replacement of the pump if necessary. They both comply with ErP regulations. Both versions offer a choice of temperature control head for the mixing valve. The thermostatic head and remote sensor for fixed temperature heating applications (provided) and a 3-point motorised actuator (not provided) which can be used in variable temperature applications for both heating and cooling combined systems, with a BEMS system such as RCE weather compensating kit. Operation In normal operation, the mixed low temperature water supplied to the underfloor heating system is controlled either by the thermostatic head with remote temperature sensor (illustrated and purchased separately or alternatively the 230V, 3-point motorised actuator fitted to the mixing valve (optional extra) Underfloor Return 12 Underfloor Flow 1. Thermostatic mixing valve with thermostatic head and immersion sensor between 20 and 70 C* 2. Calibration and bypass valve for underfloor flow management 3. Wilo Hu 1/6 circulator (with 3-core cable L=00mm) 4. Delivery probe (mixed temperature immersion sensor). Flow (mixed) and return temperature thermometer between 0 and 80 C 6. Electrical box with safety thermostat for low temperature circulator cabling (optional not shown) 7. Differential pressure by-pass valve (between 0.1 and 0.6 bar) one valve for the Low Temperature zone B (only in models with 3-speed circulator) and one valve for the High Temperature zone 8. Circulator Isolating and balancing valve, for servicing (see 10) 9. ½ automatic air vent 10. pair of drain/fill valves with swivel connection and cap. Circulator isolating valve, for servicing (see 8) 12. Floor bypass channel controlled by 2, for flow management * 3-point actuator available for heating or heating and cooling applications Plus models, Wilo E2/1- circulator The flow paths through the M3V control group are shown in Fig.1 above left. The calibration and bypass valve (2) controls the bypass flow rate of the underfloor heating system, ensuring that the design ΔT is reached. Differential pressure bypass valve operation The high temperature bypass valve 7 in Fig. 2 keeps the inlet pressure constant, consistent with the maximum high temperature flow rate required by the system, in the event of manual or automatic shut-off of high temperature circuits that are installed. The low temperature bypass valve 7B in Fig. 3 keeps the underfloor system pump pressure constant in the event of manual or automatic shut-off of the low temperature circuits. The valve recirculates part of the circulator flow to the intake of the circulator itself as shown. The Plus models have a variable speed circulator which automatically keeps the pump pressure constant and so do not require the low temperature bypass valve. 7 7B Fig. 2 Fig. 3 High temperature differential pressure bypass valve Low temperature differential pressure bypass valve 3

4 M3V Control Groups (continued) M3V-F Control Group with fixed speed pump and auto by-pass valve Size Pcs/Pack Code ¼ For use with Topway T2 manifolds, this sophisticated Control Group allows for fixed control of water temperature for low temperature heating. vailable in 1 and 1¼ sizes for use with the largest Topway manifolds. For use with 200mm brackets code or ¼ or 210mm brackets code or ¼ (210mm can be created by adjusting the manifold connections on the control group). The compact assembly is moulded in PP resin and incorporates a number of features all designed to make the installer s task easier. These include a Wilo Hu 1/6 class C pump with pump isolating valves, 2 differential pressure valves for both high and low temperature circuits, return balancing valves for additional flow, drain/fill valves and flow and return temperature gauges. For use with either a thermostatic head or weather compensating kit and 230V 3-point actuator or 24V 3-point actuator M3V-V Control Group with electronic variable speed pump and auto by-pass valve Size Pcs/Pack Code ¼ lmost identical to the M3V-F Control Group, this model includes a Wilo E2/1- class B pump compliant with ErP Directive on Energy, and only one differential pressure valve for additional ease of installation. For use with Topway T2 manifolds, this sophisticated Control Group allows for variable control of water temperature for low temperature heating. vailable in 1 and 1¼ sizes for use with the largest Topway manifolds. For use with 200mm brackets code or ¼ or 210mm brackets code or ¼ (210mm can be created by adjusting the manifold connections on the control group). For use with either a thermostatic head or weather compensating kit and 230V 3-point actuator or 24V 3-point actuator

5 Pre-assembled regulation group (thermostatic or electronic actuator for RCE weather compensating or BEMS) and distribution, for low temperature heating systems and mixed systems with two temperature levels (wall hung radiators and underfloor heating), with three-speed circulator pump. B Construction 1. Flow bar for underfloor heating or low temperature radiators with flow meters 2. Flow bar for high temperature wall hung radiators with regulation lockshields 3. Return bar set up to take thermoelectric heads (high temperature radiators) 4. Return bar set up to take thermoelectric heads (low temperature underfloor heating or radiators). 3 brackets for fixing bars 6. Mixing valve with thermostatic head and immersion probe holder from 20 to 70 C sold separately, along with electronic actuator (no. 19) 7. Flow calibration valve and by-pass 8. Wilo Hu circulator pump 1/6 with 0.m cable (ErP compliant) 9. Immersion sensor probe on low temperature flow control thermometers from 0 to 80 C, for flow (mixed) and return temperatures on low temperature side. Safety thermostat for circulator pump low temperature (optional) 12. Differential pressure by-pass valves (from 0.1 to 0.6 bar) - 1 for Low temperature (12B) and 1 for High temperature(12) 13. Circulator pump isolating and balancing lockshield automatic air vent valve 1/ drain/fill valves with swivel connection and drip cap circulator pump isolating valves 17. Pair of isolating ball valves (optional) 18. Manifold cabinet in galvanised steel (optional) mixing valve with 3 points or 0-10 V DC electric servomotor (for RCE weather compensating or BEMS, optional) 20. Control T electrothermic heads (optional) Technical data Max temperature for primary circuit: 90 C Max operating pressure: 10 bar Material of miscellaneous kit Composite resin PP (3% FV) Brass EN CW 614N Gasket o-rings EPDM 70 SH Elements in ISI 304 stainless steel Manifold materials Manifolds obtained from drawn bar EN CW617 Manifold seals EPDM 70 SH The range Floor Control Unit Distribution and regulation group with 2 or 3 high temperature ways and three-speed circulator pump Floor Control Unit B Distribution and regulation group low temperature (from 3 to 13 ways) and three-speed circulator pump Floor Control Unit 2 + B Distribution and regulation group with 2 high temperature ways + low temperature (from 3 to 13 ways) and three-speed circulator pump Floor Control Unit 3 + B distribution and regulation group with 3 high temperature ways + low temperature (from 3 to 12 ways) and three-speed circulator pump Topway manifolds Size 1 Threads G 1 F Takeoffs M 24 x 19, takeoff 0 mm Regulation group Connections G 1 M (for Mixing Unit M3V-F also G 1 1/4 M) Range of regulation thermostatic head (low temperature): C Range of regulation overpressure valve: bar Thermometers: 0-80 C Wilo Hu 1/6 three-speed circulator pump Max environmental temperature: 60 C Max operating pressure: 10 bar Power supply: 230 Vac, 0 Hz Insulation class: F bsorption: 86 W

6 , with 1 high temperature heating manifold, with 1 low temperature heating manifold 2-way high way high Supplied with a M3V-F Control Group (see section 4 for details) and a high temperature manifold with either two or three circuits for the connection of radiators or other high temperature heat emitters. This unit is ready for the connection of a T2 Topway manifold for underfloor heating when used with either: * a 3 point actuator, code V or V and weather compensating kit Shown at the end of the section. The M3V-F Control Group includes a Wilo Hu 1/6 Class C (compliant with ErP directive on energy) three speed pump, with pump isolating valves, 2 differential pressure valves for both high and low temperature circuits, return balancing valves, drain/fill valves, flow and return temperature gauges and isolating ball valves for the low temperature circuit. 3-way low way low way low way low way low way low way low way low way low way low way low Supplied with a M3V-F Control Group (see section 4 for details) and a low temperature manifold with from 3 to 13 circuits for the connection of underfloor heating. High temperature heating can be added to the left hand side of the Group if required. The M3V-F Control Group has choice of control options, either: * a 3 point actuator, code V or V and weather compensating kit Shown at the end of this section. The M3V-F Control Group includes a Wilo Hu 1/6 Class C (compliant with ErP directive on energy) three speed pump, with pump isolating valves, 2 differential pressure valves for both high and low temperature circuits, return balancing valves, drain/fill valves and flow and return temperature gauges. 6

7 , with 1 high and low temperature manifolds Plus, with 1 high temperature manifold 2-way high + 3-way low way high + 4-way low way high + -way low way high + 6-way low way high + 7-way low way high + 8-way low way high + 9-way low way high + 10-way low way high + -way low way high + 12-way low way high + 13-way low way high + 3-way low way high + 4-way low way high + -way low way high + 6-way low way high + 7-way low way high + 8-way low way high + 9-way low way high + 10-way low way high + -way low way high + 12-way low Supplied with a M3V-F Control Group (see section 4 for details) and both high and low temperature manifolds for the connection of underfloor heating and high temperature heating. The M3V-F Control Group has a choice of control options, either: * a 3 point actuator, code V or V and weather compensating kit Shown at the end of this section. The M3V-F Control Group includes a Wilo Hu 1/6 Class C (compliant with ErP directive on energy) three speed pump, with pump isolating valves, 2 differential pressure valves for both high and low temperature circuits, return balancing valves, drain/fill valves and flow and return temperature gauges. 2-way high way high Supplied with a M3V-V Control Group (see section 4 for details) and a high temperature manifold with either two or three circuits for the connection of radiators or other high temperature heat emitters. This unit is ready for the connection of a T2 Topway manifold for underfloor heating, when used with either: * a 3 point actuator, code V or V and weather compensating kit Shown at the end of this section. The M3V-F Control Group includes Wilo E2/1- variable speed class B, ErP compliant circulating pump with pump isolating valves, differential pressure valve for the high temperature circuits, return balancing valves, drain/fill valves, flow and return temperature gauges and isolating ball valves for the low temperature circuit. 7

8 Plus, with 1 low temperature manifold 3-way low way low way low way low way low way low way low way low way low way low way low Supplied with a M3V-V Control Group (see section 4 for details) and a low temperature manifold with from 3 to 13 circuits for the connection of underfloor heating. High temperature heating can be added to the left hand side of the Group if required. The M3V-V Control Group has choice of control options, either: * a 3 point actuator, code V or V and weather compensating kit Shown at the end of this section. The M3V-V Control Group includes a Wilo E2/1- variable speed class B ErP compliant circulating pump with pump isolating valves, differential pressure valve for the high temperature circuits, return balancing valves, drain/fill valves and flow and return temperature gauges. Plus, with 1 high and low temperature manifolds 2-way high + 3-way low way high + 4-way low way high + -way low way high + 6-way low way high + 7-way low way high + 8-way low way high + 9-way low way high + 10-way low way high + -way low way high + 12-way low way high + 13-way low way high + 3-way low way high + 4-way low way high + -way low way high + 6-way low way high + 7-way low way high + 8-way low way high + 9-way low way high + 10-way low way high + -way low way high + 12-way low Supplied with a M3V-V Control Group (see section 4 for details) and both high and low temperature manifolds for the connection of underfloor heating and high temperature heating. The M3V-V Control Group has a choice of control options, either: * a 3 point actuator, code V or V and weather compensating kit Shown at the end of this section. The M3V-V Control Group includes a Wilo E2/1- variable speed class B, ErP compliant, circulating pump with pump isolating valves, differential pressure valve for the high temperature circuits, return balancing valves, drain/fill valves and flow and return temperature gauges. 8

9 ccessories RCE Weather compensating kit for heating and cooling Pcs/Pack Code Consists of electronic weather compensator, two external sensors, one for water and one for external temperature. One Male/ Female connector kit to enable the remote positioning of the electric weather compensator. The RCE unit requires a call for heat. It is Emmeti s recommendation to take the signal from the boiler interlock by using an EWC Wiring Centre for controlling multiple zones or alternatively it is possible to use one thermostat for call for heat. Designed to be used with TM3, M3V Control Groups, FMU2 Floor Mixing Unit, FCU Floor Control Unit and Firstbox. Does not include actuator, see codes and as shown below. Thermostatic head with remote sensor for TM3, M3V Control Groups and FMU2 Floor Mixing Unit Pcs/Pack Code Note: Not for Firstbox groups, only TM3, M3V Control Groups, FMU2 Floor Mixing Unit and. Temperature range 20 o C - 70 o C. Connection size M30 x 1., capillary length 2m. 3-point actuator for TM3, M3V Control Groups, FMU2 Floor Mixing Unit, and Firstbox 230V V point actuator for use with weather compensating kit shown above. Pump wiring box with safety over temperature thermostat Pcs/Pack Code For use with Control Group U The unit offers a temperature range from 0 o C to 60 o C. The thermostat can be used for application 2, described under Control Group U , to offer over-temperature protection for the mixing valve when required. Insulating shell Floor Control Unit, Mixing Unit M3V-F and Mixing Unit M3V-V Pcs/Pack Code These insulating shells are suitable for the Floor Control Unit, Mixing Unit M3V-F and M3V-V. For the installation of the insulating shell you must remove the plumbing assembly from the control group. Therefore do not make the plumbing and electrical connections before installing the insulating shell. If the shell is being installed on an assembly inside a metal cabinet, it is recommended that the assembly be installed maintaining a distance of 13mm between the back of the box and the wall. 9

10 Connections and Dimensions M3V Control Group Model 1 G 1 1¼ G 1¼ 200 for high temperature Mixing valve pressure loss for M3V and FCU Floor Control Units Kv = 2, -2k for low temperature D1 D Model No. Ways No. Ways B L D1 D2 High Temp Low Temp mm mm mm 2H G 1 M24x19 3H G 1 M24x19 Model No. Ways No. Ways B L D1 D2 High Temp Low Temp mm mm mm 3L G 1 M24x19 4L G 1 M24x19 L G 1 M24x19 6L G 1 M24x19 7L G 1 M24x19 8L G 1 M24x19 9L G 1 M24x19 10L G 1 M24x19 L G 1 M24x19 12L G 1 M24x19 13L G 1 M24x19 10

11 Connections and Dimensions for high and low temperature 61 Model No. Ways No. Ways B L D1 D2 High Temp LowTemp mm mm mm 2H + 3L G 1 M24x19 2H + 4L G 1 M24x19 2H + L G 1 M24x19 2H + 6L G 1 M24x19 2H + 7L G 1 M24x19 2H + 8L G 1 M24x19 2H + 9L G 1 M24x19 2H + 10L G 1 M24x19 2H + L G 1 M24x19 2H + 12L G 1 M24x19 2H + 13L G 1 M24x19 Pump performance chart for Wilo Hu 1/6 pump M3V-F and s H [m H 2 O] D B L D2 Q [m 3 /h] 0 HU 1/ B B L D Model No. Ways No. Ways B L D1 D2 High Temp Low Temp mm mm mm 3H + 3L G 1 M24x19 3H + 4L G 1 M24x19 3H + L G 1 M24x19 3H + 6L G 1 M24x19 3H + 7L G 1 M24x19 3H + 8L G 1 M24x19 3H + 9L G 1 M24x19 3H + 10L G 1 M24x19 3H + L G 1 M24x19 3H + 12L G 1 M24x19 Pump performance chart for Wilo E2/1- pump M3V-V and Floor Control Plus Units H [m H 2 O] L D2 p - constant Q [m 3 /h] p - variable H [m H 2 O] Q [ m 3 /h]