SINUS VERTEILER PRODUCT GUIDE

Transcription

1 SINUS VERTEILER PRODUCT GUIDE 2017/18 heating heating & cooling & cooling systems systems 1

2 CUSTOMER CARE EXPORTS The product configurator Stefan Engberding Head of Exports Phone: +49 (0) 2557 / Fax: +49 (0) 2557 / stefan.engberding@sinusverteiler.com Arne Ütrecht Head of Sales Administration Phone: +49 (0) 2557 / Fax: +49 (0) 2557 / arne.uetrecht@sinusverteiler.com Create your configuration at Configure your chosen products quickly and easily Online access to your projects from anywhere in the world Export formats: DXF, 3D DWG, STP Tender text in GAEB and other formats Anna Lena Münstermann International Sales and Marketing Phone: +49 (0) 2557 / Fax: +49 (0) 2557 / annalena.muenstermann@sinusverteiler.com Nina Feider International Sales Phone: +49 (0) 2557 / Fax: +49 (0) 2557 / nina.feider@sinusverteiler.com Anna Meiring International Sales Phone: +49 (0) 2557 / Fax: +49 (0) 2557 / anna.meiring@sinusverteiler.com 2 3

3 Item group Item Page Item group Item Page Explanation 6 Customized construction Edge welding, flange connection, angled manifold 7 Sinus EasyFixx The interface between Reflex & Sinus 8 Hydraulic separators Small hydraulic separators type 1 from 3.0 m³/h to 8.0 m³/h MonoFixx from 3.0 m³/h to 6.5 m³/h hydraulic separators type 1 from 10 m³/h to 300 m³/h hydraulic separators type 2 from 10 m³/h to 300 m³/h Cylindrical hydraulic separators type 1 from 12 m³/h to 600 m³/h Cylindrical hydraulic separators type 2 from 12 m³/h to 125 m³/h Boiler Boiler 30 kw Boiler 70 kw Boiler 150 kw Sinus Manifolds with integrated hydraulic separator Sinus 70 kw to 160 kw, stock item Sinus 7.0 m³/h to 68.8 m³/h with uniform nozzle spacings Sinus 7.0 m³/h to m³/h with variable nozzle spacings manifold 6.5 m³/h to 68.8 m³/h with uniform nozzle spacings 9.0 m³/h to m³/h with variable nozzle spacings 9.0 m³/h 60.2 m³/h with uniform nozzle spacings Thermally separated 9.0 m³/h m³/h with variable nozzle spacings with 90 bends with 90 bends Dual-chamber with 90 bends Cylindrical profile 3.5 m³/h to 1,085.0 m³/h for heating and cooling water Rectangular profile 5.8 m³/h to m³/h LegioNixx potable water DN 50 - DN 250 Process water DN 50 - DN Manifold construction ProfiFixx flange pump groups Custom manifold construction Buffer tanks Custom buffer tanks up to 25,000 litres Examples Expansion traps and sludge removal tanks 75 Air traps Air traps from DN 40 to DN 400 Air traps from DN 65 to DN 125 Air separators Sinus units Sinus MultiFlow Domestic Sinus cascade unit Sinus cascade Sinus EasyFlow cascade Sinus module unit Sinus MultiFlow Expert Sinus MultiFlow Center Service Enquiry / order forms

4 Boiler 0 Explanation Lead time immediate Customized construction Edge welding 3 Lead time approx. 3 working days ex works following technical approval Supply of the Sinus compact manifold (with or without thermal separation) or the manifold (manifold with integrated hydraulic separator) in two (or more) parts, due to excess length. The welding of the parts is performed on-site by the Lead time short term customer. Lead time approx. 3 working days ex works following technical approval Flange connection The alternative for split delivery of the Sinus compact manifold (with or without thermal separation) or the Hyd- Personalised custom manufacture rofixx manifold is to fit a flange connection in the factory and provide screws, nuts and seal. Optional magnetite separation All small come as a set with insulation, and with wall bracket for up to 150 kw Angled manifold Delivery of the Sinus compact manifold (with or without thermal separation) or the manifold (manifold Price upon request with integrated hydraulic separator) in an angled design. The manifold is typically supplied with a 90 angle. 6 Subject to technical modifications Subject to technical modifications 7

5 Boiler EasyFixx The interface between Reflex & Sinus The interface between reflex and Sinus for simple connection of pressure holding and degassing systems to distributor components. EasyFixx Suitable for Rating Operating pressure Included in set Small /thermally separated small / Up to 1,200 kw 6 bar Sinus EasyFixx, blind plugs, 2 x cap valves and insulation Pre-defined connections to easily connect a Variomat, Reflexomat or Servitec Only one manifold connection required Patented pipe-in-pipe duct maintains minimum clearance No on-site installation errors Variomat directly connected to a Sinusverteiler manifold EasyFixx provides the optimal interface between heating and dynamic pressure maintenance systems. The defined connections allow the supply and return lines to be connected next to one another on the heating distribution system. The position on the manifold is selected in such a way as to ensure that the main return volume flow returns to the boiler in the flow direction after being taken. Saves space, time, materials and costs Optional integrated air, sludge and magnetite separator Optimal interface between the manifold and dynamic pressure maintenance Unique by patent! Servitec directly connected to a Sinusverteiler manifold In this installation situation, EasyFixx provides the optimal interface between heating and degassing systems. The defined connections allow the supply and return lines to be connected next to one another on the heating distribution system. The position on the manifold is selected in such a way as to ensure that the gas-containing water is taken from the main return and conducted through the Servitec so that it can then be mixed back into the return degassed in the flow direction. Make-up water provided to the system via the Servitec is also introduced in the same way. Reflexomat + water make-up system directly connected to a Sinusverteiler manifold In addition to the connection scenarios previously mentioned, EasyFixx also offers the option of integrating a Reflexomat and automatic water make-up into the system via the two defined connections. One EasyFixx connection allows the suction/pressure line of the Reflexomat to be connected to the system. The second EasyFixx nozzle can be used to connect an appropriate automatic water make-up system as desired. Optional magnetite separation Installation/ connection: EasyFixx is connected directly in the return of the manifold/, and it defines the connection line for Variomat, Reflexomat or Servitec. The pipe-in-pipe system maintains the minimum clearance of 500 mm for acceptance and re-integration. EasyFixx also offers the option of integrating a magnet and air separator. One side is fitted with cap valves for shutting off the degassing. EasyFixx can also vent the system and separate sludge or dirt particles by means of the additional system bushings. Flow connection Pressure maintenance/degassing Cap valve Return connection Pressure maintenance/degassing Optimal magnetite filter insert External pipe manifold Immersion tube 2 connection at the manifold return Flow chamber Return chamber 8 Subject to technical modifications 9

6 Boiler Boiler Perfectly matched: Sinus Boiler sets consisting of manifold, EPP insulation and wall brackets Space-saving arrangement, no crossover of connections Easy, quick and thus t-saving assembly All connections 1 outside thread Direct connection of all kinds of boilers 1.30 m³/h 30 kw at T 20 K Lead time 0 Immediate THREAD Connection to heating circuits: External threaded connection ¾ Connection to boiler circuits: External threaded connection 1 UNION NUT Connection to heating circuits: Union nut 1 Connection to boiler circuits: External threaded connection 1" Boiler 60/60 Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. The sinusoidal manifold is pressure tested and primed before leaving the factory. Nozzle spacing 100 mm Thread Union nut Heating water flow rate 1.30 m³/h Operating pressure max. 4 bar Packaged as a SET with 30 mm EPP insulation and wall bracket Length Heating circuits Length Heating circuits Label red blue Details of accessories can be found on page 14. Space-saving manifold solution for smaller performance classes Benefit from the advantages of compact Sinus even in applications < 30 kw, fitted either with union nuts for use with corresponding groups of pumps (1 ) or with threaded connection (R1 ) for custom installation. Easy to install Long-lasting Straightforward Connection options Optional magnetite separation With internal thread With union nut With external thread All Boiler come as a set with insulation, and with wall bracket for up to 150 kw 10 Subject to technical modifications 11

7 Boiler 3.0 m³/h 70 kw at T 20 K Lead time 0 Immediate Boiler 80/60 Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. The sinusoidal manifold is pressure tested and primed before leaving the factory. Nozzle spacing 125 mm Heating water flow rate 3.0 m³/h Operating pressure max. 4 bar Packaged as a SET with 35 mm EPP insulation and wall bracket 6.5 m³/h 150 kw at T 20 K Lead time 0 Immediate Boiler 120/80 Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. The sinusoidal manifold is pressure tested and primed before leaving the factory. Nozzle spacing 125 mm Heating water flow rate 6.5 m³/h Operating pressure max. 4 bar Packaged as a SET with 50 mm EPP insulation THREAD Connection to heating circuits: External threaded connection 1 Connection to boiler circuits: External threaded connection 1 UNION NUT Connection to heating circuits: Union nut 1½ Connection to boiler circuits: Flat-seal nozzle, external thread 1½ UNION NUT Connection to heating circuits: Union nut 1½ Connection to boiler circuits: Flat-seal nozzle, external thread 1½ THREAD Connection to heating circuits: External threaded connection 1 Connection to boiler circuits: External threaded connection 1¼ Thread Union nut Length ,225 1,475 Heating circuits Length ,225 1,475 Heating circuits Nozzle spacing 130 mm Union nut Length ,100 1,390 1,680 Heating circuits Nozzle spacing 200 mm Thread Length 700 1,100 1,500 1,900 2,300 Heating circuits UNION NUT Connection to heating circuits: Union nut 1½ Connection to boiler circuits: External threaded connection 2 UNION NUT Connection to heating circuits: Union nut 1½ Connection to boiler circuits: External threaded connection 2 INTERNAL THREAD Connection to heating circuits: Couplings 1½ Connection to boiler circuits: External threaded connection 2 Union nut Length ,245 1,500 Heating circuits Nozzle spacing 130 mm Union nut Length ,100 1,390 1,680 Heating circuits Nozzle spacing 200 mm Internal thread Length 700 1,100 1,500 1,900 2,300 Heating circuits Console feet Wall bracket Label red blue Adapter piece Label red For reducing 1½ union nuts to 1¼. blue Adapter piece For reducing 1½ union nuts to 1¼ Ideal addition: Maintenance box (80/60) 1½ up to 3.0 m³/h The maintenance box, suitable for all Boiler 80/60, is an optional accessory for magnetite separation with G 1½ connections. Made from profile tubing 80x60, material S235, connection: 2x G 1½. Equipped with sludge removal nozzle and ball valve ½ as well as a magnetic bar screwed into a thermowell. To be attached to the boiler return beneath the manifold. Enables sludge removal in pressurised systems. Includes EPP insulation pursuant to EnEV. Suitable for all Boiler 80/ Flow rate 3.0 m³/h Operating pressure max. 4 bar Connection 2x G 1½ Included in set EPP insulation, ball valve, magnetite filter cartridge Ideal addition: Maintenance box (120/80) 2 up to 7.0 m³/h The maintenance box, suitable for all Boiler 120/80, is an optional accessory for magnetite separation with 1x top Rp 2, 1x bottom R 2 connections. Made from profile tubing 120/80, material S235, connection: 1x top Rp 2, 1x bottom R 2. Equipped with sludge removal nozzle and ball valve ½ as well as a magnetic bar screwed into a thermowell. To be attached to the boiler return beneath the manifold. Enables sludge removal in pressurised systems. Includes EPP insulation pursuant to EnEV [German Energy Saving Ordinance]. Suitable for all Boiler 120/ Flow rate 7.0 m³/h Operating pressure max. 4 bar Connection 1x top Rp 2, 1x bottom R 2 Included in set EPP insulation, ball valve, magnetite filter cartridge, 2 screwed connection Details of accessories can be found on page 14. Details of accessories can be found on page

8 Boiler manifold Maintenance box (80/60) 1½ up to 3.0 m³/h The maintenance box, suitable for all Boiler 80/60, is an optional accessory for magnetite separation with G 1½ connections. Made from profile tubing 80x60, material S235, connection: 2x G 1½. Equipped with sludge removal nozzle and ball valve ½ as well as a magnetic bar screwed into a thermowell. To be attached to the boiler return beneath the manifold. Enables sludge removal in pressurised systems. Includes EPP insulation pursuant to EnEV. Maintenance box (120/80) 2 up to 7.0 m³/h The maintenance box, suitable for all Boiler 120/80, is an optional accessory for magnetite separation with 1x top Rp 2, 1x bottom R 2 connections. Made from profile tubing 120/80, material S235, connection: 1x top Rp 2, 1x bottom R 2. Equipped with sludge removal nozzle and ball valve ½ as well as a magnetic bar screwed into a thermowell. To be attached to the boiler return beneath the manifold. Enables sludge removal in pressurised systems. Includes EPP insulation pursuant to EnEV With uniform nozzle spacings Perfect order Sinus compact Combined flow and return manifold for heating and cooling water s: 200 mm, 250 mm, 300 mm, 350 mm Flow rate: up to 68.8 m3/h Operating temperature up to 110 C, operating pressure up to 6 bar Unbeatable lead times Console feet for 120/80 models Sound-insulated and galvanised, consisting of a base plate (150 x 150 mm) with a standpipe and a top plate (120 x 120 mm) with a guide tube, including connecting bolts, heightadjustable from 405 to 600 mm (2 console feet are required per manifold) Wall bracket for 120/80 models Sound-insulated and galvanised, consisting of a wall plate for screw fixing and a support arm, top plate (120 x 120 mm), projection to centre of manifold: 200 mm (2 wall brackets are required per manifold) Flanged connection piece for 120/80 with 200 mm nozzle spacing To configure the connections as flanged nozzles, consisting of flange PN 6 (DIN 2631) and threaded union 1½, flanged nozzle height for spindle height of compact valves in accordance with DIN EN 558/FTF-14 (previously F4). 1½ x DN 20 1½ x DN 25 1½ x DN 32 1½ x DN 40 1½ x DN Reducing adapter for 120/80 models To configure the connections as threaded nozzles, consisting of seamless steel tubing with external thread at both ends. 1½ x ¾ 1½ x 1 1½ x 1¼ 1½ x 1½ 1½ x Threaded flange for 120/80 models To configure the boiler flow and return connection as a flanged nozzle. DN 50, PN Label Made from with transparent cover for three-line description for screwing onto the thermal insulation. Size: 100 x 50 mm, colours: red for flow/blue for return red blue Subject to technical modifications 15

9 Boiler 6.5 m³/h 150 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval Number of nozzles, top 200 mm ,200 1,600 2,000 2,400 2,800 3,200 Threaded nozzle Flanged nozzle coarse-grain aluminium Number of nozzles, top 250 mm ,000 1,500 2,000 2,500 3,000 3,500 4,000 Threaded nozzle Flanged nozzle coarse-grain aluminium Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath 120/80 with uniform nozzle spacings Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ for flow and return chambers are provided as standard Mixed threaded and flanged nozzles Lower price for threaded nozzles compared to flanged nozzles Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page 22. Heating water flow rate 6.5 m³/h Largest nozzle DN 50 (Boiler connection) (up to DN 65) 10.8 m³/h 250 kw at T 20 K Lead time approx. 3 working days ex works following technical approval Number of nozzles, top 250 mm ,450 1,950 2,450 2,950 3,450 3,950 Threaded nozzle Flanged nozzle coarsegrain aluminium Number of nozzles, top 300 mm Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath 160/80 with uniform nozzle spacings ,100 1,700 2,300 2,900 3,500 4,100 4,700 Threaded nozzle Flanged nozzle coarsegrain aluminium Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ for flow and return chambers are provided as standard. Heating water flow rate 10.8 m³/h Largest nozzle DN 65 (Boiler connection) (up to DN 80) Mixed threaded and flanged nozzles Lower price for threaded nozzles compared to flanged nozzles Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page

10 Boiler m³/h 400 kw at T 20 K Lead time approx. 3 working days ex works following technical approval coarse-grain aluminium coarse-grain aluminium coarse-grain aluminium 3 Number of nozzles, top 180/110 with uniform nozzle spacings 250 mm ,000 1,500 2,000 2,500 3,000 3,500 4, Number of nozzles, top 300 mm ,150 1,750 2,350 2,950 3,550 4,150 4, Number of nozzles, top Manifold length 350 mm ,350 1,950 2,650 3,350 4,050 4,750 5, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Details of accessories can be found on page 22. Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ for flow and return chambers are provided as standard. Heating water flow rate 17.2 m³/h Largest nozzle DN 80 (Boiler connection) (up to DN 100) 25.8 m³/h 600 kw at T 20 K Lead time approx. 3 working days ex works following technical approval coarsegrain aluminium coarsegrain aluminium coarsegrain aluminium 3 Number of nozzles, top 250 mm ,000 1,500 2,000 2,500 3,000 3,500 4, Number of nozzles, top 300 mm ,150 1,750 2,350 2,950 3,550 4,150 4, Number of nozzles, top 350 mm ,350 1,950 2,650 3,350 4,050 4,750 5, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath 200/120 with uniform nozzle spacings Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ for flow and return chambers are provided as standard. Heating water flow rate 25.8 m³/h Largest nozzle DN 100 (Boiler connection) (up to DN 125) Bushings ½ up to 1¼ for thermometer, manometer, etc Details of accessories can be found on page

11 Boiler 53.8 m³/h 1,250 kw at T 20 K Lead time approx. 3 working days ex works following technical approval 50 mm PU foam in coarse-grain aluminium 50 mm PU foam in 50 mm PU foam in coarse-grain aluminium 50 mm PU foam in 3 Number of nozzles, top 300 mm ,200 1,800 2,400 3,000 3,600 4,200 4, Number of nozzles, top 350 mm ,350 2,100 2,800 3,500 4,200 4,900 5, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath 280/180 with uniform nozzle spacings Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ¾ for flow and return chambers are provided as standard. Heating water flow rate 53.8 m³/h Largest nozzle DN 125 (Boiler connection) (up to DN 150) Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue m³/h 1,600 kw at T 20 K Lead time approx. 3 working days ex works following technical approval 50 mm PU foam in coarsegrain aluminium 50 mm PU foam in 50 mm PU foam in coarsegrain aluminium 50 mm PU foam in 3 Number of nozzles, top 300 mm ,200 1,800 2,400 3,000 3,600 4,200 4, Number of nozzles, top 350 mm 300/200 with uniform nozzle spacings ,350 2,100 2,800 3,500 4,200 4,900 5, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ¾ for flow and return chambers are provided as standard. Heating water flow rate 68.8 m³/h Largest nozzle DN 125 (Boiler connection) (up to DN 150) Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page 22. Details of accessories can be found on page

12 Boiler Console feet Base plate (150 x 150 mm) Standpipe and top plate (120 x 120 mm) Height-adjustable from 405 to 600 mm Base plate (150 x 150 mm) Standpipe and top plate (120 x 120 mm) Height-adjustable from 270 to 340 mm Base plate (200 x 200 mm) Standpipe and top plate (150 x 180 mm) Height-adjustable from 270 to 340 mm Wall bracket Top plate (120 x 120 mm) Projection to centre of manifold: 220 mm Top plate (120 x 120 mm) Projection to centre of manifold: 300 mm Top plate (150 x 180 mm) Projection to centre of manifold: 500 mm 120/80 to 160/80 180/110 to 200/ /180 to 300/ /80 to 160/80 180/110 to 200/ /180 to 300/ With variable nozzle spacings Perfect order Sinus compact Combined flow and return manifold for heating and cooling water Customised spacings to meet your needs and specifications Flow rate: up to 391 m3/h Operating temperature up to 110 C, operating pressure up to 16 bar For all models Drainage channel Made from, size: 100 / 125 / 100 mm with 2 drain filter Mountings: Console feet, galvanised, height can be adjusted at site Wall bracket, galvanised, projection max. 200 mm running metre Label Made from with transparent cover for three-line description for screwing onto the thermal insulation. Size: 100 x 50 mm, colours: red for flow/blue for return red blue Personalised custom manufacture 22 Subject to technical modifications 23

13 Boiler 6.5 to m³/h 150 to 9,100 kw at T 20 K Lead time Short Chamber size width/height Flow rate at flow velocity 0.4 m/s Power at ΔT 20 K Largest nozzle Recommended nozzle spacings for valve insulation covers Operating pressure max. 6 bar Operating pressure max. 16 bar 120/ m³/h 150 kw DN / m³/h 250 kw DN / m³/h 400 kw DN / m³/h 600 kw DN / m³/h 1,250 kw DN / m³/h 1,600 kw DN / m³/h 2,100 kw DN / m³/h 3,500 kw DN / m³/h 4,500 kw DN / m³/h 6,200 kw DN / m³/h 9,100 kw DN types PU foam in coarse-grain aluminium PU foam in Mineral wool in DN 50 DN 65 DN 80 DN 100 DN 125 DN mm 320 mm 350 mm 380 mm 400 mm 440 mm Threaded nozzle from ½ to 4 Flanged nozzle PN 6/PN 16 from DN 15 to DN 350 with variable nozzle spacing Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Wall thicknesses depending on manifold size, from 4 mm to 15 mm. Nozzle configured as threaded and/or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ or ¾ for flow and return chambers are provided as standard. Heating water flow rate from 6.5 to m³/h Nozzle spacing variable Operating pressure max. 6 / 16 bar Console feet Sound-insulated and galvanised, consisting of a base plate with a standpipe and a top plate with a guide tube, including connecting bolts, height-adjustable. Wall bracket Sound-insulated and galvanised, consisting of a wall plate for screw fixing and a support arm for the manifold, projection from 220 to 500 mm. Insulation coarse-grain aluminium coarse-grain aluminium coarse-grain aluminium coarse-grain aluminium 50 mm PU foam in coarse-grain aluminium 50 mm PU foam in 50 mm PU foam in coarse-grain aluminium 50 mm PU foam in 60 mm PU foam in 60 mm PU foam in 60 mm PU foam in 60 mm PU foam in 120/80 to 160/80 180/110 to 200/ /180 to 300/ /200 to 500/ /400 to 700/ /80 to 160/80 180/110 to 200/ /180 to 300/ / /80 160/80 180/ / / / / / / / Bushings ½ up to 2 for thermometer, manometer, etc. Possible special configurations Higher operating temperatures Larger dimensions, alternative designs (e.g. divided or with 90 bend) Corrosion protection pursuant to AGI, worksheet Q 151 Details of accessories can be found on page mm PU foam in For all models Drainage channel Made from, size: 100 / 125 / 100 mm with 2 drain filter Mountings: Console feet, galvanised, height can be adjusted at site Wall bracket, galvanised, projection max. 200 mm 700/500 running metre Label Made from with transparent cover for three-line description for screwing onto the thermal insulation. Size: 100 x 50 mm, colours: red for flow/blue for return red blue

14 Boiler Thermally separated, with uniform nozzle spacings Perfect order Thermally separated Sinus compact Combined flow and return manifold for heating and cooling water With thermal separation, 20 mm air cavity between the chambers s: 250 mm, 300 mm, 350 mm Flow rate: up to 60.2 m³/h Operating temperature up to 110 C, operating pressure up to 6 bar Unbeatable lead times 9.0 m³/h 210 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval Number of nozzles, top 250 mm ,000 1,500 2,000 2,500 3,000 3,500 4,000 Threaded nozzle Flanged nozzle coarse-grain aluminium Number of nozzles, top 300 mm 160/81, thermally separated Combined flow and return manifold consisting of rectangular tubing in standard design with 20 mm air cavity with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/ or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ for flow and return chambers are provided as standard. Heating water flow rate 9.0 m³/h Largest nozzle DN ,150 1,750 2,350 2,950 3,550 4,150 4,750 Threaded nozzle Flanged nozzle coarse-grain aluminium Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Mixed threaded and flanged nozzles Lower price for threaded nozzles compared to flanged nozzles Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Subject to technical modifications Personalised custom manufacture Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page

15 Boiler 13.8 m³/h 320 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval 180/111, thermally separated Combined flow and return manifold consisting of rectangular tubing in standard design with 20 mm air cavity with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/ or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ for flow and return chambers are provided as standard. Heating water flow rate 13.8 m³/h Largest nozzle DN m³/h 510 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval 200/121, thermally separated Combined flow and return manifold consisting of rectangular tubing in standard design with 20 mm air cavity with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/ or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ for flow and return chambers are provided as standard. Heating water flow rate 22.0 m³/h Largest nozzle DN mm 250 mm Number of nozzles, top ,000 1,500 2,000 2,500 3,000 3,500 4, Number of nozzles, top ,000 1,500 2,000 2,500 3,000 3,500 4, coarse-grain aluminium coarse-grain aluminium Number of nozzles, top 300 mm Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath ,150 1,750 2,350 2,950 3,550 4,150 4, Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue coarse-grain aluminium coarsegrain aluminium Number of nozzles, top 300 mm Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath ,150 1,750 2,350 2,950 3,550 4,150 4, Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page 32. Details of accessories can be found on page

16 Boiler 42.0 m³/h 980 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval 280/181, thermally separated Combined flow and return manifold consisting of rectangular tubing in standard design with 20 mm air cavity with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/ or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ¾ for flow and return chambers are provided as standard. Heating water flow rate 42.0 m³/h Largest nozzle DN m³/h 1,400 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval 300/201, thermally separated Combined flow and return manifold consisting of rectangular tubing in standard design with 20 mm air cavity with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzle configured as threaded and/ or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ¾ for flow and return chambers are provided as standard. Heating water flow rate 60.2 m³/h Largest nozzle DN mm 300 mm Number of nozzles, top ,200 1,800 2,400 3,000 3,600 4,200 4, Number of nozzles, top ,200 1,800 2,400 3,000 3,600 4,200 4, mm PU foam in coarse-grain aluminium 50 mm PU foam in 50 mm PU foam in coarse-grain aluminium 50 mm PU foam in Number of nozzles, top 350 mm ,350 2,100 2,800 3,500 4,200 4,900 5, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue mm PU foam in coarse-grain aluminium 50 mm PU foam in 50 mm PU foam in coarsegrain aluminium 50 mm PU foam in Number of nozzles, top 350 mm ,350 2,100 2,800 3,500 4,200 4,900 5, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page 32. Details of accessories can be found on page

17 Boiler Console feet Base plate (150 x 150 mm) Standpipe and top plate (120 x 120 mm) Height-adjustable from 405 to 600 mm Base plate (150 x 150 mm) Standpipe and top plate (120 x 120 mm) Height-adjustable from 270 to 340 mm Base plate (200 x 200 mm) Standpipe and top plate (150 x 180 mm) Height-adjustable from 270 to 340 mm Wall bracket Wall plate for screw fixing and support arm Top plate (120 x 120 mm) Projection to centre of manifold: 220 mm Wall plate for screw fixing and support arm Top plate (120 x 120 mm) Projection to centre of manifold: 300 mm Wall plate for screw fixing and support arm Top plate (150 x 180 mm) Projection to centre of manifold: 500 mm 160/ /111 to 200/ /181 to 300/ / /111 to 200/ /181 to 300/ Thermally separated, with variable nozzle spacings Perfect order Thermally separated Sinus compact Combined flow and return manifold for heating and cooling water With thermal separation, 20 mm air cavity between the chambers Customised spacings to meet your needs and specifications Flow rate: up to 391 m³/h Operating temperature up to 110 C, operating pressure up to 16 bar For all models Drainage channel Made from, size: 100 / 125 / 100 mm with 2 drain filter Mountings: Console feet, galvanised, height can be adjusted at site Wall bracket, galvanised, projection max. 200 mm Label running metre Made from with transparent cover for three-line description for screwing onto the thermal insulation. Size: 100 x 50 mm, colours: red for flow/blue for return red blue Personalised custom manufacture 32 Subject to technical modifications 33

18 Boiler 9.0 to m³/h 210 to 9,100 kw at T 20 K Lead time Short Chamber size width/height Flow rate at flow velocity 0.4 m/s, thermally separated Power at ΔT 20 K Largest nozzle up to max. 6 bar up to max. 16 bar 160/ m³/h 210 kw DN / m³/h 320 kw DN / m³/h 510 kw DN / m³/h 980 kw DN / m³/h 1,400 kw DN / m³/h 1,800 kw DN / m³/h 2,900 kw DN / m³/h 4,500 kw DN / m³/h 6,200 kw DN / m³/h 9,100 kw DN types PU foam in coarse-grain aluminium PU foam in Mineral wool in Threaded nozzle from ½ to 4 Flanged nozzle PN 6/PN 16 from DN 15 to DN 350 Bushings ½ up to 2 for thermometer, manometer, etc. Possible special configurations Higher operating temperatures Larger dimensions, alternative designs (e.g. divided or with 90 bend) Corrosion protection pursuant to AGI, worksheet Q 151 Combined flow and return manifold consisting of rectangular tubing as standard design with 20 mm air cavity with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Wall thicknesses of 4 to 15 mm. Nozzle configured as threaded and/ or flanged nozzle PN 6/PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Drainage bushings ½ or ¾ for flow and return chambers are provided as standard. Heating water flow rate from 9.0 to m³/h Nozzle spacing variable Operating pressure max. 6 / 16 bar Console feet Sound-insulated and galvanised, consisting of a base plate with a standpipe and a top plate with a guide tube, including connecting bolts, height-adjustable. Wall bracket Sound-insulated and galvanised, consisting of a wall plate for screw fixing and a support arm for the manifold, projection from 220 to 500 mm. Insulation coarse-grain aluminium coarse-grain aluminium coarse-grain aluminium 50 mm PU foam in coarse-grain aluminium 50 mm PU foam in 50 mm PU foam in coarse-grain aluminium 50 mm PU foam in 60 mm PU foam in 60 mm PU foam in 60 mm PU foam in 60 mm PU foam in 160/ /111 to 200/ /181 to 300/ /201 to 500/ /401 to 700/ / /111 to 200/ /181 to 300/ / /81 180/ / / / / / / / Details of accessories can be found on page mm PU foam in 700/ For all models Drainage channel Made from, size: 100 / 125 / 100 mm with 2 drain filter Mountings: Console feet, galvanised, height can be adjusted at site Wall bracket, galvanised, projection max. 200 mm running metre Label Made from with transparent cover for three-line description for screwing onto the thermal insulation. Size: 100 x 50 mm, colours: red for flow/blue for return red blue

19 Boiler Manifolds With 90 bends Solution for compact central heating systems Sinus with 90 bends Combined flow and return manifold for heating and cooling water As sinusoidal manifold or dual-chamber manifold With nozzles guided upwards or downwards with a 90 bend Customised spacings to meet your needs and specifications Operating temperature up to 110 C, operating pressure up to 16 bar 6.5 to m³/h 150 to 9,100 kw at T 20 K Lead time Short Without thermal separation With thermal separation types PU foam in coarse-grain aluminium PU foam in Mineral wool in with 90 bends Combined flow and return manifold with 90 bends, consisting of rectangular tubing as standard design with or without thermal separation, with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall, configured with threaded and/or flanged nozzles PN 6/PN 16 exiting adjacent to one another at the front and back sides and guided upwards. Nozzles aligned to the height of the shut-off valves. Drainage bushings ½ or ¾ for flow and return chambers are provided as standard. The Sinus compact manifold is pressure tested and primed before leaving the factory. Operating pressure for either max. 6 bar or max. 16 bar, operating temperature max. 110 C. Heating water flow rate from 6.5 to m³/h Nozzle spacing variable / 16 bar Chamber size width/height Power at ΔT 20 K Largest nozzle Flow rate in m³/h 120/ kw DN / kw DN / kw DN / kw DN /180 1,250 kw DN /200 1,600 kw DN /200 2,100 kw DN /250 3,500 kw DN /300 4,500 kw DN /400 6,200 kw DN /500 9,100 kw DN / kw DN / kw DN / kw DN / kw DN /201 1,400 kw DN /201 1,800 kw DN /251 2,900 kw DN /301 4,500 kw DN /401 6,200 kw DN /501 9,100 kw DN Threaded nozzle from ½ to 4 Flanged nozzle PN 6/PN 16 from DN 15 to DN 350 Bushings ½ up to 2 for thermometer, manometer, etc. with 90 bends Possible special configurations Higher operating temperatures Larger dimensions, alternative designs (e.g. divided) Corrosion protection pursuant to AGI, worksheet Q 151 Details of accessories can be found on page 39. Dual-chamber with 90 bends Personalised custom manufacture 36 Subject to technical modifications 37

20 Boiler 21.0 to m³/h 485 to 7,500 kw at T 20 K Lead time Short Without thermal separation Chamber size width/height Dual-chamber manifold with 90 bends Combined flow and return manifold with 90 bends, consisting of rectangular tubing as standard design with or without thermal separation, with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall, configured with threaded and/or flanged nozzles PN 6/PN 16 exiting adjacent to one another at the front and back sides and guided upwards. Nozzles aligned to the height of the shut-off valves. Drainage bushings ½ or ¾ for flow and return chambers are provided as standard. The Sinus compact manifold is pressure tested and primed before leaving the factory. Operating pressure for either max. 6 bar or max. 16 bar, operating temperature max. 110 C. Power at ΔT 20 K Largest nozzle Flow rate in m³/h Heating water flow rate from 21.0 to m³/h Nozzle spacing variable 160/ kw DN / kw DN /200 1,200 kw DN /300 1,500 kw DN /300 3,000 kw DN /400 4,000 kw DN Console feet Sound-insulated and galvanised, consisting of a base plate with a standpipe and a top plate with a guide tube, including connecting bolts, height-adjustable from 270 to 340 mm or from 405 to 600 mm. Insulation Pursuant to EnEV dated 01/05/2014, consisting of halfshells with end pieces and cutouts for all nozzles, depending on manifold size 40 to 60 mm PU foam or 100 mm mineral wool in. Drainage channel Made from, size: 100 / 125 / 100 mm with 2 drain filter Mountings: Console feet, galvanised, height can be adjusted at site Wall bracket, galvanised, projection max. 200 mm Label running metre With thermal separation 500/450 5,580 kw DN /500 7,500 kw DN / kw DN / kw DN Made from with transparent cover for three-line description for screwing onto the thermal insulation. Size: 100 x 50 mm, colours: red for flow/blue for return red blue /201 1,200 kw DN /301 1,500 kw DN /301 3,000 kw DN /401 4,000 kw DN /451 5,580 kw DN /501 7,500 kw DN types PU foam in Mineral wool in Threaded nozzle from ½ to 4 Flanged nozzle PN 6/PN 16 from DN 15 to DN 350 Bushings ½ up to 2 for thermometer, manometer, etc. Possible special configurations Higher operating temperatures Larger dimensions, alternative designs (e.g. divided) Corrosion protection pursuant to AGI, worksheet Q 151 Details of accessories can be found on page

21 Boiler Cylindrical or rectangular profile Quality that fits Sinus single-chamber Heating and cooling water for steam, compressed air and other media Materials made from P235 and S235 or according to your needs Operating pressure and temperature according to your needs AGI Q151 coating possible 3.5 to 1,085.0 m³/h 80 to 25,320 kw at T 20 K Lead time Short Size Flow rate at flow velocity 0.4 m/s Manifolds with cylindrical profile /collectors made from welded tubing P235 in accordance with EN and fitted with dished boiler ends on both sides. Nozzle configured as threaded and/or flanged nozzle PN 6 to PN 16. All nozzles are aligned to the height of the shut-off valves, and can be at the top, side or underneath. Required nozzle spacings for valve insulation covers: DN 50 = 280 mm, DN 65 = 320 mm, DN 80 = 350 mm, DN 100 = 380 mm, DN 125 = 400 mm, DN 150 = 440 mm. Drainage bushing ½ provided as standard. The single-chamber manifold is pressure tested and primed before leaving the factory. Power at ΔT 20 K Flow rate at flow velocity 0.6 m/s Power at ΔT 20 K Flow rate from 3.5 to 1,085.0 m³/h Nozzle spacing variable Size DN 50 to DN 1,200 Operating pressure max. 6/16 bar up to max. 6 bar up to max. 16 bar DN m³/h 80 kw 5.0 m³/h 115 kw DN m³/h 125 kw 8.5 m³/h 200 kw DN m³/h 160 kw 12.0 m³/h 280 kw DN m³/h 245 kw 17.0 m³/h 395 kw DN m³/h 410 kw 27.0 m³/h 630 kw DN m³/h 560 kw 38.0 m³/h 880 kw DN m³/h 1,020 kw 72.0 m³/h 1,670 kw DN m³/h 1,625 kw m³/h 2,670 kw DN m³/h 2,350 kw m³/h 3,560 kw DN m³/h 3,250 kw m³/h 4,840 kw DN m³/h 4,200 kw m³/h 6,300 kw DN m³/h 6,500 kw m³/h 9,860 kw DN m³/h 9,330 kw m³/h 14,200 kw DN m³/h 12,850 kw m³/h 19,370 kw DN m³/h 17,500 kw 1,085.0 m³/h 25,320 kw Threaded nozzle from ½ to 4 Flanged nozzle PN 6/PN 16 from DN 15 to DN 600 Bushings ½ up to 2 for thermometer, manometer, etc. Possible special configurations Higher operating temperatures Larger dimensions, alternative material (e.g. boiler tubing to ADW4) Corrosion protection pursuant to AGI, worksheet Q 151 Details of accessories can be found on page 43. Manifolds with cylindrical profile Manifolds with rectangular profile 40 Subject to technical modifications 41

22 Boiler 5.8 to m³/h 135 to 5,652 kw at T 20 K Lead time Short Manifolds with rectangular profile manifold/collector welded from black sheet steel S235. Nozzle configured as threaded and/or flanged nozzle PN 6 aligned to the height of the shut-off valves. Nozzles at the top, side or underneath. Required nozzle spacings for valve insulation covers: DN 50 = 280 mm, DN 65 = 320 mm, DN 80 = 350 mm, DN 100 = 380 mm, DN 125 = 400 mm, DN 150 = 440 mm. Drainage bushing ½ is provided as standard. The single-chamber manifold is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Flow rate from 5.8 to m³/h Nozzle spacing variable Size 80/60 to 450/250 Console feet for with cylindrical profile Sound-insulated and galvanised, consisting of a base plate with a standpipe and a top plate with a guide tube, including connecting bolts, height-adjustable from 270 mm to 340 mm or from 405 mm to 600 mm. DN 50 to DN DN DN DN 300 and DN from DN Chamber size width/height Flow rate at flow velocity 0.4 m/s Power at ΔT 20 K Flow rate at flow velocity 0.6 m/s Power at ΔT 20 K Console feet for with rectangular profile 80/60 to 160/ /110 and 200/ /180 and 300/ /200 and 450/ / m³/h 135 kw 8.6 m³/h 200 kw / m³/h 320 kw 20.7 m³/h 481 kw / m³/h 430 kw 27.7 m³/h 644 kw / m³/h 600 kw 42.7 m³/h 993 kw Wall bracket for with cylindrical profile Sound-insulated and galvanised, consisting of a wall plate for screw fixing and a support arm for the manifold, projection from 160 mm to 500 mm. DN 50 to DN DN DN DN 300 and DN / m³/h 800 kw 51.7 m³/h 1,202 kw / m³/h 1,680 kw m³/h 2,533 kw / m³/h 2,000 kw m³/h 3,014 kw / m³/h 2,675 kw m³/h 4,019 kw / m³/h 3,760 kw m³/h 5,652 kw Wall bracket for with rectangular profile Insulation for with cylindrical profile PU foam in Mineral wool in 80/ /80 and 160/ /110 and 200/ /180 and 300/ / Threaded nozzle from ½ to 4 Flanged nozzle PN 6/PN 16 from DN 15 to DN 400 Bushings ½ up to 2 for thermometer, manometer, etc. Possible special configurations Larger dimensions Corrosion protection pursuant to AGI, worksheet Q 151 Insulation for with rectangular profile PU foam in coarse-grain aluminium PU foam in Mineral wool in Threaded nozzle Details of accessories can be found on page 43. from ½ to 4 Flanged nozzle PN 6 to PN 16 from DN 15 to DN 400 Drainage channel Made from, size: 100 / 125 / 100 mm with 2 drain filter Mountings: Console feet, galvanised, height can be adjusted at site Wall bracket, galvanised, projection max. 200 mm running metre Label Made from with transparent cover for three-line description for screwing onto the thermal insulation. Size: 100 x 50 mm, colours: red for flow/blue for return red blue

23 ADDED SAFETY FOR DRINKING WATER! Boiler Flow LegioNixx potable water and process water A matter of cleanliness Sinus stainless steel Potable water with no dead zones (in order to prevent proliferation of Legionella) bath-etched and passivated Material: LegioNixx meets the requirements of 17 of the German Drinking Water Ordinance Also available as a normal cylindrical profile manifold with operating pressure and temperature according to your needs Up to m³/h DN 50 to DN 250 Lead time Short Size Larger designs on request. LegioNixx potable water No dead zones, in order to prevent proliferation of Legionella. in accordance with EN /DIN EN ISO 1127 WIG-welded, bathetched and passivated. Material Manifolds with concentric reducers at the ends and/or 90 bends guided upwards. Nozzles in the form of pipe nozzles (smooth ends for pressing), bushings/threaded nozzles or flanged nozzles PN 10/16 aligned to the height of the shut-off valves. Nozzles at the top, side or underneath. Drainage bushing ½ is provided as standard. The stainless steel manifold is pressure tested before leaving the factory. Dimensions Flow rate at flow velocity 1.5m/s rate up to m³/h Size DN 50 to DN 250 Operating pressure max. 10 bar DN x 2.0 mm 13.5 m³/h DN x 2.0 mm 22.1 m³/h DN x 2.0 mm 30.6 m³/h DN x 2.6 mm 50.5 m³/h DN x 2.6 mm 76.6 m³/h DN x 2.6 mm m³/h DN x 3.0 mm m³/h DN x 3.0 mm m³/h Console feet Wall bracket Insulation for hot water applications Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Details of accessories can be found on page 47. LegioNixx potable water Process water 44 Subject to technical modifications 45

24 Boiler Up to m³/h DN 50 to DN 400 Lead time Short Process water in accordance with EN /DIN EN ISO 1127 WIG-welded, bath-etched and passivated. Material Manifolds fitted with dished boiler ends. Nozzles in the form of pipe nozzles (smooth ends for pressing), bushings/threaded nozzles or flanged nozzles PN 10/16 aligned to the height of the shut-off valves. Nozzles at the top, side or underneath. Drainage bushing ½ is provided in all cases. The stainless steel manifold is pressure tested before leaving the factory. Flow rate up to m³/h Size DN 50 to DN 400 Nozzle spacing variable Operating pressure max. 10 bar Console feet Sound-insulated and galvanised, consisting of a base plate with a standpipe and a top plate with a guide tube, including connecting bolts, height-adjustable from 270 to 340 mm or 405 to 600 mm. Size Dimensions Flow rate at flow velocity 1.5m/s DN x 2.0 mm 13.5 m³/h Wall bracket Decoupled from cold and galvanized, wall plate for screw fixing and support arm with a head plate, variable projection up to DN 125 with screw clamp. DN x 2.0 mm 22.1 m³/h DN x 2.0 mm 30.6 m³/h DN x 2.6 mm 50.5 m³/h DN x 2.6 mm 76.6 m³/h DN x 2.6 mm m³/h Insulation for hot water applications Insulation consisting of half-shells with end pieces and cutouts for all nozzles, not diffusion-proof. DN x 3.0 mm m³/h Nozzles DN x 3.0 mm m³/h DN x 3.0 mm m³/h DN x 3.0 mm m³/h DN x 3.0 mm m³/h Drainage channel Made from, size: 100 / 125 / 100 mm with 2 drain filter Mountings: Console feet, galvanised, height can be adjusted at site Wall bracket, galvanised, projection max. 200 mm running metre Flanged nozzle PN 10 / PN 16 Threaded nozzle Pipe nozzle with smooth ends DN 15 ½ 18.0 x 1.0 mm DN 20 ¾ 22.0 x 1.2 mm DN x 1.2 mm DN 32 1¼ 35.0 x 1.5 mm DN 40 1½ 42.0 x 1.5 mm DN x 1.5 mm DN 65 2½ 76.1 x 2.0 mm DN x 2.0 mm DN x 2.0 mm Larger designs of and nozzles on request. Console feet Wall bracket Insulation for hot water applications Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page

25 Boiler Hydraulic separators Perfect hydraulics in all operating conditions Hydraulic separators To equalise the volume flows Can be used in heating and cooling water systems Operating temperature up to 110 C, operating pressure up to 6 bar Four or six nozzles for connecting the heat generator or for distributing the heat AGI Q151 coating possible Sets with small construction Small hydraulic separators 3.0 to Heating water flow rate from 3.0 to 8.0 m³/h Operating pressure max. 4 bar 8.0 m³/h Lead time 0 Immediate Hydraulic separator consisting of a vertical rectangular chamber made of rectangular hollow profile S235 with welded-in top and bottom, with four nozzles at the side to connect the heat consumer and heat generator. ½ bushing for ventilation, draining and sensor. The hydraulic separator is pressure tested and primed before leaving the factory. Operating pressure max. 4 bar, operating temperature max. 110 C. up to 3.0 m³/h Vertical 60/50 Chamber size (WxHxD) 60 x 500 x Flow rate up to 3.0 m³/h Outflow nozzles 1 internal thread (bushing) Including insulation 30 mm EPP foam Wall fixing set (= 2 pieces) up to 4.5 m³/h Vertical 80/60 Chamber size (WxHxD) 80 x 500 x Flow rate up to 4.5 m³/h Outflow nozzles 1¼ external thread Including insulation 35 mm EPP foam Wall fixing set (= 2 pieces) up to 8.0 m³/h Vertical 120/80 Chamber size (WxHxD) 120 x 800 x Flow rate up to 8.0 m³/h Outflow nozzles 2 external thread Including insulation 50 mm EPP foam Wall fixing set (= 2 pieces) Ideal addition: MonoFixx up to 3.0 m³/h Horizontal 80/80 Magnetite separation module for small separators thread Packaged as a SET with EPP insulation Magnetic insert for separating ferromagnetic substances in small hydraulic separators. Consisting of: magnetic bar screwed into a thermowell, sludge removal nozzle with ball valve ½. Enables sludge removal in pressurised systems. Suitable for Small separators 60/50, 80/60, /80 Operating pressure max. 4 bar Connection R ½ Included in set Ball valve, magnetite filter cartridge Chamber size (WxHxD) 210 x 80 x Nozzle spacing 125 mm Wall fixing set (= 2 pieces) Boiler-side connections 1½ with flat seal, system-end flat seal with 1½ union nut and ½ bushing for temperature sensor. The Sinus MonoFixx is pressure tested and primed before leaving the factory. Including thermal insulation pursuant to EnEV dated 01/05/2014. MonoFixx up to 6.5 m³/h Horizontal 80/80 Chamber size (WxHxD) 210 x 80 x construction Ideal addition: Nozzle spacing 125 mm Wall fixing set (= 2 pieces) Boiler-side connections 2 with flat seal, system-end flat seal with 2 union nut and ½ bushing for temperature sensor. The Sinus MonoFixx is pressure tested and primed before leaving the factory. Including thermal insulation pursuant to EnEV dated 01/05/2014. Maintenance box Round construction Optional magnetite separation Maintenance box (80/60) 1½ up to 3.0 m³/h: suitable for MonoFixx 80/80 Maintenance box (120/80) 2 up to 7.0 m³/h: suitable for MonoFixx 120/ Subject to technical modifications 49

26 Boiler 10.0 to m³/h Lead time Short construction type I, PN 6 Vertical rectangular chamber made from hollow rectangular profile S235 with welded-in top and bottom. Nozzle for heat consumer and heat generator made from welded steel tubing with welding-neck flange PN 6. 2 threaded nozzle for sludge removal, ½ bushing for temperature sensor and ventilation; supporting foot with bores for fixing to the floor. The hydraulic separator is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Heating water flow rate from 10.0 to m³/h 10.0 to m³/h Lead time Short construction type II, PN 6 Vertical rectangular chamber made from hollow rectangular profile S235 with welded-in top and bottom. Nozzle for heat consumer and heat generator made from welded steel tubing with welding-neck flange PN 6 for direct connection of 2 heat generators. 2 threaded nozzle for sludge removal, ½ bushing for temperature sensor; supporting foot with bores for fixing to the floor. The hydraulic separator is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Heating water flow rate from 10.0 to m³/h Ideal addition: Chamber size width/depth Flow rate Overall height Nozzle 160/80 10 m³/h 1,440 mm DN / m³/h 1,450 mm DN / m³/h 1,470 mm DN / m³/h 1,480 mm DN / m³/h 1,495 mm DN / m³/h 1,520 mm DN / m³/h 1,820 mm DN / m³/h 1,845 mm DN / m³/h 1,945 mm DN / m³/h 2,290 mm DN Insulation pursuant to EnEV dated 01/05/2014 consisting of 2 half-shells with cutouts for all nozzles 65 mm PU foam in coarse-grain aluminium Chamber size width/depth 160/ / / / / Chamber size width/depth 160/ / / / / / / / / / Magnetite separation module Suitable for model Magnetite separation module Flange DN 100 PN 6 160/80-250/ Magnetite separation module Flange DN 150 PN 6 300/ / Magnetite separation module Flange DN 200 PN 6 450/ / Ideal addition: Chamber size width/depth Flow rate Overall height Nozzle 2 x / 4 x 160/80 10 m³/h 1,640 mm DN 65 / / m³/h 1,650 mm DN 80 / / m³/h 1,670 mm DN 100 / / m³/h 1,680 mm DN 125 / / m³/h 1,695 mm DN 150 / / m³/h 1,720 mm DN 200 / / m³/h 2,020 mm DN 200 / / m³/h 2,045 mm DN 250 / / m³/h 2,145 mm DN 300 / / m³/h 2,490 mm DN 300 / Insulation pursuant to EnEV dated 01/05/2014 consisting of 2 half-shells with cutouts for all nozzles 65 mm PU foam in coarse-grain aluminium Chamber size width/depth 160/ / / / / Chamber size width/depth 160/ / / / / / / / / / Magnetite separation module Suitable for model Magnetite separation module Flange DN 100 PN 6 160/80-250/ Magnetite separation module Flange DN 150 PN 6 300/ / Magnetite separation module Flange DN 200 PN 6 450/ / WARNING: The magnetite separation modules are not suitable for retro-fitting. WARNING: The magnetite separation modules are not suitable for retro-fitting

27 Boiler 12.0 to m³/h DN 150 to DN 800 Lead time Short Round construction type I, PN 6 Vertical cylindrical chamber made from welded cylindrical profile P235 with welded-in top and bottom. Nozzle for heat consumer and heat generator made from welded steel tubing with welding-neck flange PN 6. 2 threaded nozzle for sludge removal, ½ bushing for temperature sensor and ventilation; supporting foot with bores for fixing to the floor. The hydraulic separator is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Heating water flow rate from 12.0 to m³/h Size from DN 150 to DN to m³/h DN 150 to DN 400 Lead time Short Round construction type II, PN 6 Vertical cylindrical chamber made from welded cylindrical profile P235 with welded-in top and bottom. Nozzle for heat consumer and heat generator made from welded steel tubing with welding-neck flange PN 6 for direct connection of 2 heat generators. 2 threaded nozzle for sludge removal, ½ bushing for temperature sensor; supporting foot with bores for fixing to the floor. The hydraulic separator is pressure tested and primed before leaving the factory., operating temperature max. 110 C. Heating water flow rate from 12.0 to m³/h Size from DN 150 to DN 400 Ideal addition: Size Flow rate Overall height Nozzle DN m³/h 1,700 mm DN DN m³/h 1,700 mm DN DN m³/h 1,700 mm DN DN m³/h 1,700 mm DN DN m³/h 1,800 mm DN DN m³/h 1,850 mm DN DN m³/h 1,900 mm DN DN m³/h 2,000 mm DN DN m³/h 2,050 mm DN DN m³/h 2,450 mm DN DN m³/h 2,550 mm DN DN m³/h 2,750 mm DN DN m³/h 2,975 mm DN Insulation pursuant to EnEV dated 01/05/2014 consisting of 2 half-shells with cutouts for all nozzles 60 mm PU foam in Size DN DN DN DN DN DN DN DN Size DN DN DN DN DN DN DN DN Magnetite separation module Suitable for model Magnetite separation module Flange DN 100 PN 6 DN 150 DN Magnetite separation module Flange DN 150 PN 6 DN 250 DN Magnetite separation module Flange DN 200 PN 6 DN 350 DN Ideal addition: Size Flow rate Overall height Nozzle 2 x / 4 x DN m³/h 1,900 mm DN 65 / DN m³/h 1,900 mm DN 80 / DN m³/h 1,900 mm DN 100 / DN m³/h 1,900 mm DN 125 / DN m³/h 2,000 mm DN 150 / DN m³/h 2,050 mm DN 200 / DN m³/h 2,100 mm DN 200 / Insulation pursuant to EnEV dated 01/05/2014 consisting of 2 half-shells with cutouts for all nozzles 60 mm PU foam in Size DN DN DN DN DN DN DN Size DN DN DN DN DN DN DN Magnetite separation module Suitable for model Magnetite separation module Flange DN 100 PN 6 DN 150 DN Magnetite separation module Flange DN 150 PN 6 DN 250 DN Magnetite separation module Flange DN 200 PN 6 DN 350 DN WARNING: The magnetite separation modules are not suitable for retro-fitting. WARNING: The magnetite separation modules are not suitable for retro-fitting

28 Boiler Stock item A good pairing Sinus, manifold including hydraulic separator Combination of manifold and hydraulic separator No need to allow space for the separator in the room Includes sludge trap and optional magnetite separation Can be used in heating and cooling water systems Operating temperature up to 110 C, operating pressure up to 4 bar s: 125 mm, 130 mm Flow rate: up to 7.0 m³/h 3.0 to 7.0 m³/h 70 kw or 160 kw at T 20 K Lead time 0 Immediate up to 3.0 m³/h up to 7.0 m³/h UNION NUT Connection to heating circuits: Union nut 1½ UNION NUT Connection to heating circuits: Union nut 1½ 120/ /120 80/80 80/80 Manifolds with integrated hydraulic separator Combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with hydraulic separator welded on horizontally directly beneath the chambers. Made from rectangular profile S235 with 2.5 mm wall thickness. Nozzle spacing 125 mm Heating water flow rate from 3.0 to 7.0 m³/h Operating pressure max. 4 bar Packaged as a SET with EPP insulation and wall bracket Length Heating circuits Nozzle spacing 130 mm Length Heating circuits Nozzle spacing 125 mm Length ,015 Heating circuits Nozzle spacing 130 mm Length ,140 Heating circuits Adapter piece For reducing 1½ union nuts to 1¼ Ideal addition: Maintenance box The maintenance box, suitable for the models 80/80 and 120/120, as an optional accessory for magnetite separation. Made from profile tubing, material S235. Equipped with sludge removal nozzle and ball valve as well as a magnetic bar screwed into a thermowell. To be attached to the boiler return beneath the manifold. Enables sludge removal in pressurised systems. Includes EPP insulation pursuant to EnEV. Separate manifold and hydraulic separator Maintenance box (80/60) 1½ up to 3.0 m³/h Suitable for 80/ Flow rate 3.0 m³/h Operating pressure max. 4 bar Connection 2x G 1½ Included in set EPP insulation, ball valve, magnetite filter cartridge Maintenance box (120/80) 2 up to 7.0 m³/h Optional magnetite separation As a set with insulation and with wall bracket Suitable for 120/ Flow rate 7.0 m³/h Operating pressure max. 4 bar Connection 1x top Rp 2, 1x bottom R 2 Included in set EPP insulation, ball valve, magnetite filter cartridge, 2 screwed connection 54 Subject to technical modifications 55

29 Boiler With uniform nozzle spacings A good pairing Sinus, manifold including hydraulic separator Combination of manifold and hydraulic separator No need to allow space for the separator in the room Includes sludge trap and optional magnetite separation Can be used in heating and cooling water systems Operating temperature up to 110 C, operating pressure up to 6 bar s: 200 mm, 250 mm, 300 mm, 350 mm Flow rate: up to 68.8 m³/h Unbeatable lead times 7.0 m³/h 160 kw at T 20 K Lead time approx. 3 working days ex works following technical approval 3 60 mm PU foam in coarse-grain aluminium Number of nozzles, top 200 mm 120/120 Combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with hydraulic separator welded on horizontally directly beneath the chambers. Made from rectangular profile S235. Feed from/to the heating boiler can take place both from above at the Sinus compact manifold and from below, at the hydraulic separator. Heating circuit connections configured as threaded and/or flanged nozzles PN 6/16 and aligned to the height of the shut-off valves. With 1¼ sludge removal bushing exiting downwards. The Sinus is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C ,200 1,600 2,000 2, Heating water flow rate 7.0 m³/h Largest nozzle DN 50 (Boiler connection) (up to DN 65) Number of nozzles, top 250 mm ,000 1,500 2,000 2,500 3, mm PU foam in coarse-grain aluminium Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Bushings ½ up to 1¼ for thermometer, manometer, etc Separate manifold and hydraulic separator Ideal addition: Maintenance box (120/80) 2 up to 7.0 m³/h Suitable for 120/ Flow rate 7.0 m³/h Operating pressure max. 4 bar Connection 1x top Rp 2, 1x bottom R 2 Included in set EPP insulation, ball valve, magnetite filter cartridge, 2 screwed connection Console feet Wall bracket Optional magnetite separation Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Subject to technical modifications Details of accessories can be found on page

30 Boiler 10.8 m³/h 250 kw at T 20 K Lead time approx. 3 working days ex works following technical approval 60 mm PU foam in coarse-grain aluminium 60 mm PU foam in 60 mm PU foam in coarse-grain aluminium 60 mm PU foam in 3 Number of nozzles, top 250 mm ,450 1,950 2,450 2, Number of nozzles, top 300 mm 160/ ,100 1,700 2,300 2,900 3, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with hydraulic separator welded on horizontally directly beneath the chambers. Made from rectangular profile S235. Feed from/to the heating boiler can take place both from above at the Sinus compact manifold and from below, at the hydraulic separator. Heating circuit connections configured as threaded and/or flanged nozzles PN 6/16 and aligned to the height of the shut-off valves. With sludge trap with 1¼ sludge removal bushing exiting downwards. The Sinus is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Heating water flow rate 10.8 m³/h Largest nozzle DN 65 (Boiler connection) (up to DN 80) Bushings ½ up to 1¼ for thermometer, manometer, etc Ideal addition: Magnetite separation module Flange DN 125 PN m³/h 400 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval 60 mm PU foam in coarse-grain aluminium 60 mm PU foam in 60 mm PU foam in coarse-grain aluminium 60 mm PU foam in Number of nozzles, top Number of nozzles, top 180/ mm 300 mm ,000 1,500 2,000 2,500 3, ,150 1,750 2,350 2,950 3, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Bushings ½ up to 1¼ for thermometer, manometer, etc Ideal addition: Magnetite separation module Flange DN 125 PN 6 Combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with hydraulic separator welded on horizontally directly beneath the chambers. Made from rectangular profile S235. Feed from/to the heating boiler can take place both from above at the Sinus compact manifold and from below, at the hydraulic separator. Heating circuit connections configured as threaded and/or flanged nozzles PN 6/16 and aligned to the height of the shut-off valves. With sludge trap with 1¼ sludge removal bushing exiting downwards. The Sinus is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Heating water flow rate 17.2 m³/h Largest nozzle DN 80 (Boiler connection) (up to DN 100) For separating ferromagnetic substances. Consisting of additional flanged nozzles, provided with seal, screws, nuts and a blind flange fitted with magnetic filter rods, as required for the chosen size of For separating ferromagnetic substances. Consisting of additional flanged nozzles, provided with seal, screws, nuts and a blind flange fitted with magnetic filter rods, as required for the chosen size of Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page 63. Details of accessories can be found on page

31 Boiler 25.8 m³/h 600 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval Number of nozzles, top 300 mm 200/200 Combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with hydraulic separator welded on horizontally directly beneath the chambers. Made from rectangular profile S235. Feed from/to the heating boiler can take place both from above at the Sinus compact manifold and from below, at the hydraulic separator. Heating circuit connections configured as threaded and/or flanged nozzles PN 6/16 and aligned to the height of the shut-off valves. With sludge trap with 1¼ sludge removal bushing exiting downwards. The Sinus is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Heating water flow rate 25.8 m³/h Largest nozzle DN 100 (Boiler connection) (up to DN 125) m³/h 1,250 kw at T 20 K Lead time approx. 3 working days ex works following technical approval 3 Number of nozzles, top 300 mm 280/320 Combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with hydraulic separator welded on horizontally directly beneath the chambers. Made from rectangular profile S235. Feed from/to the heating boiler can take place both from above at the Sinus compact manifold and from below, at the hydraulic separator. Heating circuit connections configured as threaded and/or flanged nozzles PN 6/16 and aligned to the height of the shut-off valves. With sludge trap with 1¼ sludge removal bushing exiting downwards. The Sinus is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Heating water flow rate 53.8 m³/h Largest nozzle DN 125 (Boiler connection) (up to DN 150) mm PU foam in coarse-grain aluminium 60 mm PU foam in Number of nozzles, top 350 mm 1,150 1,750 2,350 2,950 3, ,350 1,950 2,650 3,350 4, mm PU foam in 1,200 1,800 2,400 3,000 3, Number of nozzles, top 350 mm ,350 2,100 2,800 3,500 4, mm PU foam in coarse-grain aluminium 60 mm PU foam in Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Bushings ½ up to 1¼ for thermometer, manometer, etc Ideal addition: Magnetite separation module Flange DN 125 PN 6 For separating ferromagnetic substances. Consisting of additional flanged nozzles, provided with seal, screws, nuts and a blind flange fitted with magnetic filter rods, as required for the chosen size of Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page mm PU foam in Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Bushings ½ up to 1¼ for thermometer, manometer, etc Ideal addition: Magnetite separation module Flange DN 125 PN 6 For separating ferromagnetic substances. Consisting of additional flanged nozzles, provided with seal, screws, nuts and a blind flange fitted with magnetic filter rods, as required for the chosen size of Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page

32 Boiler 68.8 m³/h 1,600 kw at T 20 K Lead time approx. 3 working days 3 ex works following technical approval 60 mm PU foam in 60 mm PU foam in Number of nozzles, top 300 mm ,200 1,800 2,400 3,000 3, Number of nozzles, top 350 mm 300/ ,350 2,100 2,800 3,500 4, Optional possible boiler flow and return nozzles (if not from above) Higher price for flanged nozzles on the face and/or underneath Combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with hydraulic separator welded on horizontally directly beneath the chambers. Made from rectangular profile S235. Feed from/to the heating boiler can take place both from above at the Sinus compact manifold and from below, at the hydraulic separator. Heating circuit connections configured as threaded and/or flanged nozzles PN 6/16 and aligned to the height of the shut-off valves. With sludge trap with 1¼ sludge removal bushing exiting downwards. The Sinus is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. Heating water flow rate 68.8 m³/h Largest nozzle DN 125 (Boiler connection) (up to DN 150) Bushings ½ up to 1¼ for thermometer, manometer, etc Console feet Base plate (150 x 150 mm) Standpipe and top plate (120 x 120 mm) Height-adjustable from 270 to 340 mm Base plate (200 x 200 mm) Standpipe and top plate (150 x 180 mm) Height-adjustable from 270 to 340 mm Wall bracket Top plate (120 x 120 mm) Projection to centre of manifold: 300 mm Top plate (150 x 180 mm) Projection to centre of manifold: 500 mm 120/120 to 200/ /320 to 300/ /120 to 200/ /320 to 300/350 Maintenance box (120/80) 2 up to 7.0 m³/h The maintenance box, suitable for the 120/120, as an optional accessory for magnetite separation. Made from profile tubing, material S235. Equipped with sludge removal nozzle and ball valve as well as a magnetic bar screwed into a thermowell. To be attached to the boiler return beneath the manifold. Enables sludge removal in pressurised systems. Includes EPP insulation pursuant to EnEV. Magnetite separation module Flange for 160/160 and larger For separating ferromagnetic substances. Consisting of additional flanged nozzles, provided with seal, screws, nuts and a blind flange fitted with magnetic filter rods, as required for the chosen size of. For all models Drainage channel Made from, size: 100 / 125 / 100 mm with 2 drain filter Mountings: Console feet, galvanised, height can be adjusted at site Wall bracket, galvanised, projection max. 200 mm Label Made from with transparent cover for three-line description for screwing onto the thermal insulation. Size: 100 x 50 mm, colours: red for flow/blue for return running metre red blue Ideal addition: Magnetite separation module Flange DN 125 PN 6 For separating ferromagnetic substances. Consisting of additional flanged nozzles, provided with seal, screws, nuts and a blind flange fitted with magnetic filter rods, as required for the chosen size of Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Details of accessories can be found on page

33 Boiler With variable nozzle spacings A good pairing Sinus, manifold including hydraulic separator Combination of manifold and hydraulic separator 7.0 to m³/h 160 to 4,500 kw at T 20 K Lead time Short with variable nozzle spacing Heating water flow rate from 7.0 to m³/h Nozzle spacing variable Combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with hydraulic separator welded on horizontally directly beneath the chambers. Made from rectangular profile S235 with 4 to 8 mm wall thickness. Feed from/to the heating boiler can take place both from above at the Sinus compact manifold and from below, at the hydraulic separator. Heating circuit connections configured as threaded and/or flanged nozzles PN 6/16 and aligned to the height of the shut-off valves. With sludge trap with 1¼ sludge removal bushing exiting downwards. The Sinus is pressure tested and primed before leaving the factory. Operating pressure max. 6 bar, operating temperature max. 110 C. No need to allow space for the separator in the room Includes sludge trap and optional magnetite separation Can be used in heating and cooling water systems Flow rate: up to 194 m³/h Operating temperature up to 110 C, operating pressure up to 6 bar AGI Q151 coating possible Customised spacings to meet your needs and specifications Chamber size width/height Flow rate at flow velocity 0.4 m/s Power at ΔT 20 K Largest nozzle (boiler connection) 120/ m³/h 160 kw DN / m³/h 250 kw DN / m³/h 400 kw DN / m³/h 600 kw DN / m³/h 1,250 kw DN / m³/h 1,600 kw DN / m³/h 2,100 kw DN / m³/h 3,500 kw DN / m³/h 4,500 kw DN Insulation pursuant to EnEV dated 01/05/2014 consisting of: half-shells with end pieces and cutouts for all nozzles, not diffusion-proof. 60 mm PU foam in coarse-grain aluminium Chamber size width/height 120/ / / / mm PU foam in Chamber size width/height 120/ / / / / / / / / Chamber size width/height 120/ / / / / / / / / Optional magnetite separation Personalised custom manufacture Magnetite separation module Console feet Wall bracket Drainage channel, galvanised running metre Console feet for drainage channel Wall bracket for drainage channel Label red blue Subject to technical modifications 65

34 Boiler Manifold construction ProfiFixx flange pump groups As quick as it gets! ProfiFixx flange pump groups Pre-assembled heating circuits up to DN 80, feeder up to DN 150 Flange pump groups Complete system up to 1,600 kw, 68.8 m³/h System-side heating circuits with threaded union e.g. for press-fit unions Original pump insulation freely usable Heating circuits in regulated and unregulated design Overall height of just 1,865 mm (for chamber 160/80) Also available as variant (manifold with integrated hydraulic separator) or as thermally separated manifold 66 Subject to technical modifications 10.8 to 68.8 m³/h 250 to 1,600 kw at T 20 K Lead time Short Components of ProfiFixx complete system manifold, thermally separated compact manifold or Power 10.8 m³/h 250 kw at T 20 K 17.2 m³/h 400 kw at T 20 K 25.8 m³/h 600 kw at T 20 K 53.8 m³/h 1,250 kw at T 20 K 68.8 m³/h 1,600 kw at T 20 K 160/80 coarse-grain aluminium 180/110 coarse-grain aluminium 200/120 coarse-grain aluminium 280/ mm PU foam in coarse-grain aluminium 300/ mm PU foam in coarse-grain aluminium Number of nozzles Manifold length ,830 2,450 3,070 3,690 4,310 4, Type Console feet Wall bracket Drainage channel, galvanised Console feet for drainage channel Wall bracket for drainage channel Label 1 Feeder ProfiFixx flange pump groups Combined flow and return manifold consisting of rectangular tubing with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. Nozzles configured as flanged nozzles PN 6 and aligned to the height of the ProfiFixx flange pump groups. Boiler connection at the top, side or underneath. Drainage bushings for flow and return chambers are provided as standard. The sinusoidal manifold is pressure tested and primed before leaving the factory., operating temperature max. 110 C. Nozzle spacing: 290 mm (between the respective flow and return nozzles) or 330 mm (between the different heating circuits). Regulated heating circuits Unregulated heating circuits Heating water flow rate 10.8 m³/h 17.2 m³/h 25.8 m³/h 53.8 m³/h 68.8 m³/h Largest nozzle DN 80 DN 100 DN 125 DN 150 DN mm / 330 mm 160/80-200/ / / /80 180/ / / /200 running metre each each red blue

35 Boiler ProfiFixx Details Flange pump groups, complete system up to 1,600 kw Pre-assembled heating circuits up to DN 80, feeder up to DN 150 Original pump insulation freely usable Heating circuit on the system side with threaded union Feeder 2 Unregulated heating circuit 4 Regulated heating circuit Included in delivery Butterfly valves including thermometer, flange adapters including screws and gaskets in insulation box pursuant to EnEV dated 01/05/ Size of feeder DN DN DN DN DN DN Included in delivery Butterfly valves including thermometer, three-way mixer including 230-V 3-point servo motor, dummy adapter for customer s pump, flap valve with airlock, boiler filling and drain valve ½, flange adapters including screws and gaskets, insulation box pursuant to EnEV dated 01/05/2014. Size Size of pump Pump group DN 80 DN 65 DN 50 DN 50 DN 65 DN 50 DN 50 DN 40 DN 40 DN 50 DN 50 DN 50 DN 40 DN 40 DN 32 DN 32 DN 40 DN 40 DN 40 DN 32 DN 32 DN 25 Length of customer pump 340 mm 280 mm 240 mm 280 mm 240 mm 250 mm 220 mm 280 mm 240 mm 250 mm 220 mm 220 mm 180 mm 250 mm 220 mm 220 mm 180 mm 180 mm Servo motor 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V FPG-MK80 P65 / V FPG-MK80 P50 / V FPG-MK80 P50 / V FPG-MK65 P50 / V FPG-MK65 P50 / V FPG-MK65 P40 / V FPG-MK65 P40 / V FPG-MK50 P50 / V FPG-MK50 P50 / V FPG-MK50 P40 / V FPG-MK50 P40 / V FPG-MK50 P32 / V FPG-MK50 P32 / V FPG-MK40 P40 / V FPG-MK40 P40 / V FPG-MK40 P32 / V FPG-MK40 P32 / V FPG-MK40 P25 / V Note Included in delivery Butterfly valves including thermometer, dummy adapter for customer s pump, flap valve with airlock, boiler filling and drain valve ½, flange adapters including screws and gaskets, insulation box pursuant to EnEV dated 01/05/2014 Size of pump group Size of pump DN 80 DN 65 DN 50 DN 50 DN 65 DN 50 DN 50 DN 40 DN 40 DN 50 DN 50 DN 50 DN 40 DN 40 DN 32 DN 32 DN 40 DN 40 DN 40 DN 32 DN 32 DN 25 DN 32 DN 32 DN 32 DN 25 Length of customer pump 340 mm 280 mm 240 mm 280 mm 240 mm 250 mm 220 mm 280 mm 240 mm 250 mm 220 mm 220 mm 180 mm 250 mm 220 mm 220 mm 180 mm 180 mm 220 mm 180 mm 180 mm FPG-UK80 P65 / 340 FPG-UK80 P50 / 280 FPG-UK80 P50 / 240 FPG-UK65 P50 / 280 FPG-UK65 P50 / 240 FPG-UK65 P40 / 250 FPG-UK65 P40 / 220 FPG-UK50 P50 / 280 FPG-UK50 P50 / 240 FPG-UK50 P40 / 250 FPG-UK50 P40 / 220 FPG-UK50 P32 / 220 FPG-UK50 P32 / 180 FPG-UK40 P40 / 250 FPG-UK40 P40 / 220 FPG-UK40 P32 / 220 FPG-UK40 P32 / 180 FPG-UK40 P25 / 180 FPG-UK32 P32 / 220 FPG-UK32 P32 / 180 FPG-UK32 P25 / DN 25 DN mm FPG-UK 25 P25 / volt servo motors with other control signals/types 0-10 V (0-20 ma), 2-10 V (4-20 ma) ProfiFixx can also be configured with thermal separation or as (manifold with integrated hydraulic separator). DN 32 DN 32 DN 32 DN mm 180 mm 180 mm 230 V 230 V 230 V FPG-MK32 P32 / V FPG-MK32 P32 / V FPG-MK32 P25 / V DN 25 DN mm 230 V FPG-MK25 P25 / V

36 Boiler Manifold construction Custom manifold construction Manifold assembly in a flash Custom manifold construction Custom manifold construction to your specifications Quick and accurate assembly thanks to pre-assembly Benefits: Control over costs, time and personnel Detailed CAD drawing for testing and production release All adapters are numbered CAD parts list with position number for each adapter Accurate manufacture, priming and pressure testing of all parts Custom manifold construction Pre-assembly of all adapters For all requirements that are not met by the modular construction of the Sinus ProfiFixx, Sinusverteiler offers a fully customised service. All structural units are designed and manufactured based on one manifold. All supplied components are pressure tested and primed individually before leaving the factory. All components are labelled and can be assembled quickly and easily using the supplied assembly drawing. The benefits to you AT A GLANCE Precisely tailored planning and manufacture to customer s requirements Provision of detailed CAD drawings Plausibility check by our engineers All components are numbered for quick and easy assembly Six steps to a fully installed manifold assembly 1. Enquiry 2. Quote 3. Order Send us your diagram/ sketch. We will draw up an attractive quote for you. Send us your order form specifying the valves to be fitted. 4. CAD drawing 5. Delivery 6. Installation Personalised custom manufacture Approve the CAD drawing that we have created on the basis of your information. Accept delivery to your site of the and adapters. Arrange for your wholesaler to deliver valves, screws and gaskets at the same time so that the manifold can be installed quickly and at low cost. 70 Subject to technical modifications 71

37 Boiler Custom buffer tanks up to 25,000 litres Rapid custom manufacture Custom buffer tanks Sinusverteiler constructs your custom tank to your particular specifications For hot and cold water systems Custom design Operating temperature up to 110 C, operating pressure up to 10 bar AGI Q151 coating possible Designed to meet DGRL and AD 2000 regulations For hot and cold water systems From DN 400 to DN 2,500 Connections as specified by you Optionally with elbow fittings, nozzle pipes or mixing and stratification sheets Additional custom fittings as required Hand hole or man hole covers Models up to 5,000 litres also available in stainless steel Operating pressure and operating temperature to meet requirements Ex works approx. 2 weeks after technical approval Elements to be installed and attached Flanged nozzles For connecting to media-conducting pipelines. Free choice of the number and position of flanged nozzles. Elbow fittings Increasing the optimum utilisation of the height of a tank and avoiding unused dead spaces. Hand holes Necessary adjustment openings for small tanks. Man holes Necessary adjustment openings for large tanks. Diffuser elbow fittings Reducing the flow velocities of the medium into and out of the tank. Bushings For connecting measuring instruments such as thermometer, manometer. Threaded nozzles For connecting to media-conducting pipelines with threaded union. Free choice of the number and position of nozzles. Many models also available in stainless steel Personalised custom manufacture Nozzle pipes For carrying the main volume flow without generating turbulence in the tank. Hole/stratification sheets To enable necessary stratification within a tank. 72 Subject to technical modifications 73

38 Boiler Examples Pressurised water tanks of upright cylindrical design with dished boiler ends standing on 3 feet. Manufactured in accordance with DIN EN from material DIN EN 10025, S 235 JR, electrically welded. Inside untreated, outside primed with rust protection layer (suitable for cold insulation in accordance with DIN). Designed to meet AD2000 and approved to DGRL. Fitted with 1 bushing for ventilation and 1½ bushing for draining as standard. Connections for thermometer, manometer and flow and return nozzles in threaded or flanged versions PN 6/PN 16 as specified (possibly with reinforcing washers at the nozzles in line with engineering requirements). If necessary including the required fittings (e.g. nozzle pipes, elbow fittings etc.) inside the tank. Adjustment openings (depending on size). Hand hole cover 100 x 150 mm or man hole cover 320 x 420 mm. Expansion traps and sludge removal tanks Sinus quality Sinus tank Sludge removal tanks and magnetite sludge removal tanks from DN 400 to DN 800 Expansion traps from DN 150 to DN 500 Operating temperature up to 110 C, operating pressure up to 6 bar Range of application Operating pressure: max. 6 bar Operating temperature: max. 110 C Insulation Insulation Type (capacity) Diameter Overall height 300 l 400 mm 2,750 mm l 500 mm 2,380 mm l 600 mm 2,105 mm l 800 mm 1,845 mm ,000 l 800 mm 2,360 mm ,500 l 1,000 mm 2,300 mm ,000 l 1,200 mm 2,180 mm ,500 l 1,200 mm 2,635 mm ,000 l 1,200 mm 3,090 mm ,000 l 1,500 mm 2,720 mm ,000 l 1,600 mm 2,965 mm Weight per unit area approx. 2.6 kg/m² Building material class B2, DIN Insulation thickness 100 mm Contains no chemicals, toxicologically safe Custom manufacture means tank insulation can be retrofitted! Type (capacity) Diameter Overall height 300 l 400 mm 2,750 mm l 500 mm 2,380 mm l 600 mm 2,105 mm l 800 mm 1,845 mm ,000 l 800 mm 2,360 mm ,500 l 1,000 mm 2,300 mm ,000 l 1,200 mm 2,180 mm ,500 l 1,200 mm 2,635 mm ,000 l 1,200 mm 3,090 mm ,000 l 1,500 mm 2,720 mm ,000 l 1,600 mm 2,965 mm Magnetite sludge removal tanks and sludge removal tanks Expansion traps 74 Subject to technical modifications 75

39 Boiler DN 150 to DN 500 Lead time 0 Immediate Expansion trap Height 285 mm to 728 mm Capacity 3.9 l to l Operating pressure max. 6 bar Expansion trap from DN 150 to DN 500 Material: P235 Application: ; operating temperature max. 110 C The expansion trap is pressure tested and primed before leaving the factory. Air traps Expansion traps and sludge removal tanks Sinus quality Sinus air traps Size (DN type) d21 d22 / d40 Height (H) Capacity DN 150 DN 40 DN mm 3.9 l DN 200 DN 50 DN mm 9.5 l DN 250 DN 65 DN mm 20.0 l DN 300 DN 80 DN mm 34.4 l DN 400 DN 100 DN mm 71.2 l DN 500 DN 125 DN mm l Air trap with threaded connection; a press-fit union can be screwed in directly All components are primed Operating temperature up to 110 C, operating pressure up to 16 bar DN 400 to DN 800 Lead time Short Sludge removal tanks and magnetite sludge removal tanks Height 870 mm to 1,930 mm Capacity 60 l to 750 l Operating pressure max. 6 bar Sludge removal tanks from DN 400 to DN 800 Material: S 235 JR Application: ; operating temperature max. 110 C Flange outlet PN 6 and 1 sludge removal outlet The sludge removal tank is pressure tested and primed before leaving the factory. Sludge removal tanks Magnetite sludge removal tanks Type (capacity) Diameter Connections Overall height Flow rate 60 l 400 mm mm m³/h l 500 mm mm m³/h l 500 mm 80 1,020 mm m³/h l 600 mm 100 1,060 mm m³/h l 600 mm 125 1,490 mm m³/h l 800 mm 150 1,240 mm m³/h l 800 mm 200 1,930 mm m³/h Air separator Air trap, threaded Air trap, not threaded 76 Subject to technical modifications 77

40 Boiler DN 40 to DN 400 Air traps Length 200 mm to 700 mm Capacity 0.2 l to 82.8 l Operating pressure max. 6 bar DN 65 to DN 125 Air traps, threaded Length 250 mm to 300 mm Capacity 0.8 l to 3.8 l Operating pressure max. 6 bar Lead time 0 Immediate Air trap from DN 40 to DN 400, 6 bar Material: P235 Application: ; operating temperature max. 110 C With a ½ ventilation bushing. The air trap is pressure tested and primed before leaving the factory. Lead time 0 Immediate Air trap, threaded, from DN 65 to DN 125 Material: P235 Application: ; operating temperature max. 110 C With two nozzles (internal thread) and bushing ½, either for vertical or horizontal installation. The air trap is pressure tested and primed before leaving the factory. Air traps 6 bar Size Length Capacity DN 50 to DN 200 Lead time 0 Immediate DN mm 0.2 l DN mm 0.5 l DN mm 0.8 l DN mm 1.3 l DN mm 2.5 l DN mm 3.8 l DN mm 6.2 l DN mm 15.7 l DN mm 24.5 l DN mm 35.3 l DN mm 57.5 l DN mm 82.8 l Air traps Length 200 mm to 500 mm Capacity 0.5 l to 15.7 l Operating pressure max. 16 bar Air trap from DN 50 to DN 200, 16 bar Material: P235 Application: Operating pressure max. 16 bar; operating temperature max. 110 C With a ½ ventilation bushing. The air trap is pressure tested and primed before leaving the factory. Air traps 16 bar Size Length Capacity DN mm 0.5 l DN mm 0.8 l DN mm 1.3 l DN mm 2.5 l DN mm 3.8 l DN mm 6.2 l DN mm 15.7 l Air traps Size Length Capacity Connection (Rp) for vertical installation DN mm 0.8 l DN mm 1.3 l 1¼ DN mm 2.5 l 1½ DN mm 3.8 l for horizontal installation for horizontal installation DN 65 to DN 400 Lead time 0 Immediate DN mm 0.8 l DN mm 1.3 l 1¼ DN mm 2.5 l 1½ DN mm 3.8 l Air separator Length 250 mm to 700 mm Capacity 0.8 l to 82.8 l Operating pressure max. 6 bar Air separators from DN 65 to DN 400 Material: P235 Application: ; operating temperature max. 110 C With 2 welded ends and bushing ½, either for vertical or horizontal installation. The air separator is pressure tested and primed before leaving the factory. Air separator Size Connection Length Capacity for vertical installation DN 65 DN mm 0.8 l DN 80 DN mm 1.3 l DN 100 DN mm 2.0 l DN 125 DN mm 3.8 l DN 150 DN mm 5.5 l DN 200 DN mm 15.7 l DN 250 DN mm 24.5 l DN 300 DN mm 35.3 l DN 350 DN mm 57.5 l DN 400 DN mm 82.8 l DN 65 DN mm 0.8 l DN 80 DN mm 1.3 l DN 100 DN mm 2.0 l DN 125 DN mm 3.8 l DN 150 DN mm 5.5 l DN 200 DN mm 15.7 l DN 250 DN mm 24.5 l DN 300 DN mm 35.3 l DN 350 DN mm 57.5 l DN 400 DN mm 82.8 l

41 Boiler Sinus units Solve the tough problems of system hydraulics Sinus units Unit consisting of manifold and hydraulic separator for optimum heat distribution Special solutions for multivalent heating systems Depending on design, from 50 kw 1,600 kw Space-saving and modular Operating temperature max. 110 C The Sinus MultiFlow Domestic a finger on the pulse intelligent technology for superior energy efficiency The solution for multivalent heating systems up to 50 kw: The Sinus MultiFlow Domestic Your customers are calling for a heating system that operates as economically as possible. It has to satisfy the latest demands for the efficient utilisation of residual exhaust-gas heat. Using the Sinus MultiFlow Domestic, it is now possible, for the first time, to optimise utilisation in multivalent heating systems as well, increasing their efficiency substantially. This adds real value to your systems, too! What makes the manifold-separator combination special is its division into three temperature zones, combined with an integrated hydraulic separator to avoid mutual interference. The connection between the high- and low-temperature circuits in normal operation provides the desired minimum return-flow temperature for driving the condensing boiler in the condensation range. The result: high efficiency due to optimal utilisation of the heat in the hot water Wasserseitiger Wirkungsgrad in % Water-side Wasserseitiger efficiency Wirkungsgrad in % in % Condensation Kondenswasser water in g/kwh in g/kwh Return Rücklauftemperatur temperature in in C C Overview of the benefits to you: Increased efficiency for the entire heating system Optimum hydraulics in all operating states Clear added value for your boiler systems with the Sinus MultiFlow Domestic Optimum utilisation of condensing technology, meaning increased efficiency of condensing technology thanks to low return temperature In four ranges 2.15 m³/h 50 kw at T 20 K Lead time 0 Immediate MultiFlow Domestic Heating water flow rate Nozzle spacing Operating pressure Packaged as a SET with 35 mm EPP insulation and wall bracket 2.15 m³/h 125 mm max. 4 bar Solution for multivalent solutions Module units Cascades also as variant EasyFlow cascade UNION NUT Connection to heating circuits: Union nut 1½ Connection to boiler circuits: External threaded connection 1½ Nozzle spacing 125 mm Union nut Length 460 Heating circuits Subject to technical modifications 81

42 Boiler Chamber size 120/80 160/80 200/ to 34.4 m³/h 150 kw to 600 kw at T 15 K Lead time Short Possible special configurations Larger designs Angled shape U shape With flange connection Sinus cascade unit Wall bracket sound-insulated and galvanised, consisting of wall plate for screw fixing and support arm Manifold/collector tube for receiving the boiler Heating water flow rate from 8.6 to 34.4 m³/h connections from two profile tubes one above the other, material S235 with welded-in end covers and drainage bushings ½. Depending on the installation type, a hydraulic separator is permanently connected to the left or right of the manifold/collector tube as a unit. Hydraulic Chamber size Flow rate Power at ΔT 15 K separator made from hollow rectangular profile S235 with two lateral nozzles for connection 120/ m³/h 150 kw to the secondary heating circuits. Sen- 160/ m³/h 250 kw sors and ½ drainage bushings are provided as standard. The heating boiler is connected by means of 90 bends guided downwards so 200/ m³/h 600 kw that all types and sizes of boiler can be installed. The Sinus cascade unit is pressure tested and primed before leaving the factory. Fixed supporting foot in standard design with 200 mm installation height. Application: Operating temperature up to max. 110 C, operating pressure up to max. 6 bar. Left-hand connection Hydraulic separator to the left of manifold/collector with 2 external thread on secondary side (up to 8.6 m³/h) Right-hand connection Hydraulic separator to the right of manifold/collector with 2 external thread on secondary side (up to 8.6 m³/h) Left-hand connection Hydraulic separator to the left of manifold/collector with 2 external thread on secondary side (up to 8.6 m³/h) with flange DN 65, PN 6, on secondary side (to 14.3 m³/h) Right-hand connection Hydraulic separator to the right of manifold/collector with 2 external thread on secondary side (up to 8.6 m³/h) with flange DN 65, PN 6, on secondary side (to 14.3 m³/h) Left-hand connection Hydraulic separator to the left of manifold/collector with flange DN 80, PN 6, on secondary side (up to 21.8 m³/h) with flange DN 100, PN 6, on secondary side (to 34.4 m³/h) Right-hand connection Hydraulic separator to the right of manifold/collector with flange DN 80, PN 6, on secondary side (up to 21.8 m³/h) with flange DN 100, PN 6, on secondary side (to 34.4 m³/h) Heating boiler to 14.3 m³/h 150 kw to 250 kw at T 15 K Lead time Short Combined flow and return manifold with Heating water flow rate from 8.6 to 14.3 m³/h chambers arranged adjacent to one another and separated by sinusoidal parting wall, with directly integrated horizontal hydraulic separator welded on directly beneath the heating boilers for use on the primary side. Made from rectangular profile S235 with 4 mm wall thickness with two lateral nozzles for connection to the secondary heating circuits. Sensors and ½ drainage bushings are provided as standard. The heating boiler is connected by means of 90 bends guided downwards so that all types and sizes of boiler can be installed. The Sinus cascade is pressure tested and primed before leaving the factory., operating temperature max. 110 C. Chamber size Flow rate 120/120 Left-hand connection Right-hand connection Insulation Mounting rack for free-standing installation of wall-mounted condensing appliances to fit the above Sinus cascade unit. 8.6 m³/h, 2 ext. thread 8.6 m³/h, 2 ext. thread Pursuant to EnEV dated 01/05/2014 consisting of 2 half-shells with end pieces and cutouts for all nozzles. 60 mm PU foam in coarse-grain aluminium Insulation for left-hand connection Insulation for right-hand connection 160/160 Left-hand connection 14.3 m³/h, DN65/PN6 Right-hand connection Insulation 14.3 m³/h, DN65/PN6 Pursuant to EnEV dated 01/05/2014 consisting of 2 half-shells with end pieces and cutouts for all nozzles. 60 mm PU foam in coarse-grain aluminium Insulation for left-hand connection Insulation for right-hand connection Sinus cascade 2 boilers each side 3 boilers each side Heating boiler Insulation pursuant to EnEV dated 01/05/2014 consisting of 2 half-shells with end pieces and cutouts for all nozzles Mounting rack for free-standing installation of wall-mounted condensing appliances to fit the above Sinus cascade unit. 2 boilers each side 3 boilers each side 4 boilers each side

43 Boiler 8.6 to 34.4 m³/h 150 kw to 600 kw at T 15 K Lead time Short Sinus EasyFlow cascade The Sinus ProfiFixx EasyFlow cascade Heating water flow rate from 8.6 to 34.4 m³/h forms a compact unit combining the entire primary and secondary distribution in one component. It consists of a combined flow and return manifold with chambers arranged adjacent to one another and separated by sinusoidal parting wall, with directly integrated horizontal hydraulic separator welded on for connecting primaryside heating boilers and secondary-side heating boilers in one unit. It is configured with nozzles for connecting primary-side heating boilers and nozzles for connecting secondary-side heating boilers. Sensors and ½ drainage bushings are provided as standard. The Sinus EasyFlow cascade is pressure tested and primed before leaving the factory., operating temperature max. 110 C to m³/h Lead time Short Sinus module unit unit consisting of hydraulic separator, 90 elbow fitting and compact manifold for optimum hydraulics Sinus module unit consisting of hydraulic separator and Sinus compact Heating water flow rate from 10.8 to m³/h manifold in modular construction. Hydraulic separator as a hollow profile with welded-in top and bottom. 2 threaded nozzle for sludge removal and ½ bushing for temperature sensor. Supporting foot with slots for fixing to the floor. Sinus compact manifold as combined flow and return manifold with chambers made of black sheet steel S235 arranged adjacent to one another and separated by sinusoidal parting wall. ½ drainage bushings for flow and return chambers, connection between the flow pipes for the hydraulic separator and the Sinus compact manifold by means of a flange adapter (90 elbow fitting). Direct connection of the respective return pipes. Nozzles made from welded pipe with weld-neck flange (PN 6 or PN 16). Operating pressure max. 6 bar, operating temperature max. 110 C. Overview of the benefits to you: Connection options Primary and secondary distribution in one component Custom combinations of any number of heating boilers and heating circuits Can be combined with ProfiFixx pump groups Saves space, time and costs Harmonised system components Free standing or suitable for wall mounting SRHL: SRHR: SRFL: SRFR: SRRL: SRRR: Separator return flow head-end left Separator return flow head-end right Separator return flow front left Separator return flow front right Separator return flow rear left Separator return flow rear right 84 85

44 Boiler 12.0 to m³/h Lead time Short Sinus MultiFlow Expert separator for multiple temperature zones The Sinus separator for multiple Heating water flow rate from 12.0 to m³/h temperature zones, or MultiFlow Expert, solves the problem of current system hydraulics specifically for large systems up to m³/h. Developed for use in multivalent heating systems, it encompasses a range of beneficial characteristics. It is a hydraulic separator, manifold and tank in one. The modular construction ensures a solution that meets both technical and structural requirements. Tried-and-tested Sinus compact provide for frictionless transport of the medium in the high-, medium- and lowtemperature range. The clear-cut separation of volume flow and temperatures is achieved through the patented internal structure. This structure allows temperature and volume to be exchanged between just two neighbouring temperature zones at any time, depending on the operating state. Moreover, the efficiency of the system as a whole is considerably increased through the exploitation of residual quantities of heat. Description Size of hydraulic separator Flow rate up to Largest nozzle up to Lead time Short Sinus MultiFlow Center 25,000 litres The distribution and collection centre is another product of the range of solutions for multivalent heating or cooling systems. Here again, the combination of low loss header and manifold is brought together. In addition to the other variants, the Volume Diameter Perating pressure According to your specifications According to your specifications 0-10 bar Temperature zones C distribution and collection centre also offers the possibility to increase the system capacity, in order e.g. to take advantage of residual energy quantities or to reduce clock frequencies. The tank is divided into different zones within its vessel, each zone presenting a separate temperature range. The required nozzles are installed outside the vessel according to the different temperature zones. The nozzles can be aligned all around, depending on the desired connection. MTW-150 DN m³/h DN MTW-200 DN m³/h DN MTW-250 DN m³/h DN MTW-300 DN m³/h DN MTW-350 DN m³/h DN MTW-400 DN m³/h DN MTW-500 DN m³/h DN MTW-600 DN m³/h DN MTW-700 DN m³/h DN Insulation pursuant to EnEV dated 01/05/2014 consisting of 2 half-shells with cutouts for all nozzles MultiFlow Expert For a clear, accurate system display! 86 Subject to technical modifications Subject to technical modifications 87