Hella - Your partner. for safety systems. Thermal Management. Sales Support. Our Ideas, Your Success. Technical Service.

Transcription

1 Lighting Electrics Electronics Thermal Management Sales Support Technical Service Our Ideas, Your Success. Hella - Your partner for safety systems Ideas today for the cars of tomorrow

2 Hella is happy to help! So that you can be one of the best with innovative technology and first-class advice At Hella, we place great emphasis on innovation and customer service. This is why we have developed this catalogue especially for you and your requirements. As a product guide it offers you a fast and precise overview of the entire range. In creating this catalogue, we have listed for you, according to customer type, all the new technical developments and data, as well as the most important sales arguments. In your daily work and in each customer meeting, the catalogue should serve as a practical and informative aid. The coloured divisions of the contents make searching easy. Technology, Target groups, Beacons, Optical warning systems and auxiliary lighting systems, as well as Special applications Recovery vehicles Municipal vehicles Commercial vehicles/ Heavy-goods carriage 2

3 Contents Technologies Halogen technology Xenon technology LED technology Quality Requirements and tests IP protective category Electromagnetic compatibility (EMC) Technology Target groups Recovery vehicles Municipal vehicles Commercial vehicles/heavy-goods carriage Construction vehicles Agriculture Special applications Target groups The symbols, which are assigned as typical vehicle motifs to each target group, are especially useful. You can also find these symbols in the product overviews of the beacons, optical warning systems and auxiliary lighting systems. Everyhthing under control with your specialist knowledge and Hella! Beacons Overview K-LED KLX KLX 7000 KL 7000 KL 8000 KL Rotaflex/KL Rotafix KLX JuniorPlus KL JuniorPlus Accessories and spare parts Beacons Escort vehicles/ Construction vehicles Agriculture Special applications Heavy-goods carriage Optical warning systems Overview OWS-QS range overview Technical data OWS-QS Accessories and spare parts OWS range overview OWS additional covers The overall OWS system Accessories and spare parts OWS 49 Auxiliary lighting system BSX-Micro BSX Special applications without ECE Overview K-LED DuraRAY KLX 7000, red KL 7000, 230 V KLX, red KLX 1 WL-LED DuraLed BSX-Micro special application without ECE Part numbers Overview Special applications

4 Halogen technology In beacons and optical warning systems Advantages: t Bulbs and reflectors form a rotating unit the full light output of the halogen bulbs is used. t Optimum light beam and distribution high range and maximum warning effectiveness t Reflector system and robust bulb socket for simple, fast light-source replacement no contamination or misalignment of the reflector t Favourably-priced product solution Low maintenance costs, e.g. when replacing the light source Product example: OWS-QS Dome with special optics for optimum light distribution High-sheen metallized parabolic reflector for optimum luminous efficiency Spring contact Double-belt drive for high operating safety and maximum running smoothness Electronic motor control enables multi-voltage operation Product example: KL

5 Hella Competition Technology Luminous intensity Luminous intensity Angle of rotation Angle of rotation Hella "rotating system": t Best possible luminous efficiency t Optimally-aligned light t Homogeneous light distribution t Highest luminous intensity Customer advantages: Safety and reliability Hella products guarantee maximum intrinsic and all-round safety on account of optimum, highly intensive warning effectiveness. This safety is achieved by means of an optimum light beam and optimum light distribution, resulting in a long range, as well as very high luminous intensity. In addition, our products are particularly reliable because of their outstanding quality, typified by good workmanship and durability their long service life is proof of this! Competitor system with stationary bulb : t Low luminous efficiency t High scatter loss t Loss of light: The reflector surface is shaded by the bulb base t Low luminous intensity Bulbs and reflectors form a rotating unit Reflector rotates around a stationary bulb 5

6 Xenon technology In beacons and optical warning systems Advantages: t Very rapid increase in luminous efficiency immediately perceptible t Double flash signal intensive warning effectiveness far in excess of the legal requirements t Optimum warning effectiveness also in daylight even with direct sun radiation t Very high vibration resistance suitable for highvibration applications t No moving parts no mechanical wear, low-noise operation t Low current consumption ideal solution for continued use Product example: OWS-X Easier cleaning on account of smooth light dome Internal lens with special optics Microcontroller-controlled flash frequency Interchangeable xenon normal flash tubes X1 with plug-in base EMC guard Electronics with selfdiagnostics and undervoltage switch-off Hella Safety Lock light dome locking Interchangeable service module with electronics and socket Metal housing complies with highest EMC requirements Product example: KLX

7 Hella Competiton Technology Luminous efficiency Luminous efficiency Time Time Hella system: t Homogeneous, large-area road illumination t Very steep increase in the photometric values t Signal immediately perceptible t High peak values (photometric values considerably in excess of the legal regulations) Customer advantages: Safety and reliability Hella products guarantee maximum intrinsic and all-round safety on account of optimum, highly intensive warning effectiveness. This safety is achieved by means of the short reaction times as well as optimum light distribution and luminous intensity. In addition, our products are particularly reliable because of their outstanding quality, typified by good workmanship and durability their long service life is proof of this! Competitor system: t Inhomogeneous light distribution, reduced illuminated area t Moderate increase in the light output t Unclear perception of the pre-flash and postflash of the double flash signal t Low luminous efficiency Elaborately designed internal lens, guard and metal housing for maximum EMC protection Simple internal lens, low EMC protection 7

8 LED technology In beacons Advantages: t Very high service life maximum reliability t Insensitive to vibration and jarring ideal for highvibration applications t Low current consumption ideal for continued use t Intelligent electronics a wide range of flash sequences can be programmed t Extremely short reaction times optimum safety effect t Modern design High-sheen metallized reflectors for optimum light output and distribution Sturdy aluminium housing in various colours: black 60 high-power LEDs per disc for intensive 360 warning effectiveness silver orange Easier cleaning thanks to smooth light dome Intelligent electronics with varied functions: e.g. multivoltage and self-diagnosis function, protection against overvoltage and voltage peaks Product example: K-LED 8

9 Hella Competiton Technology Hella LED disc system: t All-round warning effectiveness in 360 t 60 high-power LEDs per disc t Homogeneous luminous efficiency t Optimum light output and beam Customer advantages: Safety and reliability Hella products guarantee maximum intrinsic and all-round safety on account of optimum, highly intensive warning effectiveness. This safety is achieved by means of the short reaction times as well as optimum light beam and light distribution. In addition, our products are particularly reliable because of their outstanding quality, typified by good workmanship and durability their long service life is proof of this! Competitor system: t Signalling effect with blind spots t Low number of integrated LEDs t Non-homogenous light exit t Limited luminous efficiency and convergence Densely packed, circular LED modules with high-sheen metallized reflectors Vertical fastening elements with low number of LEDs 9

10 Quality Requirements and tests Fleet managers, drivers of commercial vehicles of all kinds and farmers expect functional security without ifs and buts. This means vehicle components built to a high standard and offering a long service life. Hella beacons, optical warning systems and auxiliary lighting systems fulfil these demands. Their development and production is carried out according to the strictest quality standards. Our products are produced almost exclusively in Germany. Hella tests their suitability for everyday life in the most demanding of test series, in the test laboratory and in field tests: t Test series against the penetration of water and dust (IP protective rating) t Electromagnetic compatibility (EMC) t Thermal tests (temperature shocks or fluctuations) t Service life tests t Electronic tests (inverse polarity, short-circuit etc.) t Vibration tests Fatigue tests on various beacon series Vibration test device Protective rating tests (splashwater) Thermal testing in the climate cabinet IP protective rating What is the IP protective rating? IP stands for international protection. The IP protective ratings are determined in accordance with DIN , part 9. The purpose of the standard is to precisely define the electrical equipment of vehicles against the penetration of solid foreign matter, including dust, and against the penetration of water. The various important protective ratings for signal systems are explained in more detail in the following. Protective rating IP 9K Water, which is sprayed against the housing during high-pressure / steam cleaning may not have any damaging effects: Water pressure approx bar. Protective rating IP 5K4 K Dust may only penetrate to such an extent that function and safety are not impaired. Water, which is sprayed against the housing from every direction at considerable pressure, may not have any damaging effects: Water pressure approx. 4 bar. Hella products comply with the highest demands and are perfectly protected against all weather conditions. 10

11 Electromagnetic compatibility (EMC) What is EMC? Electromagnetic compatibility (EMC) is a key quality characteristic of optical signal systems and describes two factors: t Interference radiation: restricting the radiation of electromagnetic interference to such an extent that it ensures a fault-free operation of other devices in the environment t Interference immunity: ensuring a sufficiently high resistance against external electromagnetic interference Technology Legal foundations: t Interference radiation CISPR 25 t Interference immunity ISO 7637 and Protective ratings standard CISPR 25 The standard regarding interference has a classification system ranging from 1 to 5, whereby products of class 5 satisfy the highest requirements and are suitable for installation situations even in the immediate vicinity of an antenna. In class 3, the legal standards are already fulfilled and an appropriate protection in standard practical circumstances is guaranteed. Hella product quality All Hella lighting systems fulfil class 3, many class 5, and guarantee absolute functional security in all application situations. Hella expertise / know-how Since 1970 Hella has been running its own EMC laboratory which has been accredited by the Federal Department of Motor Vehicles. Using state-of-the-art equipment, a more efficient and high-quality development and qualification process of the products is enabled in accordance with the legal requirements. Electromagnetic interaction Mobile phones Sat radio Navigation Telematic toll system Radio/TV Collision-avoidance radar Entire onboard electronics 11

12 Recovery vehicles Always ready You and your vehicles are put to the test: day and night, round the clock. You are relied on. Always! High demands on people and materials require just as high a degree of safety. With the first-class lighting systems from Hella you and others are provided with the best possible protection. No matter what is involved: Hella has the appropriate beacons, optical warning systems and worklights for every application. Hella also offers various auxiliary lighting systems and additional trims. Maximum signal effects and high luminous intensity make your work more effective and safe. You can concentrate on your work in peace, as, thanks to their functional safety and long service life, our lighting systems are just like you reliable. What's required? t Functional safety and reliability t Long service life of the lighting systems t Intrinsic and all-round safety t High warning effectiveness because of high luminous intensity t Various auxiliary lighting systems and additional trims are available as an option Our recommendations: OWS-QS with multiple reflector system or xenon technology, with optional worklights Page 41 OWS with multiple reflector system or xenon technology, with optional additional trims Page 44 BSX-Micro front flashers Page 49 t offer maximum warning effectiveness and are absolute road clearers. A clear run for emergency vehicles! This is just an excerpt of our recommendations. You will find a complete overview on pages 24/25 and 38/39. 12

13 Target groups Lighting system Mirrors Lighting system Tips and further recommendations:! Note: Not everything that flashes is approved: Some competitors use mirrors between the light modules. However, these systems are often not approved for use in public road traffic. For virtually any application Ultra Beam H9 (with handle) Off-road illumination 1GA (12 V) More light Oval 100 H3 Double Ground illumination 1GA (12 V) If you need a lot of light Oval 100 Xenon Integral Ground illumination 1GA (12 V) This is just an excerpt from our worklight range. Our recommendation. You will find the entire range in the main catalogue. 13

14 Municipal vehicles Always on duty! Municipal vehicles are part of the cityscape. They perform valuable work often without a break. They frequently drive through bustling roads and squares. So safety is the utmost requirement. Maximum safety is achieved thanks to the considerable warning intensity of the xenon beacons. The flexible beacons can stand anything. They cushion any bumps and are particularly robust. They continue to work working alongside you every day, in any weather conditions. With our maintenance-free LED technology you don t even have to replace the bulbs. Maximum functional and application safety plus innovative lighting technology, that also saves time and costs! We never go off duty either. What's required? t Functional safety and reliability t Long service life of the lighting systems t Maintenance freedom t Intrinsic and all-round safety t High warning effectiveness LED Our recommendations: t Especially beacons with flexible attachments K-LED Page 26 KLX 7000 FL / KL 7000 FL Page KLX JuniorPlus FL/ KL JuniorPlus FL Page KL Rotaflex Page 31 Refer to page 34 for our bracket range. This is just an excerpt of our recommendations. You will find a complete overview on pages 24/25 and 38/39. 14

15 Target groups Tips and further recommendations: Applications with minimum design space Module 70 H3 Ground illumination 12 or 24 V, depending on the bulb used 1G Can be used with the beacon Ultra Beam H9 Pipe socket attachment Off-road illumination 1GA (12 V) Flexible application AS 200 Xenon Magnet Ground illumination 1GA (12 V) Quick and straightforward work light exactly where it s needed! This is just an excerpt from our worklight range. Our recommendation. You will find the entire range in the main catalogue. 15

16 Trucks (heavy-duty and special transport haulage) Legal requirements definitely fulfilled! Although they are on the public roads, few realise: heavy-duty and special transport vehicles frequently have to roll along our roads at night! This is why they must comply with numerous legal requirements in order to offer effective, safe transportation. The heavy-duty trucks are well equipped with reliable LED, xenon or halogen beacons from Hella, and the xenon roof bars of the escort vehicles ensure a wide-ranging safety to the front and also to the rear. This means you can transport goods with ease roadworthy for all and legally secure for the haulage companies! Of course, Hella also offers the appropriate worklights. What's required? t Maximum warning effectiveness t Road safety t Compliance with legal safety requirements t High warning effectiveness to the rear for escort vehicles LED K-LED KL 7000 FL Our recommendations For trucks: t For the driver cabin 2 beacons Page 26, 30 (permanent installation) t For the rear warning effectiveness, detachable (fixed or flexible pipe socket attachment) Page 29, 31 KL 8000 KL Rotaflex t Refer to page 34 for our bracket range. For escort vehicles: t For the vehicle roof (front): OWS-QS with xenon double flash system or xenon parabolic trough system Page 41 t For the vehicle roof (rear): Flasher beacons permanent installation Page 28 KLX 7000 This is just an excerpt of our recommendations. You will find a complete overview on pages 24/25 and 38/39. 16

17 Target groups Tips and further recommendations: Wheel coupling lighting Eco 21 Close-range illumination 1GA (24 V) For virtually any application Ultra Beam H3, GGVS/ADR, Ground illumination, 12 or 24 V, depending on the bulb used 1GA If you need a lot of light Oval 100 Xenon Integral Ground illumination 1GA (24 V) This is just an excerpt from our worklight range. Our recommendation. You will find the entire range in the main catalogue. 17

18 Construction vehicles Safety for extreme cases Construction vehicles are the real endurance test for any material. It is especially under extreme conditions that real reliability, dependability and quality are proven: Vibration-proof xenon and LED technology from Hella. Whether for dumpers, compactors, diggers or mini-diggers: You can flexibly equip each of your vehicles with these technologies with various installation versions and construction heights. Hence you obtain worthwhile systems. With the highest degree of functionality and quality you can depend on a long service life and performance. Your output that s your business. We can support you. What's required? t Vibration resistance t Functional safety and reliability t Long service life of the lighting systems LED Our recommendations: K-LED Page 26 KLX Page 27 KLX 7000 Page 28 KLX JuniorPlus M Page 32 This is just an excerpt of our recommendations. You will find a complete overview on pages 24/25 and 38/39. 18

19 Target groups Tips and further recommendations: LED Mini-diggers or applications with minimum design space: Module 70 H3 Close-range illumination 12 or 24 V, depending on the bulb used 1G Larger construction machines such as wheeled loaders: Oval 100 H3 Ground illumination 1GA (24 V) For extreme conditions Mega Beam LED, close-range illumination, multi-voltage 1GM (12 24 V) Our magnet beacons are always at your side, whenever you need them! This is just an excerpt from our worklight range. Our recommendation. You will find the entire range in the main catalogue. 19

20 Agriculture Safely bringing in the harvest! Finally the weather s right: Harvest time! Tractors, trailers, harvesters and combine harvesters are now in use around-the-clock you simply can t afford breakdowns! This is when the luminousintense beacons from Hella are brought into play. The harvest, despite the increasing road traffic, needs to be brought in safely. For use in the agricultural area Hella offers favourably priced solutions in a variety of installation versions robust safety for man and machine! Particularly practical: Upon arriving at the field, the beacons can be removed and the worklights fitted. What's required? t Robust, favourably priced solutions t Flexible pipe socket attachments to protect against damage Flexible pipe socket attachments Our recommendations: KL Rotaflex Page 31 KLX JuniorPlus FL Page 32 KL JuniorPlus FL Page 33 t Refer to page 34 for our bracket range. This is just an excerpt of our recommendations. You will find a complete overview on pages 24/25 and 38/39. 20

21 Target groups Upon arrival at the field, the beacons can be removed and the worklights fitted. Tips and further recommendations: Ultra Beam H9 Pipe socket attachment Off-road illumination 1GA (12 V) Oval 100 H3 Double Ground illumination 1GA (12 V) Module 70 H9 Close-range illumination 1G (12 V) Oval 100 Xenon Integral Off-road illumination 1GA (12 V) This is just an excerpt from our worklight range. Our recommendation. You will find the entire range in the main catalogue. 21

22 Special applications State-of-the-art lighting technology Exceptional service environments require exceptional lighting technologies! We know your demands. They are high. You require a lot: Optimum functional safety, high warning effectiveness, long service life. And each system must also guarantee electromagnetic compatibility. You can have this from Hella. With our halogen, xenon or LED technology with EMC protection, we can equip all your systems and vehicles that do not move on public roads. Construction and industrial machinery, airport applications, vehicles for internal transportation, mining vehicles and other special vehicles. Different construction heights make a flexible application of these state-of-the-art lighting systems possible virtually everywhere. As special as your applications for our beacons and auxiliary lighting systems might be, we can find a solution. Just ask us!!our products for special applications have been specially developed for use in construction and industrial plants, airports, mining, internal transport and others, all of which are outside the public road system. The product is not approved for use within the public road system in the European Union. What's required? t Maximum warning effectiveness t Long service life of the lighting systems t Flat and compact design t EMC protection LED Our recommendations: K-LED Page 52 DuraRay Page 54 KL 7000, 230 V Page 57 KLX 1 Page 59 This is just an excerpt of our recommendations. You will find a complete overview on pages 50/51. 22

23 Target groups Tips and further recommendations: Worklights for virtually any application Ultra Beam H3, GGVS/ADR, close-range illumination, 12 or 24 V, depending on the bulb used 1GA Applications with low power consumption Eco 21 Close-range illumination 1GA (12 V) LED Larger equipment, extreme application conditions (Sturdy) Oval 100 Xenon Integral Ground illumination 1GA (24 V) Power consumption only 7 watts Mega Beam LED Close-range illumination Multi-voltage 1GM (12 24 V) More flexible application for 230 V power generators AS 200 Xenon 230 V Ground illumination 1GA (230 V) This is just an excerpt from our worklight range. Our recommendation. You will find the entire range in the main catalogue. 23

24 Beacons Overview The pictograms serve merely as recommendations. Please select the correct beacons for your vehicle you can choose from 3 lighting systems! Product line F (Permanent installation) FL (Flexible pipe socket attachment) Halogen Xenon LED K-LED KLX KLX 7000 KLX JuniorPlus KL 8000 KL 7000 KL Rotaflex/ KL Rotafix Multi-voltage 9-32 V 2XD Orange housing 2XD Silver housing 2XD Black housing 2RL , 12 V 2RL , 24 V 2RL , 12 V 2RL , 24 V 2XD , 12 V 2XD , 24 V 2RL , 12 V 2RL , 24 V 2RL , 12 V 2RL , 24 V 2RL , 12 V 2RL , 24 V 2RL , 12 / 24 V 2RL , 12 V 2RL , 24 V 2XD , 12 V 2XD , 24 V 2RL , 12 V 2RL , 24 V 2RL , 12 V 2RL , 24 V KL JuniorPlus 2RL , 12 V 2RL , 24 V 2RL , 12 / 24 V 2RL , 12 V 2RL , 24 V 2RL , 12 / 24 V 24

25 Key: Commercial vehicles / Recovery vehicles Municipal vehicles Heavy-goods carriage Escort vehicles Construction vehicles Agriculture Special applications R (Pipe socket attachment) M (Magnetic attachment) SB (Separate screw connection) Pipe socket attachment is by means of an adapter 8HG RL , 12 V 2RL , 24 V 2XD , 12 V 2XD , 12 V Beacons 2RL , 12 V 2RL , 24 V 2RL , 12 V 2RL , 24 V 2RL , 12 V 2RL , 24 V 2RL , 12 V 2RL , 12 V / 24 V 2RL , 12 V 2RL , 24 V 2RL , 12 / 24 V 25

26 K-LED Resistant, durable LED technology with unique signal effects t System made of circular LED discs t 60 LEDs per disc with high-sheen metallized reflectors ensure a homogeneous light image with an intensive 360 warning effectiveness t Choice between a single or double flash in accordance with ECE-R65 t Maximum vibration resistance and service life, no need to replace the light source t Robust aluminium housing with smooth, easy-clean light dome t Intelligent electronics: Multi-voltage function, protection against overvoltage and voltage peaks, inverse polarity protection, self-diagnosis function Luminous efficiency in candela (cd) For other flashing frequencies of the 4-disc variants as well as the 2-disc variants!please refer to page 52/53. Technical data K-LED Rated voltage (UN): 12 V 24 V Operating voltage (UB): 9 32 V Interference suppression: Conducted Class 3 (CISPR 25) Average current consumption single flash: 2.0 A 0.9 A Average current consumption double flash: 2.4 A 1.1 A Operating temperature range: -40 C to +60 C Installation: 150 mm hole circle (US standard) or 130 mm hole circle (DIN standard B1), in each case from above or below Operating position: Upright Protection from voltage peaks Fuse and inverse polarity: Self-diagnosis function: Available Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) K-LED Housing colour LED discs LED colour Part number Orange 4 Amber 2XD Silver 4 Amber 2XD Black 4 Amber 2XD Type approval Photometric homologation: E (single and double flash frequency, 4 LED discs) (ECE-R65) EMC protection: e

27 KLX Warning effectiveness and reliable technology in a flat and compact design t Functional housing with low construction height (height without rubber base only 140 mm) t Impact and shockproof light dome made of polycarbonate t Electronics with integrated protection from inverse polarity t Easy-to-replace flash tubes t Permanent installation version: The rubber base included with this version enables an optimum adaptation to the vehicle roof and compensates for any slight slanting of the roof t Pipe socket version: Alternatively, a pipe socket attachment is possible (pipe socket adapter can be ordered separately) For variants with red light!domes refer to page 58. Beacons KLX with adapter (8HG ) Luminous efficiency in candela (cd) KLX 12 V 2RL V 2RL Technical data KLX Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 3 (CISPR 25) Flash frequency: 2 Hz double flash Electrical flash energy: Ws Overall current consumption: 3.3 A 1.7 A Operating temperature range: -40 C to +60 C Installation (firmly fixed): From below Operating position: Upright Protection from inverse polarity: Fuse Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Type approval Photometric homologation: E , (ECE-R65) EMC protection: e

28 KLX 7000 Innovative xenon technology with extremely high warning intensity t Internal lens modulates the light into a noticeable signal t Integrated personal protection switch-off of the live components guarantees a safer handling t Efficient electronics with function control output, self-diagnosis function, protection from inverse polarity, undervoltage switchoff t Service-friendly thanks to the individually replaceable electronics and sockets as well as standard flash tubes X1 t Robust aluminium housing complies with most stringent EMC requirements and has an optimum cooling system, insensitive to permanent operation and high ambient temperatures t Smooth, easy-clean light dome made of shockproof polycarbonate t Flexible version: More flexible, shock-absorbing base cushions against extreme shocks and minimises the danger of damage. The light always returns to the optimum position (maximum tilt: 90 ) t At the same time the flexible housing base serves as a shock absorber For variants with red!dome see page 56. KLX 7000 F 12 V 2RL V 2RL Luminous efficiency in candela (cd) Technical data KLX 7000 Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 5 (CISPR 25) Flash frequency: /-0.03 Hz double flash Electrical flash energy: Ws Overall current consumption: 3.3 A 1.6 A Operating temperature range: -40 C to +60 C Installation (KLX 7000 F): From above or below Operating position: Upright Protection from inverse polarity: Fuse Undervoltage switch-off: 8 V 12 V Function control output: Resilient up to 0.5 at 12/24 V Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) KLX 7000 FL 12 V 2RL V 2RL Type approval Photometric homologation: E , (ECE-R65) EMC protection: e KLX 7000 M 12 V 2RL V 2RL

29 KL 7000 High-quality technology and maximum light values optimum signal effects t Efficient light output on account of the special optics of the robust light dome t Particularly high light values guarantee utmost warning effectiveness and safety t Maximum smooth running thanks to the maintenance-free drive bearings and the twin-belt technology t Electronic motor control ensures an absolute constant rotational frequency even in the case of fluctuations in the wiring system t Multi-voltage function possible by changing the bulbs t Protection from inverse polarity t Maximum EMC protective rating t Pipe socket version: Anti-theft thanks to Allen socket screw fixing t Flexible version: More flexible, shock-absorbing base cushions against extreme shocks and minimises the danger of damage. The light always returns to the optimum position (maximum tilt: 90 ) t At the same time the flexible housing base serves as a shock absorber KL 7000 F 12 V 2RL V 2RL For variants for 230 V operation!see page 57. KL 7000 R 12 V 2RL V 2RL Beacons Luminous efficiency in candela (cd) Technical data KL 7000 Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 5 (CISPR 25) Speed: 160 rpm Power consumption 55 W 70 W bulb: Overall current consumption: 5.5 A 3.5 A Operating temperature range: -40 C to +60 C Installation (KL 7000 F): From above and below Operating position: Upright Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) KL 7000 FL 12 V 2RL V 2RL Type approval Photometric homologation: E , (ECE-R65) EMC protection: e KL 7000 M 12 V 2RL V 2RL

30 KL 8000 Large-scale warning effectiveness t KL 8000 specially developed for large vehicles and special vehicles t Efficient light output on account of the special optics of the robust light dome t Particularly high light values guarantee utmost warning effectiveness and safety t Maximum smooth running thanks to the maintenance-free drive bearings and the twin-belt technology t Electronic motor control ensures an absolutely constant rotational frequency even in the case of fluctuations in the wiring system t Multi-voltage function possible by changing the bulbs t Protection from inverse polarity t Maximum EMC protective rating KL 8000 F 12 V 2RL V 2RL Luminous efficiency in candela (cd) Technical data KL 8000 Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 5 (CISPR 25) Speed: 160 rpm Power consumption 55 W 70 W bulb: Overall current consumption: 5.5 A 3.5 A Operating temperature range: -40 C to +60 C Installation: From above and below Operating position: Upright Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Type approval Photometric homologation: E , (ECE-R65) EMC protection: e

31 KL Rotaflex / KL Rotafix Standard solution for robust applications t Resilient rotating beacons t Compact structure and striking design t Particularly shockproof light domes made of polycarbonate t Integrated inverse polarity protection t Worm drive (as an alternative a variant with low-noise twin-belt drive: KL Rotafix F, 2RL ) KL Rotaflex FL: t More flexible, shock-absorbing base minimises the danger of damage. The light always returns to the optimum position (maximum tilt: 90 ) t At the same time the flexible housing base serves as a shock absorber KL Rotaflex FL 12 V 2RL V 2RL Beacons Luminous efficiency in candela (cd) Technical data KL Rotaflex / KL Rotafix Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: 2RL : Conducted Class 5 (CISPR 25), all other variants: Conducted Class 3 (CISPR 25) Speed: 160 rpm Power consumption bulb: 55 W 70 W Overall current consumption: 5.5 A 3.5 A Operating temperature range: -40 C to +60 C Installation (KL Rotafix F): From above or below Operating position: Upright Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Type approval Photometric homologation: E , (ECE-R65) EMC protection: e KL Rotafix F 12 V 2RL V 2RL V / 24 V (twin-belt drive) 2RL KL Rotafix M 12 V 2RL V 2RL

32 KLX JuniorPlus Xenon technology in state-of-the-art design t Robust, easy-clean light domes made of polycarbonate with a handy pressure point locking system t Integrated inverse polarity protection t Individually replaceable flash tubes t Flexible version: More flexible, shock-absorbing base cushions against extreme shocks and minimises the danger of damage. The light always returns to the optimum position (maximum tilt: 90 ) t At the same time the flexible housing base serves as a shock absorber t Theft protection thanks to Allen socket screw fixing t SB variants with central bolts: Variants with separate screw connections available for fixed installation KLX JuniorPlus F 12 V 2XD V 2XD KLX JuniorPlus FL 12 V 2XD V 2XD Luminous efficiency in candela (cd) Technical data KLX JuniorPlus Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 3 (CISPR 25) Flash frequency: 2 Hz double flash Electrical flash energy: Ws Overall current consumption: 3.3 A 1.7 A Operating temperature range: -40 C to +60 C Installation (KLX JuniorPlus F): From below Operating position: Upright Protection from inverse polarity: Fuse Undervoltage switch-off: 4 V 12 V Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) KLX JuniorPlus M 12 V 2XD Type approval Photometric homologation: E , (ECE-R65) EMC protection: e KLX JuniorPlus SB 12 V 2XD

33 KL JuniorPlus Halogen technology boasting an attractive price-performance ratio t Robust, easy-clean light domes with a handy pressure point locking system t Integrated inverse polarity protection t Maintenance-free, supported belt drive for constant rotational frequency and optimum smooth running t Variants available for multi-voltage operation t Flexible version: More flexible, shock-absorbing base cushions against extreme shocks and minimises the danger of damage. The light always returns to the optimum position (maximum tilt: 90 ) t At the same time the flexible housing base serves as a shock absorber t Theft protection thanks to Allen socket screw fixing t SB variants with central bolts: Variants with separate screw connections available for fixed installation KL JuniorPlus F 12 V 2RL V 2RL V / 24 V 2RL KL JuniorPlus FL 12 V 2RL V 2RL V / 24 V 2RL Beacons Luminous efficiency in candela (cd) Technical data KL JuniorPlus Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 3 (CISPR 25) Speed: 180 rpm Power consumption bulb: 55 W 70 W Overall current consumption: 5 A 3 A Operating temperature range: -40 C to +60 C Installation (KL JuniorPlus F): From below Operating position: Upright Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Type approval Photometric homologation: E , (ECE-R65) EMC protection: e KL JuniorPlus M 12 V 2RL V / 24 V 2RL KL JuniorPlus SB 12 V 2RL V 2RL V / 24 V 2RL

34 Accessories and spare parts Accessories for all beacon series Control unit for functional monitoring of rotating beacons and strobe-type beacons, indicates failure of a beacon 12 V 5KG V 5KG DIN-ISO onboard socket 2-pin for beacons with magnet attachment (DIN ISO 4165) 8JB Accessories for beacons and worklights with pipe socket adapter (fixed and flexible) Socket pipe for installation on brackets that are fitted to the side of vehicles or for welding on to a flange, Ø 24 mm, approx. 100 mm long, in accordance with DIN With built-in socket in accordance with DIN and rubber stopper with 1-pin socket 8HG with 2-pin socket 8HG GH Screw-on socket pipe on flat cabin roofs at the top 8HG Screw-on socket pipe on flat cabin roofs at the side with 90 mm attachment angle 8HG with 50 mm attachment angle 8HG Tiltable socket pipe to screw on to a flat cabin roof (angle adjustable on tilted surfaces) 8HG Socket pipe with screw fastening with 1-pin socket 8HG with 2-pin socket 8HG Socket pipe with stopper to screw on to vertical vehicle surfaces (at the side) 9XD Socket pipe with brass socket and rubber stopper Total length approx. 1,000 mm 8HG Tripod holder with two screw holes for fixing to the rear of cabins. Total length approx. 1,000 mm, can be offset by around 700 mm 8HG Wing nut with screw and washer (as an attachment option for KL/KLX 7000 and KL/KLX JuniorPlus) 9NM

35 LED t P. 26 t P. 27 KLX K-LED Light dome (PMMA) for orange (2XD ) 9EL Light dome (polycarbonate) Adapter for pipe socket attachment 9EL HG Light dome (PMMA) for silver (2XD ) 9EL Xenon flash tube 8GS Light dome (PMMA) for black (2XD ) 9EL Rubber base, flat 9GD Rubber base, wedge-shaped 9GD t P. 28 t P. 29 KL 7000 KLX 7000 Light dome (polycarbonate) 9EL Light dome, amber (PMMA) Light dome, amber (polycarbonate) 9EL EL Internal lens 9EL Light dome, red (PMMA) 9EL * PCB with socket, 12 V 9MK Drive belts, 2 x 9XR PCB with socket, 24 V 9MK Motor (including PCB) 9MN Hood sealing 9GD Reflector (including base plate and drive belts) 9DX Flash tube 8GS Bulb 12 V / 55 W 8GH EMC shield for flash tube 9HB Bulb 24 V / 70 W 8GH Rubber base, flat, for KLX 7000 F 9GD Rubber base, flat 9GD Rubber base, wedge-shaped, for KLX 7000 F 9GD Rubber base, wedge-shaped 9GD Beacons t P. 30 KL 8000 Light dome, amber (PMMA) 9EL Light dome, red (PMMA) 9EL * Drive belts, 2 x 9XR Motor (including PCB) 9MN Reflector (including base plate and drive belts) 9DX Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH Rubber base, flat 9GD Rubber base, upright 9GD Rubber base, wedge-shaped with raised attachment interface 9GD * Use of red light domes only if legally permissible. Not approved for use on public roads in the Federal Republic of Germany, Austria or in Switzerland. 35

36 Accessories and spare parts t P. 31 t P. 31 KL Rotaflex FL Light dome (polycarbonate) 9EL Motor 12 V (incl. drive worm) 9MN Motor 24 V (incl. drive worm) 9MN Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH Reflector (incl. worm gear) 9DX Rubber housing with integrated socket 9GP KL Rotafix F/Rotafix M Light dome (polycarbonate) 9EL Motor 12 V for 2RL to -031 (incl. drive worm) 9MN Motor 24 V for 2RL to -031 (incl. drive worm) 9MN Motor 12 V / 24 V for 2RL (incl. PCB) 9MN Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH Reflector group for 2RL to 031 (incl. worm gear) 9DX Reflector group for 2RL (incl. drive belt) 9DX Rubber base, flat 9GD Drive belts, 2 x for 2RL XR t P. 32 t P. 33 KLX JuniorPlus Light dome (polycarbonate) 9EL Internal lens with Fresnel lens 9EL Flash tube 8GS KL JuniorPlus Light dome (PMMA) 9EL Combination motor 12 V / 24 V 9MN Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH Drive belts (2 x) 9XR

37 Spare parts for older series 2RL , 12 V 2RL , 24 V 2RL , 12 V 2RL , 24 V KL 600 Light dome (PMMA) 9EL Housing base for 2RL BG Housing base for 2RL BG Drive belts, 2 x 9XR Motor, with screw fixing 12 V 9MN V 9MN Motor, with locking fixing including reflector group 12 V 9MN V 9MN Reflector group 9DX Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH KL 710 Light dome (PMMA) 9EL Treibriemen 9XR Rubber base, flat 9GD Rubber base, wedge-shaped 9GD Motor, with screw fixing 12 V 9MN V 9MN Motor, with locking fixing including reflector group 12 V 9MN V 9MN Reflector group 9DX Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH RL , 12 V 2RL , 24 V KL 700 Light dome (PMMA) 9EL Treibriemen 9XR Rubber base, flat 9GD Rubber base, wedge-shaped 9GD Base 8XT Motor, with screw fixing 12 V 9MN V 9MN Motor, with locking fixing including reflector group 12 V 9MN V 9MN Reflector group 9DX Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH RL , 12 V 2RL , 24 V KL 800 Light dome (PMMA) 9EL Drive belts, 2 x 9XR Rubber base, wedge-shaped 9GD Motor 12 V 9MN Motor 24 V 9MN Reflector group 9DX Contact ring with element 9MK Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH Beacons KL Junior Light dome (PMMA) for 2RL to EL Light dome (PMMA) for 2RL EL Sheet for magnet 9NU Motor 12 V 9MN Motor 24 V 9MN Motor 12 V / 24 V 9MN Bulb 12 V / 55 W 8GH Bulb 24 V / 70 W 8GH Permanent installation: 2RL , 12 V 2RL , 24 V 2RL , 12 V / 24 V Pipe socket attachment: 2RL , 12 V 2RL , 24 V 2RL , 12 V / 24 V Flexible pipe socket attachment: 2RL , 12 V 2RL , 24 V 2RL , 12 V / 24 V Magnet attachment: 2RL , 12 V 2RL , 24 V 2RL , 12 V / 24 V 37

38 Optical warning systems Overview For recovery vehicles we particularly recommend optical warning systems with multiple reflectors or xenon system. For escort vehicles / heavy-goods carriage we recommend optical warnings systems with xenon system. OWS-QS Product line Single reflector (KL-ER) Multiple reflector (KL-MR) Xenon double flash (KL-XL2) Xenon parabolic trough system (KL-XR2) 540 OWS width variants in mm 1,000/ 1,100 1,400 1,600 1,800 1,100 mm Upon request Upon request Upon request Upon request Upon request 2,000 Upon request Upon request Upon request 2,200 Upon request Upon request 38

39 Key: Commercial vehicles / Escort vehicles / Recovery vehicles Municipal vehicles Heavy-goods carriage HGVs Construction vehicles Agriculture Special applications Please select the width variant that suits your vehicle choose from 2 model series with different lighting technologies OWS OWS Single reflector OWS-MR Multiple reflector OWS-X Xenon double flash 1,000 mm 1,000 mm 1,424 mm OWS 39

40 OWS-QS range overview The entire OWS-QS system and the advantages at a glance t Attractive, modern design in silver (RAL 9006) with white central panels and yellow light domes t Individual configuration possibilities on account of modular design t The main beacons can be equipped as a halogen rotating mirror system (single or multiple reflector technology) or alternatively in xenon technology as a double flash system or particularly efficient parabolic trough system. In each case, the systems are available in 12 or 24 V t In order to install the system both on straight as well as arched roofs, a variable positioning mounting set as well as various rubber bases are available as accessories t The design of the system is service-friendly (e.g. replacement of the light source from above without having to dismantle the light dome) t The system is controlled by a single switch t The white central panel allows individual lettering and also offers the possibility of lighting from inside For use only where legally permitted - not approved for use within the public road system in Germany, Austria and Switzerland. Four lighting technologies Description Halogen single reflector system Abbreviations KL-ER Halogen multiple reflector system KL-MR Xenon double flash system KL-XL2 Xenon parabolic trough system KL-XR2 The xenon module KL-XR2 and its advantages t Maximum signalling effect thanks to excellent light values and intensive, large-surface road illumination t Simple programming of 8 different flash frequencies via rotary coding switch (single to quad flash, synchronous or alternating single and double flash synchronous in accordance with ECE- Norm). The light dome does not have to be dismantled t More cost-effective replacement of bulbs on account of individually replaceable flash tubes t Protection from inverse polarity t Optional reduction of the radiation angle to 180 by switching off the front or rear reflectors (e.g. when driving in convoy) For use only where legally permitted not approved for use within the public road system in the European Union. 40

41 Auxiliary lighting systems As an option you can integrate various auxiliary lighting systems, e.g. adjustable worklights "Alley Lights" with H7 bulbs for illumination alongside the vehicle or integrated H3 worklights to the front or rear. OWS-QS with Alley Lights OWS-QS with H3 worklights Part numbers Width / mm Voltage Lighting systems Auxiliary lighting systems 2RL , V Single reflector (KL-ER) 2RL , V Single reflector (KL-ER) 2RL , V Single reflector (KL-ER) 2RL , V Single reflector (KL-ER) Alley Lights 2RL , V Multiple reflector (KL-MR) 2RL , V Multiple reflector (KL-MR) 2RL , V Multiple reflector (KL-MR) 2 worklights at the rear 2RL , V Multiple reflector (KL-MR) 2 worklights at the rear 2RL , V Xenon double flash (KL-XL2) 2RL , V Xenon double flash (KL-XL2) 2RL , V Single reflector (KL-ER) 2RL , V Single reflector (KL-ER) 2RL , V Single reflector (KL-ER) 2 worklights at the rear 2RL , V Multiple reflector (KL-MR) 2RL , V Multiple reflector (KL-MR) 2RL , V Xenon double flash (KL-XL2) 2RL , V Xenon double flash (KL-XL2) 2RL , V Xenon parabolic trough (KL-XR2) OWS 2RL , V Single reflector (KL-ER) 2RL , V Multiple reflector (KL-MR) 2RL , V Multiple reflector (KL-MR) 2 worklights at the rear 2RL , V Xenon double flash (KL-XL2) 2RL , V Multiple reflector (KL-MR) 2RL , V Single reflector (KL-ER) 2RL , V Xenon double flash (KL-XL2) 41

42 Technical data OWS-QS General technical data Rated voltage (UN): 12 V 24 V Operating temperature range: -40 C to +60 C Current capacity Central panel lighting: 4 A 2 A Interference suppression: Conducted Class 5 (CISPR 25) Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Technical data halogen rotary mirror system: KL-ER and KL-MR 12 V 24 V Operating voltage (UB): V V Current consumption - beacons: 2 (4) x 4.7 A 2 (4) x 2.7 A Speed: 160 rpm Technical data Xenon double flash system: KL-XL2 12 V 24 V Operating voltage (UB): V V Current consumption - flash beacons: 2 x 3.5 A 2 x 1.6 A Flash frequency: 2 Hz double flash Electrical flash energy: Ws Technical data Xenon parabolic trough system: KL-XR2 12 V Operating voltage (UB): V Current consumption - flash beacons: 2 x 4 A Flash frequency: 2.1 Hz Electrical flash energy: Single flash: 18 Ws Double flash: Ws Type approval Lighting technology (ECE-R65) EMC protection Single reflectorsystem KL-ER A1 E e Multiple reflectorsystem KL-MR A1 E e Xenon double flashsystem KL-XL2 A1 E e Xenon parabolic trough KL-XR2 TA1 E e

43 Accessories and spare parts Accessories Mounting accessories for OWS-QS 1,100 mm: Rubber base for flat vehicle roofs 9GD Rubber base for arched vehicle roofs 9GD Mounting accessories for OWS-QS from 1,400 mm: Rubber base for arched vehicle roofs, for OWS-QS 1,400 mm 9GD Rubber base for arched vehicle roofs, for OWS-QS 1,600 mm 9GD Mounting kit with variable positioning supports for flat or arched vehicle roofs, for OWS-QS 1,400, 1,600, 1,800, and mm 9GD Central panel lighting: Bulb holder including bulbs for lighting the central panel. Set consisting of 2 x for OWS-QS 1,400, 1,600 and 1,800 mm, 12 V 9FT * Bulb holder including bulbs for lighting the central panel. Set consisting of 2 x for OWS-QS 1,400, 1,600 and 1,800 mm, 24 V 9FT * *For use only where legally permitted - not approved for use within the public road system in Germany, Austria and Switzerland. Control: Switch with control light, 1 for central panel lighting and 1 for beacon operation order separately 6ED Also, various switches form the Hella range, t recommendation: 6FH series Spare parts H1 bulb, 12 V / 55 W 8GH H1 bulb, 24 V / 70 W 8GH X1 standard flash tubes for KL-XL2 8GS Flash tube assembly for KL-XR2 (1 flash tube with support, without reflector) 8GS Bulbs for bulb holder (10 units each), 12 V / 5 W 8GP Bulbs for bulb holder (10 units each), 24 V / 5 W 8GP Halogen rotating mirror module single reflector KL-ER, 12 V, (incl. motor) 2RL Halogen rotating mirror module single reflector KL-ER, 24 V, (incl. motor) 2RL Drive belts, 2 units 9XR Xenon double flash module KL-XL2, 12 V 2RL Xenon double flash module KL-XL2, 24 V 2RL Xenon module with parabolic trough system KL-XR2, 12 V 2RL Xenon module with parabolic trough system KL-XR2, 24 V 2RL Light dome, amber (for all lighting systems) 9EL Side-mounted light Alley Light (1 unit) 1GA OWS 43

44 OWS range overview OWS xenon and rotating mirror variants OWS multiple reflector OWS 540 Rotating mirror 12 V 2RL V 2RL Rotating mirror with magnet support 12 V 2RL OWS 1000 Rotating mirror 12 V 2RL Xenon 12 V 2RL OWS 1400 Rotating mirror 12 V 2RL V 2RL Xenon 12 V 2RL V 2RL Multiple reflector 1424 mm 12 V 2RL OWS 1600 Rotating mirror 12 V 2RL V 2RL Xenon 24 V 2RL

45 OWS additional covers The following covers are available for the adjacent OWS systems: 9HB HB Key: = CHMSL = Indicator = Worklight 9HB HB HB HB OWS 9HB HB HB

46 The overall OWS system The advantages at a glance t 4 different width variants and 3 different lighting systems in 12 or 24 V you ll find the right solution for any vehicle roof t Broad range of housing trims available with additional functions for retrofitting t Designs to suit customer requirements with the aid of central panels that can be lettered or illuminated (use only if legally permitted not approved for use within the public road system in Germany, Austria and Switzerland) t Various mounting options e.g. on rubber bases or carrier systems t The system is controlled by a single switch Three lighting technologies Description Abbreviations Halogen single reflector system OWS Halogen multiple reflector system OWS-MR Xenon double flash system OWS-X General technical data Rated voltage (UN): 12 V 24 V Operating temperature range: -40 C to +60 C Interference suppression: Conducted Class 5 (CISPR 25) Protective rating: IP 5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Technical data OWS and OWS-MR Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Current consumption lighting central panel (only with OWS): 4 A 2 A Current consumption - beacons: 2 (4) x 4.7 A 2 (4) x 2.7 A Speed: 160 rpm Type approval OWS Photometric homologation: E , (ECE-R65) EMC protection: e Type approval OWS-MR Photometric homologation: E , (ECE-R65) EMC protection: e Type approval OWS-X Photometric homologation: E , (ECE-R65) EMC protection: e Technical data OWS-X Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Current consumption flash beacons: 2 x 3.5 A 2 x 1.6 A Flash frequency: 2 Hz double flash Electrical flash energy: Ws 46

47 Accessories and spare parts OWS 540 OWS/-X OWS/-X OWS/-X OWS-MR Part number Rubber base For mounting on slightly arched surfaces For mounting on heavily arched vehicle roofs 9GD GD GD GD included in the scope of supply (for part numbers see spare parts) Support For direct mounting 9XD XD XD Carrier For welding on to existing carriers (for use under the OWS or the support for direct mounting (9XD )) 9XD Permanent mounting Fixing system fittings (to screw on under the support for direct mounting (9XD )) 9XD Bulb holder Incl. bulbs for illuminating the advertising area 12 V 24 V 9FT * 9FT * Switches with control lights 1 for interior lighting, 1 for beacon operation (order separately) 6ED OWS Also, various switches form the Hella range Recommendation 6FH series * Use of central panel lighting only if legally permitted. Not permitted in the Federal Republic of Germany, Austria and Switzerland. = Not for OWS-X 47

48 Spare parts OWS Spare parts OWS H1 bulb, 12 V / 55 W 8GH H1 bulb, 24 V / 70 W 8GH Plastic reflector (for OWS older design up to 2002) 9DX Metal reflector 9DX Motor, 12 V / 24 V, including drive worm 9MN Light dome, left 9EL Light dome, right 9EL Rubber base OWS 540 9GD Bulb for bulb holder 12 V / 55 W 8GP Bulb for bulb holder 24 V / 70 W 8GP Plastic trim rear white for OWS 1,000 9EL for OWS 1,400 9EL for OWS 1,600 9EL Spare parts OWS-MR H1 bulb 12 V / 55 W 8GH Light dome, left 9EL Light dome, right 9EL Spare parts OWS-X X1 standard flash tube 12 V 8GS Xenon double flash module 12 V 2RL Xenon double flash module 24 V 2RL Light dome, left 9EL Light dome, right 9EL Plastic trim rear white for OWS 1,000 9EL for OWS 1,400 9EL for OWS 1,600 9EL

49 Auxiliary lighting system BSX-Micro the most warning effective auxiliary lighting system t Perfect supplement to Hella beacons and optical warning systems t Particularly good warning effectiveness for vehicles with a overall height in excess of 2 m, because the BSX are also visible in the rear-view mirror for the vehicle in front t High-sheen metallized FF reflector and xenon strobe flash tubes form one unit t On account of the reflector s shape, a warning effectiveness of +/-60 o t Lateral radiation angle of the double flash signal is achieved going far beyond legislation requirements t Particularly shockproof lenses made of polycarbonate t The Hella supply unit for synchronous operation is available both in 12 V and also 24 V BSX-Micro flashing headlights provide maximum warning effectiveness and are absolute road clearers. A clear run for emergency vehicles! Technical data BSX-Micro with supply unit for synchronous flash sequences Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 5 (CISPR 25) Flash frequency: Electrical flash energy: 2.1 Hz (ca. 120 double flash / min) 2 x ( Ws) Overall current consumption: 3,8 A 1.8 A Operating temperature range: -40 C to +60 C Protection from inverse polarity: Fuse Undervoltage Fuse switch-off: 8 V 16 V Control output: Protective rating control unit: Protective rating flashing headlights: 12 / 24 V -3 W IP5K (dust-resistant) IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) BSX-Micro Flashing headlights and supply unit for synchronous flash sequences 2 flashing headlights including cable and supply unit 12 V 2XD Spare parts 24 V 2XD Supply unit 12 V 8ES Supply unit 24 V 8ES flashing headlight including cable 8XD Flash tube unit including reflector 12 / 24 V 8GS BSX Type approval Photometric homologation: E1 1981, (ECE-R65) EMC protection: e

50 Special applications without ECE Overview Beacons! Our products for special applications have been specially developed for use in construction and industrial plants, airports, mining, internal transport and others, all of which are outside the public road system. The product is not approved for use within the public road system in the European Union. Product line K-LED 2XD , 2XD , 2XD , 2XD , 2XD , 2XD , Orange housing, 4 discs, 9-32 V, permanent installation Orange housing, 2 discs, 9-32 V, permanent installation Silver housing, 4 discs, 9-32 V, permanent installation Silver housing, 2 discs, 9-32 V, permanent installation Black housing, 4 discs, 9-32 V, permanent installation Black housing, 2 discs, 9-32 V, permanent installation DuraRAY 2XD , Amber housing, 4 discs, 9 32 V, permanent installation 2XD , Amber housing, 2 discs, 9 32 V, permanent installation without ECE approval KLX 7000, red KL 7000, 230 V 2RL , 24 V, permanent installation 2RL , 24 V, flexible pipe socket attachment 2RL , 230 V, amber, permanent installation 2RL , 230 V, red, permanent installation KLX, red 2RL , 12 V, permanent installation 2RL , 24 V, permanent installation t Order separately: 8HG , Adapter for pipe socket attachment KLX 1 2XD , V, amber, permanent installation 2XD , V, red, permanent installation 2XD , V, clear, permanent installation 2XD , V, amber, magnet attachment 2XD , V, red, magnet attachment 50

51 Auxiliary lighting systems Product line WL-LED 2XD , 12 V 2XD , 24 V 2XD , 12 V 2XD , 24 V DuraLED 2XD , 9 33 V without ECE approval BSX-Micro 2XD , 9 33 V 2XD , 9 33 V For alternating flash sequences: 8ES , supply unit 2 connections, V For alternating flash sequences: 8ES , supply unit 4 connections, V 2XD , flashing headlights, amber, in packs of 1 2XD , headlights, red, in packs of 1 51 Special applications

52 K-LED State-of-the-art LED technology: Exceptional warning effectiveness and maximum resistance t System made up of circular LED discs with 60 high-performance LEDs each combined with high-sheen reflectors t Intensive, homogeneous light image with unique 360 warning effectiveness t Alloyed aluminium housing with smooth, easy-clean light dome is resistant to all weather conditions t Different height variants available: 2 or 4 LED disc versions t Maximum vibration resistance and service life, no need to replace the light source t Integrated MultiFLASH system enables programming of 10 different flash sequences t Intelligent electronics with multi-voltage function, protects against overvoltage and voltage peaks and inverse polarity, self-diagnosis function 2 LED discs Application areas: t Construction and industrial systems t Machine protection t Internal transport t Protection at airports 4 LED discs K-LED Housing colour Orange LED discs 4 LED colour Amber 2XD Orange 2 Amber 2XD Silver 4 Amber 2XD Silver 2 Amber 2XD Black 4 Amber 2XD Black 2 Amber 2XD Spare parts Light dome (PMMA), for 2XD EL Light dome (PMMA), for 2XD EL Light dome (PMMA), for 2XD EL Light dome (PMMA), for 2XD EL Light dome (PMMA), for 2XD EL Light dome (PMMA), for 2XD EL

53 K-LED: Ten different flashing frequencies Single and double flash (flash sequence 1 and 2) of the 4-disc variant conform to ECE standards t see page 26 Flashing frequencies second 250 ms 550 ms 750 ms Technical data K-LED Rated voltage (UN): 12 V 24 V Operating voltage (UB): 9 32 V Interference suppression: Conducted Class 3 (CISPR 25) Medium current consumption single flash: 2.0 A 0.9 A Medium current consumption double flash: 2.4 A 1.1 A Operating temperature range: -40 C to +60 C Installation: 150 mm hole circle (US standard) or 130 mm hole circle (DIN standard B1), in each case from above or below Operating position: Upright Protection against inverse polarity and protection against voltage peaks: Fuse Self-diagnosis function: Available Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Type approval EMC protection: e Special applications

54 DuraRAY Innovative LED technology - ultra-strong, ultra-sturdy and ultra-flexible t System made up of circular LED discs 60 high-performance LEDs each combined with high-sheen reflectors t Brilliant-finish clear lens system with special secondary optics for optimum 360 warning effectiveness t Extremely robust aluminium housing for maximum mechanical and thermal loads: extremely shockproof (200G), UV and corrosion-resistant, hardly inflammable t Completely sealed and pre-cabled system prevents penetration of dirt and moisture (2 m in length, double insulation silicon cable, sealed in the base) t Available in different lengths: as 2 or 4 LED disc versions t Integrated MultiFLASH system enables programming of 10 different flash sequences t Intelligent electronics with multi-voltage function, protects against overvoltage and voltage peaks and inverse polarity, self-diagnosis function t No influence on laser measuring devices in mining or on construction sites t 3-point attachment for permanent installation under manipulationproof screw cover (as an option, pipe socket attachment is also available (1 inch), through the thread in the housing) 4 LED discs Application areas: t Mining t Construction and industrial plants t Internal transport t Machine protection (especially in chemical plants) 2 LED discs DuraRAY Housing colour LED discs LED colour Yellow 4 Amber 2XD Yellow 2 Amber 2XD

55 DuraRAY extremely robust! DuraRAY: Ten different flashing frequencies Flashing frequencies second 250 ms 550 ms 750 ms Technical data DuraRAY Rated voltage (UN): 12 V 24 V Operating voltage (UB): 9 32 V Interference suppression: Conducted Class 3 (CISPR 25) Power: 2 LED discs: min. 9 W/max. 11 W 4 LED discs: min. 21 W / max. 33 W Operating temperature range: -40 C to +60 C Installation: Operating position: Protection from voltage peaks and inverse polarity: Self-diagnosis function: Protective rating: Type approval 150 mm hole circle (US standard) or 130 mm hole circle (DIN standard B1), in each case pipe socket attachment from either above or below Upright Fuse Available IP6K6, IP6K7 (resistant to dust and protected against powerful jet water at increased pressure, as well as against temporary immersion) EMC protection: e Special applications

56 KLX 7000, red Maximum warning intensity with state-of-the-art xenon technology t Sophisticated internal lens modulates the light into an unmistakeable signal with optimum light distribution t Integrated personal protection switch-off of the live components guarantees safer handling t Service-friendly, thanks to the individually replaceable electronics and sockets as well as standard flash tubes X1 t Efficient electronics with function control output, self-diagnosis function, protection from inverse polarity t Flash frequency and energy especially designed for special applications t Stable aluminium housing complies with most stringent EMC requirements; smooth, easy-clean light dome made of shockproof polycarbonate t Flexible version: More flexible, shock-absorbing base cushions against extreme shocks and minimises the danger of damage. The light always returns to the optimum position (maximum tilt: 90 ) t More flexible housing base serves as a shock absorber KLX 7000 F Red, 24 V 2RL Application areas: t Protecting construction and industrial plants, cranes, machines t Internal transport t Airport protection KLX 7000 FL Red, 24 V 2RL Technical data KLX 7000, red Rated voltage (UN): 24 V Operating voltage (UB): V Radio interference: Conducted Class 5 (CISPR 25) Flash frequency: 1.66 Hz (double flash) Electrical flash energy: 8 + 1,5 Ws Overall current consumption: 0,9 A Operating temperature range: -40 C to +60 C Installation (KLX 7000 F): From above or below Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Accessories and spare parts Light dome (polycarbonate) 9EL Hood sealing 9GD X1 standard flash tube 8GS PDB, replacement set 24 V 9MK Rubber base, flat, for KLX 7000 F 9GD Rubber base, wedge-shaped, for KLX 7000 F 9GD EMC shield for flash tubes 9HB Type approval: EMC protection: e

57 KL 7000, 230 V For reliable protection in the 230 V power network t Efficient light output on account of the special optics of the light dome t VdS certification as an optical signal generator for burglar alarm systems Application areas: t Use on construction sites and with suspended loads t For traffic warnings as well as to divert traffic on business property t As an alarm signal for fault indication in machine operation as well as at the start or beginning of a production procedure t As a notification signal for emergency call telephones and fire alarms, for telephone and burglar alarm systems t To mark emergency exits and escape routes KL 7000, 230 V Amber 2RL KL 7000, 230 V Red 2RL Technical data KL 7000, 230 V Rated voltage (UN): 230 V Speed: 200 rpm Interference suppression: Conducted Class 5 (CISPR 25) Operating temperature range: -30 C to +60 C Power consumption bulb: 25 W Overall current consumption: 0,2 A Operating position: Upright Type approval Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Protective class: Accessories and spare parts Rubber base, flat 9GD Rubber base, wedge-shaped 9GD Light dome, amber (PMMA) 9EL Light dome, amber (polycarbonate) 9EL Light dome, red (PMMA) 9EL Motor assembly 9MN Reflector group 9DX Bulb 230 V / 25 W (C2) 8GS Special applications

58 KLX, red Double-flash technology for maximum warning effectiveness in a flat and compact construction t Functional housing shape with low construction height (height without rubber base only 140 mm) t Impact and shockproof light dome made of polycarbonate with special prism optics for best warning effectiveness t Electronics with integrated inverse polarity protection t Easy-to-replace plug-type flash tubes t Permanent installation version: The rubber base included in the scope of delivery enables an optimum adaptation to the vehicle roof and compensates for slight slanting t Pipe socket version: Alternatively a pipe socket attachment is available for permanent installation (pipe socket adapter available as an accessory order separately) Application areas: t Construction and industrial systems t Machine protection t Internal transport t Protection at airports See accessories for adapters KLX Red, 12 V 2RL Red, 24 V 2RL Accessories and spare parts Adapter for pipe socket attachment 8HG Xenon flash tubes 8GS Rubber base, flat 9GD Rubber base, wedge-shaped 9GD Technical data KLX, red Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 3 (CISPR 25) Flash frequency: 2 Hz double flash Electrical flash energy: Ws Overall current consumption: 3.3 A 1.7 A Operating temperature range: -40 C to +60 C Installation (firmly fixed): From below or above Operating position: Upright Protection from inverse polarity: Fuse Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Type approval EMC protection: e

59 KLX 1 The compact strobe-type beacon t Compact, handy design (just 10 cm in height!), and low weight t Shockproof light dome made of polycarbonate in 4 different colours t Symmetrical and Homogeneous light distribution on account of special Fresnel optics t Multi-voltage system (10 80 V) for varied applications t Operating safety with inverse polarity protection t Easy replacement of the plug-type flash tubes KLX 1 Amber, permanent installation 2XD Application areas: t For protection in internal transport, especially on forklift trucks t At construction and industrial plants as well as machines t For protection of airport vehicles KLX 1 Red, permanent installation 2XD KLX 1 Clear, permanent installation 2XD Technical data KLX 1 Rated voltage (UN): V Operating voltage (UB): 9 92 V Rated current: A Rated output: 4 W Operating temperature: -30 C to +50 C Protection from inverse polarity: Available Flash rate - single flash: 70 ± 15 flashes / min Max. flash energy: 1.5 Ws / flash Certification: KLX 1 Amber, magnet attachment 2XD KLX 1 Red, magnet attachment 2XD Supply line: Cable length permanent installation version: 38 cm Cable length magnet versions: 445 cm Net weight: Firmly fixed versions: 260 g magnet versions: 760 g Type approval EMC protection: e General: 89/336 EEC, 72/23 EEC Accessories and spare parts Light dome, amber 9EL Light dome, red 9EL Light dome, clear 9EL Light dome, green 9EL Xenon flash tubes 8GS Special applications

60 WL-LED The latest generation of LED warning lights t Twelve high-performance-leds in each one t Eight flash frequencies can be coded t Synchronisation of up to four lights t Vibration-proof t Resistant to high-pressure jet cleaners t Very low power consumption, high degree of efficiency t Available in amber or red as well as 12 V or 24 V t Very compact dimensions as well as low weight t Various installation possibilities WL-LED Amber (1 unit), 12 V 2XD Amber (1 unit), 24 V 2XD Application areas: t Internal transport t Protection at airports WL-LED Red (1 unit), 12 V 2XD Red (1 unit), 24 V 2XD Accessories Angled bracket, 2 x including 4 screws optional for installation, lateral or rear 9XD Technical data WL-LED Rated voltage (UN): 12 V 24 V Operating voltage (UB): V V Interference suppression: Conducted Class 5 (CISPR 25) Flash frequency: 2 Hz Current consumption: 0.70 A 0.35 A Operating temperature range: -40 C to +60 C Protection from inverse polarity: Fuse Protective rating: IP5K4K, IP9K (resistant to dust and high-pressure jet cleaners) Installation frame made of black coated aluminium, adjustable angle, including 4 screws 9XD Type approval EMC protection: e

61 DuraLed Multi-voltage LED technology t 36 high-performance-leds in each one t Total of ten flash sequences can be coded t Possible to synchronise two, three or four warning lights t Vibration-resistant and shockproof t Extremely long service life t Very low power consumption t Multi-voltage 9 33 V t Flat design, compact dimensions t Easy to install on account of concealed screw fixing (simply by pulling out the housing caps at the side) DuraLed Amber, 9 33 V 2XD Application areas: t Internal transport t Protection at airports DuraLed Red, 9 33 V 2XD Technical data DuraLed Rated voltage (UN): 12 V 24 V Operating voltage (UB): 9 33 V 9 33 V Current consumption: DuraLed red: 460 ma 250 ma DuraLed amber: 500 ma 265 ma DuraLed green: 600 ma 300 ma Operating temperature range: -30 C to +50 C Protective rating: IP6K6, IP6K7 (resistant to dust and protected against powerful jet water at increased pressure, as well as against temporary immersion) Type approval EMC protection: e DuraLed Green, 9 33 V 2XD Special applications

62 BSX-Micro special application without ECE BSX-Micro with multi-voltage supply unit for alternating flash sequences t High-sheen metallized FF reflector and xenon rod-type flash tube form one unit t Through the reflector form, a wide beam angle with extremely high warning effectiveness is achieved t Extremely shock-resistant lenses made of polycarbonate t Multi-voltage supply unit for alternating flash frequencies with integrated change-over function: Possibility of day/night change-over (different flash intensities), as well as of changing over from double to quadruple flash (2 variants available for the connection of 2 or 3 to 4 strobe lights) Areas of application: t Internal transport t Protection at airports BSX-Micro Strobe light and supply unit, multi-voltage, for alternating flash sequences Strobe light incl. cable, 1 piece (2 or 3 or 4 pieces are required) Amber 2XD Red 2XD Technical data, BSX-Micro with multi-voltage (10 30 V) supply units for alternating flash sequences Rated voltage (UN): 12 V 24 V Operating voltage (UB): V Interference suppression: Conducted Class 3 (CISPR 25) Flash frequency: Max. electrical flash energy: Max. current consumption Double flash: 2,3 Hz Quadruple flash: 2 Hz 15 Ws (per channel) 8ES : 3,5 A 1,5 A 8ES : 6,6 A 2,8 A Operating temperature range: -40 C to +60 C Short-circuit and idle proof: Undervoltage switch-off: Protective category (Supply unit and strobe light): Available Available IP5K4K, IP9K (dustproof and high-pressure jet cleaners) Supply unit with 2 lighting connections, V 8ES Type approval EMC protection: e Supply unit with 4 lighting connections, V 8ES

63 Part numbers Overview Beacons Part no. Page 2RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL Part no. Page Part no. Page 2RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL Part no. Page 2RL RL RL RL RL XD XD XD XD XD XD XD XD XD OWS Part no. Page 2RL RL RL RL RL RL RL RL RL RL Part no. Page Part no. Page 2RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL Part no. Page 2RL RL RL RL RL RL RL RL Auxiliary lighting systems Part no. Page 2XD XD Special applications without road approval (without ECE approval) Beacons Auxiliary lighting systems Part no. Page Part no. Page Part no. Page 2RL XD XD RL XD XD RL XD XD RL XD XD RL XD XD RL XD XD XD XD XD XD XD XD XD XD XD XD Part no. Page 8ES ES

64 Hella KGaA Hueck & Co., Lippstadt 9Z XX /01.07/2.6 Printed in Germany Hella KGaA Hueck & Co. Rixbecker Straße Lippstadt, Germany Phone: +49 (0) Fax: +49 (0) Internet: Ideas today for the cars of tomorrow