HEATERS AND THERMOCOUPLES
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1 HEATERS AND THERMOCOUPLES
2 THERMOCOUPLES & RTD SENSORS MARATHON HEATER 808 Hackberry Lane HCR 3, Box 86E Del Rio, TX (830) Fax (830) Marathon Heater is pleased to present our line of premium temperature sensors. We offer standard thermocouples, mineral insulated thermocouples, and RTDs. Marathon has hundreds of different models in stock and offers quick turnaround, usually 48 hours or less, on custom designed and manufactured units. We use only the highest grade materials and offer a variety of sheath materials for any environment or temperature range. All sensors are subject to rigid quality control procedures and a thorough inspection process. Expert engineering assistance is readily available for any order size, large or small. In addition to you sensor needs, Marathon can engineer a complete thermal system for you. Worldwide on site support is available through one of our many distributors or representatives. Contact Marathon Heater today and let us help you. Index Adjustable Depth Thermocouples. Fixed Depth Thermocouples. Washer Style Surface Thermocouples Hose Clamp Style Thermocouples.. Nissei Nozzle Thermocouples. Newbury Nozzle Thermocouples.. Shallow Nozzle Thermocouples. Shim Style Surface Thermocouples.. Bendable Probe Thermocouples. RTD Sensors.. Mineral Insulated Elements.. Hot Melt Thermocouples.. Retractable Melt Thermocouples.. Cartridge Type Thermocouples.. Fixed Melt Bolt Thermocouples.. Thermocouple Extensions.. Thermocouple Accessories.. Page 3-5 Page 6 Page 7 Page 7 Page 8 Page 8 Page 9 Page 9 Page 10 Page 10 Page 11 Page 12 Page 12 Page 12 Page 13 Page 14 Page s of Stock Items Ready for Immediate Delivery
3 Adjustable Depth Thermocouples w/ Stainless Steel Armor 3/16 diameter probe Fits standard bayonet adapters 12 spring with bayonet cap 24 ga. Fiberglass leads with stainless steel armor with Spade Lugs with Polarized Plug Lead Length JAC24-G1-24R1 24 JAC24-G1-24R2 JAC36-G1-24R1 36 JAC36-G1-24R2 JAC48-G1-24R1 48 JAC48-G1-24R2 JAC72-G1-24R1 72 JAC72-G1-24R2 JAC96-G1-24R1 96 JAC96-G1-24R2 JAC120-G1-24R1 120 JAC120-G1-24R2 JAC144-G1-24R1 144 JAC144-G1-24R2 with Spade Lugs with Polarized Plug Lead Length KAC24-G1-24R1 24 KAC24-G1-24R2 KAC36-G1-24R1 36 KAC36-G1-24R2 KAC48-G1-24R1 48 KAC48-G1-24R2 KAC72-G1-24R1 72 KAC72-G1-24R2 KAC96-G1-24R1 96 KAC96-G1-24R2 KAC120-G1-24R1 120 KAC120-G1-24R2 KAC144-G1-24R1 144 KAC144-G1-24R2 Available Options 2 wire or 3 wire RTD 1/8 diameter probe Custom probe length All products are made in the USA 3
4 Adjustable Depth Thermocouples w/ Stainless Steel Overbraid 3/16 diameter probe Fits standard bayonet adapters 12 spring with bayonet cap 24 ga. Fiberglass leads with SS overbraid with Spade Lugs with Polarized Plug Lead Length JBS24-G1-24R1 24 JBS24-G1-24R2 JBS36-G1-24R1 36 JBS36-G1-24R2 JBS48-G1-24R1 48 JBS48-G1-24R2 JBS72-G1-24R1 72 JBS72-G1-24R2 JBS96-G1-24R1 96 JBS96-G1-24R2 JBS120-G1-24R1 120 JBS120-G1-24R2 JBS144-G1-24R1 144 JBS144-G1-24R2 with Spade Lugs with Polarized Plug Lead Length KBS24-G1-24R1 24 KBS24-G1-24R2 KBS36-G1-24R1 36 KBS36-G1-24R2 KBS48-G1-24R1 48 KBS48-G1-24R2 KBS72-G1-24R1 72 KBS72-G1-24R2 KBS96-G1-24R1 96 KBS96-G1-24R2 KBS120-G1-24R1 120 KBS120-G1-24R2 KBS144-G1-24R1 144 KBS144-G1-24R2 Ungrounded with Spade Lugs Lead Length JBS24-U1-24R1 24 JBS36-U1-24R1 36 JBS48-U1-24R1 48 JBS72-U1-24R1 72 JBS96-U1-24R1 96 JBS120-U1-24R1 120 JBS144-U1-24R1 144 Available Options 2 wire or 3 wire RTD 1/8 diameter probe Custom probe length 4 Superior customer service
5 Adjustable Depth Thermocouples w/stainless Steel Overbraid (Metric) Fits metric bayonet adapters Metric bayonet cap with two slots 24 ga. Fiberglass leads w/ SS overbraid Dimensions for 4.75 mm diameter probe A 4.75 mm Diameter B 12 mm Diameter C App. 6 mm Diameter Dimensions for 8 mm diameter probe A 8 mm Diameter B 14 mm Diameter C App. 8 mm Diameter Lead Length Cap Size JBS39-G1-24R1-1 1 meter 12mm KBS39-G1-24R1-1 JBS78-G1-24R1-1 2 meters 12mm KBS78-G1-24R1-1 JBS118-G1-24R1-1 3 meters 12mm KBS118-G1-24R1-1 JBS157-G1-24R1-1 4 meters 12mm KBS157-G1-24R1-1 JBS39-G1-24R1-2 1 meter 14mm KBS39-G1-24R1-2 JBS78-G1-24R1-2 2 meters 14mm KBS78-G1-24R1-2 JBS118-G1-24R1-2 3 meters 14mm KBS118-G1-24R1-2 JBS157-G1-24R1-2 4 meters 14mm KBS157-G1-24R1-2 Available Options 2 wire RTD 3 wire RTD 100 s of stock items for immediate delivery 5
6 Fixed Depth Thermocouples 3/16 diameter probe Fits standard bayonet adapters 2 1/2 fixed depth Available Options 2 wire RTD 3 wire RTD 1/8 diameter probe Custom probe length 24 ga. Fiberglass leads with SS armor Style Straight Style Lead Length JTC48-G2-24R1 Straight 48 KTC48-G2-24R1 JTC60-G2-24R1 Straight 60 KTC60-G2-24R1 JTC72-G2-24R1 Straight 72 KTC72-G2-24R1 JTC120-G2-24R1 Straight 120 KTC120-G2-24R1 Style 45 Bend Style Lead Length J45TC48-G2-24R1 45 Bend 48 K45TC48-G2-24R1 J45TC60-G2-24R1 45 Bend 60 K45TC60-G2-24R1 J45TC72-G2-24R1 45 Bend 72 K45TC72-G2-24R1 J45TC120-G2-24R1 45 Bend 120 K45TC120-G2-24R1 Style 90 Bend Style Lead Length J90TC48-G2-24R1 90 Bend 48 K90TC48-G2-24R1 J90TC60-G2-24R1 90 Bend 60 K90TC60-G2-24R1 J90TC72-G2-24R1 90 Bend 72 K90TC72-G2-24R1 J90TC120-G2-24R1 90 Bend 120 K90TC120-G2-24R1 6 Marathon Heater Fax
7 Washer Style Surface Thermocouples : 3/16 stud size available 5/16 stud size available 24 ga. Fiberglass leads w/ stainless steel overbraid Available Options: 2 wire or 3 wire RTD Additional lead lengths available 3/16" Stud Size 5/16" Stud Size Type Lead Length JWN36-G1-24R1 J 36 JWQ36-G1-24R1 JWN48-G1-24R1 J 48 JWQ48-G1-24R1 JWN60-G1-24R1 J 60 JWQ60-G1-24R1 JWN72-G1-24R1 J 72 JWQ72-G1-24R1 JWN96-G1-24R1 J 96 JWQ96-G1-24R1 JWN120-G1-24R1 J 120 JWQ120-G1-24R1 KWN36-G1-24R1 K 36 KWQ36-G1-24R1 KWN48-G1-24R1 K 48 KWQ48-G1-24R1 KWN60-G1-24R1 K 60 KWQ60-G1-24R1 KWN72-G1-24R1 K 72 KWQ72-G1-24R1 KWN96-G1-24R1 K 96 KWQ96-G1-24R1 KWN120-G1-24R1 K 120 KWQ120-G1-24R1 Hose Clamp Style Thermocouples : 1/2 wide stainless steel clamp 7/16 hexagon & screw drive slot ga. Fiberglass leads with stainless steel overbraid Available Options: 2 wire or 3 wire RTD Clamping Range JHC48-G0-24R1 3/8" - 7/8" KHC48-G0-24R1 JHC48-G1-24R1 11/16" - 1 1/2" KHC48-G1-24R1 JHC48-G2-24R1 1 9/16" x 2 1/2" KHC48-G2-24R1 JHC48-G3-24R1 2 1/2" - 3 3/8" KHC48-G3-24R1 JHC48-G4-24R1 2 13/16" - 3 3/4" KHC48-G4-24R1 JHC48-G5-24R1 3 9/16" - 4 1/2" KHC48-G5-24R1 JHC48-G6-24R1 4 5/8" - 5 1/2" KHC48-G6-24R1 JHC48-G7-24R1 5 5/8-6 1/2 KHC48-G7-24R1 Thermocouples, RTD Probes, MGO Elements 7
8 Nissei Nozzle Thermocouples : 30, 40 or 50 mm diameter 40 mm will fit 1.5 diameter 3/16 wide band 24 ga. Fiberglass leads with S/S braid Available Options: 2 wire or 3 wire RTD Custom diameters and additional lead lengths available Diameter Lead Length JNS48-G1-24R1 30mm 48 KNS48-G1-24R1 JNS72-G1-24R1 30mm 72 KNS72-G1-24R1 JNS144-G1-24R1 30mm 144 KNS144-G1-24R1 JNS48-G1.5-24R1 40mm 48 KNS48-G1.5-24R1 JNS72-G1.5-24R1 40mm 72 KNS72-G1.5-24R1 JNS144-G1.5-24R1 40mm 144 KNS144-G1.5-24R1 JNS48-G2-24R1 50mm 48 KNS48-G2-24R1 JNS72-G2-24R1 50mm 72 KNS72-G2-24R1 JNS144-G2-24R1 50mm 144 KNS144-G2-24R1 Newbury Nozzle Thermocouples : 1/8 diameter probe 1 long x 90 degree bend with spring strain relief 24 ga. Fiberglass leads with stainless steel overbraid JNB48-G2-24R1 JNB72-G2-24R1 Type Newbury 48" overall length Newbury 73" overall length Available Options: 2 wire or 3 wire RTD 8 Quick service on custom orders
9 Shallow Nozzle Thermocouples 1/4-28 N F thread 24 ga. Fiberglass leads w/ SS braid Lead Length Thread Size Dimension (A) Dimension (B) JNZ48-G1-24R1 48 1/4-28 NF KNZ48-G1-24R1 JNZ72-G1-24R1 72 1/4-28 NF KNZ72-G1-24R1 Available Options M6 x 1 thread M8 x 1.25 thread 2 wire or 3 wire RTD Shim Style Surface Thermocouples Stainless steel shim 24 ga. Fiberglass leads w/ss braid Lead Length JSH48-G1-24R1 48 KSH48-G1-24R1 JSH72-G1-24R1 72 KSH72-G1-24R1 Available Options 2 wire RTD 3 wire RTD 9
10 Bendable Probe Thermocouples 1/8 or 3/16 diameter probe 6 and 12 probe lengths 24 ga. Fiberglass leads w/ SS armor Also available in 1/8 probe diameter Probe Length Probe Diameter Lead Length JBPD48-G6-24R1 6 3/16 48 KBPD48-G6-24R1 JBPD72-G6-24R1 6 3/16 72 KBPD72-G6-24R1 JBPD120-G6-24R1 6 3/ KBPD120-G6-24R1 JBPD48-G12-24R1 12 3/16 48 KBPD48-G12-24R1 JBPD72-G12-24R1 12 3/16 72 KBPD72-G12-24R1 JBPD120-G12-24R1 12 3/ KBPD120-G12-24R1 1/8 NPT Compression Fitting Supplied Available Options 2 wire RTD 3 wire RTD Additional probe lengths available RTD Sensors 2 wire or 3 wire Flexible probe Adjustable depth up to 10 Stainless steel braid RTD probe also available in other TC styles Lead Length RTDBS120-G1-24R1 120 RTDBS144-G1-24R1 144 RTDBS24-G1-24R1 24 RTDBS48-G1-24R1 48 RTDBS72-G1-24R1 72 RTDBS96-G1-24R1 96 Brass Washer on RTD Hole Diameter Quality Products in Stock or Special Order
11 Mineral Insulated Elements Mineral Insulated Thermocouples are manufactured at Marathon Heater to address your higher temperature requirements. Since the calibration wire is encased within a metal sheath packed with magnesium oxide the thermocouples can withstand higher temperatures and depending on the application will last longer since they are more durable. One excellent feature of Mineral Insulated Thermocouples is faster response time. Design Options.040,.062,.125 and.187 diameter Grounded or ungrounded junction or K calibration 304 stainless sheath or Inconel 600 High pressure and high temperature rated, lead wires, plugs and jacks Flip-top housings, 2 or 4 pole Below is a chart of suggested maximum temperatures that can assist you in selecting the proper thermocouple for your application. 304 SS and 316 SS Diameter J K F 1290 F F 1650 F F 1650 F F 1650 F F 1650 F F 1650 F Inconel 600 Diameter J K F 1650 F F 1850 F F 2000 F F 2200 F F 2200 F F 2200 F Custom RTD and MI applications welcome 11
12 Hot Melt Nozzle Thermocouples For direct temperature readings of hot plastic melt inside the nozzle. Style F mounts flush with internal nozzle bore Style M protrudes 1/4 into melt stream 3/8-24 thread ga. Teflon leads with stainless steel armor Supplied with lava seal Available options, Polarized plugs or jacks Mini plugs or jacks 24 gauge lead wire at desired lengths Retractable Melt Bolt Thermocouples Retractable Melt Bolts offer an adjustable immersion depth during full operation at maximum flow rates and pressures. Thermocouple junction can be centered in hot melt stream. Maximum temperature rating of 900 F. Available in 3, 5 or 7 lengths 1/8 Diameter MGO tip 1/2-20 UNF thread Grounded, exposed or ungrounded junctions available or K calibration High pressure & high temperature rated RTD Style available Immersion available from 1/8 to 1 Replacement elements available Cartridge Type Thermocouples Side sensing design.184 diameter x 1 long SS probe Available options,, Type T 2 or 3 wire RTD 24 gauge lead wire at desired lengths Polarized plugs or jacks Mini plugs or jacks 12
13 Fixed Melt Bolt Thermocouples 1/8 diameter MGO tip Grounded junction High pressure and temperature rated Rigid or flexible 1/2 20 UNF thread Custom lead lengths available Flexible Extension Body Length Tip Length JMBF3-GA-24R2 3 Flush KMBF3-GA-24R2 JMBF3-GB-24R2 3 1/8 KMBF3-GB-24R2 JMBF3-GC-24R2 3 3/16 KMBF3-GC-24R2 JMBF6-GA-24R2 6 Flush KMBF6-GA-24R2 JMBF6-GB-24R2 6 1/8 KMBF6-GB-24R2 JMBF6-GC-24R2 6 3/16 KMBF6-GC-24R2 JMBF9-GA-24R2 9 Flush JMBF9-GB-24R2 9 1/8 JMBF9-GC-24R2 9 3/16 Rigid Extension Body Length Tip Length JMBR3-GA-24R2 3 Flush KMBR3-GA-24R2 JMBR3-GB-24R2 3 1/8 KMBR3-GB-24R2 JMBR3-GC-24R2 3 3/16 KMBR3-GC-24R2 JMBR6-GA-24R2 6 Flush KMBR6-GA-24R2 JMBR6-GB-24R2 6 1/8 KMBR6-GB-24R2 JMBR6-GC-24R2 6 3/16 KMBR6-GC-24R2 JMBR9-GA-24R2 9 Flush JMBR9-GB-24R2 9 1/8 JMBR9-GC-24R2 9 3/16 All products are made in the USA 13
14 Thermocouple Extensions with Stainless Steel Braid Note: Extensions available w/ss Armor under part# prefix JEA & KEA : 24 gage Fiberglass wire Lead Length Lead Length JEB48-24R21 48 KEB48-24R21 JEB72-24R21 72 KEB72-24R21 JEB120-24R KEB120-24R21 Male Plug-SS Braid-Male Plug JEB48-24R22 48 KEB48-24R22 JEB72-24R22 72 KEB72-24R22 JEB120-24R KEB120-24R22 Male Plug-SS Braid-Spade Lugs Female Plug-SS Braid-Spade Lugs Male Plug-SS Braid-Female Plug Lead Length JEB48-24R31 48 KEB48-24R31 JEB72-24R31 72 KEB72-24R31 JEB120-24R KEB120-24R31 Lead Length JEB48-24R33 48 KEB48-24R33 JEB72-24R33 72 KEB72-24R33 JEB120-24R KEB120-24R33 Female Plug-SS Braid-Female Plug Lead Length JEB48-24R23 48 KEB48-24R23 JEB72-24R23 72 KEB72-24R23 JEB120-24R KEB120-24R s of stock items for immediate delivery
15 Thermocouple Accessories Thermocouple Wire Part Number Description Part Number TWJ20GG 20 ga. Stranded Duplex Glass over Glass TWK20GG TWJ20GGS 20 ga. Stranded Duplex Glass over Glass with SS overbraid TWK20GGS TWJ20TTS 20 ga. Stranded Duplex Teflon over Teflon with SS overbraid TWK20TTS TWJ24GG 24 ga. Stranded Duplex Glass over Glass TWK24GG TWJ24GGS 24 ga. Stranded Duplex Glass over Glass with SS overbraid TWK24GGS TWJ24TTS 24 ga. Stranded Duplex Teflon over Teflon with SS overbraid TWK24TTS Polarized Plugs and Jacks RTD Description Part Number Part Number Part Number Standard Plug TPH10J TPH10K TPH10RTD Standard Jack TPH20J TPH20K TPH20RTD Mini Plug TPH110J TPH110K Mini Jack TPH21J TPH21K Bayonet Caps and Springs Part Number TP502 TP060 TP501 TP058 TP061 TP072 TPH435 TPH44071 Description 1/4 x 28 bolt and spring Bayonet Cap for Type AC Adjustable Conduit Bayonet Cap and Spring (combination) for Type BS Adjustable Braid Bayonet Cap for Type TC Fixed Depth Conduit 14mm Bayonet Cap 12mm Bayonet Cap Spring for Metric Caps 7/8 x 1/8 NPT Bayonet Adapter Compression Fittings Brass Compression Fittings with 1/8 NPT Part Number Description Part Number Transition Fittings Description BH111 BH112 BH113 Fits 1/8 diameter probe Fits 3/16 diameter probe Fits 1/4 diameter probe TP046 1/8 TP085 3/16 TP082 1/4 Melt Bolt Blanks Retractable Melt Bolts Part Number Description Part Number Description MB101-3 MB101-6 MB Long Melt Bolt Blank 6 Long Melt Bolt Blank 9 Long Melt Bolt Blank RMB102-3 RMB102-5 RMB Retractable Melt Bolt 5.75 Retractable Melt Bolt 7.75 Retractable Melt Bolt Contact Sales for More Accessories Information 15
16 OTHER PRODUCTS Air Heaters Marathon manufactures and stocks 1/2 diameter air heaters with various terminations and configurations. Stock Coil Heaters I deal for high temperature and high watt density applications. OEM Replacement Heaters Marathon manufactures and stocks high quality and competitive priced replacement heaters for a variety of OEM equipment. Mica Band Heaters Marathon manufactures mica band heaters and nozzle heaters in a variety of sizes and configurations. Cartridge Heaters Marathon specializes in custom manufactured cartridge heaters and also carries a wide variety of stock cartridge heaters. Temperature Controllers Microprocessor based temperature controllers for all applications and price ranges. MARATHON HEATER 808 Hackberry Lane HCR 3, Box 86E Del Rio, TX (830) Fax (830)
BACKER MARATHON STOCK BOOKLET
Backer Marathon, Inc. 808 Hackberry Ln. Del Rio, TX 78840 Tel: 830-775-1417 Fax: 830-775-4379 Email: sales@backermarathon.com Website: www.backermarathon.com BACKER MARATHON STOCK BOOKLET Terms and Conditions
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Cable thermocouple Model TC40
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(1-800-492-8826) OVERVIEW Convenient and ready-to-connect, WATTCO control panels include temperature, power, multi-loop, process, and safety limit controllers. Designed for electric heaters, control panels
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Cartridge Heaters W A T L O W FIREROD. Cartridge Heaters
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Power connection is performed by a metal braided cable, standard length 1 m, with two nickel power leads plus a galvanized-copper ground lead.
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