Tools and Equipment >> The right tools.

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1 >> The right tools.

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3 VW-Certified Collision Repair Facility Program The right tools. Table of Contents Required * Welding Equipment VAS Resistance Spot Welder...1 VAS Resistance Spot Welder...2 VAS Resistance Spot Welder...3 * Car O Liner Frame Rack and Equipment VAS Measuring and Alignment System...4 VAS Professional Measuring and Alignment System...5 VAS Professional Plus Measuring and Alignment System...6 * Celette Frame Rack and Equipment SVN Sevenne Composition MZ+ Set Straightening Bracket Set Supplement for Portal Gauge System Set of (6) Crossmembers...10 MZ Set of (22) MZ Towers and (4) Wedges...10 MZ MZ Towers Storage Trolley Side Portal Gantry Multi-Function Support...11 SC Ton Super Hydraulic Kit...12 ATD Pulling Flange...12 ATD Kit For Flange Atd SN (2) Pulling Straps...13 ATD Pulling Accessory...13 ATD Pulley Block...13 VAG Mechanical Door Brace...13 CSK Kit for Multiple Pulling...14 CAT Pulling Set...14 ROLL Trolley for Damaged Vehicles...14 * Only one of the three approved welders and one of the four approved measuring systems is required. Approved welders and welder accessories include technologies that are continually updated. Tool and equipment numbers, pictures and descriptions are subject to change without notice. For repair facility eligibility and for the latest updates of equivalent tools and equipment, contact your VW Program Specialist at

4 For information or to place an order: Call Table of Contents Required (or Equivalent)** Orientable Engine Holding Device...15 VAG Underseal Spray Gun...15 VAS Dent Remover...16 VAS 6378/1 - Accessory Pack...16 VAS Pneumatic Punch and Offset Tool...17 VAG Multi-Cutter...17 VAG 1765 B - Pop Rivet Nut Pliers...18 VAG 2005B - Pneumatic Glue Gun...18 VAS 5155 US - Hand Cartridge Gun...19 VAG 1523 B - Body Saw...19 VAS Spot Weld Breaker...20 VAS Special Buffer...20 VAS Paint Thickness Tester...21 VAS Double Cartridge Gun...21 VAS Pneumatic Brush Grinder Set...22 Color Mixer Computer - NOTE: Tool will vary by paint vendor. Paint vendors (ie: PPG, DuPont) generally provide a Color Mixer Computer with the purchase of a Paint System. Portable Welding Extractor - NOTE: As required by your local/state regulations. Recommended VAG 1474B - Removal Kit for Flush Bonded Windows...23 VAS Assembly Tool for PDC Holder...24 VAS Dent Remover...24 ESP.MP.02 - Work Stand...25 Painting Stand - NOTE: Tool will vary by vendor and is generally defined as a saw horse with chains for securing bumpers and other parts to the stand for painting. MODEL NO. INDEX...27 ** Must have this or equivalent of approved items.

5 VW-Certified Collision Repair Facility Program The right tools. Resistance Spot Welder VAS 6545 Welding Equipment Setting the welding parameters is carried out using simple, selfexplanatory symbols. The welding programs are for high and higher tensile panels, for spot weld bonded connections and for galvanized panels. Individual storage of welding parameters is possible. In addition, the system is suitable for documentation and administration of work order details on A4 paper. Software updates can be carried out using an SD card (upload). The material recognition function is performed with a material test program. Current control and pressure monitoring is provided. The welding process is monitored and the actual values are shown in the display. Required The C-arms can be exchanged by means of a quick positioning feature. The C-arms can be opened via a folding catch, thereby enabling access to the body, for example, behind profile sections. VAS 6545 Specifications: Power supply: 3 x Volt Hz Setting range: 0-13 ka Welding current: DC Continuous duty: 100 %ED 2,8 ka Open circuit voltage: 12 V DC Max. Power with 5% ED: 156 kva Fuse (slow blow): 63 A Connector cable (Cu): 5m / 4 x 0,157sq inch) Air pressure: 90 psi +/- 5% Refrigerant: water + anti corr. Tank volume: 85 l / 22,5 gallon Dimensions: 810x560x750mm Welding lead length: 3000mm Weight: 119 kg / 262 lbs. Current source (1) CS transformer tongs (1) control unit with water tank 80 l (1) CS transformer tongs with integrated C-arm size 1 (1) balancer with spring-loaded cable (1) mounting set for C-arms Warranty: 24 Months Manufactured by: Wielander & Schill * Only one of the three approved welders is required. Welder Electrical Installation Requirements: 208/220 Volt 3 Phase 60 Amp Breaker, #4 wire. Page 1

6 For information or to place an order: Call Required Welding Equipment Resistance Spot Welder VAS 6535 The resistance spot welder VAS 6535 features a central connection and a tool detection function. An impedance measurement is used to regulate the welding parameters automatically. In this way, a constant level of quality of the weld points is assured. With VAS 6535 it is possible to store the weld processes and to document them. Disturbance variables such as dirt, adhesive etc. are detected and compensated for. A compact flash memory card allows the software of the unit to be updated at any time. Mobile resistance spot welder with inverter technology, can be updated, features impedance measurement and welding parameter regulation. VAS 6535 VAS 6535 Specifications: Dimensions: 661mm (26") x 661mm (26") x 1372mm ( 54") Weight: 171 kg (376 lbs.) Power Supply Unit: Mains connection: V 3Phase Mains connection lead ø/length: 6mm 2 / 10m Fuse protection at least: 60 A delay Mains frequency: 60 Hz Mains connection output: 42 kva Rated output at 50% ED: 60 kva Idle voltage max.: 23 V DC Welding current regulated: max. 12,000 A DC Water tank volume: approx. 32 l Ambient temperature: 40 C Type of protection: IP21 X Tongs: Cable length: 2.5m Welding current: max. 12,000 A DC Weight of tongs without cables: 8 kg Mobile mains unit X Tongs Welding gun Quick dent removal hammer Linear balancer Cooling Unit Heat Exchanger Special VAS Welding Programs Warranty: 24 Months Manufactured by: Elektron, Bremen, Germany * Only one of the three approved welders is required. Welder Electrical Installation Requirements: 208/220 Volt 3 Phase 60 Amp Breaker, #4 wire. Page 2

7 VW-Certified Collision Repair Facility Program The right tools. Resistance Spot Welder VAS 6530 Welding Equipment The VAS6530 Resistance Spot Welder is recommended for general body repairs on vehicles with high and ultra high tensile strength steel panels, especially for workshops with critical mains power supply. The inverter technology in conjunction with adaptive smart control makes quality spot weld joints possible. Variations in joint structure are detected and compensated for if possible. If a weld is not possible, a text warning message will be issued by the unit. Operation is by touch screen via three different welding modes: manual, smart/automatic or manufacturer-specific programs. With a USB interface, new welding programs can be uploaded or recorded; welding results can be copied for further processing on a PC. The water-cooled C-transgun delivers equal electrode contact force with electrode arms up to 635mm in length. Required Specifications: Mains connection: 230 V 3 Phase 60 Hz Breaker protection: 60A delayed Mains connection lead: 17 kva Welding current max.: A DC Electrode contact force max.: 450 dan (1011 lbs.) Dimensions: 600mm (24") x 680mm (27.2") x 1220mm (48.8") Weight: 130 kg (286 lbs.) Main unit with inverter and touchscreen Inverter C-transgun, pneumatic with short electrode C-arm, length 85mm with electrode, water-cooled Cart with large wheels at rear and braked castors at front C-Transgun holder and swivel arm with adjustable balancer Water cooler module for transformer, transgun, arms and electrodes Rubber mains power cord, 8m on retractable stowage facility on cart Electrode cap key for electrodes up to DN 21 Warranty: 24 Months Manufactured by: TECNA S.p.A. * Only one of the three approved welders is required. VAS 6530 Welder Electrical Installation Requirements: 208/220 Volt 3 Phase 60 Amp Breaker, #4 wire. Page 3

8 For information or to place an order: Call Required Car-O-Liner Frame Rack and Equipment Measuring and Alignment System VAS 6526 This equipment package is suitable for identifying and repairing minor structural damage to steel and aluminum vehicles. VAS 6526 Features: Wireless measuring system with real time repair and documentation Universal securing system and welding template Hydraulic and air connection points located at the front and rear of the bench Frame alignment jig with integrated scissor-action hoist and 10 ton pulling device Quick 42 Basic Bench, tilt-loading, with an integrated lift and power unit (VAS6526/14) Removable Ramps which can also be used as work platform when bench is in the up position (VAS6526/14-1) 10-Ton Draw Aligner which can be positioned 360 around the bench, operated by a remote control pendant (VAS6526/15) Clamp set (VAS6526/17) (1) Pulling Chain and (1) Chain Shortener (VAS6526/18) Q63 Quick Anchoring (VAS6526/16) 11-piece T10, T11 Pull Kit (VAS6526/19) Pull Clamp Accessory Kit (VAS6526/20) Wireless basic electronic measuring unit (VAS6526/12) Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden * Only one of the four approved measuring systems is required. Page 4

9 VW-Certified Collision Repair Facility Program The right tools. Car-O-Liner Frame Rack and Equipment Professional Measuring and Alignment System VAS 6527 This equipment package is suitable for identifying and repairing minor to severe structural damage to steel and aluminum vehicles. Accessories are stored on portable tool trolleys. Required Features: Wireless measuring system with real time repair and documentation Universal securing system and welding template Hydraulic and air connection points located at the front and rear of the bench Frame alignment jig with integrated scissor-action hoist and 10 ton pulling device Portable tool trolley Quick 42 Basic Bench, tilt-loading, with an integrated lift and power unit (VAS6526/14) Removable Ramps which can also be used as work platform when bench is in the up position, (VAS6526/14-1) 10-Ton Draw Aligner which can be positioned 360 around the bench, operated by a remote control pendant (VAS6526/15) EVO 1 Basic Anchoring System (VAS6526/1) EVO 2 Extension Anchoring System (VAS6526/2) EVO 3 Universal Anchoring System (VAS6526/3) Special Anchoring Kit covering most popular late-model vehicles (VAS6526/10) Two hydraulic pillar jacks with connection hoses (VAS6526/4) B61 Bench Parts (VAS6526/5) (1) Pulling Chain and (1) Chain Shortener (VAS6526/18) Q63 Quick Anchoring (VAS6526/16) Portable Tool Trolley with Perforated Tool Mounting Panel and tool mounting clips (VAS6526/1-1, VAS6526/6, and VAS6526/8) VAS piece T10, T11 Pull Kit (VAS6526/19) Pull Clamp Accessory Kit (VAS6526/20) Internet-ready Wireless Electronic Measuring system: includes software with self-help features including vehicle clamping and fixturing instructions. Individual points are graphically displayed with photographs and drawings; Initial 12 month data subscription included (VAS6526/11) High Measuring Point adapter for additional measuring flexibility. Included with VAS6526/11 (available separately as CR ) Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden * Only one of the four approved measuring systems is required. Page 5

10 For information or to place an order: Call Required Car-O-Liner Frame Rack and Equipment VAS 6528 Professional Plus Measuring and Alignment System VAS 6528 This equipment package is suitable for identifying and repairing minor to severe structural damage to steel and aluminum vehicles. Accessories are stored on a sectional wall-mounted tool board. Features: Wireless measuring system with real time repair and documentation Universal securing system and welding template Hydraulic and air connection points located at the front and rear of the bench Frame alignment jig with integrated scissor-action hoist and 10 ton pulling device Space saving wall-mounted tool board for convenient tool identification and storage Quick 42 Basic Bench, tilt-loading, with an integrated Pull Clamp Accessory Kit (VAS6526/20) lift and power unit (VAS6526/14) Internet-ready Wireless Electronic Measuring system: Removable Ramps which can also be used as work platform when bench is in the up position, (VAS6526/14-1) 10-Ton Draw Aligner which can be positioned 360 around the bench, operated by a remote control pendant (VAS6526/15) EVO 1 Basic Anchoring System (VAS6526/1) EVO 2 Extension Anchoring System (VAS6526/2) EVO 3 Universal Anchoring System (VAS6526/3) Special Anchoring Kit covering most late-model vehicles (VAS6526/10) Two hydraulic pillar jacks with connection hoses, (VAS6526/4) B61 Bench Parts (VAS6526/5) Pulling chain (one) and Chain Shortener (one) (VAS6526/18) Q63 Quick Anchoring (VAS6526/16) Wall-mounted tool board package (VAS6526/9) 11-piece T10, T11 Pull Kit (VAS6526/19) includes software with self-help features including vehicle clamping and fixturing instructions. Individual points are graphically displayed with photographs and drawings; Initial 12 month data subscription included (VAS6526/11) High Measuring Point adapter for additional measuring flexibility. Included with VAS6526/11 (available separately as CR ) Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden * Only one of the four approved measuring systems is required. Page 6

11 VW-Certified Collision Repair Facility Program The right tools. Sevenne Composition SVN Celette Frame Rack and Equipment Required The bench has a robust, welded steel design featuring plane-milled mounting surfaces with hole-patterns to allow the modular crossbeams to be fitted. The milled surface assures the accuracy of the repair. The attachment system provides a means of quickly adjusting the wheel supports and anchoring clamps. The 10-ton pulling unit can attach at any point around the bench and has both tilt and rotate capability to allow precise positioning. It comes with height extension and safety cable. The cable is designed to prevent accidents, which could occur in case of tensioning chain, clamp or hook failure despite all safety precautions. Features: Direct pulls straight line Beam pivots for multi-angle pulling Easy to maneuver Sevenne bench ( ) Set of (4) clamps ( ) Storage trolley ( ) Set of (4) wheels ( ) Pulling unit (SVN93.201) Vertical arm extension Safety cable (CAS.2000) * Only one of the four approved measuring systems is required. Vertical arm extension SVN Safety cable CAS.2000 Page 7

12 For information or to place an order: Call Required Celette Frame Rack and Equipment MZ+ Set The MZ Plus Set is distinguished by the fact that the specific head and universal adapter pin are separate. By making this one-off investment in the MZ Plus straightening bracket system, straightening bracket sets can be used from May 2010 (first introduction: straightening bracket set Touareg 2010>). Conversion of the system offers the following advantages: Reduction in weight Reduction in freight costs Reduction in production costs Uniform packaging for future straightening bracket sets (thanks to smaller packaging units) MZ Plus straightening bracket system and straightening bracket sets are packed separately in similar sized sheet metal containers To be used with an alignment jig of the same manufacturer only (1) sheet metal container with insert (10) adapter pins (MZ2500.P100) (14) adapter pins (MZ2500. P160) (6) adapter pins (MZ2500.P220) (4) adapter pins (MZ2500.P310) (1) hexagon socket head key (ME975MALEDE6) (4) rollers (RPS ) (2) reinforcement plates (MZ2500.C05) (4) hexagon socket head bolts with CHc (34) hexagon socket head bolts (TFHc 10-25) (4) hexagon nuts M 10 Nylstop (4) washers (LLU 10) Warranty: 24 Months Manufacturer: Celette GmbH Page 8

13 VW-Certified Collision Repair Facility Program The right tools. Celette Frame Rack and Equipment Straightening Bracket Set For each of the main support and bodywork mounting points the straightening bracket set has a control and alignment mounting. It should be used with the MZ Plus Set. Required Isometric diagram Warranty: 24 Months Supplement for Portal Gauge System Upper fixtures for side gantry. Mounting points: A-pillar: Threaded connection points for door hinges B-pillar: Threaded connection points for door hinges C-pillar: Threaded connection points for striker pin The supplement for portal gauge can only be used in conjunction with the MZ Plus straightening bracket system ( ) and straightening bracket set Touareg ( ). Isometric diagram Warranty: 24 Months Page 9

14 For information or to place an order: Call Required Celette Frame Rack and Equipment Set of (6) Crossmembers The crossmembers are designed to accept all straightening fixture sets. The service is very easy with a sturdy and robust steel welded construction with interchangeable nut cages. Set of (22) MZ Towers and (4) Wedges MZ MZ (6) MZ.080 (1) MZ.142 (4) MZ.140 (4) MZ.200 (1) MZ.141 (4) MZ.260 (1) MZ.601 (1) MZ.602 (2) TV.400 MZ Towers Storage Trolley MZ MZ The basic MZ Towers set will accept all fixture sets for current and future models. The setup on the bench is done according to the setup sheet provided with each fixture set. During the straightening process, the fixtures can be released from the towers by pulling the retaining pin. NOTE: MZ towers sold separately. Page 10

15 VW-Certified Collision Repair Facility Program The right tools. Celette Frame Rack and Equipment Required Side Portal Gantry Used in conjunction with the side fixtures, the side portal allows the measuring and repair of the A, B and C pillars. The door hinges and the locking pin mountings are the check-points Multi-Function Support Easy to attach on the side of the bench, secured with a locking hook and wedge, the support kit will assist the technician in various situations: Holding chains for down pulls Locking an extra ram for vector pulls Page 11

16 For information or to place an order: Call Required Celette Frame Rack and Equipment 4-Ton Super Hydraulic Kit SC The included rams are designed so they can fit in the MZ tower to perform a push to height. The (5) extensions with their connectors will help reaching any points. The (6) different sockets allow the tech to choose the proper attachment for the application. SC (5) extensions (SK.2400, SK.2401, SK.2402, SK.2403, SK.2404) (6) sockets (SK.3401, SK.3402, SK.3403, SK.3404, SK34.06, SK.4401) (5) connectors (SK.1404, SK.1405) (3) rams (VS4.134, VA4.054, VA4.024) (1) hand pump (HYP.S.1404) (1) storage box (HYA.4) Pulling Flange ATD.149 ATD.149 With this tool, the body repair work on and around the suspension strut tower is made considerably easier. ATD Kit For Flange Atd.149 ATD Page 12

17 VW-Certified Collision Repair Facility Program The right tools. Celette Frame Rack and Equipment (2) Pulling Straps SN99.00 Required Made of resistant nylon material to resist damaging the parts of the vehicle. Pulling Accessory ATD.165 SN99.00 ATD.165 Pulley Block ATD Used in conjunction with chains, the pulley block will allow the technician to perform down pulls. ATD Mechanical Door Brace VAG 1438 Used to maintain correct door aperture size during bodywork repairs and as an aid when welding in various sheet metal components. Used also for light alignment Suitable for all Volkswagen/Audi vehicles Warranty: 24 Months VAG 1438 Page 13

18 For information or to place an order: Call Required CSK CAT.500 Celette Frame Rack and Equipment Kit for Multiple Pulling CSK This package is the perfect tool to allow the technician to perform secondary pulls. (4) extensions (SK.2101, SK.2102, SK.2103, SK.2104) (2) connectors (SK.3107, SK.3109) (1) ram (VS10S.251) Pulling Set CAT.500 This set will cover the basic need for any technician to perform appropriate pulls. The double hook allows chains to be shortened or connected where needed. (2) chains (CN.2410) (2) double hooks (CR.210) (1) pulling plate (ATD.135) (3) clamps (ATD.1312, ATD.1343, ATD.1324) ROLL.100 Trolley for Damaged Vehicles ROLL.100 This robust trolley allows the technician to move a vehicle around when it is not drivable due to heavy damage or removal of the suspension. Page 14

19 VW-Certified Collision Repair Facility Program The right tools. Required (or Equivalent) Orientable Engine Holding Device Easy to secure on the vehicle, sitting on the side panels, it will assist the technician during the removal or lifting of the engine compartment Underseal Spray Gun VAG 1379 Underseal spray gun for attachment to 1 litre disposable cans. For the application of D35 material (underbody sealant) and transparent preservation wax (AKR 321 M15 10). Features: Simple to use Maintenance-free Fast spraying of D35 material Accurate spray jet Warranty: 24 months Manufacturer: Krautzberger GmbH VAG 1379 Page 15

20 For information or to place an order: Call Required (or Equivalent) Dent Remover VAS 5021 VAS 5021 Choose One (or Equivalent) Using the dent remover VAS 5021, dents can be removed from the panel exterior. Dents and scratches can be repaired quickly and with the minimum of costs. Application: Hailstone damage Dents Panel recesses (1) dent remover, complete with 230 V transformer (1) set of 5-pin electrodes and (1) copper electrode (1) diamond file for electrodes Dimensions: 190mm x 170mm x 80mm Compressed air: 6-8 bar Weight: 1.8 kg Warranty: 24 months Manufacturer: Wieländer & Schill KG Accessory Pack VAS 6378/1 VAS 6378 Accessory for welding unit VAS 6378 Welding gun 4 m with central connector Panel beater s hammer Puller tool Contact piece U/B 100 discs B8 DIN 125 Carbon electrode diameter 10mm Earth clamp bar Warranty: 24 months Manufacturer: Elektron, Bremen Page 16

21 VW-Certified Collision Repair Facility Program The right tools. Required (or Equivalent) Pneumatic Punch and Offset Tool VAS 1996 The pneumatic punch and offset tool is required for general body repairs, in particular for repair work on the side panel of VW Caddy/Transporter vehicles. Offset width: 20 mm Warranty: 24 months Offset depth: 10 mm Manufacturer: Technolit GmbH Ø punch: 9 mm NOTE: General body repairs are described in the workshop manual VW Caddy/Transporter. VAS 1996 Multi-Cutter VAG 1683 The pneumatic multi-cutter supplements the wire cutting method of removing bonded windscreens and has all the advantages normally featured on standard compressed air tools. The cutter is particularly small and handy and allows onehanded setting of the oscillation rate, which is a welcome alternative to the awkward dial fitted on other electrical equipment. Features: Pneumatic tool with hand guard and 12-point chuck for special blades (VAG 1561/1-10) Output: max kw Blade oscillations (infinitely variable): ,000/min. Weight: 1.0 kg Head height: 55mm Total length: 190mm Average air consumption: 0.3 m3/min. Operating pressure: 4 6 bar Pneumatic tool in carrying case Wrench Connection and extraction hoses (without blades) VAG 1683 Supplied Accessories: (2) blades, offset, 25mm (VAG 1561/04) (2) blades, L-shaped, 25.4mm (VAG 1561/22) (2) blades, U-shaped (VAG 1561/23) Warranty: 24 months Manufacturer: Chicago Pneumatic, Geisenheim NOTE: Blades required are VAS1561 style. Page 17

22 For information or to place an order: Call Required (or Equivalent) Pop Rivet Nut Pliers VAG 1765 B VAG 1765 B Powerful two-handed pliers for applying pop rivet nuts M5, M6 and M8. M8 rivet screws can also be applied using the attachment supplied. In steel case: Pop rivet nut pliers Nozzle M5 Nozzle M6 Nozzle M8 Adapter (VAG 1765 B/1) for M8 rivet screws Warranty: 24 months Manufacturer: Avdel, Langenhagen Pneumatic Glue Gun VAG 2005B VAG 2005B The pneumatic glue gun VAG 2005B is used with adhesive DA A1 for professional body repairs. The gun can be used consistently without interruption and for working large quantities of adhesive without causing undue fatigue to the operator. The adhesive (2-component adhesive) is injected in exact quantities and the (2) components are mixed optimally, which allows it to be applied without any mess. In plastic case: (1) pneumatic glue gun (18) mixing nozzles Warranty: 24 Months Manufacturer: 3M, Neuss NOTE: The repair procedure is described in the respective Workshop Manual for the following models: VW Passat 97>, Audi A3, A4, A6 98>, A8. Adhesive cartridges and mixing nozzles are available from the Volkswagen Spare Parts Department. Adhesive Cartridge Part No. DA A1. Page 18

23 VW-Certified Collision Repair Facility Program The right tools. Required (or Equivalent) Hand Cartridge Gun VAS 5155 US The hand cartridge gun is required to apply the materials from the plastic repair kit (part no. D ) Warranty: 24 months Manufacturer: Teroson GmbH, Heidelberg VAS 5155 US Body Saw VAG 1523 B Body saw for versatile, rational and trouble-free use Distortion-free work in hard to reach areas of the body thanks to its particularly compact design. The body saw VAG 1523B is a further development of the body saw VAG 1523A already in service and therefore complies with the strict requirements of the trade association for insurance liability and occupational safety and health and associated accident prevention regulations. As panels become increasingly harder in the area of body construction, cutting tools have to meet tougher requirements. The body saw VAG 1523B is made with high precision and quality and equates to the latest state of technology. Features: Pneumatically driven jig-saw for cutting body panels Output: approx. 300 Watt Frequency: approx.12,000 stroke/min Air pressure: 6-8 bar (1) body saw (1) saw blade 1x14 tpi (1) saw blade 18 tpi (1) saw blade 24 tpi (1) saw blade 32 tpi (1) wrench for tool holder (1) operating manual Warranty: 24 months Manufacturer: Wieländer & Schill KG VAG 1523 B Page 19

24 For information or to place an order: Call Required (or Equivalent) Spot Weld Breaker VAS 6322 VAS 6322 With the patented drilling spindle, the spot weld breaker is designed to cut through spot weld joints with the minimum of force. The technology allows a pressure of up to 700 N to be applied automatically, i.e. no need to apply force manually. This contact pressure supports cutting through spot weld joints in common body panels ideally. It is also suitable for cutting through spot weld joints on high tensile panels. The automatic pneumatic contact pressure increases the cutting force and durability of the different drills. Spot weld joints on the interior and exterior can be cut through by means of a rotating and removable bar. Idling speed: 1,800 rpm Weight: 2.2 kg Air pressure: 6.2 bar Air pressure connection: 1/4 inch Warranty: 24 months Manufacturer: Bendel-Werkzeuge Special Buffer VAS 6048 The special buffer VAS 6048 is used for eccentric and rotational buffing out of paintwork damage and also for other buffing work on vehicle paintwork. VAS 6048 Speed: 900 rpm Warranty: 24 months Manufacturer: Waldemar Löser KG Page 20

25 VW-Certified Collision Repair Facility Program The right tools. Paint Thickness Tester VAS 5278 Required (or Equivalent) The paint thickness tester VAS 5278 allows precise and damagefree paint thickness measurement on steel/iron or non-ferrous metals. The electronic tester with LCD digital display indicates the measurement data according to selection via the menu. VAS 5278 Infinitely variable: μm or Measuring range: mils Basis tolerance: +/- 1 μm or +/ mils Temperature range: 0 C - 60 C Power supply: 9 Volt, e-block Display: 4 digit liquid crystal display (LCD) (1) tester for steel/iron (1) tester for non-ferrous metals (1) service bag (2) zero plates (1) set of operating instructions Warranty: 24 months Manufacturer: Salutron GmbH, Bad Salzuflen Double Cartridge Gun VAS 5237 With the double cartridge gun VAS 5237, window bonding set DA A2 (2x 200 ml) can be processed. The vehicle is ready to drive after just 3 hours by using the 2-component system. (1) air pressure operated double cartridge gun Warranty: 24 Months Manufacturer: Teroson GmbH, Heidelberg NOTE: The procedure is described in Workshop Manual General Body Repairs, Exterior; Glazing. VAS 5237 Page 21

26 For information or to place an order: Call Required (or Equivalent) Pneumatic Brush Grinder Set VAS 6446 VAS 6446 The device serves as a surface treatment tool for removal of underbody protection, sealants, and other adhesive materials or for corrosion removal and paint removal in body area. With pore-deep cleaning and sand blasting effect, protects the material and has a material compressing effect. Low speed. (1) pneumatic brush grinder set (1) holder for brush grinder strap 23/28mm (1) holder for brush grinder strap 11/28mm (1) brush grinder strap 23/28mm (2) brush grinder straps 11/28mm (3) special brush grinder straps 11/28/17mm Warranty: 24 months Manufacturer: Monti Werkzeuge GmbH NOTE: For safety reasons, ensure that protective goggles are worn when using this tool, as well as safety gloves, dust mask and safety shoes. Page 22

27 VW-Certified Collision Repair Facility Program The right tools. Removal Kit for Flush Bonded Windows VAG 1474B Recommended Windscreens, side and rear windows are being increasingly flush bonded during vehicle production. For repair work, removal of the windows can only be performed using special tools. However, not all tools available on the market are suitable for Volkswagen/Audi vehicles. The VAG cutting tools are well tested and do not involve cutting procedures that are hazardous to health. For all vehicles and window types, installation and removal with VAG equipment is described in the relevant workshop manuals. VAG 1474B Features: The bond between the window and the body is separated using a special strong thread. The thread is wound up on the two rollers by means of a reel device with two suction cups. The rollers feature a support and are held in place by suction cups. The remaining sundries aid working with the thread during the cutting process. (1) reel device (VAG 1654 A) (1) cover (VAG 1474/9) (2) storage cases with inserts (VAG 1474/6) (1) cover (VAG 1474/10) (1) thread (square cross section) (part no.: ) (1) cover (VAG 1474/11) (2) guide rollers with support (VAG 1474/1) (1) cover (VAG 1474/12) (1) awl (VAG 1474/2) (1) cover (VAG 1474/13) (1) guide rail (VAG 1474/3) (1) cover (VAG 1474/14) (1) cover (VAG 1474/4) (1) plastic trim (VAG 1474/15) (5) wedges (VAG 1474/5) (1) protective foil (VAG 1474/16) (1) cover (VAG 1474/7) (1) protective foil (VAG 1474/17) (1) cover (VAG 1474/8) Warranty: 24 months Manufacturer: Stahlwille Eduard Wille GmbH & Co. Page 23

28 For information or to place an order: Call Recommended Assembly Tool for PDC Holder VAS 6614 With the assembly tool, it is possible to replace defective PDC holders on bumpers. The repair process is described in the workshop manual. VAS 6614 In plastic case: (1) screw hole punch ø 18.2mm (1) screw hole punch ø 26mm (1) centring drift 18.2mm (1) panel drill bit, cylindrical shaft Replacement Parts: (1) screw hole punch ø 18.2mm (VAS 6614/1) (1) screw hole punch ø 26mm (VAS 6614/2) (1) centring drift 18.2mm (VAS 6614/3) (1) panel drill bit, cylindrical shaft (VAS 6614/4) Warranty: 24 months Manufacturer: Kukko Dent Remover VAS 6364 VAS 6364 With dent remover VAS 6364 dents in the vehicle can be removed without damage to the paintwork. Particularly suitable for areas that have poor and no accessibility to the rear side of the damage, e.g. roof. In plastic case: (1) slide hammer (1) Teflon impact tool (3) sets of adhesive (250g each) (1) hammer (2) cleaners (250ml each) (2) pull stud sets black (qty. 10) (1) glue gun (2) pull stud sets silver (qty. 10) Warranty: 24 months Manufacturer: Carbon Carbody Technology Page 24

29 VW-Certified Collision Repair Facility Program The right tools. Recommended Work Stand ESP.MP.02 Stand made of metal to allow the technician to reach high area or the roof area of the vehicle during repair work. ESP.MP.02 Page 25

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31 VW-Certified Collision Repair Facility Program The right tools. MODEL NO. INDEX MODEL NO. ITEM DESCRIPTION PAGE NO MZ+ Set Straightening Bracket Set Supplement for Portal Gauge System Side Portal Gantry Multi-Function Support Orientable Engine Holding Device Set of (6) Crossmembers...10 ATD Kit For Flange Atd ATD Pulley Block...13 ATD.149 Pulling Flange...12 ATD.165 Pulling Accessory...13 CAT.500 Pulling Set...14 CSK Kit for Multiple Pulling...14 ESP.MP.02 Work Stand...25 MZ Set of (22) MZ Towers and (4) Wedges...10 MZ MZ Towers Storage Trolley...10 ROLL.100 Trolley for Damaged Vehicles...14 SC Ton Super Hydraulic Kit...12 SN99.00 (2) Pulling Straps...13 SVN Sevenne Composition...7 VAG 1379 Underseal Spray Gun...15 VAG 1438 Mechanical Door Brace...13 VAG 1474B Removal Kit for Flush Bonded Windows...23 VAG 1523 B Body Saw...19 VAG 1683 Multi-Cutter...17 VAG 1765 B Pop Rivet Nut Pliers...18 VAG 2005B Pneumatic Glue Gun...18 VAS 1996 Pneumatic Punch and Offset Tool...17 VAS 5021 Dent Remover...16 VAS 5155 US Hand Cartridge Gun...19 VAS 5237 Double Cartridge Gun...21 VAS 5278 Paint Thickness Tester...21 VAS 6048 Special Buffer...20 VAS 6322 Spot Weld Breaker...20 VAS 6364 Dent Remover...24 VAS 6378/1 Accessory Pack...16 VAS 6446 Pneumatic Brush Grinder Set...22 VAS 6526 Measuring and Alignment System...4 VAS 6527 Professional Measuring and Alignment System...5 VAS 6528 Professional Plus Measuring and Alignment System...6 VAS 6530 Resistance Spot Welder...3 VAS 6535 Resistance Spot Welder...2 VAS 6545 Resistance Spot Welder...1 VAS 6614 Assembly Tool for PDC Holder...24 Page 27

32 VW-Certified Collision Repair Facility Program EQS /10