Audi Authorized Collision Repair Equipment & Tooling Self-Assessment 2017

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Dortha Little
6 years ago
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While becoming a certified Audi Collision Repair Facility is a substantial

among other brands. This checklist can help you maximize your investment.

requirements as the below only reflects equipment that they will accept that Audi

Measures 26' x 20' x 12'6" VAG 2010/2 (Hazet) Aluminum Tool Kit with Stage Cart

equivalent. Tool kits from other programs are not accepted.

1 While becoming a certified Audi Collision Repair Facility is a substantial investment, many of the requisite tools, equipment and other requirements are shared among other brands. This checklist can help you maximize your investment. Use it to assess which Audi requirements you may already meet, and those you have yet to complete. F the non-audi brands listed below, please note that you should refer to their requirements as the below only reflects equipment that they will accept that Audi accepts. Additional requirements may be needed f the equipment indicated below f that brand. Aluminum Stations VAS 6572 (bay only) VAS 6673 (complete package) Body Repair Station Measures 26' x 20' x 12'6" VAG 2010/2 (Hazet) Aluminum Tool Kit with Stage Cart (included w/ VAS 6673) Note: (Hazet) Trolly RAE 2010 Cart is the only acceptable equivalent. Tool kits from other programs are not accepted. VAS 6572/1 (discontinued) VAS 6572/2 (replacement) Ptable Ruwac Vacuum System with VAS 6571/1-1 Fume Extraction Swing Arm f Ruwac Vacuum Unit together (both included w/vas 6673) VAS 6571/4 (discontinued) Parts Stage Rack System VAG 1698A Parts Stage System (replacement) (included w/vas 6673) = required 1

2 Spot Welders & Accessies Must have one of these approved VAS-branded welders purchased through the program from Snap-On Business Solutions. Non-VAS welders purchased outside of the program are subject to rejection. VAS 6545 Wielander + Schill Resistance Inverter Spot Welder (discontinued) VAS 6545A Wielander + Schill InvertaSpot GT Resistance Spot Welding System (replacement) VAS 6535 Elektron Resistance Inverter Spot Welder (discontinued) VAS 6530 Tecna Resistance Inverter Welder (discontinued) VAS 6530A Tecna Resistance Welder with 8679TS Gun (replacement) VAS GYS Resistance Spot Welder VAS VAS Car-O-Liner Automatic Spot Welding System CTR12000T Welder (208-volt 460-volt) = required 2

MIG Welders VAS 6388 (discontinued) Fronius Aluminum

Welding and Brazing Unit VAG 2001C Car-O-Liner Arc Welding

welders through Snap-On Business Solutions.

Systems Must have one of these four approved Bench

3112 Celette Sevenne Composition (includes Griffon Griffon

6527 Car-O-Liner Professional Measuring and Alignment

3 MIG Welders VAS 6388 (discontinued) Fronius Aluminum Shielded Arc Welding Unit VAS 6388A (discontinued) Fronius Welding and Brazing Unit VAG 2001C Car-O-Liner Arc Welding Unit Note: Facilities must only purchase VAS/VAG-model welders through Snap-On Business Solutions. Non-VAS welders purchased outside the program will be rejected. RAER 4047SI12 1.2mm 4047SL12 Welding Wire RAE 190AR-50 Gas Regulat Bench Systems Must have one of these four approved Bench Alignment Systems SVN Celette Sevenne Composition (includes Griffon Griffon XL) Sevenne Griffon XL longer Sevenne Griffon XL longer VAS 6527 Car-O-Liner Professional Measuring and Alignment System Benchrack 5500 larger Benchrack 5500 larger VAS 6528 Car-O-Liner Professional Plus Measuring and Alignment System Benchrack 5500 larger Benchrack 5500 larger = required 3

Note: If you have a Car-O-Liner Spanesi,

010 (replacement) Celette Set of (22) MZ

4 Bench Systems (cont.) VAS /1 Bench VAS /2 Racks kit 5mt. VAS /4 Sciss Lift Celette Accessies Note: If you have a Car-O-Liner Spanesi, see cresponding Accessies (discontinued) 955A.9612 (replacement) Celette Set of (6) Universal Crossmembers MZ (discontinued) MZ (replacement) Celette Set of (22) MZ Towers and (4) Wedges MZ (discontinued) MZ (replacement) Celette MZ Towers Stage Trolley MZ /VAS 6630 Celette MZ+ Set Celette Side Ptal Gantry Celette Multi-functional suppt ATD.149 Celette Pulling Flange ATD Celette Kit f Flange ATD.149 VAG 1438 Celette Mechanical Do Brace (Celette ATS.1802) = required 4

00 Celette Pulling Straps, Set of 2 ATD.

Note: The following fixtures are a requirement f

These fixtures are preferred to be rented as needed.

5 Celette Accessies (cont.) SC Celette 4-Ton Super Hydraulic Kit SN99.00 Celette Pulling Straps, Set of 2 ATD.165 Celette Pulling Accessy ATD Celette Pulley Block Celette Orientable Engine Holding Device CSK Celette Kit f Multiple Pulling CAT.500 Celette Pulling Set ROLL.100 Celette Trolley ESP.MP.02 Celette Wk Stand Celette Additional Equipment Note: The following fixtures are a requirement f facilities with Celette bench systems. These fixtures are preferred to be rented as needed. VAG 2008 Straightening Bracket Set f Audi A8 (Rent available f Ultra Advanced Shops only) VAG 2008/1 Straightening Bracket Set Supplement, Audi A8 Long (Rent available f Ultra Advanced Shops only) = required 5

2003 (Rent available f Ultra Advanced Shops only) VAS 6181/1

available f Ultra Advanced Shops only) VAS 6384 Straightening

Shops only) VAS 5007/30 Ptal Gauge f Audi TT 2007 (Rent

Supplement f Audi TT Roadster 2007(Rent available f Ultra

A8 2003 (Rent available f Ultra Advanced Shops only) VAS 5007/1

Shops only) VAS 6624 Straightening Bracket Set f Audi A8 2010

Gauge Extension f Audi A8 2010 (Rent available f Ultra Advanced

(Rent available f Ultra Advanced Shops only) VAS 5007/85 Ptal

6 Celette Additional Equipment (cont.) VAS 6181 Straightening Bracket Set Supplement, Audi A8 MY 2003 (Rent available f Ultra Advanced Shops only) VAS 6181/1 Straightening Bracket Set Supplement, Audi A8 Long >2003 (Rent available f Ultra Advanced Shops only) VAS 6384 Straightening Bracket Set f Audi TT 2007 (Rent available f Ultra Advanced Shops only) VAS 5007/30 Ptal Gauge f Audi TT 2007 (Rent available f Ultra Advanced Shops only) VAS 5007/31 Ptal Gauge Supplement f Audi TT Roadster 2007(Rent available f Ultra Advanced Shops only) VAS 5007/15 Ptal Gauge Supplement f Audi A (Rent available f Ultra Advanced Shops only) VAS 5007/1 Ptal Gauge Supplement, Audi A8 (Rent available f Ultra Advanced Shops only) VAS 6624 Straightening Bracket Set f Audi A (Rent available f Ultra Advanced Shops only) VAS 5007/49 Ptal Gauge Extension f Audi A (Rent available f Ultra Advanced Shops only) VAS 6789/7 Straightening Bracket Set f Audi TT 2015 (Rent available f Ultra Advanced Shops only) VAS 5007/85 Ptal Gauge f Audi TT 2015 (Rent available f Ultra Advanced Shops only) VAS Alignment Set f Audi Q = required 6

7 Celette Additional Equipment (cont.) VAS Ptal Gauge f Audi Q VAS Alignment Set f Audi TT Roadster 2016 (Rent available f Ultra Advanced Shops only) VAS Ptal Gauge f Audi TT Roadster 2016 (Rent available f Ultra Advanced Shops only) Car-O-Liner Accessies VAS 6600 Measuring and Alignment System VAS 6526/1 Car-O-Liner EVO1 Basic Anch System VAS 6526/1-1 Car-O-Liner EVO1 Basic Anch System, Tool Trolley VAS 6526/2 Car-O-Liner EVO2 Extended Anch System VAS 6526/3 Car-O-Liner EVO3 Universal Anch System VAS 6526/4 Car-O-Liner Hydraulic Jack Kit VAS 6526/5 Car-O-Liner Anch Set = required 7

ganization systems: VAS 6526/6 Car-O-Liner Tool

Trolley, Basic Plus VAS 6526/8 Car-O-Liner Tools

6526/10 Car-O-Liner Clamp Set, Special (f A2

Vision X3 VAS 6526/12 Car-O-Liner (discontinued -

Vision EVO VAS 6526/14 Car-O-Liner Basic Bench, 4.

5000, 5500 6300 5500/ 6300 only VAS 6526/14-1

8 Car-O-Liner Accessies (cont.) Must have one of these four approved tool ganization systems: VAS 6526/6 Car-O-Liner Tool Trolley, Basic VAS 6526/7 Car-O-Liner Tool Trolley, Basic Plus VAS 6526/8 Car-O-Liner Tools Panel VAS 6526/9 Car-O-Liner Wall System VAS 6526/10 Car-O-Liner Clamp Set, Special (f A2 only) VAS 6526/11 Car-O-Liner Measuring Unit, Vision X3 VAS 6526/12 Car-O-Liner (discontinued - X3 only option f new facilities) Measuring Unit, Vision EVO VAS 6526/14 Car-O-Liner Basic Bench, 4.20m Quick 42 Other options: Bench Rack 4200, 5000, / 6300 only VAS 6526/14-1 Car-O-Liner Ramp Set (above ground only) VAS 6526/15 Car-O-Liner 10-Ton Alignment Unit = required 8

9 Car-O-Liner Accessies (cont.) VAS 6526/16 Car-O-Liner Quick Anching Set VAS 6526/17 Car-O-Liner Clamp Set VAS 6526/18 Car-O-Liner Pull Clamp Set VAS 6526/19 Car-O-Liner Pull Bar Set VAS 6526/20 Car-O-Liner Pull Clamp Set VAS 6526/21 Car-O-Liner Winch (above ground only) Spanesi Accessies VAS /3 Universal Jig System VAS /7 Control Box 208V 60Hz 1PH VAS /8 Positioning and ascending ramps (2400mm) VAS /9 Pulling Tower and VAS /10 10 tons pulling kit pulling tower = required 9

10 Spanesi Accessies (cont.) VAS /11 Loading Trolley VAS /12 Set of Special Screws VAS /13 Adapts f Aluminum Body and Adapts Holder VAS /14 Adapts f Skid Points VAS /15 Upperbody System VAS /16 Electronic Measuring System Touch VAS /17 Device to fix Touch system on universal crossbar VAS /18 Follow-me System VAS /19 Articulated probe f Touch with suppt = required 10

11 Additional Tools VAG 1731 (Wielander & Schill branded WS-90 Model) Vario Weld Breaker (discontinued) VAS (Wielander & Schill branded WS-90 Model) Vario Weld Breaker (replacement equivalent) VAS 6322A (Kamatec) Spot Weld Breaker f High-Strength Steel and VAG 1731/2 Replacement Breaker f High-Strength Steel VAG 1523B (discontinued) Pneumatic Sabre Saw, VAS 6780 (replacement equivalent) RAE Body Separation Chisel with Handle VAS 6790 (TKR) Pneumatic-Hydraulic Riveter Set (Subject to change) and VAS 6790/2 (TKR) Supplementary Riveting Set (Subject to change) VAG 2005B (3M) Pneumatic Adhesive Gun (f the 50 ml cartridge of DP490) VAS 5237 Double Cartridge Gun VAS 6648 Pneumatic Gun - 18 Bar = required 11

12 Additional Tools (cont.) VAG 1761/1 Pneumatic Cartridge Gun VAS 6631 Flow Drill Screw Repair Set VAS Flow Drill Screw Socket Set VAS 6426 Kamatec Flow Drill Screw Socket VAG 1528A (discontinued) MLW (replacement) 5" Magnum Sander/Grinder VAS 5278 Paint Thickness Tester VAG 1683 (discontinued) Multi-Cutter with: VAG 1561/4 - VAG 1683 Blades Straight 25mm f Smoothing ; VAG 1561/22 - VAG 1683 Blades L-Shaped 25.4mm ; VAG 1561/23 - VAG 1683 Blades U-Shaped VAG 1683A (replacement) Multi-Cutter MLW 5192 Parallel Grinder VAG 2014 Crack Detection Kit = required 12

13 Additional Tools (cont.) VAG 1931 (discontinued) VAG 1931A (replacement) Grindstone Holder (use with DA Grindstone) VAG 1937 TORX Bit (optional) VAS 1917A Fender Protect MWGV/150.5 (discontinued) Six-Point Measuring Strips RAE Measuring Strips (replacement) VAG 1577 Pneumatic Hammer VAS Miracle Alurepair Plus-System (Mandaty f Ultra Advanced Shops and optional f Hybrid Shops) VAS 6321 Dent Removal System (Ultra shops mandaty) and VAS 6321/1 Dent Removal Bonding Set VAS 5196 Dent Remover f Aluminum Vehicles (grandfathered 2017) ASE (discontinued) Welding Apron = required 13

14 Additional Tools (cont.) YA555A (discontinued) Welding Helmet VAG 1929 (discontinued) Stage Container f Small Parts VAS 6768 Step Drill Bit 5mm VAS 6769 Step Drill Bit 6.7mm VAS /2 Lubricating Oil (polymer-based) 3371 Gauge - Gap Adjustment = required 14

Suggested Additional Tools One of the optional pieces below may be required in the future f steel MIG welding: VAG 1959A Welding Unit VAS 6741 Welding and Brazing System VAS 6635

70, OSHA and all applicable local, state and federal codes Ceiling filter at least 160 sq. ft.

- Lighting levels must be of average 100 footcandles on the sides and the top of the cabin and lighting adequate minimum foot candles at the center of booth, and upper and cner

15 Suggested Additional Tools One of the optional pieces below may be required in the future f steel MIG welding: VAG 1959A Welding Unit VAS 6741 Welding and Brazing System VAS 6635 Crimping Pliers Set Spray Booth Downdraft paint booth requirements: Equipment designed, constructed and installed in accdance with the BOCA Building and Material Codes, NFPA 33 and 70, OSHA and all applicable local, state and federal codes Ceiling filter at least 160 sq. ft. Lighting: - Must utilize daylight crective lamps with a Col Rendering Index (CRI) of 90 greater. - Lighting levels must be of average 100 footcandles on the sides and the top of the cabin and lighting adequate minimum foot candles at the center of booth, and upper and cner col-crected fluescent lamps (discretion of Axalta audit) The exhaust system must be capable of a minimum of Linear Feet per Minute (LFpM) and a 100 ft/min measured at the face of the vehicle shell at 14,000 Cubic Feet per Minute (CFM) to satisfy OSHA standards Must have heat supply system with direct-fired burners at 1.5 MBTU capacity = required 15

Tools and Equipment >> The right tools.

Tools and Equipment >> The right tools. >> The right tools. VW-Certified Collision Repair Facility Program The right tools. Table of Contents Required * Welding Equipment VAS 6545 - Resistance Spot Welder...1 VAS 6535 - Resistance Spot Welder...2