Mobile Crushing and Screening Features and Benefits QH330. Features & Benefits. Sandvik Mining and Construction

Transcription

1 Mobile Crushing and Screening Features and Benefits QH330 Features & Benefits

2 Mobile Crushing and Screening Features and Benefits

3 Hopper & Feed Conveyor

4 Hopper Doors Heavy duty hopper sides Box section reinforced for arduous working conditions 5m³ hopper capacity Hopper length 2450mm Hopper width 2500mm

5 Feed Hopper Impact spider protects the belt by breaking the fall of the feed material Spreader plates evenly spreads the material across the belt The feed conveyor lifts up hydraulically into working position This enables for a quick set up time of the machine

6 Metal Detector Eriez metal detector fitted as standard Stops the feed conveyor when steel passes over the feed conveyor Protects the cone from ferrous tramp metal

7 Greasing and Maintenance Remote Greasing lines for the feed conveyor bearings Located in 1 place for ease of greasing Tail drum access door Easy to reach tensioners

8 Cone Crusher

9 CH430 Cone Crusher CH430 Cone Crusher which is a tried and tested design of strength and reliability Maximum feed size of up to 185mm depending on liner option Minimum C/S/S (close side setting) down to 10mm depending on application and liner option Unique 360 rpm crusher speed at the eccentric Achieving approximately 6 crushing cycles per second

10 Cone Animation

11 CH430 Cone Crusher Spider Bearing Crusher Liners Top Shell Main Shaft Bottom Shell Dust Seal Ring Eccentric Assembly Pinion Shaft Step Washer Assembly Hydro Set Piston Setting Sensor

12 Maintenance Service from above Sacrificial parts Easy removal of top shell Cartridge type Drive housing Inspections hatches

13 Features and Benfits Feed Distribution Plate Mounted on top of the spider is a distribution plate This spreads the feed material around the cone crusher thus stopping feed segregation Prevents material bridging over the spider arms Hardox lined feed chute to guide material into the cone

14 Cone Access Around the cone are access doors These give maintenance access to the cone arm shields As on sticky material the arm shields should be checked/cleaned daily

15 Pressurised Cone Pressurised cone stops dust ingression into the cone bearings It does this by pumping air into the mainframe which is then forced out through the dust seal below the cone head This prolongs the bearing life All done by a 24 volt air pump with easy change filter

16 Cone Pressure System

17 Crusher Drive The Cone crusher is hydrostatically driven by a large Sauer Danfoss Motor mounted on to the crushers mainframe Short V belts eliminating belt slip and flapping Quick easy belt tensioning no need for moving the engine

18 Cone Supports The crusher is mounted independently from the chassis on a live frame The live frame is mounted on anti vibration mounts These absorb the crushing vibrations and stops any strain travelling thought the main chassis. The drive motor is also mounted to the live frame there for the drive belts and motor all move with the crusher Thus reducing the possibility of the drive belt jumping off during running and start up

19 Gap Setting Gap setting is done at the push of a button on the main control panel Quick on the fly adjustment of the C/S/S The whole cone and shaft assembly raises and lowers when changing the gap setting.

20 Concave Liner Profiles There are 6 liner options available for the CH430 cone 8 different throws varying from 16-36mm. As standard the crusher comes with EC MC MF 25mm Throw or 32mm Throw Making this one of the most versatile cone on the market today Able to suit any application C M F

21 Cone Hydroset and Lubrication The hydroset & Lube tanks are located an the rear of the machine under the feed conveyor Easy access for maintenance Filter and drive motor location Hydroset Oil Tank Cone Lubrication Tank

22 Level Monitoring Automatic feeder on/off control Control via the level sensor mounted over the crushing chamber Ensures a choke feed

23 Plant Conveyor

24 Dust Suppression Dust suppression environmentally friendly feature fitted as standard Dust suppression located At the top of the product conveyor as the material leaves the plant The product conveyor is 1000mm wide

25 Product Conveyor The conveyor can be lowered down hydraulically for any maintenance under the cone crusher Directly below the Cone crusher discharge the conveyor has impact bars which take the load of crushed material impacting the belt. These impact bar prolong the life of the belt by absorbing the force from the stone landing & reduces belt punctures.

26 Power Pack & Controls

27 Engine The QH330 (1080) is powered by a Caterpillar C13 Acert Tier 3 engine developing 440 HP 1900 rpm. The engine compiles with all current emission laws The average fuel consumption is approximately L/H Easy access for maintenance via three canopy doors

28 Hydraulic Tank 700 litre hydraulic tank Multi stage filtration system to ensure all debris is removed on every cycle Filters located at the top of the unit for easy of maintenance Temperature transducer for over temperatures of the hydraulic oil

29 Hydraulic Components Direct driven tandem high power and torque Sauer Danfoss variable displacement hydraulic pumps Powering the Crusher & Track Drives

30 Control Panels Full colour display Screen Simple user friendly push button control panel layout Each function is clearly marked for easy of use The control panel and all of the hydraulic solenoids are powered by a 24 volts system Full engine monitoring using the CAT J1939 Cable. All engine parameters show on one full colour display screen

31 Fuel Tank 900 litre Diesel Tank Mounted under the power pack Optical diesel level gauge Heavy duty industrial size lockable filler cap

32 Tracks

33 Tracks Hydraulically driven crawler track mounted for full site mobility. The full power of the engine is available for driving the tracks when needed. Length of 3850mm (12-7 ). 500 mm Wide track Shoe Track Shoe Width 500mm (20 ). Speed 1Km/h

34 Radio Control Tracking is possibly by either Wireless Radio Controller Wired Umbilical Proportionally controlled Variable speed for ease loading and on site mobility Spare battery and on plant charger Radio Controller Battery Charger Umbilical Controller

35 Transport Dimensions

36 Working Dimensions

37 Sound Levels 3 Metre (9'9") Radius 96dB 2 Metre (6'6") Radius 99dB 1 Metre (3'3") Radius 112dB 88dB 92dB 96dB 94dB 90dB 86dB

38 Options Summary Standard Options Metal detector Sandvik Cone Crusher Cat C13 440HP Engine Dust Suppression Lighting Mast Tracks Available Options Hopper Hardox Liner Plates Back & Sides Remote Diesel Pump Central Auto Lube Water Pump Arctic Package -20 C Arctic Package -30 C Tropical Package Canvas Covers