I-140 Impact Crusher SPECIFICATION:

Transcription

1 R Impact Crusher SPECIFICATION: Rotor Size: Ø1270mm x 1220mm (Ø50 x 48 ) Net Engine Power: Tier 3 / Stage IIIA: Caterpillar C15 C hp (403kW) Tier 4i / Stage IV: SCANIA DC Hp (373kW) Portability: Tracked Operating Weight: 48,720kg* (107, 410lbs*) *Note: Without one by-pass and magnet options TM 67

2 VGF HOPPER / FEEDER Fixed Hopper with Optional hydraulically folding and locking extensions VGF Hopper capacity - No Ext: 6m3 VGF Hopper capacity - With Ext: 9m3 VGF Feed Height - No Ext: 3.84m VGF Feed Height - With Ext: 4.26m Width at rear - No Ext: 2.2m Width at rear - with ext: 3.6m Hopper Extensions: Optional - with hydraulic locking mechanism - from ground level Vibrating Grizzly feeder (VGF): This is the base spec VGF grizzly aperture: 50mm standard - options available VGF wire mesh aperture: 38mm standard - options available Speed range: RPM MAIN CONVEYOR Belt Width: 1300 Belt Spec: STRAIGHTWRAP 630/2 9+3 GRADE X COVERS Working Angle: 14 Speed: 110 m/min Full length main conveyor with impact bars at feed point Main conveyor can be lowered hydraulically for maintenance Dust suppression: fitted with hose and spraybars as standard (no pump supplied) Discharge Height: 3.6m (12 10 ) Stockpile capacity: 69m³ Optional vibratory undercrusher feeder with wear resistant liners and 2/3 length main conveyor PRESCREEN OPTION Hydraulically folding hopper with hydraulic locking mechanism Prescreen Hopper capacity - No Ext: 7.5m3 Prescreen Hopper capacity - With Ext: 9.5m3 Prescreen Feed Height - No Ext: 3.84m Prescreen Feed Height - With Ext: 4.26m Width at rear - No Ext: 2.6m Width at rear - with Ext: 3.6M VGF Hopper Material: 10mm wear resistant steel Hydrulically folding sides and rear: YES - FROM GROUND LEVEL Hopper Extensions: Bolt On Prescreen: Fully Independent prescreen 1.17m wide x 2.58m length 50mm cassette standard - options available Punch plate top deck available 38mm mesg standard - options available 1000 RPM speed IMPACT CHAMBER Rotor diamater: 1270mm Rotor width: 1220mm (48 ) Inlet opening: 1220mm x 850mm Rotor speed Range: rpm Drive arrangement: DirectDrive VIA Wet Clutch Drive Arrangment Hopper and Feeder Main Conveyor Impact Chamber Twin Apron Primary Apron Maximum settings: 150mm Primary Apron Minimum settings: 50mm Primary Apron Maximum settings: 75mm Primary Apron Minimum settings: 20mm Rotor Configuration: 4 BAR ROTOR Hydraulically open hood Simple wrench adjustment od aprons, hydraulic assist Hydraulically raise inlet flap: optioanl Blowbar options: 2 HIGH 2 LOW OR OPTIONAL 4 HIGH Maximum Feed Size (Smallest Cube Dimension) Blasted Rock (Limestone Type) Concrete / Demolition (Slab: Thick x Wide x Length) Maximum Recommended Size of Rebar Steel in the Feed Material: Rebar Diametre Rebar Length 600mm 250x600x1000mm 110mm (4 5/16 ) 20mm 500mm 68

3 POWERPACK Tier 4i: SCANIA DC-13 Engine Power: 500hp (373kW) (EU Spec) Engine Speed: rpm ROW (Tier 3 or equivalent): Tier 3 / Stage IIIA - Caterpillar C15 Engine Power: 540hp (403kW) Engine Speed: rpm TANK CAPACITIES Hydraulic Tank: 740 litres Fuel Tank: 1000 litrs BYPASS CONVEYOR (OPTIONAL) Belt Width: 800 Belt Spec: EP400/3 4+2 Working Angle: 24 Speed: 85 m/min Universal mounting to left or right hand side - (Specify at time of order) Hydraullically folds for transport Standard Discharge Height: 3.4m Stockpile capacity: 64m³ Scania Engine By-pass Conveyor Cat Engine MAGNETIC SEPARATOR (OPTIONAL) Suspended self cleaning crossbelt overband magnet Belt Width: 750mm (30 ) Belt Speed: 110 m/min Drum Centres: 1992mm Drive: Hydraulic UNDERCARRIAGE Bolt on tracks Shoe Width: 500mm (20 ) Sprocket Centres: 3749mm 2 Speed Tracks Top Speed 1.3 km/h Gradeability: 30 Rake Angle: 24 Rear 17 Front TOOL BOX Mounted lockable tool box Tool kit Grease gun Magenetic Seperator CHUTES Heavy Duty chute with bolt-up construction By-pass chute with selectable discharge flop gate, to either by-pass conveyor or main conveyor Undercarriage TM 69

4 CONTROL SYSTEM Advanced CANBUS compliant system Large display screen (IP67 Rated) Five simple operating modes with menu driven graphic user interface - - Track mode : For moving machine - Manual mode : For manually starting machine - Automatic mode : For automatically starting the machine in predetermined sequence - Configuration mode : For testing/setting individual components - Language selection : For setting languages Detachable doglead control for tracking Radio remote control (optional) Control System Engine control/monitoring panel Lockable compartment Emergency stops: 6 off PLATFORMS Galvanised catwalks and ladders for full maintenance and service access Catwalks on both sides of machine Compact folding for transport RADIO REMOTE CONTROL Full function radio remote unit Platforms Machine can be switched from crushing mode into track mode, moved and be switched back to operating mode from remote control unit Feeder stop / start Remote Control Unit (Optional) R 70

5 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA: Caterpillar C15 540hp (403kW) Tier 4i / Stage IIIB: Scania DC13 500hp (373kW) IMPACT CHAMBER: Chamber: Terex CR032 Fullt Hydrulically assisted apron setting and hydraulic apron release Manual raise inlet allowing extra inlet clearance 4 bar rotor - Martensiltic blow bars 2 full and 2 low Direct Druve via Clutch Drive belt tensioner wheel Blow bar lifting tool supplied Top Speed range m/sec ( ft/sec) HOPPER/FEEDER: Hopper capacity: 6m³ (7.84yd³) and rear feed width of 2.2m (7 2 ) Heavy duty vibrating feeder Stepped grizzly feeder with integral pre-screen, standard 50mm spacing Mesh aperture on grizzly feeder: 38mm Selectable discharge to by-pass conveyor or main conveyor MAIN CONVEYOR: Belt: 1.3m (51 ) full length High spec scraper at main conveyor head drum Piped for dust supression c/w Spraybars GENERAL: Track Speed Fully proportional Piped for overband magnet Galvanised catwalk c/w handrail, kick borad amd access ladders Hand Held Track Control Set with Connection Lead Safety Guards in Compliance with Machinery Directive Standard oil - (recommended for ambient temperatures betweem -5 to +30 ) Telemetry Sysytem fitted c/w 3 years data subscription OPTIONAL EQUIPMENT Undercrusher vibratory feeder with stainless steel liners (c/w shortened main conveyor) Radio remote System: Operational controls of machine (auto start/ stop) & track movement Bypass conveyor with 800mm wide plain belt, discharging to the RHS of the machine. (Requires 1 nr Auxiliary Drive)* Bypass conveyor with 800mm wide plain belt, discharging to the LHS of the machine. (Requires 1 nr Auxiliary Drive)* Pressurised air system for electrical control cabinet Twin pole overband magnet c/w stainless steel skirting & stainless steel discharge chute. (Requires 1 nr Auxiliary Drive)* Twin pole heavy duty overband magnet (skirting & chute as above). (Requires 1 nr Auxiliary Drive) Belt weigher on main conveyor VGF Hopper Extensions giving 9m³ hopper capacity (11.8 yd³ ) and a rear feed width of 3.6m (11 9 ) 1 nr stockpiler drive(requires 1 nr Auxiliary Drive)* Special paint colour (if different from Terex White Colour RAL 1013 or Finlay Orange RAL 2002). RAL must be specified Additional dust cover on discharge conveyor Hydraulically driven water pump(requires 1 nr Auxiliary Drive)* Smaller engine chamber drive pulley to give a rotor tip speed range of m/sec ( ft./sec). Standard Large Pulley still dispatched with machine. Hydraulic raise of chamber inlet flap 2nd Apron auto adjust. Check lead-time at time of order Crushing Chamber Grinding Path. Available from May Check Lead-time at time of order Rotor fitted with 2 full ceramic blow bars to rotor Rotor fited with 2 full high chrome blow bars to rotor Rotor fitted with 4 full martensitic blow bars to rotor Rotor fitted with 4 full ceramic blow bars to rotor Rotor fitted with 4 full high chrome blow bars to rotor Independent pre-screen c/w extended bypass conveyor with 650mm wide plain belt, 50mm cassette spacing & 38mm mesh as standard - other cassette and mesh apertures available upon rquest (Requires 1 nr Auxiliary Drive)* Independent pre-screen Hopper Extensions giving 9.5m³ hopper capacity (12.4 yd³ ) and a rear feed width of 3.6m (11 9 ) Prescreen optional spacing grizzly - 75mm Prescreen Punch Plate optional spacing - 25mm/50mm/75mm (Please specify aperture) VGF optional grizzly spacing - 25mm/50mm/75mm (Please specify aperture) Lighting mast Portable urea filling pump c/w nozzle Electric Refuelling Pump Reversible Engine Fan with fuel save function Fuel Active, Fuel delivery system Hot climate lubrication kit (Recommended for ambient temperatures between +15 to +50 C) Cold climate lubrication kit (Recommended for ambient temperatures between -20 to +30 C). 71

6 Independent Hydraulic Pre-screen (optional) u Aggressive Action with 9mm throw and 1000rpm screen speed u Top Deck: 2.4m long x 1.17m wide cassette at 9 Incline u Standard Cassette Aperture: 50mm (2 ) u Mesh Bottom Deck: 1950mm long x 1160mm wide at 17 Incline u Standard Mesh Aperture: 38mm (1 ½ ) u Top Deck Mesh Option available for feed material with high % of fines Hydraulic locking hopppe u Platforms u Catwalk access on both sides of the of the powerunit u Compact folding for transport Underpan Feeder u Terex design underpan u 2600mm Long x 1300mm wide u u 14 Degrees inclined tray u 1000rpm and 12mm stroke u Twin geared shaft vibrator unit u 10mm Welded Body with 15mm wear plate liners u Folded liners at sides to prevent build-up u Liner positions can be interchanged to maximise wear life. Powerpack u Tier 3 / Stage IIIA: Caterpillar C15 Acert Engine Power: 403kW (540hp) Engine Speed: 1700 rpm rpm Tier 4F / Stage IV: Scania DC13 Engine Power: 373kW (500hp) Engine Speed: 1500 rpm rpm Impact Chamber u Rotor diamater: Ø1270mm (50 ) u Rotor width: 1240mm (48.8 ) u Inlet opening: 1220mm(48 ) x 850mm(33 ) u Upper apron Min CSS - 40mm, Max CSS 200mm u Lower apron Min CSS - 20mm, Max CSS 140mm u Crusher u Increased inlet length for smoother material flow u Blowbar upstand height increased u 500HB liners in high wear areas u Hydraulic assist Grinding Path Option u C-shaped blowbar Option 72 Hopper / Feeder u Hopper capacity: 6m³ (7.5yd³) u Hopper Material: 10mm wear resistant steel u Fixed Hopper u Pan Feeder Speed range: rpm variable u Pan Feeder Dimensions: 2480mm long x 1086mm wide u Replaceable 12mm wear resistant liners u Folded liners at the sides to help eliminate build up in the corners u Deep sides to prevent build up between feeder and hopper reducing performance By-pass conveyor (optional) u Belt Width: 800mm (32 ) u Hydraulically folds for transport u Discharge Height: 3.5m (11 6 ) u Hi-spec scraper at head drum Chassis u Robust, heavy duty chassis

7 TRANSPORT DIMENSIONS 18.43m (60 47 ) 3m (9 10 ) WORKING DIMENSIONS 4.6m (15 ) 3.8m (12 5 ) 17.8m (58 5 ) 7.36m (24 2 ) MACHINE WEIGHT: 48,720Kg (107,410 lbs) *Without option 53,120Kg (117,109 lbs) *With optional Pre Screen For further information on specific machine weight configurations please consult Terex Finlay TM 73

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