Lokotrack LT200HP. Setting the standards for mobile cone crushing

Transcription

1 Lokotrack LT200HP Setting the standards for mobile cone crushing

2 Proven Compact Performance LT200HP has several hundred references from northern arctic conditions to blistering heat of the equator The best selling mobile cone crusher plant takes the crushing capacity and end product quality of compact primary units to a completely new level Compact Cone Crusher built like true Quarry Cone - Hydraulic clearing system - Hydraulic crusher drive - Adjustable speed - Excellent power control and measurement - Long stroke and large setting range - High reduction ratio and excellent shape 2

3 High Capacity and Reliability Uusi kuva Proven HP200 crusher, with over 700 references worldwide. Metal detector as standard to protect the crusher Reliable H10-6 belt feeder. With a length of 6m and a width of 1000mm. Total capacity is reached by efficient feeding and crushing. Automated control system optimizes process flow to ensure constant high capacity Visual and easy-to-use IC control display. 3 Material level detector as standard

4 Minimum Impact on Environment Excellent fuel efficiency per high quality aggregate ton achieved trough optimal cavity design and an industry bechmark Caterpillar C13 engine with emission class TIER4 Stage IIIB or Stage IV Dust encapsulation improves working environment and enables crushing also in urban areas. High pressure spraying system for dust suppression above the crusher cavity and in the end of the main conveyor binds the dust with minimum water utilization Minimizing dust, noise and fuel consumption is emphasized in product design and further improved with options such as high pressure water spraying system, encapsulated conveyors and discharge hoods 4

5 Meets the customer requirements Multiple cavity options to meet the customer end product quality demands Steel reinforced lifting conveyor belt. LT200HPS model available with 1 deck (1300 mm x 3000 mm) or 2 deck (1500 mm x 3000 mm) screen module The LT200HP can also work in closed and open circuit with most Metso LT and ST units Vast range of options and process flexibility makes Lokotrack LT200HP suitable for different applications and processes. 5

6 Meets the customer requirements Very strong hopper construction. Material Hardox 400 for heavy duty use. Capacity 5m 3. Heavy duty protective plates to protect conveyor belt. Heavy duty conveyor structure with quality bearings (SKF, FAG). Large dimensioned main belt drive drum enables good grip between the belt and drive drum. Quick and easy access to diesel engine, air filter and hydraulic pumps. The engine hood can be locked easily and securily. 6

7 Setting the standards of mobility High quality tracks can be steered with an optional radio remote control. Lifting conveyor is hydraulically lowered to transport position Quick relocation and setup time make also shorter contracts profitable. 3.0 m width, 3.4 m height and the weight of only 30 tons make LT200HP easily transportable. 7

8 Advanced Solutions Make Life Easier Hydraulic and electric connections are centralized and protected. All greasing points are easily accessible. Quick and easy access to diesel engine and hydraulic pumps Hydraulic release system eliminates downtime caused by blockages 8 Service platforms enable safe and easy maintenance and service Electrical cabinet with integrated PLC system. Water and dust proof cabinet. Electrical wirings and components have been coded and marked All the details have been designed keeping customer needs in mind to make service and maintenance quick, safe and easy

9 Advanced Solutions Make Life Easier Fuel filling Breather Hydraulic crusher drive. With adjustable speed, good power control and measurements. Large industrial filler neck for fuel tank. Electrical filling pump available as an option. Light weight but heavy duty designed fuel tank made of plastic. Hydraulic hoses and fittings are assembled and positioned in a highly professional way. Easy V-belts change and adjustment. Easy access to fluid drainage's. 9

10 Safety as a Top Priority Control panel equipped with the PLC display unit. Automatic process start and stop sequences selected by one switch. Safe and easy service access from maintenance platforms Service lights with mast for dark time use. 10 Low voltage electrical components have been coded and marked. Emergency buttons and pull cords stop the conveyors instantly if necessary. Safety really has come first when designing features for Lokotrack LT200HP. Risks have been minimized in operating, transporting and servicing the unit.

11 Astonishing Alone Great in Group Two stage crushing process with LT110 and LT200HP. Units communicate with each other through interlocking cables. LT200HP in stand-alone operation Lokotrack LT200HP can be operated either as a stand alone unit or as a part of more complex process. 11 LT200HP in CC with ST3.5

12 Power for Purpose Adjustable speed gives 200HP crusher Excellent power control and optimal cavity design gives maximum crushing efficiency and shape generation Caterpillar C13 produces 310 kw/1800 rpm All power produced is used for crushing the rock, operating the supporting functions such as feeding and conveying, and moving the equipment. 12 Robust 500 mm tracks are hydraulically driven.

13 Solution for a Value Driven Customer Metso is known and respected worldwide for its premium quality and performance. Strong Metso and Lokotrack brands combined to high quality components ensure that the re sale value of LT200HP remains excellent year after year. 13 All the parts and components used in Lokotracks are high quality and designed to last.

14 Technical Specifications Dimensions LT200HP Maximum feed size up to 180 mm 7 Performance Main conveyor discharge height 2700 mm 8 10 Length mm 54'11'' Transport (standard) Width 3000 mm 9'10'' Height 3400 mm 11'2'' Weight kg lbs Working (standard) Loading Length mm 51 5 Width 3000 mm 9 10 Height (Std feed hopper) 2715 mm 8 11 Width (Std feed hopper) 2500 mm

15 Technical Specifications Feeder and Crusher LT200HP LT200HP Hopper Volume 5 m yd 3 Material Wear resistant steel Type HP200 Max feed opening 210 mm 8.27 Type H10-6 Crusher drive Hydraulic Width 1000 mm 3 3 Crusher Speed Adjustable Feed Conveyor Length 6000 mm 19 8 Belt quality Drive EP630/4-8/3 Hydraulic Max feed size 180 mm 7 Min css (Fine) 6 mm 0.24 Max css (Coarse) 40 mm 1.6 Hydraulic motor Speed adjustment Rexroth MCR05F820 Yes 15

16 Technical Specifications Other modules LT200HP Type H8-10 Engine type LT200HP CAT C13 Acert Tier3 Main conveyor Width x length Drive Hydraulic motor Frame 800 mm x mm Hydraulic 2 7 x Sauer-Danfoss OMTW315 Welded box section Engine and transmission Engine power 310 kw 420 hp Air filtration Donaldson FRG 13 two stage Fuel tank volume 600 l 160 gal Hydraulic pumps Hydromatic Track size D4 Hydraulic motors Bosch Rexroth Frame and tracks Track shoe width 500 mm 1 10 Track length C-C 3325 mm Hydraulic valves Danfoss Hydraulic tank volume 400 l 105 gal Track manufacturer Final drive Berco Lohmann GFT36 Control system Control system Main control panel on the side of LT IC600 Stop/Start, drive speed, lights, other controls Track control panel Carrying harness with 8 m cable 16

17 List of features Standard Optional Belt feeder H10-6 Magnetic separator to main conveyor Feed conveyor & Hopper Feed hopper 5 m 3 Metal detector as standard Main conveyor Dust encapsulation for conveyor Discharge hood for conveyor Crusher feed level sensor Engine Pre-heater for engine Nordberg HP200 cone crusher Hydraulic speed adjustment Crusher Automatic electric lubrication unit 6 different cavity options Main conveyor Main conveyor H10-11 Other High pressure water spraying system with pump Fuel pump Remote radio control Special color Engine Caterpillar C13 water cooled diesel engine Filter cartridge kit for first service of engine Halogen working lights Remote control with cable Other Standard beige and grey color Manuals with language versions Display unit with language versions 17

18 18