RC/RR MODEL FLAP GATES GENERAL DESCRIPTION DESIGN CONSTRUCTION
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1 GENERAL DESCRIPTION The Orbinox model RC and RR Flap Gates are designed for discharge lines such as levees, sewer lines and drainage conduits. The flap stays closed preventing water back-flow, and it opens automatically when the unseating water head is higher than the seating water head. From sizes 6 x 6 to 56 x 56 the RC square Flap Gate and the RR round Flap Gate have a unique seal design, resulting in a substantially watertight performance. Orbinox can also design and manufacture the RC and RR models in larger sizes. For more information, please contact an Orbinox representative. DESIGN CONSTRUCTION The standard RR and RC models are manufactured in stainless steel which has a higher corrosion resistance in many applications which results in a longer life cycle with little or no maintenance. Other materials of construction are available upon request, such as AISI 904L, Duplex stainless, etc. RC Square Flap Gate RR Round Flap Gate -1
2 DESIGN FEATURES Stainless steel fabricated design (corrosion resistance). Double jointed pivot arm design ensures a perfect seating for optimum sealing performance. Self adjusting lip type seal design ensures a substantially watertight performance even with low seating water heads. The flap opens with low unseating heads (2 to 12 depending on the size). If the water head on both sides of the flap gate is equal, the flap closes automatically. Option of Wall Mount, Wall Thimble Mount or Standard Flange mounting. Orbinox Flap Gates are completely factory assembled and tested eliminating the need for on site adjustment. Seal design: The RC and RR models have a unique seal design. The selfadjusting lip-design seals ensure a substantially watertight performance, even in low seating water head conditions. Special Designs: In certain applications, such as storm tanks, fast opening Flap Gates are required. The Flap Gate can be designed to open rapidly with the help of an hydraulic actuator in order to effectively flush the bottom of the storm tanks. Typically 2 to 3 seconds are required to fully open the flap, and it generates a wave having a powerful flushing action. For more detailed information, please contact an Orbinox representative. Seat Design Head: The RC and RR models are designed to withstand 17 feet of seating water head (5 m.w.c.). For higher water head service conditions please contact an Orbinox representative. SEAL DESIGN: RC Square Flap Gate SEAL DESIGN: RR Round Flap Gate Detail view of Section C-C Detail view of Section A-A -2
3 STANDARD MATERIALS OF CONSTRUCTION RC Square Flap Gate ITEM DESCRIPTION MATERIAL 1 Frame Stainless Steel ASTM A-240 / Type 304L or 316L 2 Flap Stainless Steel ASTM A-240 / Type 304L or 316L 3 Pivot Arm Stainless Steel ASTM A-240 / Type 304L or 316L 4 Seal EPDM 5 Seal Retainer Stainless Steel ASTM A-240 / Type 304L or 316L 6 Hinge Pin Stainless Steel ASTM A-240 / Type 304L or 316L Note: For materials other than the above, please consult an Orbinox representative. -3
4 STANDARD MATERIALS OF CONSTRUCTION RR Round Flap Gate ITEM DESCRIPTION MATERIAL 1 Frame Stainless Steel ASTM A-240 / Type 304L or 316L 2 Flap Stainless Steel ASTM A-240 / Type 304L or 316L 3 Pivot Arm Stainless Steel ASTM A-240 / Type 304L or 316L 4 Seal EPDM 5 Seal Retainer Stainless Steel ASTM A-240 / Type 304L or 316L 6 Hinge Pin Stainless Steel ASTM A-240 / Type 304L or 316L Note: For materials other than the above, please consult an Orbinox representative. -4
5 MOUNTING OPTIONS The following drawings show the most common mounting options for RC and RR Flap Gates. For other mounting options please contact an ORBINOX representative. WALL MOUNTED Model: RC Model: RR ON A WALL THIMBLE Model: RC ON A STANDARD FLANGE Model: RR -5
6 RC DIMENSIONS The following drawings show the most common mounting options, as well as the respective dimensional charts. SIZE PIVOT (Opening Width) (Opening Height) W H D1 D2 L1 L2 RADIUS / / / /8 3 15/ / / / / /8 3 15/ / / / / /8 3 15/ / / / / /8 3 15/16 7 3/ / / / / /8 3 15/16 7 3/ / / / / / /16 7 3/ / / / / / /16 8 7/8 32 1/ / / / / /16 8 7/8 36 7/ /2 43 7/8 42 1/ / /16 8 7/8 40 7/ /8 47 7/8 46 1/ / /16 8 7/8 44 7/ /8 51 7/8 50 7/ / /16 9 1/8 48 7/ /8 55 7/8 54 7/ / /16 9 1/8 52 7/ /8 59 7/8 58 7/ / /16 9 1/8 56 7/ /8 63 7/8 62 7/ / /16 9 1/8 60 7/16 Note: For dimensions other than the above, please consult an Orbinox representative. These dimensions are for information only. Do not use for installation or submittal purposes. -6
7 RR DIMENSIONS SIZE PIVOT (OPENING DIAMETER) A B L1 L2 RADIUS /16 9 1/8 4 1/8 6 1/ /2 11 3/8 4 3/16 6 1/ / /16 4 3/16 6 1/ / /2 20 5/16 4 1/4 6 1/ / / /2 4 5/16 6 1/ / / /16 4 5/16 7 1/4 27 7/ / /2 4 3/8 7 1/4 31 7/ / /16 4 7/16 7 1/4 35 7/ / /16 4 7/ / / / /8 4 1/2 8 3/8 43 7/ / /16 4 1/2 8 3/8 47 7/ / /8 4 5/8 8 3/4 51 7/ / / /16 8 3/4 55 7/ / / / /8 59 7/8 Note: For dimensions other than the above, please consult an Orbinox representative. These dimensions are for information only. Do not use for installation or submittal purposes. -7
8 STANDARD SPECIFICATION Model RC and RR 6 x 6-56 x 56 (150mm x 150mm -1400mm x 1400 mm) GENERAL CONDITIONS PRODUCT (FLAP GATE) The equipment provided under this section shall be fabricated, assembled, erected, and placed in proper operating condition in full conformity with the drawings, specifications, engineering data, instructions and recommendations of the equipment manufacturer unless exceptions are noted by the engineer. Gates and operators shall be supplied with all the necessary parts and accessories indicated on the drawings, specified or otherwise required for a complete, properly operating installation, and shall be the latest standard product of a manufacturer regularly engaged in the production of fabricated gates. Gates supplied under this section shall be Model RC or RR Stainless Steel Flap Gates as manufactured by ORBINOX. QUALITY ASSURANCE. The manufacturer shall have experience in the production of substantially similar equipment, and shall show evidence of satisfactory operation in at least 50 installations. The manufacturer's shop welds, welding procedures and welders shall be qualified and certified in accordance with the requirement of the latest edition of ASME, Section IX. GENERAL DESIGN. Flap Gates shall be made of stainless steel. All hardware shall be stainless steel. FRAME. The gate frame shall be constructed of structural members or formed plate welded to form a rigid one-piece frame. The frame shall be suitable for mounting on a concrete wall, wall thimble or standard flange. FLAP. The flap shall consist of a flat plate reinforced with formed plates or structural members in order to withstand the maximum specified seating head. PIVOT ARM. The pivot arm shall be made of stainless steel. The pivot arm shall be connected to the frame with two hinge pins. The flap shall be connected to the pivot arm with two hinge pins. SEALS. The seals shall be made of EPDM and be secured to the frame or flap by means of the seal-retainer. The seal retainer shall be made of stainless steel. HINGE PINS. Hinge pins shall be made of stainless steel. SUBMITTALS. The manufacturer shall submit for approval by the purchaser, drawings showing the principal dimensions, general construction and materials used in the gate. PERFORMANCE OPERATION. The Flap Gate shall close when the seating water head is higher than the unseating water head. Under these conditions the Flap Gate shall be substantially watertight. The Flap Gate shall open when the unseating water head is higher than the seating water head. DESIGN HEAD. The flap gate shall be designed to withstand the design head shown in the schedule. -8
9 STANDARD SPECIFICATION MATERIALS Part Material Frame Stainless Steel ASTM A-240 / Type 304L or 316L Flap Stainless Steel ASTM A-240 / Type 304L or 316L Pivot Arm Stainless Steel ASTM A-240 / Type 304L or 316L Seal EPDM Seal Retainer Stainless Steel ASTM A-240 / Type 304L or 316L Hinge Pin Stainless Steel ASTM A-240 / Type 304L or 316L SCHEDULE Flap Gate Identification Size (Opening) Water Head (Seating) Mounting EXECUTION INSTALLATION: Gates and appurtenances shall be handled and installed in accordance with the manufacturer s recommendations. -9
10 RR AND RC FLAP GATE SELECTION FORM Customer: Order Number: FLAP GATE DESIGN Tag No.: Date: Qty.: Units: mm inch RR: Round Flap Gate Opening diameter: RC: Square Flap Gate Opening Width: Opening Height: Seatin Water Head: MOUNTING OPTIONS Wall Mounted (a) Wall Thimble Mounted (b) Std. Flange Mounted (c) Flange Type: Other: (a) (b) (c) MATERIALS REMARKS Frame & Flap Seal 304L SS EPDM 316L SS Other: Other: Name: Signature: -10
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