Linear units with spindle drive

Transcription

1 Linear units with spindle drive LES4 - LES5 LES6 Assembly instructions with: - Installation instructions - Maintenance instructions - Installation explanation for a drive system (an incomplete machine as defined in the Machinery Directive 2006/42/EC) isel Germany AG, April 2019, english

2 About these assembly instructions Abbreviations MD = Machinery Directive 2006/42/EC LES = Linear unit with (ball circulation) spindle AC = Alternating current, AC servo motor (always synchronous motor) BDC = Brushed DC, brushed direct current (DC) servo motor BLDC = Brushless DC, brushless direct current (DC) servo motor PDF = Portable document format Terminology In these assembly instructions 'product' always refers to a linear unit with spindle drive Symbols used In these instructions you will find various symbols which are there to alert you to important information/facts and hazards. Symbol Warning Meaning Danger Warning of possible serious or fatal injuries to persons Caution! Fatal Voltage! The flash symbol is a clear warning of danger from electric current. Not heeding this warning can lead to personal injuries with fatal consequences. Warning, caution! Important information or note Reading the safety guidelines Warning of possible minor injuries to persons, of possible faults or destruction of the product or possible damage to property. Not heeding the facts following this symbol (text, picture or table) can result in serious damage to property. Important information or note on how the product works. Before commissioning the linear units (as incomplete machines), working with them, or making any additions or modifications to the electrical installation, it is essential you read carefully: the safety guidelines in these assembly instructions the safety guidelines for electric drives and control systems in the instruction manual of the positioning module, drive controller, drive module or drive controls used. Copyright isel Germany AG, 2018 All rights reserved Although every care has been taken to avoid printing errors and mistakes, these cannot be ruled out. We would be grateful for any suggestions for improvements or information on possible mistakes or unclear formulation of facts and illustrations. 2 / 52 April 2019

3 Note on CE conformity with incomplete machines: isel linear units comply with CE guidelines. They are classed as incomplete machines as defined in the Machinery Directive 2006/42/EC and therefore do not explicitly bear the CE mark. Only after the conformity assessment procedures for the machine have been completed is the (complete) machine or system in which these linear units are installed awarded the CE mark by the manufacturer or distributor of the machine. All other machine parts and/or machine components to which the CE safety guidelines apply must not be commissioned until all the relevant requirements of Machinery Directive 2006/42/EC are met. isel Germany AG does not accept any responsibility for any modifications you make to the linear unit. Manufacturer: isel Germany AG Bürgermeister-Ebert-Straße 40 D Eichenzell, Germany Tel: +49 (0) Fax: +49 (0) Internet: Processing date of this documentation: April 2019 More documents from isel Germany AG: 'Nothing is so good it can't be improved upon.' In accordance with this motto, as the manufacturer, we are constantly improving all our manuals (including operating instructions and assembly instructions) at considerable cost to ourselves. We are committed to doing so since this is of benefit to both you as our customers and us: We want you to be able to work efficiently with the relevant manuals and find the information you are looking for quickly. Many details in the manuals are the result of information we have received from our customers. To support you, all the manuals are available to download in PDF format on our homepage: In your own interest: Please read these assembly instructions carefully and keep them in a safe place. These instructions form an integral part of the product Linear Unit with Spindle Drive LES4 LES5 LES6, regardless of whether these instructions are supplied/available in the form of an electronic storage medium (as PDF file on a CD, DVD or memory stick) or as a printed version. Please read and follow the safety guidelines in these assembly instructions. Index revision Date of Reason of change Amended by change Adaption Low Voltage Directive KJ Adaption Layout KJ Adaption Installation Explanation CB 3 / 52 April 2019

4 Contents 1 General information SAFETY GUIDELINES PROPER USE SCOPE OF DELIVERY Installation instructions and overview of functions FUNCTIONS STRUCTURE/ASSEMBLY OF THE LINEAR UNIT Commissioning, general information Assembly/disassembly as individual components MOUNTING ON THE LINEAR GUIDE RAIL MOUNTING ON THE GUIDE SLIDES Fault list Technical data MECHANICAL DATA ELECTRICAL DATA Maintenance and cleaning MAINTENANCE INSTRUCTIONS CLEANING Decommissioning/disposal CE Conformity Service Warranty Installation explanation according to MD 2006/42/EC Index Appendices A1: ACCESSORIES A2: MISCELLANEOUS / 52 April 2019

5 1 General information This manual contains all important information about the assembly/installation, commissioning and maintenance of your linear units. In addition, it provides information and important notes for your safety. The isel-linear units LES4 LES5 LES6 are linear modules with ballscrew drives, which are ready to install. They are for use mainly in factory automation, handling technology and light machinery construction. These linear units are available in different standard lengths and can be fitted with special direct motor connections. The many options for configuring and combining the units mean users can build a wide variety of constructions to suit their requirements. Please note: The product is classed as an 'incomplete machine' and not a (complete) machine according to MD 2006/42/EC. 5 / 52 April 2019

6 1.1 Safety guidelines The following guidelines on safety and danger are intended to protect you, third parties and the product. It is essential you follow them. Operating environment The product must not be directly exposed to moisture or water. The system (the machine/system in which the product is installed) is only suitable for use in dry indoor areas. When moving the product from a cold to warm conditions, allow the product to adjust to the change in temperature for a few hours before operation, to avoid possible damage from condensation. Do not install the product near devices which generate powerful magnetic fields. This could disturb its functions. Avoid environments exposed to direct solar radiation, considerable heat, cold, humidity or moisture. Power supply (only applies to products with stepper motors, brushed DC/brushless DC or AC servo motors and a suitable motor output stage/controller) Only connect the mains adapter of the stepper motor/servo motor output stage IMD10/IMD20, the link to the servo motor output stage IMD40 (terminals L, N, PE) or the single-axle controller imc1-10/imc1-20 or multi-axle controller imc-m/imc-p (stepper) or imc-v/imc-vp (servo) to an earthed mains socket with a mains voltage of 230 V AC/50 60 Hz (1-phase AC power supply). You are advised to use the original mains adapter recommended by isel Germany AG (primary switching power supply: 230 V AC, secondary: 48 V DC) for the stepper motor or servo motor output stage IMD10/IMD20. Using a different, inappropriate mains adapter renders the warranty null and void. In addition, using an inappropriate mains adapter entails risks caused by electric current, such as electric shock, fire or short circuits. If you notice faults, activate the EMERGENCY STOP button on the (single axle) controller, the CNC operating panel/cnc console, the control panel/control cabinet or a handheld device. Activating the EMERGENCY STOP button interrupts the power supply to the motor output stage. If the mains adapter used is damaged you must not operate it. Have a qualified technician check and if necessary repair the product. The linear unit For safety reasons you must not convert and/or modify the linear unit on your own. When in operation, the linear unit must not be covered by supply lines (electric or pneumatic), objects (e.g. tools) or canvas covers, packaging materials or cloth etc. (e.g. clothing), which could cause mechanical damage or a build-up of heat, and a possible fire. If using a single-axle/multi-axle controller to control a linear unit (equipped with an AC, brushed DC (BDC) or brushless DC (BLDC) servo motor), you need to ensure that the controller or motor output stage used (in a control cabinet or on a mounting rack) is placed in a well ventilated environment. 6 / 52 April 2019

7 Operation (applies only to products supplied with a motor and a suitable motor output stage or a suitable controller, e.g. a single-axle controller) Only if the product is assembled correctly and the motor, the tactile or inductive limit switches, the brake and the incremental measuring system (encoder) are correctly connected to the motor output stage/controller, will parameterisation, commissioning and operation/programming of the product (as a fully-functioning drive system) function correctly. If the product malfunctions or you are unclear about its operational status, you should consult the relevant operating instructions/assembly instructions. Here you will find instructions and information on how to check the functions you require, remove the causes of a possible malfunction or have these removed. You must always carry out the instructions you find completely and correctly in order to ensure the product functions correctly. Never allow children or other persons who are vulnerable or at risk to operate the product unsupervised. 7 / 52 April 2019

8 1.2 Proper use The linear units serve to move securely attached loads along the guide slides/slide plates or supporting profiles in a linear direction in an environment where there is no danger of explosions and in accordance with the operational and environmental conditions specified for this product. The product can be installed as required (in a horizontal, vertical or diagonal) position. In general, the ballscrew drives in the linear units are not self-locking. If installed vertically, the linear unit motor (in this case the spindle of the ballscrew spindle and the weight of the loaded slide plate must be calculated) should therefore have a holding brake to secure the movable guide slide of the linear axle from falling/sinking when the power is off. If no holding brake (e.g. magnetic brake) is fitted to the motor, another (electric) mechanical brake must be used, e.g. on the end support of the ball spindle. The linear units are incomplete machines (compare Article 2g of MD 2006/42/EC). Here an incomplete machine is defined as follows (quote): 'An incomplete machine is a unit which almost forms a machine but which cannot fulfil any specific function on its own. A drive system is an incomplete machine. An incomplete machine is only intended to be installed into other machines or other incomplete machines or equipment, or joined together with these to form a machine as defined in this directive.' The linear units LES4 LES5 LES6 are intended for installation into a machine or into other incomplete machines. The product should not be used outdoors or to transport people or in the food industry and clean rooms. Any other use than those described above is not considered correct and can lead to personal injuries and damage to property. 1.3 Scope of delivery The delivery contents include: Assembly instructions and installation explanation according to MD 2006/42/EC Mounting materials Limit switch cable Motor module if required Accessories if required 8 / 52 April 2019

9 2 Installation instructions and overview of functions Firstly, this section provides an overview of the mechanical structure, installation or assembly of the linear units and a description of their functions. The instructions for commissioning/parameterising the axle system and its programming by users depend on the motors used and the relevant controllers with output stages; they can be found in their documentation. 2.1 Functions The LES series linear units (spindle drive) have a modular design. These linear units are based on linear guide rails (LFS) and appropriate guide slides (FS), a ballscrew drive and motor module (optional). The linear guide rails made by isel consist of rigid aluminium profiles with precision steel shafts. Isel FS guide slides are based on rolling steel balls on steel inserts and precision shafts guided through aluminium profiles. Four ballscrews are used in each FS guide slide. The recirculating balls are glass-fibre reinforced. Ballscrew drives transform rotational movement into linear movement. They consist of a ballscrew spindle (6), the ballscrew nuts (7) with ball recirculation system (1) and the balls (4) as rolling elements. The balls establish the connection between the spindle and the nuts by rolling in the tracks of the ballscrew spindle and the ballscrew nuts. Isel ballscrew nuts circulate several times with internal ball recirculation. Set screws (3) enable the balls to circulate on the spindles without slack. 9 / 52 April 2019

10 2.2 Structure/assembly of the linear unit The following illustrations, drawings and item lists illustrate the structure of the linear units. Overview of the functions using LES5 as an example Ball circulation in the aluminium Slack-free pre-set Spindle support linear slide Ballscrew nuts with wipers Profile length L=1,500+ Glass fibre-reinforced recirculation elements Centralised lubrication With wipers for ballscrew nuts and slides Buffers at both ends Integrated overtravel limit switches Belt recirculation End support with needle bearing Spindle positioning with diagonal Electrical connections balls covered with cap Zero slack of axle due to selfsecuring slotted nuts 10 / 52 April 2019

11 Options isel linear units LES4-5-6 are usually supplied without a drive module. They are prepared either for mounting flanged direct drive modules or lateral or integrated belt drive modules. However, appropriate direct drives can be mounted on request. Ordering key X X X 0 X X X Profile length (L1) e.g.: 029 = 290 mm (min.) 299 = 2990 mm (max.) (reduced by the last digit) Standard profile lengths can be ordered in steps of 100 mm! for direct drive module for belt drive module Drive 0 = Preparation Direct drive module 1 = Preparation Belt drive module Shaft slide 0 = 1 shaft slide 70 mm 2 = 2 shaft slides 70 mm Ball screw drive 0 = non 1 = Pitch 2.5 mm 2 = Pitch 4.0 mm 3 = Pitch 5.0 mm 4 = Pitch 10 mm 5 = Pitch 20 mm for direct drive module for belt drive module Ordering key X X X 0 X X X Profile length (L1) e.g.: 029 = 290 mm (min.) 299 = 2990 mm (max.) (reduced by the last digit) Standard profile lengths can be ordered in steps of 100 mm! Drive 3 = Preparation Direct drive module 4 = Preparation Belt drive module Shaft slide 0 = 2 shaft slides 70 mm 2 = 4 shaft slides 70 mm Ball screw drive 0 = non 1 = Pitch 2.5 mm 2 = Pitch 4.0 mm 3 = Pitch 5.0 mm 4 = Pitch 10 mm 5 = Pitch 20 mm Ordering key X X X 0 X X X Profile length (L1) e.g.: 029 = 290 mm (min.) 299 = 2990 mm (max.) (reduced by the last digit) Standard profile lengths can be ordered in steps of 100 mm! for direct drive module for belt drive module Drive 6 = Preparation Direct drive module 7 = Preparation Belt drive module Shaft slide 0 = 2 shaft slides 70 mm 2 = 4 shaft slides 70 mm Ball screw drive 0 = non 1 = Pitch 2.5 mm 2 = Pitch 4.0 mm 3 = Pitch 5.0 mm 4 = Pitch 10 mm 5 = Pitch 20 mm 11 / 52 April 2019

12 LES4 dimension sheet Travels 2,5 7,5 33, ,5 6 47,1 L Ø 44,4-0 0,05 Ø 8 h7-0 0,015 Preparation direct drive module Preparation belt drive module Step motor Servo motor 12 / 52 April 2019

13 Space for your notice 13 / 52 April 2019

14 LES4 explosion diagram Preparing a direct drive module 14 / 52 April 2019

15 Item list LES 4 LES 4 Preparing a direct drive module / Item-No.: 2340xx 0xxx Pos no. Item number quantity Name xxxx 1 LFS-12-4 Linear guide TE0275 Cover profile SK TE0398 Fringe for seals TE Cover 75x75x33mm for LES TE1972 Locking nut for ball screw nut ø TE End plate direct drive and counter bearing side (LES4-6) right x xxxx 1 Ball screw spindle - ø TE2328 Overlap plate limit switch LES L= TE End plate direct drive and counter bearing side (LES4-6) left TE Cover 75x75x33 for direct drive LES x xxxx 1 Ball screw nut ø TE2797 Wave carriage WS5 - for ball crew nut TE Wave carriage WS5 - without ball crew nut TE Swing metal parabolic spring SZ Bearing flange counter bearing LES incl. Deep groove ball bearing SZ Flange for direct drive (LES 4-6) TE LES4 belt drive - end plate - limit switch plate 18 See drive modules page 30 1 Motor module (see page 30) TP wiper balls screw nut SZ3745 Mounting plate micro switch Screw support - from L=1490mm Kapsto cover GPN 300 F-Type Sealing lip Position indicator switch L= xxxx 1 Position indicator switch L= xxxx TE1409 Stud M8x0.75x10mm with cone Countersunk screw DIN VZ M 2 x Cylinder screw DIN M 5 x Cylinder screw DIN M 5 x Cylinder screw DIN M 6 x Oval-head screw DIN VZ M 2,5 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Shirm ring DIN 988 ST 10 x Locknut DIN 981 M10x0,75 15 / 52 April 2019

16 LES4 explosion diagram Preparing a belt drive module LES 4 belt drive module Pos.22 EC servo motor module see page drive modules Pos EC servo motor module Pos Step motor module Pos.22 - Step motor module MS 200 HT-2 Pos. Item-No. Quantity Name Step motor module MS 200 HT-2 TE1555 Cover 150x75x80 mm for linear guide LF 4 TE Thooted belt Z25 AT5 for collet D=8mm TE3565 Collet small 8mm Cylinder screw DIN M 6 x 16 Oval-head screw DIN VZ M 3 x 75 Countersunk screw DIN 7991, M6 x / 52 April 2019

17 Item list LES 4 LES 4 - Preparing a belt drive module Item-No.: 2341xx 0xxx Pos no. Item number quantity Name xxxx 1 LFS12-4 Linear guide TE0275 Cover profile SK TE0398 Fringe for seals TE0562 Thooted belt wheel Z25 AT TE Cover 75x75x33mm for LES TE1972 Locking nut for ball screw nut ø TE End plate direct drive and counter bearing side (LES4-6) right x 0xxx 1 TE2305 Ball screw spindle ø TE Overlap plate limit switch LES L= xx 00xx 1 Ball screw nut ø TE2796 Wave carriage WS5 without nut TE2797 Wave carriage WS5 - for ball screw nut TE Swing metal parabolic spring TE Collet ø8mm TE Flange for belt drive (LES 4-6) TE LES 4 Belt drive End plate - Limit switch plate SZ Bearing flange counter bearing LES incl. deep groove ball bearing SZ Mounting plate Mirco switch TP0104 Wiper for ball screw nut Thooted belt 16AT Tension pulley for toothed belt LES 4 - LES 5 22 see page 30 1 Motor module (see page 30) Spindle support - from L=1490mm Kapsto cover GPN Sealing lip L Limit switches L= xx xxxx 1 Limit switches L=xxxx TE1409 Stud screw M8x0,75x10mm with cone Countersunk screw DIN VZ M 3 x Cylinder screw DIN M 5 x Cylinder screw DIN M 6 x Oval-head screw DIN VZ M 2,5 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Countersunk screw DIN 7991, M 6 x Countersunk screw DIN 7991, M 6 x Shim ring DIN 988 ST 10 x Locknut DIN 981 M10x0,75 17 / 52 April 2019

18 LES5 dimension sheet Ø 44,40-0 0,05 Ø 8 h7-0 0,015 Travels 2,5 7, , Preparation direct drive module Preparation belt drive module 18 / 52 April 2019

19 Space for your notice 19 / 52 April 2019

20 LES5 explosion diagram Preparing a direct drive module LES 5 -direct drive 20 / 52 April 2019

21 Item list LES 5 LES 5 Preparation Direct drive module Item-No.: 2343xx 0xxx Pos no. Item number quantity Name XXX 1 LFS 12-5 Linear guide TE Cover cap 225x75x33 for direkt drive LES TE0275 Cover profile SK TE End mount for sealing lip TE Locknut for Ball screw nut ø TE End plate direct drive and counter bearing side right x xxxx 1 Ball screw spindle - ø TE Traverse plate for limit switches at LES 4-6 L= TE Cover 225x75x TE End plate direct drive and counter bearing side left TE2436 Cover plate 150x72x5 for LES x xxxx 1 Ball screw nut ø TE2797 Wave carriage WS5 for ball screw nut TE2796 Wave carriage WS5 without ball screw nut TE Swing metal parabolic spring SZ Bearing flange counter bearing LES incl. Deep groove ball bearing SZ6916 Flange for direct drive (LES 4-6) TE LES 4 belt drive - End plate - limit switch plate 19 See page 30 1 Motor module (see page 30) TP0104 Wiper ball screw nut SZ Mounting plate Mirco switch Spindle support - from L=1490mm Kapsto cover GPN 300 F-Type Sealing lip Limit switch L= xxxx 1 Limit switch L= xxxx TE1409 Stud screw M8x0,75x10mm with cone Countersunk-screw DIN VZ M 2 x Cylinder screw DIN M 5 x Cylinder screw DIN M 5 x Cylinder screw DIN M 6 x Oval-head screw DIN VZ M 2,5 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Shim ring DIN 988 ST 10 x Locknut DIN 981 M10x0,75 21 / 52 April 2019

22 LES5 explosion diagram Preparing a belt drive module LES 5 - belt drive 22 / 52 April 2019

23 Item list LES5 LES 5 Preparation Belt drive module Item-No.: 2344xx 0xxx Pos Item number Quant. Name Step version EC version no XXX 1 LFS 12-5 Linear guide TE0275 Cover profile SK TE End mount for sealing lip x TE Collet ø8mm 2x 1x x TE0562 Thooted belt wheel Z25 AT5 for collet 8mm 2x 1x TE1972 Lock nut for ball screw nut ø TE End plate direct drive and counter bearing side (LES 4-6) right x 5xxx 1 TE2305 Ball screw spindle ø TE Overlap plate limit switch LES4-6 - L= TE2334 Cover 225x75x TE End plate direct drive and counter bearing side (LES 4-6) left TE2435 Cover plate 72x72x5 for LES xxxx x Cover 225x75x80 1x x TE2436 Cover plate 150x72x5 for LES xx 00xx 1 Ball screw nut ø TE Blanking plate for cover 225x75x TE2797 Wave carriage WS5 without nut TE2796 Wave carriage WS5 - for ball screw nut TE2935 flange or belt drive (LF4-6) TE Swing metal parabolic spring SZ Bearing flange counter bearing LES incl. Deep groove ball bearing TE5925 LES4 belt drive - end plate - limit switch plate SZ spacer DU2639 Cable shielding plate - LES5 25 See page 30 1 Motor module (see page 30) 26 x Thooted belt wheel 1x x Clamping bush 1x x 1 SZ0790 Motor adapter plate Kapsto-cover GPN 300 F SZ Mounting plate Mirco switch TP0104 wiper ball screw nut Tension pulley for toothed belt LF4-LF Thooted belt 16AT Sealing lip L Limit switch - L= xx xxxx 1 Limit switch - L=xxxx Spindle support - from L=1490mm TE1409 Stud screw M8x0,75x10mm with cone Countersunk screw Countersunk screw DIN VZ M 2,5 x Cylinder screw DIN M 4 x Cylinder screw DIN M 5 x Cylinder screw DIN M 6 x Oval-head screw DIN VZ M 2,5 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Countersunk screw DIN 7991, M 6 x Countersunk screw DIN 7991, M 6 x Shim rings DIN 988 ST 10 x 16 x 1, Locknut DIN 981 M10x0,75 23 / 52 April 2019

24 LES6 dimension sheet Travels 12,5 32, ,5 7, ,5 6 L Ø 44,4-0 0,05 Ø 8 h7-0 0,015 Preparation direct drive module Preparation belt drive module Step motor Servo motor 24 / 52 April 2019

25 Space for your notice 25 / 52 April 2019

26 LES6 explosion diagram Preparing a direct drive module LES 6 - direct drive 26 / 52 April 2019

27 Item list LES6 LES 6 Preparation direct drive module Item-No.: 2346xx0xxx Pos no. Item number quantity Name xxx 1 Linear guide LFS TE0275 Cover profile SK TE0398 End mount for sealing lip TE1556 Cover cap 150x75x33mm for LES TE Locknut for ball screw nut ø TE1999 End plate direct drive and counter bearing side (LES 4-6) right x 5xxx 1 TE2305 Ball screw spindle 16 x xx TE2328 Traverse plate for limit switches LES L= TE End plate direct drive and counter bearing side (LES 4-6) left TE2435 Cover plate 72x72x5 for LES TE2453 Cover cap 75x150x33 for direct drive LES xx Ball screw nut 16 x xx TE2796 Wave carriage WS5 - L=70 without ball screw nut TE2797 Wave carriage WS5 for ball screw nut TE2816 Swing metal parabolic spring SZ6913 Bearing flange counter bearing LES 4-6 incl. deep groove ball bearing SZ6916 flange for direct drive (LES 4-6) TE LES4 belt drive End plate limit switch plate 19 See page 30 1 Motor module (see page 30) TP0104 wiper ball screw nut SZ3745 Mounting plate micro switch Spindle support - from L=1490mm Kapsto-cover GPN 300 F-Type Sealing lip Limit switch L= x Limit switch L=xxxx TE1409 Stud screw M8x0,75x10mm with cone Countersunk screw DIN VZ M 2 x Cylinder screw DIN M 5 x Cylinder screw DIN M 5 x Cylinder screw DIN M 6 x Oval-head screw DIN VZ M 2,5 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Shim ring DIN 988 ST 10 x Locknut DIN 981 M10x0,75 27 / 52 April 2019

28 LES6 explosion diagram Preparing a belt drive module LES 6 - belt drive module Pos EC servo motor module Pos step motor module Pos step motor module MS 200 HT-2 Pos.-No. Item-No. Quant. Name Step motor module MS 200 HT-2 Te Cover 225x75x80 TE Blind plate for cover 225x75x80 TE Thooted belt wheel Z25 At5 for collet Ø 8mm TE Collet small Ø 8mm Cylinder screw DIN M6x16 Oval-head screw DIN VZ M 3x4 Oval-head screw DIN VZ M 3x75 Countersunk screw DIN 7991 M6x12 28 / 52 April 2019

29 LES6 item list LES 6 - Preparation belt drive module Item-No.: 2347xx 0xxx Pos-No. Item-No. Quant. Name xxxx 1 Linear guide LFS TE0275 Cover profile SK TE0398 End mount for sealing lip TE0562 Thoothed belt wheel Z25 AT5 for collet ø=8mm TE1556 Cover cap 150x75x33mm - LES TE Locknut for Ball screw nut ø TE1999 End plate direct drive (LES4-6) right x 5xxxx 1 TE2305 Ball screw spindle pin 16 x xx TE2328 Traverse plate for limit switch LES L= TE2337 Cover 225x75x TE Cover 72x72x5 for LES xx Ball screw nut - 16x TE2797 Wave carriage WS5 - L=70 for ball screw nut TE2796 Wave carriage WS5 - L=70 without ball screw nut TE2816 swing metall parabolic spring SZ6913 Bearing flange counter bearing LES incl. deep groove ball bearing TE2935 flange for belt drive (LES 4-6) TE3565 collet small Ø 8mm TE LES4 belt drive End plate limit switch plate 20 See page 30 1 Motor module (see page 30) TP0104 wiper ball screw nut SZ3745 Mounting plate micro switch Tension pulley for toothed belt LES Thooted belt 16AT Sealing lip Limit switch L=400mm xx Limit switch L=xxxx mm Spindle support - from L=1490mm Kapsto-cover GPN 300 F TE1409 Stud screw M8x0,75x10mm with cone Countersunk screw DIN VZ M 2 x Cylinder screw DIN M 5 x Cylinder screw DIN M 6 x Oval-head screw DIN VZ M 2,5 x Oval-head screw DIN VZ M 3 x Oval-head screw DIN VZ M 3 x Countersunk screw DIN 7991, M 6 x Countersunk screw DIN 7991, M 6 x Shim ring DIN 988 ST 10 x Locknut DIN 981 M10x0,75 29 / 52 April 2019

30 Drive modules Various drive modules with stepper motors and brushless servo motors (BLDC) are available for the linear units LES4-6 as standard. These can be mounted: - directly above a coupling, spacing bracket and adapter flange in extension of the ballscrew spindle - sideways or integrated by means of a toothed belt step. Direct drive System / Z axle / Circular connector with Circular connector brake DC servo motor DC Stepper motor MS 135HT Stepper motor MS 200HT EC servo motor EC 60S EC servo motor EC 60L 48 V EC servo motor EC 60L 310 V DC servo motor DC EC servo motor EC 86 L EC servo motor EC 86 S Stepper motor MS 600 HT Stepper motor MS 900 HT LES 5 integrated System / Z axle / Circular connector with Circular connector brake Stepper motor MS 135HT Stepper motor MS 200HT DC servo motor DC EC servo motor EC 60S EC servo motor EC 60L 48 V EC servo motor EC 60L 310 V LES 4 / LES 6 System / Z axle / Circular connector with Lateral mounting Circular connector brake Stepper motor MS 135HT Stepper motor MS 200HT DC servo motor DC EC servo motor EC 60S EC servo motor EC 60L 48 V EC servo motor EC 60L 310 V / 52 April 2019

31 Motor module 1 H Ø 48 Ø 54 H1 M6 Ø 48 Ø M6 Ø 48 Ø 54 72,5 M6 Item - No. Motor module MS 200 with brake MS 200 without brake Motor module EC 60 Item - No. Motor module with brake with brake with brake with brake Motor module 2 Item - No. Motor module with brake 31 / 52 April 2019

32 Connector pin assignment M23 12 pin for stepper motors Motor connector View of pin insertion on the plug-in side M23 12 pin 1 Motor phase 1A 2 Motor phase 1B 3 Motor phase 2A 4 Motor phase 2B V switch V brake 7 GND switch 8 GND brake 9 Limit switch 1 10 Limit switch Housing - cable shield Connector pin assignment Sub-D 9 pin for stepper motors Motor connector View of pin insertion on the plug-in side Sub-D 9 pin 1 Motor phase 1A 2 Motor phase 1B 3 Motor phase 2A 4 Motor phase 2B V switch V brake 7 Limit switch 2 8 GND brake 9 Limit switch 1 Housing - cable shield 32 / 52 April 2019

33 Connector pin assignment for brushless DC servo motors (BLDC) 48 V Motor connector M23 9 pin (8+1) pin Encoder connector D-sub 15 pin 1 Motor phase U 2 Motor phase V 3 Motor phase W V brake 6 GND brake Protective earth PE Housing - cable shield View of pin insertion on the plug-in side View of pin insertion on the plug-in side 1 Hall signal A 2 +5 V encoder/hall 3 Encoder track /Z 4 Encoder track /B 5 Encoder track /A V switch 7 Limit switch 1 8 GND switch 9 Hall signal B 10 GND encoder 11 Encoder track Z 12 Encoder track B 13 Encoder track A 14 Hall signal C 15 Limit switch 2 Housing - cable shield Connector pin assignment for brushless DC servo motors (BLDC) 48 V, 400W Motor connector M23 9 pin (8+1) pin Encoder connector D-sub 15 pin 1 Motor phase U 2 Motor phase V 3 Motor phase W V brake 5 GND brake 6 Protective earth PE View of pin insertion on the plug-in side Housing - cable shield View of pin insertion on the plug-in side 1 Hall signal A 2 +5 V encoder/hall 3 Encoder track /Z 4 Encoder track /B 5 Encoder track /A V switch 7 Limit switch 1 8 GND switch 9 Hall signal B 10 GND encoder 11 Encoder track Z 12 Encoder track B 13 Encoder track A 14 Hall signal C 15 Limit switch 2 Housing - cable shield Connector pin assignment for brushless DC servo motors (BLDC) 310 V Motor connector M23 9 pin (4+3+1) pin Encoder connector D-sub 15 pin 1 Motor phase U PE Protective earth PE 3 Motor phase W 4 Motor phase V A +24 V brake B GND brake Housing - cable shield View of pin insertion on the plug-in side View of pin insertion on the plug-in side 1 Hall signal A 2 +5 V encoder/hall 3 Encoder track /Z 4 Encoder track /B 5 Encoder track /A V switch 7 Limit switch 1 8 GND switch 9 Hall signal B 10 GND encoder 11 Encoder track Z 12 Encoder track B 13 Encoder track A 14 Hall signal C 15 Limit switch 2 Housing - cable shield 33 / 52 April 2019

34 Mounting of direct drive module on LES4 LES5 LES6 Spacer sleeve Cylinder screw DIN 6912 M4x10 Coupling flange 4x Cylinder screw DIN 6912 M6x75 LES for direct drive module Motor module Ball screw spindle Hexagon key Coupling Cylinder screw DIN 6912 M5 x 16 4x Cylinder screw DIN 6912 M6x35 The above diagram illustrates mounting of the direct drive module to the linear units. Ensure that the parts to be connected are free of burrs, rust and dirt. Make sure the spindle and motor axle are well aligned before tightening the coupling halves. The tightening torque of the coupling clamp screws is 3 Nm. 34 / 52 April 2019

35 Mounting of belt drive module on LES4 LES5 LES6 The above diagram shows mounting of a belt drive module. The belt pulleys must have the same spacing as the toothed belts. The two shaft ends and the belt pulleys should be free of burrs, rust and dirt. We recommend force-fit connections using clamping bushes as shaft-hub connections. The shaft ends must be aligned before mounting the toothed belt and belt pulleys. The toothed belt must be mounted by hand without using force. In addition, the distance between the axles must be reduced, using flanged discs, and the two belt pulleys mounted together. On no account must the toothed belt be mounted onto the belt pulleys using force or mounting levers, since this can cause damage to the belt which is not often visible. The initial tension of the belt depends on the power to be transmitted and the drive properties. However, because the power transmission of the toothed belt is positive and interlocked, little initial tension is necessary. We recommend using eccentric tension rollers to set the initial tension or correct the tolerances. Too much initial tension produces higher running noise, premature belt wear and can even cause the shaft ends to break off. Too little initial tension causes uneven running and encourages the belt teeth to skip. We recommend the following for setting the initial tension: Test force F 16.5 N Belt deflection d 3.5 mm 35 / 52 April 2019

36 Mounting the gas pressure spring attachment kit (accessories) The gas pressure spring serves to compensate the weight in vertical linear units. The gas pressure spring attachment kit can be mounted subsequently as an accessory. The force of the gas pressure spring remains constant across its entire hub. Two sizes with different hubs and spring forces are available. Note the maximum permissible speed of the gas pressure spring since safe guidance is not guaranteed if this is exceeded. Spring Linear unit length Hub v max. Item number force mm 170 N 200 mm 150 mm/s mm 250 N 300 mm 150 mm/s The adjacent explosion diagram shows mounting the gas pressure spring attachment kit to the linear unit LES 5. Note that the connecting plate VP2 (4) is already mounted or must be mounted on the guide slide (accessories - slide plates). Remove the bottom cover (10) of the linear unit with the lens head screws (9). Push the mounting block (1) with the double glide nut (5) and cylinder screws M6 x 25 (6) into the lateral nut from below and attach this only loosely. Take the connecting plate (4) right to the bottom and attach the mounting block (2) to it with the lens head screw M6 x 22 (8). The cylinder screw M6 x 30 (7) goes through the connecting plate (4) and makes it possible to disassemble the whole of the linear unit, without removing the gas pressure spring attachment kit. Insert the gas pressure spring (3) loosely into the top mounting block (1) and attach the piston rod with the thread to the bottom mounting block (2). Make sure that the piston rod is screwed in only approx. ½ a turn before screwing tightly, to prevent tilting. Lower the top mounting block (1) onto the gas pressure spring (3) and attach it with the cylinder screws M6 x 25 (6). 36 / 52 April 2019

37 3 Commissioning, general information The linear unit is commissioned after mounting the relevant drive modules and any necessary cables. Follow the relevant instructions in the documentation of the motor modules, output stages or controls used. Incorrect assembly (including loading on the axle system), cabling or commissioning increases the risks / 52 April 2019

38 4 Assembly/disassembly as individual components Before you can assemble your new linear units you must remove any securing devices used in their transport. 4.1 Mounting on the linear guide rail You have several options for mounting the components individually: free positioning rack mounting foot mounting with mounting rails A) Free-standing linear unit You can place the linear unit on a rack, work table or any other suitable, i.e. sturdy base. Choose the location carefully so that the product cannot fall or be knocked over by any impact or tug on the cables. B) Rack mounting (recommended) The shaft profiles for mounting the linear units on your rack have several T-nuts on the underside. These are for mounting the threaded rails or slide nuts (accessories). Use M6 securing screws to mount the linear units onto your rack from below. Make sure the mounting surfaces are sufficiently clean. The aluminium profiles used are extrusion profiles which can deviate in terms of their straightness and distortions as a result of the manufacturing process. The deviation tolerance is set down in DIN EN Isel linear units are plane-milled and any deviations generally fall below the tolerances. However, to achieve the desired guide accuracies and running performance, the axle system must either be laid out over an appropriately flat surface or arranged over levelling plates. This achieves tolerances of minimal 0.1 mm/1,000 mm. C) Foot mounting If it is not possible or too costly to mount the linear units from below, they can be mounted from above, using special mounting rails(accessories) or appropriate adapter plates. The relevant adapters must be fixed to the linear guide rails via slide nuts or threaded rails and the units then mounted completely from above. Make sure the fixing surfaces are sufficiently clean and sufficiently level. 38 / 52 April 2019

39 4.2 Mounting on the guide slides A) Attaching the slides The guide slides have M6 threaded bores for attaching any transport loads. 6h7 centering bores make it possible to position and reproduce the fixing location precisely. The guide slide mounting surface is plane-milled. Make sure the fixing surfaces are sufficiently clean and sufficiently level. Bracing the guide slides leads to reduced power, uneven running, louder running noises and premature wear. B) Attaching the slide plates Slide plates offer another option for attaching the transport loads (accessories). These are made of steel, and have M6 fixing threads. The slide plates are mounted on the guide slides with fixing screws and positioned with pins. The flatness of the plane-parallel plates is below 0.2 mm. Slide plates make it possible to further combine different linear units to form compound tables. C) Attaching the slide plates to a rack Slide plates which protrude sideways make it possible to fix the guide slides to the rack and therefore the linear guide rail to move in a linear direction relative to the rack. The smoothed steel plates are fixed to the slides and positioned with M6 cylinder screws and pins again. Facings for M6 cylinder screws make it possible to adjust the linear unit on the rack. 39 / 52 April 2019

40 5 Fault list Only allow qualified technicians to carry out repairs on the electric components of the product. Otherwise there is a risk of electric current causing fatal injuries. Problem/fault Possible cause(s) Help Louder running sounds Dirt Lack of lubricating film Clean the linear unit Shorten subsequent lubrication intervals Stiffness Dirt Incorrect tension Clean the linear unit Alignment, adjustment Increased wear (abrasion) Too great a load Lack of lubricating film Reduce load Shorten service interval Too much play on guide slide spindle drive Wear Too great a load Reduce initial tension Reduce load Shorten service interval Adjust initial tension Important: in unfavourable electromagnetic conditions the effects of EMC can cause faults. Do not attempt to manipulate the controller or output stage. 40 / 52 April 2019

41 6 Technical data 6.1 Mechanical data Linear unit LES 4 LES 5 LES 6 Aluminium profile W x H [mm] 75 x x x 75 Guide weight [kg/m] Moment of inertia lx [4 cm] Moment of inertia ly [4 cm] 107 2, Weight with spindle [kg/m] Guide slide 1 x WS 5-70 / 2 x WS x WS 5-70 / 4 x WS 5-70 Slide weight [kg] 0.34 / / 1.36 Spindle pitch [mm] 2.5 / 4 / 5 / 10 / 20 maximum permissible feed force [N] 2,625 / 3,450 / 3,450 / 3,150 / 1,425 Max. speed [mm/s] 125 / 200 / 250 / 500 / 1,000 Repeatability accuracy [mm] ±0.02 Travel [mm] L1-150 / L1-280 Noise level [dba] < 85 Storage temperature range [ C] 0-40 Operating temperature range [ C] 0-60 (80) Relative humidity [%] < 90 Ballscrew nut load ratings Pit- Nominal dyn. stat. ch Ø Rating Rating (mm) (mm) (N) (N) ,500 5, ,600 7, ,600 7, ,200 6, ,900 2, / 52 April 2019

42 Guide slide ratings LES 4-1x WS 5/70 LES 5-2x WS 5/70 LES 6-2x WS 5/70 LES 4-1 x WS 5/70 LES 5-2 x WS 5/70 LES 6-2 x WS 5/70 Co 3,303 N Co 4,955 N Co 4,955 N C 1,873 N C 2,810 N C 2,810 N F1 stat. 2,821N F1 stat. 4,232N F1 stat. 4,232N F1 dyn. 1,599 N F1 dyn. 2,399 N F1 dyn. 2,399 N F2 stat. 3,303 N F2 stat. 4,955 N F2 stat. 4,955 N F2 dyn. 1,873 N F2 dyn. 2,810 N F2 dyn. 2,810 N M0x 30 Nm M0x 317 Nm M0x 159 Nm M0y 105 Nm M0y 127 Nm M0y 127 Nm M0z 123 Nm M0z 149 Nm M0z 149 Nm Mx 17 Nm Mx 180 Nm Mx 90 Nm My 60 Nm My 72 Nm My 72 Nm Mz 70 Nm Mz 84 Nm Mz 84 Nm LES 4-1x WS 5/70 LES 5-4x WS 5/70 LES 6-4x WS 5/70 LES 4-2 x WS 5/70 LES 5-4 x WS 5/70 LES 6-4 x WS 5/70 Co 4,955 N Co 6,606 N Co 6,606 N C 2,810 N C 3,746 N C 3,746 N F1 stat. 4,232N F1 stat. 5,642 N F1 stat. 5,642 N F1 dyn. 2,399 N F1 dyn. 3,198 N F1 dyn. 3,198 N F2 stat. 4,955 N F2 stat. 6,606 N F2 stat. 6,606 N F2 dyn. 2,810 N F2 dyn. 3,746 N F2 dyn. 3,746 N M0x 45 Nm M0x 423 Nm M0x 212 Nm M0y 275 Nm M0y 367 Nm M0y 367 Nm M0z 322 Nm M0z 429 Nm M0z 429 Nm Mx 25 Nm Mx 240 Nm Mx 120 Nm My 156 Nm My 208 Nm My 208 Nm Mz 183 Nm Mz 243 Nm Mz 243 Nm 42 / 52 April 2019

43 6.2 Electrical data [Motor data, output stages mains values and connection values, controllers] You can find the motor data, output stages mains values and connection values and controller data in the documentation 43 / 52 April 2019

44 7 Maintenance and cleaning 7.1 Maintenance instructions The LES linear units function extremely accurately and reliably. Maintenance costs are therefore relatively low. Maintenance of the linear units is limited to cleaning them of coarse dirt particles and contaminants and lubricating them regularly. Grease the ballscrew spindles, ballscrew nuts, guide slides and steel shafts of the guide rails. Basic lubrication The linear units are ex-factory lubricated with special isel grease for storage. No further basic lubrication is necessary before the axle system is started up. The EC Safety Data Sheet according to EEC Directive 93/112/EC and ISO can be obtained from the factory. Procedure Use only special isel grease or oil when relubricating. 44 / 52 April 2019

45 Grease: Item number: Lubricating oil: Item number: Push-type grease and oil gun: Item number: Lubricating with oil is possible and reduces heat development in faster spindle rotations; however, the installation site must be taken into account and the lubrication intervals are reduced to every 40 to 60 operating hours. The advantages of grease lubrication are that it can be done regardless of the installation site and ensures long lubrication intervals (300 to 700 operating hours) up to a rotation speed of 800 1/min. Maintenance interval Maintenance work When necessary Clean the axle system approx. 50 operating hours guide slides and ballscrew nuts by lubrication with oil operating hours 1 month 2 years guide slides and ballscrew nuts by lubrication with special isel grease Visual check of linear guide rails for wear Visual check of toothed belts (initial tension, abrasion ) Acoustic check for unusual noises developing Replace toothed belts Check that guide slides and ballscrew drive are clearance free 7.2 Cleaning Clean the surface of the aluminium mounting profile, the (flanged) motor modules, the sealing lips for sealing the profiles or the linear unit guide slides with a lint-free, dry/slightly damp cloth. Do not use harsh cleaning agents or abrasive cleaners. 8 Decommissioning/disposal The symbol on the product or its packaging indicates that the product must not be disposed of with normal household waste. Users must deliver the products/used devices to a collection point for used electrical and electronic devices. The separate collection and proper disposal of your products/used devices helps to conserve natural resources and guarantees recycling, which in turn protects people's health and the environment. You can get information on where to find collection points for your used devices from your local borough council, local waste disposal companies or on the Internet. 45 / 52 April 2019

46 9 CE Conformity The linear units with spindle drive LES4 LES5 LES6 are classified as 'incomplete machines' according to MD 2006/42/EC and therefore comply with CE guidelines (see installation explanation of the manufacturer, isel Germany AG). As an 'incomplete machine' the product does not carry the CE mark, although it still conforms to the relevant European guidelines. isel Germany AG hereby confirms that the product complies with the following directives: EC Directive 2006/42/EC 'Machinery Directive' EC Directive 2006/95/EC 'Electrical Equipment Designed for Use within certain Voltage Limits'/'Low Voltage Directive' EC Directive 2014/30/EU 'Electromagnetic Compatibility (EMC)' The installation explanation for the product linear units with spindle drive LES4 LES5 LES6 is an integral part of these assembly instructions. 10 Service If you need customer service or have any questions regarding parameterisation of the controllers/motor output stages (if they are included in the scope of delivery), please consult: Mr Frank Hecht (Dermbach-Thüringen plant): Tel: +49 (0) Mr Michael Gehb (Werk Dermbach - Thüringen): Telefon: (036964) support@isel.com 46 / 52 April 2019

47 11 Warranty Warranty: Over and above the seller's statutory liability for material defects and according to the following conditions, as the manufacturer we guarantee flawless durability of products from isel Germany AG if used properly. This guarantee extends to the functioning of isel Germany AG products and includes any fault which can be proved to have been caused by the manufacturing process or material defects. Warranty exclusions: All replaceable individual components, e.g. screws, connecting pins etc. are excluded from this warranty. Furthermore, we accept no liability for damage caused by: Inappropriate or improper use Faulty or negligent handling Failure to observe installation instructions and instructions on care, as well as modifications or repairs carried out by users themselves The effects of chemical and physical influences and improper use on the surface of the materials, e.g. damage from sharp objects. We do not accept any liability for consequential damage. We do not accept any liability for damage to persons and property caused by improper handling or failure to observe the safety guidelines. In cases such as these no claim can be made against the warranty. Warranty conditions: Our warranty only covers at our discretion the repair or replacement of the product free of charge for first/end users within the warranty period. Warranty period: In accordance with our General Terms and Conditions (AGB of isel Germany AG, Section VI) our warranty lasts one year. For claims please contact the seller or the manufacturer directly, quoting the number of your invoice/delivery note. Manufacturer: isel Germany AG Bürgermeister-Ebert-Straße 40 D Eichenzell, Germany Tel: +49 (0) Fax: +49 (0) Internet: 47 / 52 April 2019

48 12 Installation explanation according to MD 2006/42/EC Installation explanation according to EC Machinery Directive (MD) 2006/42/EC, Appendix II B The manufacturer isel Germany AG Bürgermeister-Ebert-Straße 40 D Eichenzell, Germany hereby declares that the product (incomplete machine) Product description: Linear unit LES4 Item number: 2340xx xxxx Linear unit LES4 Item number: 2341xx xxxx Linear unit LES5 Item number: 2343xx xxxx Linear unit LES5 Item number: 2344xx xxxx Linear unit LES6 Item number: 2346xx xxxx Linear unit LES6 Item number: 2347xx xxxx complies with the fundamental health and safety requirements of EC Machinery Directive 2006/42/EC Appendix I. The following harmonised standards were applied: EN ISO 12100:2010 Safety of Machinery - Safety of machinery -- General principles for design -- Risk assessment and risk reduction EN 349:1993+A1:2008 EN :2006 Safety of Machinery - Minimum distances to avoid the Bruising of body parts Safety of machinery. Electrical equipment of machines - Part 1: General requirements The following additional EC Directives relevant to this product were applied: Low Voltage Directive 2014/35/EC The technical documentation for this incomplete machine was produced according to Appendix VII Part B. The manufacturer undertakes to pass on these technical documents to national authorities in electronic form on request. Member of staff responsible for producing the technical documents or assembly instructions/installation explanation is: Christian Bley (CE coordinator, isel Germany AG) The product (incomplete machine) is intended for installation into a machine or combining with other incomplete machines to form a machine as defined in MD 2006/42/EC, Article 1, Section (1) a. This incomplete machine (product) must not be commissioned until the machine in which this product is installed or of which it forms a component meets the provisions of all the relevant directives (especially MD 2006/42/EC) and this (complete) machine carries a CE mark. Place, date: Dermbach, 21 April 2016 Werner Kister, Member of the Management Board 48 / 52 April 2019

49 13 Index A Abbreviations 2 Appendices 50 Assembly 38 C CE Conformity 46 Cleaning 45 Copyright 2 D Disposal 45 F Fault list 40 Functions 9 I Installation 9 Installation explanation 48 O Operating environment 6 P Proper use 8 S Safety guidelines 6 Scope of delivery 8 Service 46 Structure/assembly 10 Symbols used 2 T Technical data 41 W Warrenty / 52 April 2019

50 14 Appendices 14.1 A1: Accessories Assembly kit with angle drives 90 attachment Item no: attachment Item no: Scope of delivery: 2 x (1), 2 x (2), 2 x (4) Scope of delivery: 2 x (1), 2 x (2), 2 x (4) Transmission shaft (5) Ltw = 1,000 mm Item no: Ltw = 2,000 mm Item no: Coupling (4) Item no: Pedestal support (6) Item no: Coupling housing Coupling housing 1 Coupling housing 2 Divided coupling housing Short sleeve Short sleeve Short sleeve Item no: Item no: Item no: Long sleeve Long sleeve Long sleeve Item no: Item no: Item no: Gas pressure spring mounting kit Limit switch mounting kit Hub 220 mm Mounting kit LES4 Item no: Item no: Mounting kit LES5 Item no: Mounting kit LES6 Item no: Hub 300 mm Item no: / 52 April 2019

51 Angle plates Angle plates Item number Angle plate WV Angle plate WV Angle plate WV Angle plate WV Angle plate WV Angle plate WV Angle plate WV Angle plate WV Cover plate for WV Cover plate for WV Cover plate for WV Cover plate for WV Cover plate for WV Cover plate for WV Cover plate for WV Threaded strips Slide nuts Threaded strips Slide nuts Item number Note Threaded strip M6 (grid 50) Connecting element (VE) 3 piece a 1m Slide nut M VE 100 piece Slide nut 2 x M VE 50 piece Slide nut M VE 20 piece Angle slide nut 2 x M VE 25 piece Special angle slide nut 3 x M VE 25 piece Slide plates/connecting plates Slide plates/connecting plates Item number Mounting on Slide plate PS LES4 with 1 x WS5/70 Slide plate PS LES4 with 2 x WS5/70 Slide plate PS LES5 with 2 x WS5/70 Slide plate PS LES5 with 4 x WS5/70 Slide plate PS LES4 with 1 x WS5/70 Slide plate PS LES6 with 4 x WS5/70 Slide plate PS LES6 with 2 x WS5/70 Slide plate PS LES6 with 4 x WS5/70 Slide plate PS LES6 with 2 x WS5/70 Slide plate PS LES6 with 4 x WS5/70 Slide plate PS LES6 with 4 x WS5/70 Connecting plate VP LES5 with 4 x WS5/70 Connecting crosspiece x LES4 51 / 52 April 2019

52 Motor connecting cables Motor connecting cables Item number 3-metre stepper motor cable plug Sub-D9 - bush Sub-D metre stepper motor cable plug Sub-D9 - bush Sub-D metre stepper motor cable plug Sub-D9 - bush M metre stepper motor cable plug Sub-D9 - bush M metre stepper motor cable plug M23 - bush M metre stepper motor cable plug M23 - bush M metre DC servo motor cable plug M23 - bush M metre DC servo motor cable plug M23 - bush M metre encoder cable plug Sub-D15 - bush Sub-D metre encoder cable plug Sub-D15 - bush Sub-D metre motor cable EC servo 310V, M metre motor cable EC servo 310V, M Shaft couplings Shaft coupling 30/40 Shaft coupling 40/60 Item No: xxxx Item no: xxxx Energy guide chain Energy guide chain 3 Connecting elements for E chain 3 VE 1 piece a 1m with strain relief VE 1 set Item No: Item no: Mounting rails 14.2 A2: Miscellaneous Assembly instructions [product] identification no: BE 0001 / / 52 April 2019