Passive guide axes DGC-FA, without drive

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2 Key features At a glance Driveless linear guide units with guide and freely movable slide The passive guide axis is designed to support force and torque capacity in multi-axis applications Higher torsional resistance Reduced vibrations with dynamic loads Drive axis and passive guide axis can be placed adjacent to or above one another System product for handling and assembly technology System components and accessories Type/Order code Description Page/Internet 1 Axes Wide range of combinations possible within handling and assembly technology axis 2 Passive guide axes For supporting force and torque capacity in multi-axis applications passive guide axis 3 Drives Wide range of combinations possible within handling and assembly technology drive 5 Grippers Wide range of variations possible within handling and assembly technology gripper 6 Adapters For drive/drive and drive/gripper connections adapter kit Motors Servo and stepper motors, with or without gear unit motor 2 Internet: Subject to change 2017/11

3 Key features Passive guide axes and the corresponding axes/drives Passive guide axis ELFA-RF Can be combined with: Toothed belt axis ELGA-TB-RF For size 70, 80 Load capacity up to max. 800 N or 180 Nm Passive guide axis EGC-FA Can be combined with: Toothed belt axis EGC-TB Spindle axis EGC-BS For size Load capacity up to max N or 1157 Nm Passive guide axis DGC-FA Can be combined with: Linear drive DGC-KF For size 8 63 Load capacity up to max N or 1157 Nm Passive guide axis FDG-ZR-RF Can be combined with: Toothed belt axis DGE-ZR-RF For size Load capacity up to max. 600 N or 600 Nm Passive guide axis FDG-ZR/-SP Can be combined with: Toothed belt axis DGE-ZR-KF Spindle axis DGE-SP-KF For size Load capacity up to max N or 1820 Nm Options Central lubrication C The lubrication adapter enables the guide of the passive guide axis DGC-FA to be permanently lubricated in applications in humid or wet ambient conditions using semi or fully automatic relubrication devices. The adapters are suitable for oils and greases. For piston 25, 32, 40, 63 mm Connections: On both sides of the slide In three places (front, top, rear) on each side page 13 Clamping unit 1H-PN 1-channel design, for holding loads Reliable holding is guaranteed since the forces act directly on the slide A limited number of emergency braking operations are permissible with the sizes 40 and 50 For piston 25, 32, 40, 50 mm page /11 Subject to change Internet: 3

4 Peripherals overview -H- Note 1) End stops or shock absorbers must not be removed ) 1) aj aa 4 Internet: Subject to change 2017/11

5 Peripherals overview Variants and accessories Type/Order code Description Page/Internet 1 Passive guide axis DGC-FA 2 Mechanical end-position limiter YWZ 3 Centring pin/sleeve 1) ZBS/ZBH 4 Clamping unit 1H-PN Cushioning P 5 Shock absorber YSR 6 Shock absorber YSRW 7 Slot cover L 8 Profile mounting M 9 Slot nut B aj Foot mounting F aa Centring pin/sleeve 1) ZBS/ZBH Passive guide axis without accessories 6 For variable end-position adjustment, e.g. for format adjustments 30 For centring loads and attachments on the slide 32 For holding loads 10 Non-adjustable, flexible cushioning. Only used for low speeds 27 Self-adjusting hydraulic shock absorber with spring return and linear cushioning 27 characteristics Self-adjusting hydraulic shock absorber with spring return and progressive cushioning 27 characteristics For protecting against ingress of dirt and securing proximity sensor cables 32 Simple and precise mounting option via dovetail connection 29 For mounting attachments 32 For mounting on end cap 28 For centring the drive DGC without foot mountings (user-specific) 32 1) Included in the scope of delivery of the axis 2017/11 Subject to change Internet: 5

6 Type codes DGC FA YSR Type DGC Linear drive Piston Stroke Guide FA Passive guide axis Cushioning P YSR YSRW Elastic cushioning, non-adjustable Linear shock absorber, self-adjusting Progressive shock absorber, self-adjusting Slide GP Protected recirculating ball bearing guide Lubrication Standard H1 Lubrication approved for use in food applications Lubrication function Standard C Lubrication adapter Additional slide K Additional slide Clamping unit None 1H 1-channel Actuation type None PN Pneumatically actuated EU certification EX2 EX3 II 3GD II 2D 6 Internet: Subject to change 2017/11

7 Type codes + ZUB F 2B Accessories ZUB Accessories supplied loose Foot mounting F Foot mounting Profile mounting M Profile mounting Slot nut B For mounting slot Slot cover L For sensor slot Mechanical end position limiter YWZ1 Variable end position, at one end YWZ2 Variable end position, at both ends User manual O Express waiver no operating instructions to be included 2017/11 Subject to change Internet: 7

8 Function -N- Diameter 8 63 mm -T- Stroke length mm General technical data Piston Stroke Guide External recirculating ball bearing guide Mounting position Any Cushioning page 11 DGC- -P Non-adjustable at both ends DGC- -YSR Self-adjusting at both ends Type of mounting Profile mounting Foot mounting Direct mounting Max. speed [m/s] Repetition accuracy 0.02 (with shock absorber YSR/YSRW) Operating and environmental conditions Ambient temperature [ C] Corrosion resistance class CRC 1) 1 1) Corrosion resistance class CRC 1 to Festo standard FN Low corrosion stress. For dry indoor applications or transport and storage protection. Also applies to parts behind covers, in the non-visible interior area, and parts which are covered in the application (e.g. drive trunnions). ATEX 1) Size Explosion-proof temperature rating +5 C Ta +60 C 10 C Ta +60 C CE marking (see declaration of conformity) As per EU Explosion Protection Directive (ATEX) EX2 certification ATEX category for gas II 3G Explosion ignition protection type for gas c T4 X ATEX category for dust II 3D Explosion ignition protection type for dust c T120 C X EX3 certification ATEX category for gas II 2G Explosion ignition protection type for gas c T4 X 1) Note the ATEX certification of the accessories. 8 Internet: Subject to change 2017/11

9 Weight [g] Piston DGC- Basic weight with 0 mm stroke Additional weight per 10 mm stroke Moving load DGC- -1H-PN With clamping unit Basic weight with 0 mm stroke Additional weight per 10 mm stroke Moving load Adjustable end-position range d Piston Cushioning DGC- -P/PPV DGC- -P/PPV-GP DGC- -YSR/YSRW Materials Sectional view Passive guide axes 1 Guide rail High-alloy steel 2 Slide High-alloy steel 3 End cap Anodised aluminium 4 Cylinder barrel Anodised aluminium Sealing band Polyurethane Note on materials RoHS-compliant 2017/11 Subject to change Internet: 9

10 Characteristic load values The indicated forces and torques refer to the centre of the slide surface. These values must not be exceeded during dynamic operation. Special attention must be paid to the cushioning phase. If the drive is simultaneously subjected to several of the indicated forces and torques, the following equation must be satisfied in addition to the indicated maximum loads: Fy Fz Mx My Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Permissible forces and torques Piston Fy max. [N] Fz max. [N] Mx max. [Nm] My max. [Nm] Mz max. [Nm] Clamping unit Dimensions page 24 Size Pneumatic connection M5 M5 M5 M5 Clamping type Clamping via spring force, released via compressed air Static holding force [N] Max. number of emergency braking operations 1) at reference energy Number of clamping operations under nominal load [J] [million switching cycles] ) Emergency braking refers to braking the effective load if the drive axis loses power. Operating and environmental conditions Clamping unit Operating medium Compressed air according to ISO :2010 [7:4:4] Operating pressure Clamping unit opened [bar] Clamping unit closed [bar] Pressureless Ambient temperature [ C] Internet: Subject to change 2017/11

11 Maximum permissible piston speed v as a function of effective load m and distance r max from centre of gravity of load Piston 8/12 with P cushioning Piston 8 40 with YSR cushioning Piston 8 40 with YSRW cushioning H- Note This data represents the maximum values that can be achieved. Values fluctuate in practice relative to the position of the effective load and mounting position. Operating range of cushioning The end-position cushioning must be adjusted to ensure jerk-free operation. If the operating conditions are outside the permissible range, the load to be moved must be cushioned using suitable equipment (shock absorbers, stops, etc.), preferably at the centre of gravity of the load. -H- Note To avoid distortion in the slide, the bearing surfaces of the attachments must maintain a flatness of 0.01 mm. The specifications apply to a horizontal mounting position: Piston Distance r max /11 Subject to change Internet: 11

12 Number of profile mountings MUC as a function of force due to weight F and support span l In order to limit deflection in the case of large strokes, the guide axis may need to be supported. The following Horizontal mounting position graphs help to determine the maximum permissible support span as a function of mounting position, force due to weight and normal force. Vertical mounting position Example: The guide axis DGC is subjected to a force of 300 N in the horizontal mounting position. The axis has an overall length of: l = stroke length + L1 (see dimensions) = 1500 mm mm = 1700 mm According to the graph, the max. support span for the axis DGC-25 with a force of 300 N is 1300 mm. In this example, profile mountings are required as the max. support span (1300 mm) is smaller than the overall length of the axis (1700 mm). 12 Internet: Subject to change 2017/11

13 Central lubrication The lubrication adapter enables the guide of the passive guide axis DGC-FA to be permanently lubricated in applications in humid or wet ambient conditions using semi or fully automatic relubrication devices. For piston 25, 32, 40, 63 The modules are suitable for oils and greases The dimensions of the passive guide axis DGC-FA are the same with and without central lubrication modules Both lubrication adapters must be connected There are three connection options on each side Can be used in combination with: Additional slide K Cannot be used in combination with: Protected recirculating ball bearing guide GP Slide dimensions page 22 Order code C in the modular product system page 27 Connection options Only the connection at the rear or on the top can be used in combination with shock absorbers in the end caps. Only the connection on the front or top can be used in combination with shock absorber retainer DADP. Connection option for customer design The drawing opposite shows the connection option on the top lubrication interface using a customer design. D mm D2 6 mm T mm T mm O-ring 6x1 mm (DIN3771) 1 Slot depth for O-ring 2 Required air gap Additional dimensions page 22 Structure of a central lubrication system A central lubrication system requires various additional components. The illustration shows different options (using a hand pump, pneumatic container pump or electric container pump) required as a minimum for designing a central lubrication system. Festo does not sell these additional components, however they can be obtained from the following companies: Lincoln Bielomatik SKF (Vogel) Festo recommends these companies because they can supply all the necessary components Hand pump 2 Pneumatic container pump 3 Electric container pump 4 Manually operated container pump 5 Nipple block 6 Distributor block 7 Tubing or piping 8 Fittings 2017/11 Subject to change Internet: 13

14 Dimensions 8 and 12 Download CAD data + = plus stroke length 1 The ports on the end caps are sealed with blanking plugs 3 Mounting hole for foot mounting or centring pin 4 Additional slide K 5 Hole for centring pin ZBS 14 Internet: Subject to change 2017/11

15 B1 B2 B3 B5 B6 B7 B8 B9 B13 D H D6 D14 D15 H1 H2 H3 H4 H5 H6 H7 H7 8 M3 5 M M4 5 M H9 H10 J4 L1 L2 L3 L5 L6 P YSR YSRW L17 L21 L22 L23 T1 T2 T4 T9 Stroke tolerance Profile barrel Sensor slot for proximity sensor 2017/11 Subject to change Internet: 15

16 Dimensions Download CAD data A A page 18 B C View C View B /63 B A A page 19 C View C View B + = plus stroke length 1 The ports on the end caps are sealed with blanking plugs 4 Mounting hole for foot mounting HPC 5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS 7 Additional slide 16 Internet: Subject to change 2017/11

17 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B B13 B14 D1 D2 D3 H7 H1 H2 H3 H4 0.2 H5 H M M M M H7 M H7 M H7 H8 H9 H10 H11 H12 J1 J2 J3 L1 KF KF-GP L2 L3 L4 L5 L6 L8 T1 T2 T3 T6 Stroke tolerance KF KF-GP YSR YSRW /11 Subject to change Internet: 17

18 Dimensions Slide Download CAD data View A View A View A View A 5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS 18 Internet: Subject to change 2017/11

19 Dimensions Slide Download CAD data View A View A 5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS B D1 D2 H7 D3 D4 D5 H7 H2 H3 H H5 0.1 L M5 5 M M5 9 M6 M M5 9 M6 M M5 9 M6 M M8 9 M6 M M8 9 M6 M L2 L3 L4 L5 L6 L7 L8 T1 T2 T3 T /11 Subject to change Internet: 19

20 Dimensions Slide, variant GP Protected recirculating ball bearing guide Download CAD data View A View A View A View A 5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS 20 Internet: Subject to change 2017/11

21 B D1 D2 H7 D3 D4 D5 H M5 5 M M5 9 M6 M M5 9 M6 M M5 9 M6 M M8 9 M6 M M8 9 M6 M H2 H3 H4 H5 L1 L2 L3 L4 L5 L L7 L8 L9 T1 T2 T3 T /11 Subject to change Internet: 21

22 Dimensions Slide, variant C Lubrication adapter Download CAD data View A View A View A View A 5 Hole for centring sleeve ZBH 22 Internet: Subject to change 2017/11

23 B B B6 D1 D2 H7 D3 D4 D5 H7 D6 H2 H3 H M5 9 M6 M5 7 M6x M5 9 M6 M5 7 M6x M5 9 M6 M6 7 M6x M8 9 M6 M8 9 M6x H5 0.1 L1 L2 L3 L4 L5 L6 L7 L8 L10 T1 T2 T3 T Profile barrel Sensor slot for proximity sensor 2 Mounting slot for slot nut B10 B11 H10 H /11 Subject to change Internet: 23

24 Dimensions 1H With clamping unit Size 25/32 Download CAD data -H- Note Total length L1 with stroke = 0 mm page 16 1 Supply port 2 Lubrication adapter Type B1 B2 B3 B4 H1 H2 H3 D1 D2 L2 L3 L4 L5 L6 DGC H-PN M6 M DGC-25- -C-1H-PN DGC H-PN M6 M DGC-32- -C-1H-PN Internet: Subject to change 2017/11

25 Dimensions 1H With clamping unit Size 40/50 Download CAD data -H- Note Total length L1 with stroke = 0 mm page 16 1 Supply port 2 Lubrication adapter Type B1 B2 B3 B4 H1 H2 H3 D1 D2 L2 L3 L4 L6 DGC H-PN M6 M DGC-40- -C-1H-PN DGC H-PN M6 M DGC-50- -C-1H-PN /11 Subject to change Internet: 25

26 Ordering data Modular products Order code YWZ1/YWZ2 page 32 1H-PN YWZ1/YWZ2 1) 1) YSR YSRW L M B F page 32 Effective stroke reduction when ordering an additional slide K For a linear drive DGC with additional slide, the effective stroke is reduced by the length of the additional slide and the distance between both slides. Given: DGC L = 20 mm L17= 65 mm L The effective stroke is reduced to 415 mm = 500 mm 20 mm 65 mm 26 Internet: Subject to change 2017/11

27 Ordering data Modular products Ordering table Size Conditions 0M Module No Code Enter code Function Linear drive DGC DGC Piston Stroke Guide Passive guide axis -FA -FA Cushioning Elastic cushioning rings/pads at both ends -P Shock absorber, self-adjusting -YSR Shock absorber, self-adjusting, progressive -YSRW 0O Slide Protected recirculating ball bearing guide 2 -GP Lubrication Standard Lubrication approved for use in food applications 3 -H1 Lubrication function Standard Lubrication adapter Lubrication adapter 4 -C Additional slide K Clamping unit None 1-channel 6-1H Actuation type None Pneumatic 6 -PN EU certification II 3GD 7 -EX2 II 2G 7 -EX3 Accessories Enclosed separately (can be retrofitted) ZUB- ZUB- Foot mounting 1 F Profile mounting 1 9 M Slot nut for mounting slot 1 9 B Slot cover for sensor slot 1 9 L Mechanical end-position limiter Variable end position, at one end YWZ1 Variable end position, at both ends 8 YWZ2 Manual Express waiver no operating instructions to be included (already available) 8 -O 1 Stroke Size 25, 32, 40: strokes up to 8,500 mm on request 2 GP Not with cushioning YSR and YSRW Not with additional slide K 3 H1 Not with protected version GP, cushioning YSR, YSRW or clamping unit 1H 4 C Not with slide GP 5 K For a linear drive DGC with additional slide, the effective stroke is reduced by the length of the additional slide and the distance between both slides Not with cushioning P 6 1H, PN Not with end-position limiter YWZ1, YWZ2; protected version GP; additional slide K or lubrication H1 Only with cushioning YSRW 1H only with PN 7 EX2, EX3 Not with protected version GP, lubrication adapter C, additional slide K, clamping unit 1H-PN 8 YWZ1, YWZ2 Only with cushioning YSR or YSRW M O Mandatory data Options Transfer order code DGC FA ZUB 2017/11 Subject to change Internet: 27

28 Accessories Foot mounting HPC (order code: F) Material: Galvanised steel 8/ = plus stroke length Dimensions and ordering data For AB AC AH AO AT AU B1 B2 B3 B4 B5 H For H2 H3 H4 H6 SA TR TR1 US Weight Part No. Type 1) 0.2 ±0.1 ±0.1 [g] HPC HPC HPC HPC HPC HPC HPC HPC-63 1) Suitable for ATEX areas 28 Internet: Subject to change 2017/11

29 Accessories Profile mounting MUC (order code: M) MUC-12 Material: High-alloy steel 8/ / G GF/KF 50/63-G Position of the profile mounting along the profile barrel is freely selectable. The profile mounting can only be mounted underneath in combination with the clamping unit, shock absorber retainer DADP and intermediate position module DADM. Dimensions and ordering data For AH B1 B2 B3 B4 B5 B6 D1 D2 ±0.2 H For H1 H2 H3 H4 L1 L2 L3 Weight Part No. Type 1) MUC MUC MUC MUC MUC MUC MUC MUC-63 [g] 1) Suitable for ATEX areas 2017/11 Subject to change Internet: 29

30 Accessories Shock absorber retainer DADP Stop KYC (order code: YWZ1 or YWZ2) Shock absorber retainer DADP Materials: Stop Housing: Anodised aluminium Stop bracket: Stainless steel casting Bracket: High-alloy steel Free of copper and PTFE Materials: Shock absorber retainer Housing: Anodised aluminium Free of copper and PTFE Stop KYC -H- Note Shock absorbers are not included in the scope of delivery. Existing shock absorbers can be removed from the end caps of the linear drive and installed in the shock absorber retainer. Dimensions For B1 B2 B3 H1 H2 H3 H For L1 L2 L3 L4 L5 L6 L min. 30 Internet: Subject to change 2017/11

31 Accessories and ordering data Precision adjustment Installation example -H- Note The stop KYC can be used in both directions. -H- Note The end stop can be mounted at any position within the stroke. For Precision adjustment L Ambient temperature CRC 1) Weight Part No. Type 2) [ C] [g] Shock absorber retainer DADP-DGC-18-KF DADP-DGC-25-KF DADP-DGC-32-KF DADP-DGC-40-KF DADP-DGC DADP-DGC-63 Stop KYC KYC KYC KYC KYC KYC-63 1) Corrosion resistance class CRC 2 to Festo standard FN Moderate corrosion stress. Indoor applications in which condensation may occur. External visible parts with primarily decorative requirements for the surface and which are in direct contact with the ambient atmosphere typical for industrial applications. 2) Suitable for ATEX areas 2017/11 Subject to change Internet: 31

32 Accessories Ordering data Slot nut NST 2) For Remarks Order code Part No. Type PU 1) Internet: hmbn For mounting slot B HMBN-5-1M , HMBN-5-2M5 Centring pin/sleeve ZBS/ZBH 2) Internet: zbs, zbh 8 18 For slide ZBS ZBH-9 8, 12 For end cap ZBS ZBS ZBH-9 Slot cover ABP-S 2) For sensor slot every 0.5 m Internet: abp L ABP-5-S 2 Shock absorber 2) Internet: ysrw 18 For DGC-FA with recirculating ball YSRW YSRW-DGC-18-KF 1 25 bearing guide YSRW-DGC-25-KF YSRW-DGC-32-KF 40, YSRW-DGC-40/50-B YSRW-DGC-63-GF/KF 1) Packaging unit 2) Suitable for ATEX areas 32 Internet: Subject to change 2017/11

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