Eccentric Screw Pumps ALL-Optiflow. Series AE1F Design ID

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Phebe Newton
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1 Eccentric Screw Pumps ALL-Optiflow Application For handling liquid to highly viscous, neutral or aggressive, uncontaminated or abrasive liquids, liquids containing gases or which tend to froth, also containing fibres and solid matter. In waste water and waste water treatment engineering, chemical and petrochemical industry, paper and cellulose industry, soap and fats industry, paint and lacquer industry, food and beverage industry, plastics industry, ceramics industry, agriculture, sugar industry and in shipbuilding. Function Self-priming, single stage, rotary positive displacement pump. Conveying elements are the rotating eccentric screw (rotor) and the fixed stator. In the cross-sectional plane, both are in contact with one another at two points forming two sealing lines along the length of the conveying elements. The contents of the sealed chambers which are formed as the rotor turns are displaced axially and with complete continuity from the suction to the delivery end of the pump. Despite rotor rotation, there is no turbulence. The constant chamber volume excludes squeezing, thus ensuring an extremely gentle low-pulsating delivery. Structural design By external casing connecting screws (clamping screws), the pressure casing, stator and suction casing are interconnected. The suction casings are designed particularly favourable to flow. The pump sizes 403 to 5503 in cast iron design are provided with staggered holes for cleaning. The stator vulcanized into a tube is provided with external collars vulcanized to it on both sides reliably sealing towards the suction casing and delivery casing and protecting the stator shell from corrosion. The exchangeable shaft sealing housing or mechanical seal housing (subsequent conversion to another sealing variant is possible) are arranged between the suction casing and bearing bracket. The sealing housings (shaft seals) are easily accessible as the complete bearing unit can be withdrawn from the driving shaft without any further pump dismounting. Bearing of the driving spindle is effected in the bearing bracket. The torque of the drive is transmitted over the driving shaft and the joint shaft onto the rotor. On both sides, the joint shaft ends in liquid-tight encapsulated bolt joints, which are designed par-ticularly simple and sturdy properly taking the eccentric move-ment of the rotor. Shaft seal By uncooled, cooled or heated stuffing box or by uncooled or cooled maintenance-free unbalanced, single or double-acting mechanical seal. Material pairing and design are adapted to the respective operating conditions. For further data, refer to pages 3, 4. The stuffing box or mechanical seal housings of the various shaft sealing types are interchangeable within one size. The various mechanical seal housing parts form a modular con-struction system and, in case of conversion to a different mechanical seal design, can be easily combined with one an-other. Installation spaces for mechanical seals according to DIN EN (except for double mechanical seal). For further data, refer to pages 3, 4, 5 and 6. Technical data Deliveries, admissible speed ranges and required drive powers are to be taken from the performance graph on page 2 and/or the separate individual characteristic curves. AE1F Delivery Q I/min up to 300 Temperature of fluid pumped t C 1 up to 135 Delivery pressure single-stage p bar up to 6 Pump outlet pressure p d bar 3 up to 16 Attainable under pressure p s bar 2 up to 0,95 Viscosity 0 mpas up to Admissible solids content vol %2 up to 60 The mentioned performance data are to be considered as a product and performance abstract only. The particular operating limits can be taken from the quotation or order acknowledgement. Max. admissible grain sizes and fiber lengths Size max. grain size mm 3 3, 5 6, 6, 9,5 max. fibre length mm Size max. grain size mm 9, max. fibre length mm Increasing solids content and increasing grain size require a reduction of the pump speed: 1 depending upon the fluid to be pumped and the elastomers employed. 2 depending upon the pump size/design, speed, fluid to be pumped. 3 depending on direction of rotation, inlet pressure. Drive Driving possibilities see page 11. Drives of any manufacturers can be employed. For the technical data and dimensions, please refer to the documents of the manufacturers. Installation AE pumps may be installed horizontally or vertically, depending on the shaft seal. In case of vertical arrangement, shaft shank downwards is not admis-sible. By means of a flexible coupling or via a gear (as a rule, V-belt drive), the pump and drive are connected with one another and mounted on a common base plate. For aggregate dimensions, please inquire. GB/ Ident-No

2 Performance graph For a rough selection of the pump size and speed as a function of the requested delivery and kind of fluid to be pumped. Vg m = available, mean sliding speed of the rotor in the stator. Sizes of series AE1F. Data on the performance range not covered by AE1F series are to be taken from the rear side of this brochure and/or the individual brochures of the other series. For exact performance data, please refer to the individual characteristics. 2 GB/ Ident-No

3 Type code Explanations to the type code: Position in type code Designation Product Number of stages Mechanial system Design ALLWEILER eccentric screw pump 1 = singele stage up to delivery pressure p = 6 bar F = rated for delivery pressure p = 6 bar Size Possible size series: 103, 203, 403, 553, 703, 1003, 1603, 3003, The numbers indicate the theoretic delivery in l/min with n = 400 1/min and p = 0 bar. Design ID = Industrial design with internal bearing Bearing design Suction- and discharge branch design Branch position 1 = Hose-proof, radial bearing drive-side with sealing washer, axial bearing pump-side with shaft seal ring. Both bearings regreasable. For horizontal installation. 2 = Hose-proof, radial bearing on both sides with sealing washer, axial bearing pump-side with shaft seal-ring. Axial bearing regreasable, radial bearing lifetime-lubricated. For vertical installation with shaft shank upwards. 1 = DIN-flanges 3 = ANSI-flanges according to dimensional sheet, pages, 9 X = Suction and/or discharge branch special design 1, 2, 3, 4 For the arrangement please refer to the representation, page. Arrangement 3 for size 103 not possible. Shaft seal type P = Stuffing box or other non-mechanical shaft seal. G = Mechanical seal (mechanical shaft seal)) Shaft design 0 = Shaft without shaft sleeve 1 = Shaft with shaft sleeve (not possible with pump size 103) Shaft seal design Stuffing boxes P01/P11 = Stuffing box on normal design (without sealing chamber ring / without flushing ring) P02/P12 = Stuffing box with flushing ring P03/P13 = Stuffing box with internal sealing chamber ring P04/P14 = Stuffing box with external sealing chamber ring P0X/P1X = Non-mechanical shaft seal of special design GB/ Ident-No

4 Shaft seal design (continued) X = design possible Mechanical seals for pump sizes Shaft diameter at the location of the shaft seal G0K/G1K = individual mechanical seal, DIN EN 12756, design K, shape U X X X X X X X X X G0N/G1N = as above, however design N X X X X X X X X X G0S/G1S = individual mechanical seal, DIN EN 12756,design K, shape U, rotating part with integrated locking device and pump-sided throttling ring X X X X X X X X X G0T/G1T = as above, however design N X X X X X - - X X G0Q/G1Q = individual mechanical seal, DIN EN 12756, design K, shape U with quench X X X X X X X X X G0D/G1D = double mechanical seal G0X/G1X = mechanical seal of special design not available with shaft sleeve for gasket design1 please inquire Double shell D = Double shell for heating/cooling, available in stainless steel only Connections as threaded nipples for liquid media. Max. heating/cooling pressure 6 bar, max. heating temperature C, max. cooling tem perature -40 C Double shell design Design variants Suction and discharge casing in contact with fluid materials Driving shaft, joint shaft in contact with liquid materials Rotormaterials Statormaterials Joint sleeve materials Shaft seal materials 1 = Suction casing with double shell 2 = Stuffing box for P01/P11 with double shell 12 = Suction and shaft sealing housing P01/P11 double shell X = Special design for other double shells Stator with uneven elastomer wall thickness (all qualities) N Rotor temperature play as M a function of the temperature of the fluid H pumped T Y = Rotor ductile hard chromium-plated W = Winding protection on joint shaft Z = Rotor metallically coated X = Other designs S = Worm on joint shaft 1 = EN-GJL = EN-GJL-250, inside H-rubberized 4 = A = X = Special materials 1 = / = / = A = X = Special materials, e. g. also for joint parts 2 = = A = = / X = Special materials, e. g. other materials, plastic materials PA = Acrylonitrile-butadiene P = Acrylonitrile-butadiene A = ALLDUR rubbers (NBR) rubbers (NBR) HP = Acrylonitrile-butadiene E = EPDM rubbers, hydrated (HNBR) Y = Chlorosulfonated X = Special materials polyethylene (CSM) P = Acrylonitrile-butadiene Y = Chlorosulfonated X = Special materials rubbers (NBR) polyethylene (CSM N = Polychloroprene B = Butyl caoutschouc Stuffing box: 546 = Ramie fiber with PTFE impregnation, asbestos-free 6426 = Aramid-endless fiber with PTFE impregnation, asbestos-free 6230 = Graphite-incorporated PTFE with sliding agents, asbestos-free Mechanical seal: Sliding material pairing Spring and construction materials 1st point for single gasket 2nd point 1st + 4th point for double gasket 2 = CrMo cast iron/hard carbon 4 = Ceramics/hard carbon 5 = Hard metal/hard metal, highly wear-resistant 6 = Silicon carbide/silicon carbide highly wear-resistant, corrosion-resistant 7 = Silicon carbide/silicon carbide highly wear-resistant, highly corrosion-resistant X = Special materials A = F = L = Hastelloy B M = Hastelloy C4 X = Special materials Auxiliary gaskets 3rd point for single gasket 3rd + 5th points for double gasket P = Acrylonitrile-butadiene rubbers (NBR) double E = EP caoutchouc PTFE- S = Silicon caoutchouc coated N = Polychloroprene (N) V = Fluoroelastomer (FPM) TTE = EP caoutchouc TTV = Fluoroelastomer (FPM) TTS = Silicon caoutchouc X = Special materials 4 GB/ Ident-No

5 Sectional drawing and component list Pump standard design Part 101 secured 2 center punch mark Part 304 secured 1 center punch mark for suction casing for shaft sealing housing Double shell Bearing 1: Shaft seal P01: Hose-proof, radial bearing drive-side with sealing washer; axial bearing pump-side with shaft seal ring. Both bearings regreasable. Only for horizontal installation. Due to particularly great packing length, versatile, admissible pressure at the shaft seal p = - 0,7 to 16 bar. P02 Stuffing box with flushing ring To be employed for very abrasive fluids pumped with external flushing, p = - 0,7 to 12 bar P03 Stuffing box with internal sealing chamber ring To be employed for pure fluids with internal sealing or for abrasive fluids with external sealing, p = - 0, to 6,0 bar P04 Stuffing box with external sealing chamber ring To be employed in case of incompatibility of the external sealing liquid with the fluid pumped or if air inlet is to be avoided, p = - 0,9 to 12 bar Part No. Denomination 101 Key 102 Spacer sleeve 103 Groove ball bearing 104 Angular contact ball bearing 107 Bearing grease 110 Bearing bracket 112 Shaft seal ring 113 Spacer ring 114 Thrower 115 O-ring 116 Bearing nut 11 Driving shaft 119 Lubricating nipple Part No. Denomination 127 Circlip 129 Shim ring 131 Bearing cover 132 Gasket 139 Hexagon screw 201 Stud bolt 202 Self-locking nut 203 Gland half 204 Shaft sealing housing 206 Shaft sleeve 207 Stuffing box 20 Flushing ring 209 Sealing chamber ring Part No. Denomination 212 Screw plug 213 Joint tape 214 Mechanical seal housing 215 Mechanical seal cover 21 O-ring 219 Mechanical seal 220 Locking pin 232 Shaft seal ring 234 Throttling ring 235 O-ring 236 Locking pin 245 Hexagon screw 251 Sealing compound GB/ Ident-No

6 Bearing 1 and 2: for size 3003 and above Axial bearing with two-single-row angular contact ball bearings Radial bearing in case of bearing 2 (only for vertical installation with shaft shank upwards). G0K/G0N Single mechanical seal, DIN EN , K/N design, U shape. For employment, please inquire. p = -0,5 bis 16 bar. G0S/G0T Single mechanical seal, DIN EN , K/N design, U shape, rotating part with integrated locking device, with flushing liquid connection and pump-side throttling ring. For employment, please inquire. p = to 16 bar G0Q Single mechanical seal, DIN EN , K design, U shape with quench. For employment, please inquire. p = to 16 bar G0D Double mechanical seal, with sealing liquid connection. For employment, please inquire. p = to 16 bar Part No. Denomination 301 Joint bolt 302 Joint bush 303 Bush for joint bolt 304 Joint sleeve 305 Joint lubricant 306 Joint clamp 307 Joint shaft 30 Joint collar 401 Rotor 402 Stator 403 Stator gasket delivery-side 404 Stator gasket suction-side 501 Gasket for suction casing Part No. Denomination 502 Screw plug 503 Joint tape 504 Delivery casing 505 Suction casing 506 Suction casing cover 507 Gasket 50 Stud bolt 509 Hexagon nut 510 Fan-type lock washer 525 Washer 601 Type plate 602 Round head grooved pin 603 Information plate commissioning Part No. Denomination 604 Information plate suction 605 Information plate pressure 606 Hexagon screw/stud bolt 607 Hexagon nut 60 Fan-type lock washer 609 Hexagon nut 610 Washer 611 Clamp bolt 612 Support 613 Hexagon screw 627 Information plate physical hazard 6 GB/ Ident-No

7 Winding protection on joint shaft Worm on joint shaft Shaft with shaft sleeve from size 203 and above for all gasket designs possible GB/ Ident-No

Pump dimensions, auxiliary connections, possible branch positions, weights Suction casing with flange connection Key DIN 65/1 Arrangement 12 holes Dimensions in mm, nominal widths of ANSI flanges

8 Pump dimensions, auxiliary connections, possible branch positions, weights Suction casing with flange connection Key DIN 65/1 Arrangement 12 holes Dimensions in mm, nominal widths of ANSI flanges (DN) in inch. Subject to alternations Sense of rotation: normally counterclockwise as seen from the driving side, here DN1 = discharge branch, DN2 = suction branch, change of sense of rotation possible, then, DN1 = suction branch, DN2 = discharge branch Arrangement 4 holes z = number of holes Arrangement holes Series Size Pump dimensions max. mass kg a b c d e f h i l m n o q s L v AE 1F 0103-ID Rp ⅜ - 2 AE 1F 0203-ID Rp ⅜ - 42 AE 1F 0403-ID ,5 Rp ½ - 65 AE 1F 0553-ID Rp ¾ - 5 AE 1F 0703-ID Rp ¾ - 93 AE 1F 1003-ID Rp ¾ AE 1F 1603-ID Rp ¾ AE 1F 3003-ID Rp ¾ AE 1F 5503-ID Rp Stator dismantling dimension Possible branch positions as seen from the drive 2 for size 103 not possible DIN EN 1092, PN 16 Flange dimensions ANSI B16.1/16.5, Class 125/150 DN 1/DN 2 k 1 d 1 z DN 1/DN 2 k 1 d 1 z ½ ,6 139,7 152,4 190,5 215,9 241,3 29,4 361,9 431, ,2 22,2 22,2 25,4 25, GB/ Ident-No

9 Series Size Connection dimensions for suction and discharge branch Flanges DIN EN 1092, PN 16 Flanges ANSI B16.1, Class 125 Flanges ANSI B16.5, Class 150 DN 1 DN 2 k p w g DN 1 DN 2 k p w g DN 1 DN 2 k p w g AE 1F 0103-ID AE 1F 0203-ID ½ 2 ½ ½ 2 ½ AE 1F 0403-ID AE 1F 0553-ID AE 1F 0703-ID AE 1F 1003-ID AE 1F 1603-ID AE 1F 3003-ID AE 1F 5503-ID for rubber-coating + 3 mm Sealing surface: stock finish Connecting dimensions acc. DIN EN 1092, up to DN100 raised face form B, greater than DN100 raised form A Arrangement of auxiliary connections for shaft seals P02, P12 with flushing ring G0Q, G1Q with quench connection P03, P13 with internal sealing chamber ring G0S/G0T, G1S/G1T with flushing connection GB/ Ident-No

10 P04, P14 with external sealing chamber ring G0D, G1D with sealing connection Series Connection dimensions auxiliary connections for shaft seals Size P02, P12 with flushing ring P03, P13 with internal sealing chamber ring P04, P14 with external sealing chamber ring S 1 u 1 x 1 t 1 S 2 u 2 x 2 t 2 S 3 u 3 x 3 AE 1F 103-ID M x 1 195, M x M x 1 10,5 30,5 AE 1F 203-ID M x ,5 40 M x M x 1 202,5 33,5 AE 1F 403-ID Rp ⅛ Rp ⅛ Rp ⅛ ,5 AE 1F AE 1F AE 1F AE 1F 553-ID 703-ID 1003-ID 1603-ID Rp ⅛ Rp ⅛ Rp ⅛ ,5 Rp ⅛ Rp ⅛ Rp ⅛ 292,5 54,5 AE 1F 3003-ID Rp ⅛ Rp ⅛ 33, Rp ⅛ 322,5 5 AE 1F 5503-ID Rp ¼ Rp ¼ 403 6,5 13 Rp ¼ 33 69,5 Series Size G0S/G0T, G1S/G1T with flushing connection Connection dimensions auxiliary connections for shaft seals G0Q, G1Q with quench connection G0D, G1D with sealing connection S 5 u 5 x 5 S 4 u 4 x 4 S 6 S 7 u 6 u 7 x 6 x 7 t 7 AE 1F 103-ID Rp ¼ Rp ⅛ ,5 Rp ¼ Rp ¼ , AE 1F 203-ID Rp ¼ Rp ⅛ 17,5 30,5 Rp ¼ Rp ¼ ,5 3 36,5 15 AE 1F 403-ID Rp ¼ 220,5 41,5 Rp ⅛ ,5 Rp ¼ Rp ¼ 220,5 245,5 41, AE 1F 553-ID AE 1F 703-ID Rp ⅜ 241 4,5 Rp ⅛ Rp ⅜ Rp ⅜ , AE 1F 1003-ID AE 1F 1603-ID Rp ⅜ Rp ⅛ Rp ⅜ Rp ⅜ , ,5 20 AE 1F 3003-ID Rp ⅜ Rp ⅛ 315,5 57,5 Rp ⅜ Rp ⅜ ,5 61 5,5 20 AE 1F 5503-ID Rp ⅜ ,5 Rp ¼ 375,5 6,5 Rp ⅜ Rp ⅜ , Screw hole DIN 3521 shape Z Standard supply Possible supply, for these purposes, the sealing housing must be turned in case of designs P02/P12, G0S/G1S, G0T/G1T, G0Q/G1Q, G0D/G1D. 10 GB/ Ident-No

11 Driving possibilities 1 AE-ID with flexible coupling and motor 4 AE-ID with V-belt drive, rocker and motor arranged behind the pump 2 AE-ID with flexible coupling and geared motor 5 AE-ID with V-belt drive rocker and motor, arranged above the pump 3 AE-ID with flexible coupling and combustion engine 6 AE-ID with flexible coupling and infinitely variable gear 7 AE-ID with flexible coupling, gear or variable speed gear, flexible coupling and motor Further driving variants (e.g. hydraulic or pneumatic drives) are possible. GB/ Ident-No

Range of eccentric screw pumps Series Number of stages Maximum capacity at p = 0 bar Maximum discharge pressure Maximum viscosity m³/h l/min bar mpa s AE1F 1 22 300 6 300.000 AEB1F 1 22 300 6(4) 300.

12 Range of eccentric screw pumps Series Number of stages Maximum capacity at p = 0 bar Maximum discharge pressure Maximum viscosity m³/h l/min bar mpa s AE1F AEB1F (4) AE.E-ID 1, AE.N-ID 1, AE.H-ID 2, AEB.E-IE 1, AEB.N-IE 1, AEB4H-IE AED.E-ID AED.N-ID AEDB.E-IE AEDB.N-IE AE.N -RG 1,2, TECFLOW SEZP 1, SNZP 1, SSP 1, SSBP 1, SETP 1 1, SETBP 1, SEFBP SMP SMP2 1 5, AFP 1 2, ANP 2 2, ANBP 2 2, ASP 2 2, ASBP 2 2, ADP 3 0, ADBP 3 0, ACNP 1, ACNBP 1, Special versions for higher pressures available Peristaltic range Series Maximum capacity Maximum discharge pressure Maximum viscosity m³/h l/min bar mpa s ASL 2, ASH Macerator range Series Maximum throughput Static pressure head m³/h m AM...S-1 0 at 3% solids 3 ABM...S-1 0 at 3% solids 3 AM I at 3% solids - ABM I-1 0 at 3% solids - Accessories Pump accessories: Stator setting devices, electrical heaters, bridge breakers. Drivers: Electric motors, geared motors, variable speed transmissions, reduction gearboxes, internal combustion engines, pneumatic and hydraulic drives. Transmission components: Couplings, V-belt transmissions, toothed belt transmissions, other types of transmission. Base plates: Standard and special versions, wheeled trolleys, mounting flanges. Safety arrangements: Bypass lines with safety or regulating valves, systems to guard against dry running (conductive, capacitive, thermal etc.). Other accessories: Electrical, hydraulic and pneumatic control arrangements, filter systems, metering equipment, seal liquid and circulating systems for shaft seals, valves, flanges, flexible pipes. Subject to technical alterations. ALLWEILER GmbH Business Unit Eccentric Screw Pumps Postfach Bottrop Kirchhellener Ring Bottrop Germany Tel. +49 (0) Fax (0) service-ge@allweiler.de Internet: GB/ Ident-No

Eccentric Screw Pumps ALL-OPTIFLOW SERIES AEB1F. Design IE in Block Design

Eccentric Screw Pumps ALL-OPTIFLOW SERIES AEBF Design IE in Block Design Application For handling liquid to highly viscous, neutral or aggressive, uncontaminated or abrasive liquids, liquids containing