Radiation Resistant/150 C Pre-Insulated Terminals and Splices

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Dorcas Caldwell
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The line of Tyco Electronics radiation resistant/150 C pre-insulated terminals and splices includes terminals and splices of the well-known PIDG and PASTI-GRIP terminal designs.

1 The line of Tyco Electronics radiation resistant/150 C pre-insulated terminals and splices includes terminals and splices of the well-known PIDG and PASTI-GRIP terminal designs. Radiation resistant terminals are made of fine grade, high conductivity copper with either bright tin-lead or matte tin-plating and feature polyvinylidene fluoride (PVF 2 ) insulation for high resistance to radiation and solvents. PIDG terminals meet the performance requirements of SAE-AS792. They are also tested by Tyco Electronics and an independent test facility and have fulfilled all requirements including radiation testing to 200 megarads and operating temperature range from -0 C to +150 C. One outstanding quality of the standard Tyco Electronics terminals, such as tapered entry ramps, help eliminate bent wire strands and insulation support for stronger, more reliable connections. Serrated or dimpled wire barrels provide maximum contact and tensile strength after crimping, and color coded insulation with wire size stamped on the terminal tongue identifies the product and assists in proper terminal-wire match. The radiation resistant/150 C terminals are designed and engineered to successfully withstand extreme vibration, shock and structural stresses, and other conditions which can adversely affect the critical circuit requirements in complex equipment. The matching Tyco Electronics tooling precisely crimps all terminations. This uniformity increases reliability and also serves as a built-in quality control factor.

2 Catalog 203 Ring Tongue Terminals PIDG Terminals - hisker Mitigating (Contains 3% Minimum ead Content in Plating) Terminal body : copper per ASTM-B152 with bright tin/lead (93/7) {3% MIN lead content} plating per ASTM-B55 Insulation support sleeve : copper per ASTM-B152 with bright tin/lead (93/7) {3% MIN lead content} plating per ASTM-B55 Insulation sleeve : PVF 2, natural with colored stripe [.-.2] Tongue Thickness Maximun ire Ins. Diameter Maximum Stripe Color Stud Size 2 M Dimensions C 1 MIN E oose Tape ,290 [.1-.5] hite ,250 [.2-1.5] / M Related Product Data Application tooling pages -11 Technical documents page 5/1 M 3/ 1/ ,050-5,10 [ ] Blue 1/ M /1 M / 1/ Dimension applies from edge of metal wire barrel to center of stud hole. 2 USA: Canada: Mexico:

3 Catalog 203 Ring Tongue Terminals (continued) PIDG Terminals - hisker Mitigating (Contains 3% Minimum ead Content in Plating) Tongue Thickness Maximun ire Ins. Diameter Maximum Stripe Color Stud Size Dimensions C 1 MIN. E oose Tape 1-1 Heavy Duty 2,050-5,10 [ ] Black 1/ M ,10-13,0 [2.2-.] / M 5/1 M / 1/ Dimension applies from edge of metal wire barrel to center of stud hole. Butt Splices PIDG Splices - hisker Mitigating (Contains 3% Minimum ead Content in Plating) Splice body : copper per ASTM-B152 with bright tin/lead (93/7) {3% MIN lead content} plating per ASTM-B55 Insulation support sleeve : copper per ASTM-B152 with bright tin/lead (93/7) {3% MIN lead content} plating per ASTM-B55 Insulation sleeve : PVF 2, natural with colored stripe [.-.1] 320-1,290 [.1-.5] 509-3,250 [.2-1.5] 2,050-5,10 [ ] 5,10-13,000 [2.2-.] Barrel I.D. Minimum Stripe Color hite Blue ire Ins. Diameter Maximum Dimension ength Maximum oose Tape Related Product Data Application tooling pages -11 Technical documents page USA: Canada: Mexico:

4 Catalog 203 Ring Tongue Terminals PASTI-GRIP Terminals - hisker Mitigating (Contains 3% Minimum ead Content in Plating) Terminal body : copper per ASTM-B152 with bright tin/lead (93/7) {3% MIN lead content} plating per ASTM-B55 Insulation sleeve : PVF 2, natural with colored stripe 13,0-20,00 [.-.5] Tongue Thickness Maximun ire Ins. Diameter Maximum Stripe Color Stud Size 1/ M 5/1 M 3/ 1/2 Max. asher Rad Dimensions E oose ,00-33,0 [.5-1.] Blue 1/ M 3/ Related Product Data Application tooling pages -11 Technical documents page 33,0-52,00 [1.-2.7] / M 3/ 1/ ,00-3,700 [2.7-2.] / M 3/ 1/ USA: Canada: Mexico:

5 Catalog 203 ire Pins PIDG PVF 2 ire Pins - RoHS Compliant Terminal body : copper per ASTM-B152 with bright tin {99.5% MIN tin content} plating per ASTM-B55 Insulation support sleeve : copper per ASTM-B152 with bright tin {99.5% MIN tin content} plating per ASTM-B55 Insulation sleeve : PVF 2, natural with colored stripe Bright d ,15 [.25-1.] 1,973-5,131 [ ] 5,131-13,025 [2.-.] Tongue Thickness Maximun ire Ins. Diameter Maximum Stripe Color Blue Dimensions X MIN oose Tape ire Pins Matte d Terminal body : copper per ASTM-B152 with matte tin {99.5% MIN tin content} plating per ASTM-B55 Insulation support sleeve : copper per ASTM-B152 with matte tin {99.5% MIN tin content} plating per ASTM-B55 Insulation sleeve : PVF 2, natural with colored stripe ,250 [.2-1.5] 3,20-5,10 [ ] 5,10-13,0 [2.2-.] Tongue Thickness Maximun ire Ins. Diameter Maximum Stripe Color Blue Dimensions X MIN oose Tape X USA: Canada: Mexico:

6 Catalog 203 Ring Tongue Terminals PIDG PVF 2 Rings - RoHS Compliant Terminal body: copper per ASTM-B152 with matte tin {99.5% MIN tin content} plating per ASTM-B55 Insulation support sleeve : copper per ASTM-B152 with matte tin {99.5% MIN tin content} plating per ASTM-B55 Insulation sleeve : PVF 2, natural with colored stripe [.-.2] 320-1,290 [.1-.5] Tongue Thickness Maximun ire Insulation OD MAX Stripe Color hite Stud Size 2 M Dimensions C 1 MIN E MAX MAX oose Tape Related Product Data Application tooling pages -11 Technical documents page ,250 [.2-1.5] / M 5/1 M / 1/ ,050-5,10 [ ] Blue 1/ M 5/1 M / 1/ Dimension applies from edge of metal wire barrel to center of stud hole. USA: Canada: Mexico:

7 Catalog 203 Ring Tongue Terminals (continued) PIDG PVF 2 Rings - RoHS Compliant Tongue Thickness Maximun ire Insulation OD MAX Stripe Color Stud Size Dimensions C 1 MIN E MAX MAX oose Tape Heavy Duty 2,050-5,10 [ ] / M /1 M / 1/ ,10-13,000 [2.2-.] / M 5/1 M / 1/ Dimension applies from edge of metal wire barrel to center of stud hole. Butt Splices PIDG PVF2 Splices - RoHS Compliant Splice body: copper per ASTM-B152 with matte tin {99.5% MIN Tin content} plating per ASTM-B [.-.2] ire Insulation OD MAX Stripe Color MAX oose Tape Insulation support sleeve : copper per ASTM-B152 with matte tin {99.5% MIN tin content} plating per ASTM-B ,290 [.1-.5] 509-3,250 [.2-1.5] hite Insulation sleeve : PVF 2, natural with colored stripe ,050-5,10 [ ] 5,10-13,000 [2.2-.] Blue Related Product Data Application tooling pages -11 Technical documents page USA: Canada: Mexico:

Catalog 203 PIDG PVF 2 ire Pins Application Tooling oose form terminal and splice tooling for wire range 2- [0.12-.

connectors Hand Tools mm 2 Style Part Number 2-20.1-.5 2-22.1-. 2-2 & 22-1.

5 DAHT 7907-1 T-HEAD Tool 59275 T-HEAD Tool 59300 DAHT 121 T-HEAD Tool 59275 DAHT 73 T-HEAD Tool 59250 T-HEAD Tool

.2-1.5 DAHT 9151-1 1-1 1.0-2.2 DAHT 737 T-HEAD Tool 59250 1-1 HD 1.0-2.2 Heavy Head 59239-12- 2.2-. Heavy Head 59239-

the bench to the product, with this convenient, portable, battery operated tool.

8 Catalog 203 PIDG PVF 2 ire Pins Application Tooling oose form terminal and splice tooling for wire range 2- [ mm2] Technical Documents Instruction Sheets : CERTI-CRIMP hand crimp tools crimping dies for -2/0 connectors Hand Tools mm 2 Style Part Number & & DAHT T-HEAD Tool T-HEAD Tool DAHT 121 T-HEAD Tool DAHT 73 T-HEAD Tool T-HEAD Tool DAHT DAHT 737 T-HEAD Tool HD Heavy Head Heavy Head CERTI-CRIMP Hand Tools DAHT Heavy Head Hand Tool T-HEAD Tool Battery Crimp Tool Kit Take automatic crimping away from the bench to the product, with this convenient, portable, battery operated tool. It s at home in the factory or in the field. It performs approximately 0 crimps per charge. Request catalog for more information. 2 Pneumatic Tool System This versatile system provides the ultimate in wire range flexibility for higher volume operation. It s available with hand-or-foot operated configurations. Request catalog 1220 for more information. USA: Canada: Mexico:

9 Catalog 203 Tooling for loose form terminals, wire range -2 [.-2. mm2] Ordering Information: To insure that all applicable Tyco Electronics part numbers are specified in your order we recommend that you make note of the following information: 1. Select either Electric Hydraulic Tool , -2, Foot Operated Tool or Hand Pump Powered systems require a pump, hand or foot control, hose, crimp head and die. 3. The portable battery pump, , includes a hand control. Manual systems require hand tools and the battery hand tool requires only dies. 5. Refer to matrix for die, head and hand tool options. Application Tooling (continued) Tyco Electronics continues the quality tradition of AMP crimping tools with a new line of industry-standard,000 psi (,950 kpa) hydraulic compression crimp heads, pumps and interchangeable U-dies. A new battery-powered pump and tool options provide unprecedented portability for any crimping application. Electric/Hydraulic Power Unit : [.-2. mm2]. Heads and dies are listed in the table below. : Power Unit Only (Includes pressure release on unit) 115 Volts 0 Hz (,000 psi) 230 Volts 0 Hz (,000 psi) Portable, Battery/Hydraulic Power Unit (Kit includes Hand Controller,,000 psi) Hydraulic Hand Tool is also available Crimping Heads, Hand Tools or Dies ire Size in (mm 2 ) Hydraulic Crimping Tooling,000 psi Operating Pressure Hand-Tool Hydraulic Head Hydraulic Heads , U-Dies U-Dies Shank Dies [7-.5] , [13-15] [21] [3-35] Accessory Power Controls and Hoses Control and hose accessories must be ordered separately. If electric hydraulic tool is to be used in portable applications, a handle control and hose assembly should be used. For stationary applications, a foot switch assembly and hose assembly will be necessary. Multidirectional valves are used when more than one crimping head is permanently attached to the tool. Accessories For use with Power Unit No Accessory Description Accessory Part Number 7 ft. [2.13 m] handle control assembly - hose and cord ft. [.57 m] handle control assembly - hose and cord ft. [. m] handle control assembly - hose and cord Remarks 15 ft. [.57] foot switch assembly 2-1 need hose assembly ft. [0.91 m] hose assembly foot switch ft. [2.13 m] hose assembly assembly needed 20 ft. [.57 m] hose assembly with hose 3-way multi-directional valve (manual) USA: Canada: Mexico:

10 Catalog 203 DYNA-CRIMP Tooling for loose form terminals. ire range -2/0 [7-70 mm2] Ordering Information: To insure that all applicable AMP part numbers are specified in your order, we recommend that you make your selection in four () steps: 1. Select either Electric Hydraulic Tool Foot Operated Tool or Hand Tool Select a head if using either the Electric Hydraulic or Foot Operated Tools. 3. Select dies from the table on this page.. Select control and hose mechanism from accessories list below when using Application Tooling (continued) Electric/Hydraulic Power Unit : This unit provides crimping for terminals in the wire range of -2/0 [7-70 mm 2 ]. Heads and dies are listed in the table below. : Power Unit Only (Includes pressure release on unit) 115 Volts 0 Hz : Volts 0 Hz : Crimping Heads and Dies for Tools , and mm 2 Dies for Head PASTI-GRIP Style Terminals Dies for Head 9051 and * * 721* * *No insulation crimp. **arge expansion ** * Accessory Power Controls and Hoses Control and hose accessories must be ordered separately. If electric hydraulic tool is to be used in portable applications, a handle control and hose assembly should be used. For stationary applications, a foot switch assembly and hose assembly will be necessary. Multidirectional valves are used when more than one crimping head is permanently attached to the tool. Accessories For use with Power Unit No Accessory Description Accessory Part Number 7 ft. [2.13 m] handle control assembly - hose and cord ft. [.57 m] handle control assembly - hose and cord ft. [.57 m] handle control assembly - cord (less hose) ft. [. m] handle control assembly - hose and cord ft. [. m] handle control assembly - cord (less hose) ft. [.53 m] handle control assembly - hose and cord Remarks 15 ft. [.57] foot switch assembly 2-1 need hose assembly 3 ft. [0.91 m] hose assembly foot switch 7 ft. [2.13 m] hose assembly assembly needed 15 ft. [.57 m] hose assembly with these hose 21 ft. [. m] hose assembly assemblies 3-way multi-directional valve way multi-directional valve foot switch only USA: Canada: Mexico:

Catalog 203 Hydraulic Hand Tool for -2 [7-35 mm2] Application Tooling (continued) Hydraulic Hand Tool Part No.

5997-1 Dies for this tool are listed in the table on page under head No. 9051. Tape Form Terminal and Splice Tooling for 2- [0.

11 Catalog 203 Hydraulic Hand Tool for -2 [7-35 mm2] Application Tooling (continued) Hydraulic Hand Tool Part No Dies for this tool are listed in the table on page 9. Hydraulic Hand Tool Part No Dies for this tool are listed in the table on page under head No Tape Form Terminal and Splice Tooling for 2- [0.2- mm2] Model G Terminating Machine Part No Applicator : TAPETRONIC Machine Part No. 975 Requires dies. No applicator required. Tyco Electonics application tools are designed to produce a carefully controlled, uniform pressure crimp, whether manually or pneumatically powered. All tools feature matching dies that fully bottom at the completion of the crimp, resulting in a proper crimp height. These dies are color coded to aid in matching tool to wire size. Dies for Tape Mounted Terminals mm 2 Dies For AMP-O-ECTRIC Machine , use aplicator USA: Canada: Mexico:

12 Catalog 203 Part Number Index Part No. Page RoHS Part No. Page RoHS Part No. Page RoHS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 12 USA: Canada: Mexico:

13 Global Contacts Americas Argentina (Buenos Aires) Phone: Fax: Brasil (São Paulo) Phone: Fax: Chile (Santiago) Phone: Fax: Canada (Toronto) Phone: Fax: Phone: Fax: Colombia (Bogota) Phone: Fax: Mexico (Mexico City) Phone: Fax: For atin/south American (Countries not shown) Phone: Fax: United States (Harrisburg, PA) Phone: Fax: Phone: Fax: (Troy, MI) Phone: Fax: Asia/Pacific Australia (Sydney) Phone: Fax: Phone: Fax: India (Bangalore) Phone: Fax: Indonesia (Jakarta) Phone: Fax: Japan (Kawasaki, Kanagawa) Phone: Fax: Phone: Fax: Korea (Seoul) Phone: Fax: Malaysia (Selangor) Phone: Fax: New Zealand (Auckland) Phone: Fax: Philippines (Makati City) Phone: Fax: People s Republic of China (Hong Kong) Phone: Fax: (Shanghai) Phone: Fax: Singapore (Singapore) Phone: Fax: Taiwan (Taipei) Phone: Fax: Thailand (Bangkok) Phone: Fax: Vietnam (Ho Chi Minh City) Phone: Fax: Europe/Middle East/Africa Austria (Vienna) Phone: Fax: Phone: Fax: Belarus (Minsk) Phone: Fax: Belgium (Kessel-o) Phone: Fax: Bulgaria (Sofia) Phone: Fax: Czech Republic and Slovakia Czech Republic (Kurim) Phone: Fax: Phone: Fax: Denmark (Glostrup) Phone: Fax: Egypt (Cairo) Phone: Fax: Estonia (Tartu) Phone: Fax: Finland (Helsinki) Phone: Fax: France (Cergy-Pontoise Cedex) Phone: Fax: Phone: Fax: France Export Divisions (Cergy-Pontoise Cedex) Phone: Fax: Germany (Bensheim) Phone: Fax: Phone: Fax: Greece (Athens) Phone: /397 Fax: Hungary (Budapest) Phone: Fax: Phone: Fax: Ireland (Dublin) Phone: Fax: Israel (Petach-Tikva) Phone: Fax: Italy (Collegno (Torino)) Phone: Fax: Phone: Fax: ithuania and atvia ithuania (Vilnius) Phone: Fax: Phone: Fax: Netherlands ( s-hertogenbosch) Phone: Fax: Phone: Fax: Norway (Nesbru) Phone: Fax: Poland (arsaw) Phone: Fax: Phone: Fax: Romania (Bucharest) Phone: /359 Fax: Russia (Moscow) Phone: Fax: Phone: Fax: Russia (St. Petersburg) Phone: Fax: Slovenia (jubljana) Phone: Fax: USA: Canada: Mexico: South Africa (Port Elizabeth) Phone: Fax: Spain (Barcelona) Phone: Fax: Sweden (Upplands Väsby) Phone: Fax: Switzerland (Steinach) Phone: Fax: Turkey (Istanbul) Phone: /2/ /530 Fax: Ukraine (Kiev) Phone: Fax: Phone: Fax: United Kingdom (Stanmore, Middlesex) Phone: Fax: Freephone (UK only): Phone: Fax:

14 Tyco Electronics Corporation Harrisburg, PA 2009 Tyco Electronics Corporation. All Rights Reserved. 203 CIS PDF 7/2009 AMP, CERTI-CRIMP, PIDG, PASTI-GRIP, T-HEAD, TE logo and Tyco Electronics are trademarks. Other products, logos and company names mentioned herein may be trademarks of their respective owners. hile Tyco Electronics has made every reasonable effort to ensure the accuracy of the information in this catalog, Tyco Electronics does not guarantee that it is error-free, nor does Tyco Electronics make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. Tyco Electronics reserves the right to make any adjustments to the information contained herein at any time without notice. Tyco Electronics expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult Tyco Electronics for the latest dimensions and design specifications.

Stainless Steel Cable Ties

Stainless Steel Cable Ties Stainless Steel Cable Ties from Tyco Electronics Ranges Available: Ball Lock coated and uncoated material grade AISI 316 - Smooth entry & easy threading of tie body - Self-locking