RoHS MFINITY. Modular Hard Wired Fuse and Relay Box. Ready

Transcription

1 RoHS Ready MFINITY Modular Hard Wired Fuse and Relay Box

2 Industrial & Commercial Transportation When every connection counts, TE Connectivity delivers reliable connectivity products designed to withstand harsh environmental conditions for on and off-highway vehicles and recreational transportation. As a world leader in rough and rugged connectivity, you can depend on TE Connectivity to provide innovative solutions for field applications where failure is not an option. We go to extremes to make every connection count The Industrial & Commercial Transportation business unit of TE Connectivity is a world leader in connectors and interconnect systems for use in the toughest and harshest environments. From trucks to tractors, from motorcycles to recreational vehicles, we offer products that work just as hard as the vehicles in which they are installed. Our intelligent yet robust solutions and technologies function reliably in applications with high vibration and extreme temperature characteristics. The new business unit combines the service portfolios of DEUTSCH and TE Connectivity under one roof. The DEUTSCH brand is a global leader in interconnect solutions for use in heavy equipment and harsh industrial environments. TE Connectivity has been among the world leaders in interconnect systems for automotive and system manufacturers for over 50 years We offer you one of the world s most comprehensive connector product portfolios. Thanks to the breadth of our product range, our global presence and our innovative strength, we are able to develop targeted solutions for the most demanding requirements of a rapidly changing market. We engineer tough products for your application needs. We know that dependability is a must in the field or at the site. That s why our engineers designed rugged, high vibration resistant connector solutions to meet your application requirements. Support We provide options to meet your needs. TE Connectivity offers sales options to service all Industrial & Commercial Transportation customers, including factory direct, LADD Distribution and third party distribution. Contact your local sales representative for more information. Please note our global contacts on page 21.

3 Industrial & Commercial Transportation Markets On-Highway Vehicles These include trucks (class 6 8, and utility), buses (city buses, coaches, school buses) and emergency vehicles. Off-Highway Vehicles In this segment, we equip construction vehicles such as front-loaders, dump trucks, excavators and bulldozers. In agriculture vehicles, our products are widely used in tractors and combine harvesters, for example. This segment also includes special vehicles like industrial lifts or material handling vehicles. Recreational Transportation From boats (including personal watercraft) to motorcycles, scooters, snowmobiles, ATVs and recreational vehicles, the range of recreational vehicles is broad. Whatever the application, we have a connector to match.

4 Industrial & Commercial Transportation Industrial & Commercial Transportation has the ideal product series for every harsh environment. Our time-tested, high vibration resistant products and technologies provide the right solution for your applications and requirements. We go to extremes to make every connection count Interconnection Systems TE Connectivity s electrical and electronic interconnection products and solutions are used to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages and batteries. Cable Assemblies TE Connectivity is your partner for vehiclespecific cable assemblies. We offer research and development capabilities, prototypes and samples, as well as manufacturing facilities for special cable assemblies. Hybrid & Electric Mobility Solutions Electric mobility is changing the way engineers think about vehicles. The way they re designed and engineered. The way they re fueled. Even the way the fuel is delivered. And we re right there with you helping complete the connections for current and nextgeneration hybrid and electric mobility and the charging infrastructure. TE Connectivity s complete porfolio of connection and protection systems includes battery connectivity systems, connectors, cable assemblies, high-voltage relays and contactors, power distribution units and customer-specific designs. II

5 Sensors TE Connectivity provides contactless and electromechanical sensor products with robust housing technologies, connection systems and temperature-resistant design for use in a variety of industrial and commercial transportation applications. Relays TE Connectivity s 24 V relay product line includes a broad range of robust and versatile relays for many diverse applications within trucks, buses, agricultural tractors, construction equipment and other heavy duty commercial vehicles. With increased contact gaps and other key design features, these relays are designed for use in challenging environments where they may regularly encounter extended periods of shock and vibration. Infotainment TE Connectivity offers a wide variety of infotainment solutions for consumer port connections, high data rate applications, next-generation harness architecture, board-to-board connections and vehicle-to-vehicle communication. III

6 Industrial & Commercial Transportation The TE Connectivity Industrial & Commercial Transportation website is an innovative and interactive source for application information, product updates and technical solutions. Industrial & Commercial Transportation online Product and Machine Literature TE Connectivity Industrial & Commercial Transportation offers a variety of product specific catalogs, brochures and high impact flyers to help better serve you! For more information on literature for TE Connectivity Industrial & Commercial Transportation, please contact your local organization or go to TE Products Product Information Center (PIC) You can rely on TE Connectivity s PIC Team to provide you support for answers to your general information or technical questions in an efficient and effective manner. To reach our PIC staff, please contact your local organization or see our Global Contacts page. Please contact us at IV

7 Every connection counts We are worldwide the right connection for the toughest jobs V

8 Quality Guidelines VI

9 Quality Guidelines VII

10 IP Code (Elements and Significance acc. to IEC and DIN 40050) VIII

11 IP Code (Elements and Significance acc. to IEC and DIN 40050) IX

12 Restriction on the Use of Hazardous Substances (RoHS) X

13 AWG Conversion Table (Average Value) XI

14 Conversion Table Inch/mm XII

15 Conversion Table Inch/mm (continued) XIII

16 Engineering Notes XIV

17 Table of Contents Modular Hard Wired Fuse and Relay Box Introduction 1 Modules for Relays Relays Page Mini Relay Module, 2 Positions Micro Relay Module, 4 Positions Maxi Relay Module, 2 Positions Micro ISO Micro Relay A / VFMA, Mini ISO Power Relay B, Maxi ISO Power Relay F Modules for Fuses Medium Fuse Module, 12 Positions Miniature Fuse Module, 16 Positions Spare Fuse Module Modules for Pre-Fuses Type A Fuse Module, 14 Positions Busbar Version Type A Fuse Module, 14 Positions Wire-by-Wire Version Pre-Fuse SF 30 Module, 8 Positions Recommended Parts Cover for Pre-Fuse Module SF Cover for Fuse Module Type A Bracket Module and Interface Bracket Module, Bracket Module, Application Tooling M2000MC Automatic Insertion Machine Disclaimer Trademarks Disclaimer Trademarks 20 XV

18 Engineering Notes XVI

19 Introduction MFINITY offers limitless combinations with its various modules. Easily assembled into a complete power distribution panel, without any tooling cost. All modules and accessories shown in this catalogue are standard products. Upon request, TE Connectivity (TE) will design and manufacture custom modules, wire dress, frame or cover to meet specific customer requirements. With its proven technology, MFINITY offers flexible, off the shelf products targeting low volume customers to create their own configurations. Product Facts Overview L ISO standard L Modular design L Temperature class -40 C to +85 C L Vibration class on body L Unsealed L Overview L Pre-Fuse modules for SF30 (Midi) and Type A (J-Case) Fuses 1

20 Modules for Relays Mini Relay Module, 2 Positions Technical Features Material PBT Product Specification Application Specification Order Informations 2x ISO Mini Relays Part Number Please find suitable relays on page 5 Mini Relay Module 2 Positions Module P/N Name Product Dimensions L x W x H (mm) Mini Relay Module 69.3 x 47 x 42.5 Suitable Terminals Terminal Wire Size Description Material Plating TE P/N (mm 2 ) LEAR - 6.3mm YF200 LEAR - 6.3mm YF200 N/A Pre-Tinned N/A Pre-Tinned 3 5 2

21 Modules for Relays Micro Relay Module, 4 Positions Technical Features Material PBT Product Specification Application Specification Order Informations 4x ISO Micro Relays Part Number Please find suitable relays on page 5 Micro Relay Module 4 Positions Module P/N Name Product Dimensions L x W x H (mm) Micro Relay Module 69.3 x 47 x Suitable Terminals Terminal Wire Size Description Material Plating TE P/N (mm 2 ) LEAR - 6.3mm YF200 Molex - 4.8mm Molex - 4.8mm N/A Pre-Tinned N/A N/A N/A N/A N/A N/A 3

22 Modules for Relays Maxi Relay Module, 2 Positions Technical Features Material PBT Product Specification Application Specification Order Informations 2x ISO Maxi Relays Part Number Please find suitable relays on page 5 Maxi Relay Module 2 Positions Module P/N Name Product Dimensions L x W x H (mm) Maxi Relay Module 69.3 x 47 x 59 Suitable Terminals Terminal Wire Size Description Material Plating TE P/N (mm 2 ) Single Tab CuNiSi Pre-Tinned LEAR - 6.3mm YF200 N/A Pre-Tinned

23 Relays Micro ISO Micro Relay A / VFMA, Mini ISO Power Relay B, Maxi ISO Power Relay F7 Micro ISO, Micro Relay A / VFMA (24 V) Arrangement Cover Coil. Suppr. Part Number Diode V23074-A2002-A Micro Make (NO) Micro Changeover (CO) Standard Standard Resistor (680 Ω) V23074-A1002-A VFMA-11H41-S Diode V23074-A2002-A Resistor (680 Ω) V23074-A1002-A For detailed information find our data sheets under Mini ISO, Power Relay B (24 V) Arrangement Cover Coil. Suppr. Part Number V23234-A0004-X Standard Diode (cathode 86) V23234-A0004-X Mini Changeover (C/O) Resistor (1400 Ω) V23234-A0004-X Mini Make (NO 2x87) Bracket Standard Bracket V23234-A1004-X Resistor (1400 Ω) V23234-A1004-X V23234-C0004-X Resistor (1400 Ω) V23234-C0004-X V23234-C1004-X Resistor (1400 Ω) V23234-C1004-X For detailed information find our data sheets under Maxi ISO Power Relay F7 (24 V) Arrangement Cover Coil. Suppr. Part Number V23134-J0053-D Standard Maxi Make (NO) Resistor (1200 Ω) V23134-J0056-X Bracket V23134-J1053-D For detailed information find our data sheets under 5

24 Modules for Fuses Medium Fuse Module, 12 Positions Technical Features Material PBT Product Specification Application Specification Order Informations 12x (ATO) Medium Fuse Part Number Medium Fuse Module 12 Positions Module Product Dimensions Module P/N Name L x W x H (mm) Medium Fuse Module 69.3 x 47 x 43 Suitable Terminals Terminal Wire Size Description Material Plating TE P/N (mm 2 ) Fuse Contact Busbar Brass Pre-Tinned Fuse Contact Single Brass Pre-Tinned Fuse Contact Single Brass > Fuse Contact Single Brass Pre-Tinned >

25 Modules for Fuses Miniature Fuse Module, 16 Positions Technical Features Material PBT Product Specification Application Specification Order Informations 16x Miniature (Mini) Fuse Part Number Miniature Fuse Module 16 Positions Module Product Dimensions Module P/N Name L x W x H (mm) Miniature Fuse Module 69.3 x 47 x 43 Suitable Terminals Terminal Wire Size Description Material Plating TE P/N (mm 2 ) Fuse Contact Busbar CuNiSi Pre-Tinned Fuse Contact Single CuNiSi Pre-Tinned Fuse Contact Single CuNiSi Pre-Tinned Fuse Contact Single CuNiSi Pre-Tinned

26 Modules for Fuses Spare Fuse Module Technical Features Material PBT Product Specification Application Specification Order Informations Spare Fuse Module Part Number Can contain up to: 7x Medium (ATO) Fuses used in module Part Number x Miniature (Mini) Fuses used in module Part Number x Fuse Puller Spare Fuse Module Module Module P/N Name Product Dimensions L x W x H (mm) Spare Fuse Module 69.1 x 46.7 x 40 8

27 Modules for Pre-Fuses Type A Fuse Module, 14 Positions Busbar Version Technical Features Material PA6 Product Specification Application Specification Order Informations Screw M8 for B+ Connection with wire up to 35mm 2 14x Type A Fuse (J-Case) Part Number x Spare Fuse places Type A Fuse Module 14 Positions Busbar Version Module Product Dimensions Module P/N Name L x W x H (mm) Type A Fuse Module (Busbar Version) x 47 x 57.3 Mating Cover see page 13 Part Number

28 Modules for Pre-Fuses Type A Fuse Module, 14 Positions Wire-by-Wire Version Technical Features Material PA6 Product Specification Application Specification Order Informations B+ Connection via wire to busbar Tab 14x Typ A Fuse (J-Case) Part Number x Spare Fuse places Type A Fuse Module 14 Positions Wire by Wire Version Module Product Dimensions Module P/N Name L x W x H (mm) Type A Fuse Module x 47 x 57.3 Suitable Terminals Terminal Wire Size Description Material Plating TE P/N (mm 2 ) Busbar & Single Tab Tin Hot Dipped Single Tab N/A Pre-Tinned

29 Modules for Pre-Fuses Pre-Fuse SF 30 Module, 8 Positions Technical Features Material PBT Product Specification Application Specification Order Informations Screw M8 for B+ Connection with wire up to 35mm 2 Part Number Used with 8 x M5 Bolt Part Number Pre-Fuse SF30 Module, 8 Positions Module Product Dimensions Module P/N Name L x W x H (mm) Pre-Fuse SF 30 Module 137 x 70 x 24.1 Mating Cover see page 12 Part Number

30 Recommended Parts Cover for Pre-Fuse Module SF 30 Technical Features Material PP Product Specification Application Specification Order Informations Cover for Pre-Fuse Module Part Number Cover for Pre-Fuse Module SF 30 Module Product Dimensions Module P/N Name L x W x H (mm) Cover for SF30 Fuse Module x 62 x 28.5 Mating Module see page 11 Part Number

31 Recommended Parts Cover for Fuse Module Type A Technical Features Material PP Product Specification Application Specification Order Informations Cover for B+ Protection Part Number Cover for Fuse Module Type A Module Module P/N Name Product Dimensions L x W x H (mm) Cover for Type A Fuse Module 60 x 33.4 x 26 Mating Module see page 9 Part Number

32 Bracket Module and Interface Bracket Module, 180 Technical Features Material PBT Product Specification Application Specification Order Informations Mounting Bracket for Screw M8 Part Number Bracket Module, 180 Module Module P/N Name Product Dimensions L x W x H (mm) Bracket Module x 31.5 x

33 Bracket Module and Interface Bracket Module, 90 Technical Features Material PBT Product Specification Application Specification Order Informations Mounting Bracket for Screw M8 Part Number Bracket Module, 90 Module Module P/N Name Product Dimensions L x W x H (mm) Bracket Module x 31.5 x

34 Application Tooling M2000MC Automatic Insertion Machine High Quality. High Reliability. High Volume. 16

35 Application Tooling M2000MC Automatic Insertion Machine With the CE approved M2000MC automatic insertion machine for fuses and relays, TE Application Tooling provides a high-quality solution for high-volume production within the automotive industry. The M2000MC automatically inserts mini fuses into a Junction Box (J/B) according to the programmed sequence, ensuring that the correct fuses are inserted in the correct location for consistent quality. The machine reduces the number of operators required in the production process, increasing productivity in the factory, whereat the operator needs to ensure that the machine is supplied with junction boxes and fuses. The M2000MC can also be optionally equipped with insertion force monitoring and insertion depth control. Outstanding features deliver tangible benefits L Dependable high-volume production L Insertion depth checking by linear scale L Insertion force monitoring checking maximum force during insertion L OCR of fuse before insertion to prevent wrong fuse insertion L No stopping of production during supply to the bowl feeder L Robot arm with ionizer that cleans inside the robot arm L XY table positioning L Up to 6 heads (fuse) Machine specification Layout LxDxH = x 2584 x mm (without tower lamp) dimensions may be altered following a technical meeting. Machine weight 2,500 kg (inc. blow feeders) Changeable with various J/B design. Electrical supply AC 110 V, single phase, 50/60 Hz, 30 KVA other specific requirements may be met. Power consumption 2.1 kw Air supply kgf /cm² Air consumption 600 l/min Temperature and humidity 10~35 C, 30~70% Noise level < 75 db(a) Operating system Windows XP Professional (Embedded POS-READY2009) Service pack3 PC specification (incl. accessories) Intel Pentium(R) 2.6 GHz, 1GB RAMSSD hard disk drive by SATA (capacity: 120 GB) 17 LCD touch screen & equipped with keyboard, mouse, DVD ROM drive Available languages English and Korean XY table speed 90 m/min Device insertion speed (per point) Various per component size and J/B design. - Low profile mini fuse: 0.35~0.55 sec - Relay: 0.8 ~ 1.0 sec - SB fuse: 0.45~0.7 sec Max. J/B size 250 x 250 mm may be altered to meet specific customer requirements XY positioning accuracy +/ mm Insertion depth monitoring available in 0.01 mm steps Insertion force monitoring available in 0.01 N steps Cmk assessment data >1.67 (X and Y axis) Machine configuration Stand-alone only. Inline configuration is available on request. Abbreviation Explanation OCR: Optical character recognition. (Vision sensor checks color or characters on the components.) SATA: Connection type between PC mother board and memory unit (CD Rom or hard disk). SB fuse: Slow Blow fuse (type of electric fuse) 17

36 Engineering Notes 18

37 Numerical Index Part Number Page Part Number Page Part Number Page , , ,

38 Disclaimer, Trademarks Disclaimer While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice.. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. Trademarks DEUTSCH, LADD, MFINITY, TE Connectivity and TE connectivity (logo) are trademarks. Midi, Mini, J-Case, and ATO are trademarks of Littelfuse, Inc. Corporation. Other product names, logos, and company names mentioned herein may be trademarks of their respective owners Copyright 2013 Tyco Electronics AMP GmbH a TE Connectivity Ltd. company AMPèrestrasse D Bensheim Germany 20

39 Industrial & Commercial Transportation Global Contacts Americas Argentina Buenos Aires (Chile, Colombia, Ecuador, Venezuela) Phone: Fax: Brasil São Paulo Phone: Fax: Canada Toronto Phone: Fax: Phone: Fax: Mexico Mexico City Phone: Fax: United States Harrisburg, PA Phone: Fax: Phone: Fax: Hemet, CA Customer Service Team Phone: Fax: Kettering, OH LADD Distribution Phone: Fax: For South American Countries not shown Phone: Fax: Asia/Pacific Australia Sydney Phone: Fax: Phone: Fax: Indonesia Jakarta Phone: Fax: Japan Kawasaki, Kanagawa Phone: Fax: Korea Seoul Phone: Fax: Malaysia Kuala Lumpur Phone: Fax: New Zealand Auckland Phone: Fax: Philippines Makati City Phone: Fax: People s Republic of China Hong Kong Phone: Fax: Shanghai Phone: Fax: LADD Distribution Phone: Singapore Singapore Phone: Fax: Taiwan Taipei Phone: Fax: Taichung Phone: Thailand Bangkok Phone: Fax: Vietnam Ho Chi Minh City Phone: Fax: Europe/Middle East/Africa Austria Vienna Phone: Fax: Phone: Fax: Belarus Minsk Phone: Fax: Phone: Fax: Bulgaria Sofia Phone: Fax: Czech Republic and Slovakia Czech Republic Kurim, Brno Phone: Fax: Phone: Fax: Denmark Glostrup Phone: Fax: Phone: Egypt Cairo Phone: Fax: Estonia Tartu Phone: Fax: Finland Helsinki Phone: Fax: Phone: France Cergy-Pontoise Cedex Phone: Fax: Phone: Fax: France Export Divisions Cergy-Pontoise Cedex Phone: Fax: Germany Bensheim (Switzerland) Phone: Fax: Phone: Fax: Martinsried LADD Distribution Phone: LADD Distribution EMEA Phone: Hungary Budapest Phone: Fax: Phone: (toll free) India Bangalore Phone: Fax: /21 DEUTSCH India Power Connectors Pvt. Ltd. Phone: Israel Ashkelon Phone: Italy Collegno (Torino) Phone: Fax: Phone: Fax: Milano Phone: Lithuania and Latvia Lithuania Vilnius Phone: Fax: Morocco Tangier Phone: Fax: Netherlands s-hertogenbosch (Belgium, Luxemburg) Phone: Fax: Phone: Fax: Norway Nesbru Phone: Fax: Phone: Poland Warsaw Phone: Fax: Phone: (toll free) Romania Bucharest Phone: /3596 Fax: Russia Moscow Phone: Fax: Phone: Fax: Nizhniy Novgorod Phone: /-06 Fax: /-40 Slovenia Ljubljana Phone: Fax: South Africa Port Elizabeth Phone: Fax: Spain Barcelona Phone: Fax: Phone: Fax: Sweden Upplands Väsby Phone: Fax: Phone: Switzerland Steinach Phone: Fax: Phone: Fax: Turkey Istanbul Phone: Fax: Ukraine Kiev Phone: Fax: Phone: Fax: United Kingdom and Ireland Swindon Phone: Fax: Phone: For further contact information or countries not shown please go to: Status 03/2013

40 Tyco Electronics AMP GmbH a TE Connectivity Ltd. company AMPèrestrasse Bensheim Germany Phone: +49 (0) Fax: +49 (0) Tyco Electronics AMP GmbH certified acc. ISO and ISO/TS 16949: Tyco Electronics AMP GmbH M ST

41 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: V23134J0053D642