WE PRODUCE, THE WORLD USE...

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1 THERMOFORMING MACHINES & MOLDS TECHNICAL CATALOUGE WE PRODUCE, THE WORLD USE...

2 TECHNICAL PROPERTIES ERK THERMOPLUS 8060 / 3-4 TOTAL POWER LANGUAGE OPTIONS MAX. MOULD DIMENSIONS : 800 x 580 mm UPPER RESISTANCE GROUP : 80 kw TURKISH MACHINE WEIGHT : kg LOWER RESISTANCE GROUP : 80 kw ENGLISH MAX. TRAY WIDTH : 840 mm SERVO MOTOR GROUP : 40 kw SPANISH MAX. TRAY THICKNESS ( PP-PET-PVC-PS-OPS ) : 1.5 mm INDUCTION MOTOR GROUP : 15 kw CHINESE AIR PRESSURE : 6 BAR TOTAL INSTALLED POWER : 215 kw MAX. CYCLE SPEED (DRY CYCLE) : 75 tr / mn WORKING POWER : kw

3 FORMING STATION PUNCH STATION CUTTING STATION STACKING STATION

4 TECHNICAL PROPERTIES FEEDER AND ENTRY HEAD a MAX. TRAY LIFT : 1250 KG a TWIN ROLLER a ROLLER LIFTING SYSTEM - HYDRAULIC a ANALOUGE CONTROLLED PRE HEAT : HEATS THE EDGES OF THE SHEET FOR SMOTTHT ENTRY.. ADJUSEMENT HANDLE FOR PRE-HEATER : IT IS USED TO ADJUST THE ENTRY TO FIT THE. SHEET TIGHTENING SYSTEM : PLATE İS TIGHTENED WITH THE HELP OF A PNEUMATIC PISTONS. 2- SHEET : SPARE SHEET IS USED TO SAVE TIME DURING PRODUCTION... MAX SHEET DIAMETER : 1000 MM MAX SHEET WEIGHT : 1150 KG LEVER SYSTEM : SHEET IS LIFTED WITH THE HELP OF A HYDRAULIC PISTON.. OPTIONAL a CRUSHER a LIFT a PRE - HEATER a UPPER STACKERS a TRAY HEAT MEASURER a AUTOMATIC CAMERA CONTROL SYSTEM a ROBOT STACKING

5 RESISTANCE GROUP UPPER RESISTANCE GROUP 2560 LINEAR BEDDING SYSTEM : LINEAR BEDDING SYSTEM ARE USED TO HELP RESISTANCE GROUP MOVE ON THE CHASSIS. 895 CONSIST OF 120x120 INFRARED RESISTANCE STONES. ITS CONTROLLED WITH A 7 THERMOKUPUL RESISTANCE WHICH IS LOCATED ON FIRST THREE PITCH. 35 PIECES ON THE LAST PITCH CONTROLLED FROM THERMOKUPUL RESISTANCE LOWER RESISTANCE GROUP RESISTENCE GROUP RIGHT-LEFT LEVER : SPECIAL PNEUMATIC PISTONS ARE USED TO ADJUST THE UPPER-LOWER RESISTANCE GROUP CLOSER TO WORKING MOLD CONSIST OF 120x120 INFRARED RESISTANCE STONES. ITS CONTROLLED WITH A 7 THERMOKUPUL RESISTANCE WHICH IS LOCATED ON FIRST THREE PITCH. aheater LENGTH : 2560 MM aupper HEATING POWER : 80 KW alower HEATING POWER : 80 KW ainfrared BLACK SQUARE RESISTANCE GROUP (120x120 mm) aconsist OF 4 PITCHES. aupper RESISTANCE GROUP CONSIST OF 42 CONTROL POINTS. aupper RESISTANCE GROUP CONSIST OF 7 CONTROL POINTS. aupper AND LOWER PARTS OF THE RESISTANCE GROUP CAN OPERATE ON X AND Y AXIS. ainfrared TEMPERATURE MEASUREMENT ON SHEET SURFACE. atray SAGGING IS SENSOR CONTROLLED. aresistance GROUP SURFACE AREA : L 2560 mm xw 900 mm

6 FORMING STATION TECHNICAL PROPERTIES SIEMENS REDUCER : MOVES ACTIVE BLOCK UP-DOWN BECKOFF MOTOR TAMPON SERVO MOTOR : GIVES MOVEMENT TO TOOTHED RACK. MOVING BLOCK FIXED BLOCK aupper FORMING DEPTH : 140 mm alower FORMING DEPTH : 140 mm aclamping FORCE : 50 t aplaten HEIGHT (UPPER-LOWER) : 150 mm mm aservo DRIVEN MOTORS ARE USED. aair PRESSURE AND VACUUM FORMING amax. MOULD SIZE : 800 x 500 mm atool FIXING WITH ELECTRICAL SAFETY INTERLOCKS amotorized MOULD HEIGHT ADJUSTMENT ON TOP AND BOTTOM FORMING STATION A C B BUMPER SETTING GEAR : HELPS ADJUST BUMPER HEIGTH. BUMPER TOOHT RACK : HELPS WITH THE MOVEMENT ON MOBILE PARTS OF THE MOLD DURING PRODUCT FORMING. COLLON MILL OIL TANK: AUTOMATIC GREASING IS DONE AT SPECIFIC TIMES. HEIGHT ADJUSTING GEAR : WORKING IN SYNCHRONTIZON WITH HEIGHT ADJUSTMENT MOTOR TO MOVE BLOCKS UP AND DOWN ACCORDING TO PRODUCT DIMENSION amould CLAMPING FORCE : 50 T. along LIFE SPECIAL NEEDLE BEARINGS GAPLESS JOINTS PISTONS. aflow CONTROL SENSOR FOR COOLING WATER. aservo OR PNEUMATIC DRIVEN PLUG GROUP.

7 PUNCHING STATION HIGHT ADJUSTMENT MOTOR (YILMAZ REDUCER ) : MAKES THE BLOCKS MOVE UP-DOWN DEPENDING ON PRODUCT DEPT HIGHT ADJUSTMENT MOVING GEAR : DOUBLE RANGE SPECIAL GEAR HELPS ADJUST MOLD HEIGHT WITH HIGHT ADJUSTMENT SHELL : MOVES THE BLOCKS UP- DOWN WITH A HIGH ADJUSTMENT GEAR TOGETHER WITH COLON MILL WHITH WORTH HIGHT ADJUSTMENT YELLOW SHELL : BALANCES THE WEIGHT IN THE HEIGHT ADJUSTMENT SHELL COLON MILL BEDDING SHELL (WITH TEFLON) : REDUCES COLON MILL FRICTION DURING MOVEMENT. COLON MILL GREASING PIPE : COLON MILL GREASING TANK CENTRAL MOVING LEVER : MOBILE BLOCK MOVES WITH A HELP OF SERVO REDUCER IT IS EQUIPPED WITH PINNED BEARING AND GRAFITI BUSH SAFETY PIN : MECHANICAL SAFE SYSTEM STATION MOTOR : (YILMAZ REDUCER ) : IT IS A MOTOR USED TO ADJUST THE PITCH LENGHT OF THE WORLD. MOVING ARMS (BOXER TYPE ) : EQUIPPED WITH PINNED BEARING CAPABLE TO WITHSTAND UP TO 105 N aclamping FORCE : 50 t amotion DISTANCE UPPER-LOWER : mm aservo MOTOR DRIVEN PUNCH STATION atop AND BOTTOM HOLE PUNCH TABLES UPPER-LOWER 150x150 mm along LIFE BEARINGS, PISTONS, JOINTS. avacuum SERVICE FOR SCRAP REMOVAL. adigital STATION POSITION ADJUSTMENT WITH ROTARY ENCODER amotorised POSITION ADJUSTMENT OF TOP TABLES atool FIXING SYSTEM WITH ELECTRICAL SAFETY INTERLOCKS.

8 TECHNICAL PROPERTIES CUTTING STATION TIGHTENING UNIT : SPECIAL PNEUMATIC SYSTEM IS USED TO TIGHTEN TOOTH THAT IS PLACED ON HEIGHT ADJUSTMENT GEAR AND COLON MILL FIXED BLOCK MOBILE BLOCK : ITS CONNECTED TO THE MOLD. MADE OF IRON. ARCH PISTON : MOVES MOBILE BLOCK UP AND DOWN aresistance PLATE HEATER POWER : 9 kw aclamping FORCE : 651 acutting MOULD HEIGHT UPPER-LOWER : 150x150 mm aservo MOTOR DRIVEN STATIONS. acutting GROUP UPPER-LOWER : 150x150 mm along LIFE BEARINGS, PISTONS, JOINTS. adigital STATION POSITION ADJUSTMENT WITH ROTARY ENCODER. A MOLD TIGHTENING UNIT : CUTTING MOLDS ARE TIGHTENED WITH PNEUMATIC PISTONS. 80 N PULL-PUSH PISTONS ARE USED. MOVING BLOCK COOLING PLATE : ITS USED TO PREVENT BLOCK EXPANSION. AMBIYANT PLATE : DESIGNED TO PREVENT HEAT LOSS BETWEEN RESISTANCE PLATE AN COOLING PLATE RESISTANCE PLATE : THERMOKUPUL CONTROLLED RESISTANCE PLATE. THERMOKUPUL IS USED TO CONTROL BLOCK HEAT ON MOVING BLOCK. MOVING LEVER (BOXER TYPE) : SPECIALLY DESIGNED FOR CUTTING STATION. EQUIPPED WITH PINNED BEARING CAPABLE TO WITH STAND A PRESSURE UP TO 105N. acutting KNIFE HEATING MAX C amotorised PRECISION CUTTING ADJUSTMENT ON TOP TABLE. amotorised POSITION ADJUSTMENT OF UPPER CUTTING STATION. aadjustment BOLT RELIEVE SYSTEM IS USED TO INCREASE THE LIFE SPAN OF THE CUTTING KNIFES atool FIXING SYSTEM WITH ELECTRICAL SAFETY INTERLOCKS.

9 STACKING STATION SWEEPING SYSTEM : FORMED PRODUCT IS TRANSFERRED TO A CONVEYOR LINE, FROM A SECOND RANK OF ALIGNING SECTION, WITH THE USE OF A PNEUMATIC PISTON AND SWEEPING LAMA S. CONVEYOR LIFTING UNIT : IT MOVES THE CONVEYOR UP-DOWN BASED ON THE DEPTH OF THE PRODUCT (h). STANDART ALIGNING A-B SWEEPING A-B SWEEPING SYSTEM : PNEUMATIC SYSTEM IS USED TO QUEUE THE OUTPUT IN THE ORDER THEY NEED TOPASS IN. ALIGNING UNIT : ALIGNING IS DONE WITH THE USE OF A SERVO MOTOR. amaximum VERTICAL SPEED : 500 mm amaximum HORIZONTAL STROKE : 600 mm aservo MOTOR DRIVEN STACKER (VERTICAL) UNIT WITH PNEUMATIC SWEEPER. amotorized POSITION ADJUSTMENT OF STATION WITH ROTARY ENCODER. apneumatic A-B STACKING SYSTEM. aservo MOTOR DRIVEN VERTICAL STACKING aelectrically DRIVEN CONVEYOR astatic ELECTRIC REMOVER FOR SECURITY PRODUCT HEALTH. arobot STATIC SYSTEM ( IF REQUIRED.)

10 TECHNICAL PROPERTIES SCRAP WINDING AND CONVEYOR DETAY A ÖLÇEK 1 : 4 aasynchronous WINDER WITH ELECTRONICAL TORQUE CONTROL apneumatic SCRAP DISCHARGE UNIT aemergency STOP FOR SAFETY CONVEYOR SYSTEM : FORMED PRODUCTS ARE ALIGNED AND ARE MOVED PACKING UNIT WITH A CONVEYOR. SECURITY WALL: IT IS SPECIFICALLY DESIGNED TO PROTECT THE FINISHED PRODUCT MOVING ON A CONVEYOR. CONVEYOR SIDE SUPPORT WALL: IT IS TO AVOID FALLING OFF A CONVEYOR BAND. SCRAP WINDING UNIT: IT IS USED WRAP UP THE SCRAP SHEET.

11 THERMOFORM MOLDS

12 We produce, the world use... THERMOFORMING MACHINES & MOLDS Factory 1 15 Temmuz Mh Sk. No : 17 Gunesli - Bagcilar / ISTANBUL / TURKEY T : pbx F : Factory 2 Avrupa San. Sit. B Blok No : 6 Kapakli - Cerkezkoy / TEKIRDAG / TURKEY T : pbx F : /erkurthermoform export@erkur.com info@erkur.com thermoform@erkur.com