465 Think for Customer Service

Transcription

1 465 Think for Customer Service RAYBO Index Topic Page Removal of the Seat Cushion 2 Installation of the Seat Cushion 3 Removal of the Back Cushion 4 Installation of the Back Cushion 5 Removal & Installation of the 3D Knit Back Cushion 6 Installation of the Headrest 7 Removal of the Headrest 8 Removal & Installation of the Lumbar 9 Removal & Installation of the Back Frame 10 Removal & Installation of the Seat Frame 11 Removal & Installation of the Arms 12 Prior to October 3, 2005 Replacement of the Arm Cap 16 Removal & Installation of the Mechanism 17 Removal & Installation of the Base 18 Removal & Installation of the Pneumatic Cylinder 19 #2 and #3 Phillips Torx T15, T20 and T30 (An Allen wrench can be subsituted if a torx drive is not available) If you have a problem, question, or request, call your local dealer, or Steelcase Line 1 at 888.CASE ( ) for immediate action by people who want to help you. (Outside the U.S.A., Canada, Mexico, Puerto Rico, and the U.S. Virgin Islands, call: ) Or visit our website: Steelcase Inc. Grand Rapids, MI U.S.A. Printed in U.S.A. Page 1 of 19

2 FLAT-BLADED SCREWDRIVER 4 SEAT CUSHION J-CHANNEL RETAINER CLIP Removal of the Seat Cushion 1 J-CHANNEL SEAT CUSHION FLAT-BLADED SCREWDRIVER 5 Side view of cushion installed START REMOVAL AT BACK/REAR CORNER OF THE SEAT. CAREFULLY USE A FLAT-BLADED SCREWDRIVER TO PUSH THE J-CHANNEL OUT SEAT CUSHION Page 2 of 19

3 Installing the Seat Cushion 1 2 SNAP! Side view of cushion installed 5 SEAT CUSHION 4 3 PLASTIC RIB 6 SEAT CUSHION J-CHANNEL J-CHANNEL RETAINER CLIP / 1 4 " Page 3 of 19

4 START REMOVAL AT THE BOTTOM CORNER OF THE BACK. CAREFULLY USE A FLAT-BLADED SCREWDRIVER TO PUSH THE J-CHANNEL OUT. Removal of the Back Cushion J-CHANNEL FLAT-BLADED SCREWDRIVER Side view of cushion installed J-CHANNEL 3 4 FLAT-BLADED SCREWDRIVER J-CHANNEL FLAT-BLADED SCREWDRIVER BACK CUSHION Page 4 of 19

5 3 2 Installing the Back Cushion Side view of cushion installed SNAP! 1 6 BACK CUSHION BACK CUSHION BACK CUSHION 5 SNAP! 4 7 Page 5 of 19

6 3 Installation & Removal of the 3D Knit Back Cushion 2 SNAP! 4 Side view of cushion installed BACK CUSHION 3-D KNIT BACK CUSHION 1 BACK CUSHION 5 7 SNAP! 6 8 BACK CUSHION Page 6 of 19

7 Installation of the Headrest 1 HEADREST SUPPORT BRACKET 1. Slide the headrest support bracket under fabric into position. NOTE: May be easier to remove back cushion first Install two (2) outside screws into headrest support bracket. 3. Mount headrest support with two (2) inside screws. 4. Slide headrest arm assembly into headrest support. 3a NOTE: If a shipping plug is located in the headrest support, lift the plug out before installing the headrest arm assembly. 4 HEADREST SUPPORT HEADREST ARM ASSEMBLY 3b Page 7 of 19

8 Removal of the Headrest 1. Place a flat-bladed screwdriver under the headrest arm assembly and pry the headrest support outward (1a) to allow the headrest arm to slide out (1b). 1b HEADREST ARM ASSEMBLY 2. Remove four (4) screws on the back frame with a torx T20 screwdriver and remove the headrest support bracket and the headrest support. Side View HEADREST SUPPORT BRACKET HEADREST SUPPORT 2 1a 2 Page 8 of 19

9 1. Slide the cushion over (1a). Insert a flat bladed screwdriver into the lumbar to release the clip (1b). While the screwdriver is still installed into the lumbar, pull the lumber clip away from the chair body (1c). Removal SLOTS Removal & Installation of the Lumbar Repeat for the opposite side. TIP: Removed easiest in the lowest position. 1c 1b 1a LUMBAR 2a 2. Slide the lumbar between the back cushion and the wires (2a). With your thumb, snap the lumber clip into the slot in the chair body (2b). Repeat for the opposite side. Installation SLOTS TIP: Installed easiest in the lowest position. 2b Page 9 of 19

10 2a Removal & Installation of the Back Frame BACK FRAME 1. Lift seat slide lever (1a) and slide seat forward all the way(1b). 2b 2. Lay back frame onto seat cushion (2a) and align backstops (2b). Holding onto the bottom of the back frame, rotate back frame (2c) and slide onto backstops (2d). BACK FRAME BACK STOP 3. Install pivot screws, with a torx T30 screwdriver (or Allen wrench), on both sides of the back frame. Reverse to remove. BACK STOP BACK FRAME GROOVE IN BACK FRAME 2c 1b 2d SEAT SLIDE LEVER 2d 1a BACK FRAME BACK STOP 3 Page 10 of 19

11 2b 1a Installation & Removal of the Seat Frame NOTE: This operation can be done with or without the upholstery installed. Installation: 1. Install black slides onto mechanism (1a). 2a 1b 1c Lift up on seat slide lever, slide seat frame onto side rails (1b) and lower seat slide lever (1c). For chairs manufactured after October 2008, the clips have snapped into position and the installation is complete. For chairs manufactured before October 2008: 2. Insert screw and seat slide stop block (colored in apperance) on seat frame (2a) (note position of stop block) with a torx T20 screwdriver (or Allen wrench) (2b). Repeat for opposite side. MANUFACTURED AFTER OCTOBER 2008 Removal: 4b Reverse to remove for chairs manufactured before October For chairs manufactured after October 2008: 3. Lift the seat bail. 4. Lift up on the release clip and slide the side forward as far as it will go (4a). Repeat on the other side and remove the seat (4b). 3 4a Page 11 of 19

12 3 Removal & Installation of the Arms Prior to October 3, c Arm Attachment Screws Removal: 1. See page 11 for removal of the seat slide stop blocks. 2b 2. Lift the seat slide lever (2a) and slide the seat frame forward (as shown on page 8) until you can see the arm attachment screws (2b). Remove arm attachment screws with a torx T30 or #3 phillips screwdriver (or Allen wrench) (2c). 2a 3. Slide the arms out. Note which hole the arm screw was in. (Arms are shipped in the wide position). Narrow Position Wide Position Installation: Slide the new arm in and align the correct position hole. Tighten until fully seated using a torx T30 screwdriver (or Allen wrench). Repeat for the opposite side. Slide the seat frame back and re-install both seat slide stop blocks and the T20 torx screws as shown on page 8. Make sure not to strip the screws (hand tighten). A DECORATIVE PLUG A. When arms are not in use, a plug may be inserted as a decorative effect (lightly tap). Page 12 of 19

13 6 4 ACETAL 5 SCRAP ACETAL SCRAP Bin for Components Removed Steel Acetal Scrap Page 13 of 19

14 C2 C4 C3 C2 C3 C4 C2 C4 C3 ACETAL NYLON 7 ACETAL ABS 8 9 Bin for Components Removed ACETAL Steel Acetal Nylon ABS Page 14 of 19

15 C3 C4 C3 C2 C4 C2 C2 NYLON NYLON ACETAL 11 NYLON ACETAL SCRAP SCRAP 10 ZINC SCRAP Bin for Components Removed Steel Acetal Nylon ZINC SCRAP Page 15 of 19

16 Replacement of the Arm Cap 1. Install six (6) screws, with a torx T20 screwdriver (or Allen wrench), to secure the arm cap. Reverse to remove. 1 Page 16 of 19

17 2 3 Removal & Installation of the Mechanism CABLE ATTACHMENT CLIP SWING CAM BRACKET 1. See page 11 for removal of seat, page 10 for removal of back frame and page 12 for removal of arms. 2. Snap cable attachment clip out of the swing cam bracket by pushing outward on cable attachment clip. 3. Remove cable from attachment post. ATTACHMENT POST CABLE 4. Pry other end of cable up from attachment bracket with a flat bladed screwdriver (4a) and remove cable from pneumatic cylinder adjustment bracket (4b). 5. Remove black slides from mechanism. 6. See page 19 for removal of cylinder from chair control mechanism. Reverse to install. 4a Top View of Cylinder 5 CABLE ATTACHMENT BRACKET CABLE ATTACHMENT BRACKET 4b PNEUMATIC CYLINDER ADJUSTMENT BRACKET PNEUMATIC CYLINDER ADJUSTMENT BRACKET On installation, align cylinder with center of chair control as shown before seating on cylinder. Page 17 of 19

18 1 Removal of the Base 1. Use hands to pull all five (5) casters from the base. 2. Use a hammer to remove the base from the cylinder by pushing with hand downward on base and hitting the bottom of the cylinder with a hammer. Installation of the base BASE Snap casters onto base by hand then place cylinder into base and sit in chair to seat cylinder on base. CASTER 2 Page 18 of 19

19 Top View of Cylinder Removal & Installation of the Cylinder If the chair control is operational but the pneumatic cylinder isn't then use this method: 1. Place pipe wrench as close to chair control as possible and twist cylinder back and forth (1a) while lifting on the cylinder (1b). Reminder: The pipe wrench will render the cylinder inoperable. If pneumatic cylinder does not separate from the chair control, apply WD-40 where cylinder is embedded into the chair control. Wait approx. 20 minutes and repeat. 1b CABLE ATTACHMENT BRACKET CABLE PNEUMATIC CYLINDER ADJUSTMENT BRACKET On installation, align cylinder with center of chair control as shown before seating on cylinder. 2a 2b If the pneumatic cylinder is operational but the chair control isn't then use this method: 2. Install the pneumatic cylinder 1a 2c removal tool (part number ) on the top part of the lift, as close as possible to the control (2a & 2b). Apply lifting force to the cylinder, with one hand. With the hammer in the other hand, give the removal tool several solid hits, on the flat part (2c). Reminder: The removal tool will render the chair contol inoperable. Page 19 of 19