Universal Storage - Drawer and Overfile Stack Units

Transcription

1 Universal Storage - Drawer and Overfile Stack Units Overfile Stack If you have a problem, question, or request, call your local dealer, or Steelcase Line 1 at 888.STEELCASE ( ) for immediate action by people who want to help you. (Outside the U.S.A., Canada, Mexico, Puerto Rico, and the U.S. Virgin Islands, call: ) Or visit our website: Steelcase Inc. Grand Rapids, MI U.S.A. Printed in U.S.A. Drawer Stack Table of Contents Page Topic 2 Removal of Drawers and Non-Shrouded Rollouts from the Suspension 3 Removal of a Drawer Suspension 4 Removal of Non-Shrouded Offset Suspensions 5 Fixed Shelf Removal (if present) 6 Removing the Interlock Cable 7 Relocating the Interlock Mechanism 8 Top Removal 9 Removing Door from Stack Units 10 Combining Stacking Units Attaching Cable 13 Installation of Top for Stack Unit 14 Installation of a Drawer Suspension 15 Installation of Offset Suspension 16 Installation of Rollouts 17 Shelf Installation (if present) 18 Installing Doors 19 Checking the Interlock Function ACR2 BIT 7/32" SOCKET 1-3/8" OPEN END WRENCH Page 1 of 19

2 Rollouts 2b Removal of Drawers and Non-Shrouded Rollouts from the Suspension 1b 1. Remove screws in the front on both sides of the drawer (1a) or rollout (1b). 1b 2. Pry out the suspension of the drawer (2a) or rollout (2b) at the eyebrow. 3. Lift drawer or rollout up and out of suspension belt loop. Drawers 4. Reverse for re-installation. CAUTION: Screws must be re-installed in drawers and rollouts. 2a 1a 1a Page 2 of 19

3 Removal of a Drawer Suspension NOTE: If the upper unit(s) do not have rollouts, then it is not necessary to remove the suspensions or the interlock assembly. 1. With a pencil (or non permanent marking method) mark the location of the slide on the case side. 2. Remove suspension by turning the bottom of the suspension outward so the bottom front tab is disengaged (2a). Pull upward so the top front tab is disengaged (2b). Push slide rearward (2c) and remove slide. REAR END OF SUSPENSION 2c 2b 1 2a Page 3 of 19

4 1 2 Removal of Non-Shrouded Offset Suspensions 1. Rotate front hook of suspension toward center of case to disengage. 2. Pull up to disengage second tab in front. 3. Pull suspension forward from the suspension hook in the rear of the offset bracket Remove offset brackets by sliding bracket forward (4a) and rotating out (4b). REAR END OF SUSPENSION Top View 4b 4a OFFSET BRACKET Page 4 of 19

5 Fixed Shelf Removal (if present) 1. Remove screws from bottom of shelf bracket. 2. Remove shelves. 3. Remove shelf brackets NOTE: If stacking a lift up unit on the top of another lift up unit, you may need to replace screw with P/N Page 5 of 19

6 Removing the Interlock Cable 1b NOTE: It is only necessary to remove the interlock assembly if the upper unit(s) contain rollouts. 1. To make removing the cable easier, cut in two pieces and pull out of mechanisms. Starting with the cable in this position (1a), rotate cable up until fitting is horizontal (1b) and then pull cable and fitting straight out (1c). 1a CABLE 1c Page 6 of 19

7 Relocating the Interlock Mechanism 2b 3b NOTE: These steps are required only if rollouts are being relocated. 1. Mark the top location of each interlock mechanism with a removable mark. BACKER 3a 2. Remove interlock mechanisms from side. Using fingers (or a screwdriver), pull back tabs (2a). Holding tabs back, remove backer from case side (2b). TAB 2a 3. For non-shrouded file frames only, remove non-shrouded interlock bracket by removing screw (3a) and then lifting bracket up and away from the case side (3b). CASE 4. Loop and twist cable to disengage from backer snaps or cut cable and pull out of backer. 4 PENCIL MARK 1 Page 7 of 19

8 Top Removal NOTE: If doors are present, unlatch the hinge, rotate out of the way and take off hinge plate (see assembly direction ). 1. Remove the two (2) front screws on both sides of cabinet from underside of top (1a). If lock bars and lock bar holders are in the way, remove the screws and pull out of the channel. Let dangle by the connector until the top is re-installed. Remove rear center screw if applicable (1b). 1a #10-32 X 1/2" PAN HEAD SCREWS 1a 1b 2. Pull top forward to remove (2a). Lift upward on top (2b). 2a 2b Page 8 of 19

9 RELEASE LEVER Removing Door from Stack Units 1 1. Open door. 2. Support door. 3. Detach hinges (start at bottom). a) Hold down the mounting plate release lever. b) Push gently on hinge cup. 3a HINGE CUP NOTE: If the hinge won't disengage from the mounting plates, adjust the hinge inboard. PIVOT PIN 4. Remove hinges from door. 4 3b Page 9 of 19

10 3 4 Combining Stacking Units 1. Position units on their backs. 2. Add back attaching screws. 3. Attach front nut and screw to attach front of case sides. 4. Add screw to attach rear case sides. Note that the LH and RH will be in opposite directions. 5. Remove top shipping brace. File down any burrs where screws were located Position unit in its upright position. 1 5 UPPER UNIT BASE UNIT Page 10 of 19

11 Field Adjustable Cable Assembly 2 3 Attaching Cable Note: Upper stacking unit(s) with roll-outs requires the field adjustable cable assembly (because of the change in the overall height of the unit). ADJUSTABLE CABLE CLAMP 1. Attach diecast fitting to lower hole. CABLE 2. Insert cable through the interlock cam/backer assembly. 1" 3. Insert cable through the adjustable cable clamp, and then back through the adjustable cable clamp until there is approximately 1" of cable shown on the underside of the adjustable cable clamp. 1 UPPER ADJUSTMENT CLIP 4 SCREW 4. Attach the cable to the case side with the screw and upper attachment clip. Make sure cable is captured between clip and case side. Page 11 of 19

12 PENCIL MARK 5 Attaching Cable (continued) ADJUSTABLE CABLE CLAMP 7 5. Attach interlock backer cam assembly into cabinet. Push until tabs make a "clicking" sound. It may be necessary to slide the interlock backer/cam assembly up or down to align to the pencil mark. 6. Rotate one cam only to the engaged position (6a). The cable must be woven throughout the interlock backer/cam assembly as shown (6b). MARKED LOCATION 7. Pull the cable taught. 8. Disengage the cam and install the balance of interlock backer/cam assemblies. 9. For non-shrouded file frames only, attach nonshrouded interlock bracket using a self-drilling screw. Make sure that the bracket flange captures the interlock activator attached to the file frame. 6b CAM (shown in the engaged position) CABLE ENGAGE ONLY ONE CAM 6a 9 Page 12 of 19

13 Installation of Top for Stack Unit 1b 1. Lower top onto stack unit (1a) and push top rearward (1b). 1a 2. Install the two (2) front screws on both sides of cabinet to underside of top. 2 #10-32 X 1/2" PAN HEAD SCREWS Page 13 of 19

14 Installation of a Drawer Suspension 1. Locate rear slide tabs into slots (1a). Pull slide forward (1b). Insert front/top tab into slot by twisting slide slightly and pushing towards the case side (1c). Pull downward and rotate bottom/front tab into lower/front slot (1d). 1a REAR END OF SUSPENSION 1b 1c 1d Page 14 of 19

15 Top View Installation of Offset Suspension OFFSET BRACKET 1 1. Insert offset brackets by placing tab into slot and rotating sideways (1a) and then pushing sideways (1b). 2. Install suspension by putting the suspension hook in the rear of the offset bracket. Front Bracket Rear Bracket 2 3. Rotate front hook of suspension inward into rectangular slot. SUSPENSION INSERTS HERE 4. Push down to engage second tab in front. SUSPENSION INSERTS HERE REAR END OF SUSPENSION 3 4 Page 15 of 19

16 Installation of Rollouts 1. Extend 1 set of slides and engage the interlock cam. 1 CAM (shown in the engaged position) SUSPENSION EYEBROW ON ROLL-OUT SIDE 2. Place the rollout in and down into the suspension belt loops. Push downward on the rear of the rollout until the eyebrow snaps into place on the suspension. CABLE 3. Install screws on both sides of rollout. 4. Close the rollout. 5. Move to the next set of suspensions and repeat rollout installation. 3 3 Page 16 of 19

17 Shelf Installation (if present) 1. Install shelf brackets. 2. Install shelves. 3. Install screws into bottom of shelf bracket Page 17 of 19

18 PIVOT PIN Installing Doors 1a 1. Attach hinges to cabinet (start at bottom). a) Move door toward cabinet and align slot on hinge to pin on mounting plate. b) Snap rear of hinge onto mounting plate. It should make a "click" sound. CLICK! RELEASE LEVER 1b HINGE CUP Page 18 of 19

19 Checking the Interlock Function 1. Check interlock function as shown. Note: Only one rollout will open at a time if mechanism is properly installed. SHALLOW SHELF ALSO WILL NOT OPEN WITH THIS DRAWER OPEN, THESE TWO SHOULD NOT OPEN THESE TWO SHOULD NOT OPEN WITH THIS DRAWER OPEN, THIS DRAWER CAN STILL OPEN ROTATED UNIT Page 19 of 19