MZ Sıcaklık Serisi PROCESS SWITCHES SPECIFIER'S GUIDE FOR PRESSURE SWITCHES PRESSURE DIFFERENCE SWITCHES VACUUM SWITCHES TEMPERATURE SWITCHES
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1 PROCESS SWICHES SPECIFIER'S GUIDE FOR PRESSURE SWICHES PRESSURE DIFFERENCE SWICHES VACUUM SWICHES EMPERAURE SWICHES MZ Sıcaklık Serisi 175 Bulletin N. KA121024
2 Using the sectin his sectin helps yu make a lgical chice in selecting the best prduct fr a particular applicatin. It allws a user familiar with ur prduct line t lcate the exact page the prduct is listed n. Fr thse nt familiar with ur prducts, a lgical sequence is given t help the user pick the best prduct fr their need. By taking a few minutes t familiarise yurself with the catalgue rganizatin, yu will find it very easy t lcate the prduct / infrmatin yu need. 1. he cntents page lists the brad utline in which the catalgue is rganized, and will help the user familiar with prducts t select the page n which the prduct r ther useful infrmatin is listed. 2. Need Prduct Selectin help? Prduct selectin help will start with the Pictrial Index n Page 177, where the prducts are bradly classified. A brief descriptin f each prduct grup, a typical pht f the prduct within the grup and the page number n which it is listed are given. If the user is nt familiar with the prducts, a prduct selectin guide is prvided n pages 182 thrugh 185, where phts fr each prduct and imprtant specificatins are given t help determine and select the best prduct fr the applicatin. By evaluating and cmparing these parameters, a lgical selectin can be made. urn t the page n which the prduct infrmatin fr the selected prduct is listed, fr : Capsule Cnstructin details Physical sizes Special features Ranges, hysterisis, electrical ratings etc. Ordering infrmatin Sme applicatins he rganisatin f each f these pages is demnstrated n pages 178 and 179, f this sectin Hw t use this catalgue. In many cases, mre than ne prduct may wrk. Fr the mst cst effective slutin, cmpare prices and cnsider alternatives. Remember, the end cst includes initial prduct price, plus the installatin, plus the service. 3. Need the terminlgy explained? (see page 330) urn t page 330 fr the definitins and terminlgy. his will help yu familiarize with the terms used thrughut the catalgue. 4. Need infrmatin n Accessries? (see page 322) urn t page 322 fr infrmatin n imprtant accessries. hese will give infrmatin n nly imprtant accessries, and infrmatin needed, when these are t be supplied with ur prducts. 5. Need selectin guidance? (see page 331) A lgical prcedure n page 331 will help yu t cnsider mst f the imprtant factrs when selecting a pressure switch. 6. Need ther prducts? (see page 332) Prducts ther than thse listed in this catalgue are referenced n these pages. Separate catalgues fr these prducts are available. Bulletin N. KA
3 HIGH RANGE HIGH PROOF HIGH RANGE Pictrial Index PRESSURE SWICHES LARGE BORE HIGH RANGE HIGH RANGE FLANGED Page N. 186 Page N. 190 Page N. 194 HYDRAULIC RANGE Page N. 198 HYDRAULIC RANGE* HYDRAULIC DIAPHRAGM RANGE Page N. 202 Page N. 206 PRESSURE DIFFERENCE SWICHES HIGH RANGE HIGH RANGE DP Page N. 210 Page N. 214 VACUUM SWICHES HIGH RANGE EMPERAURE VACUUM SWICHES Page N. 218 Page N. 222 *Hydraulic ranges are ranges typically frm 2 bar t 600 bar, used in il applicatins. Hwever, these switches can be used fr ther media depending n wetted parts cmpatibility. 177 Bulletin N. KA
4 HOW O USE this sectin Due t the variety in prduct types and their salient features, catalgue page frmats may vary. But generally the fllwing frmat is adhered t. Elements appearing n each page will be: 1. Prduct family / series - A prduct family / series will appear n the utside page crner, depending n the left / right hand page, and will be in large bld type. 2. Prduct sectin - will appear immediately fllwing the prduct family / series at tp f the page and will be in bld type. 3. Features - will appear next t prduct descriptin & will enlist nly the majr attributes. 4. Pressure capsule details - will shw the cnstructin f the pressure capsule and all it's internal parts. If the prcess / wrking medium is variable, the wetted parts will be mentined in italics. If the wetted parts are unique, the material f cnstructin (MOC) will be mentined alngside in brackets. Where the material f cnstructin is nt specified, it will vary and the ptins are t be selected by the user cnsidering the cmpatibility f the prcess / wrking medium. Mdificatins can be made t suit any particular medium, if the answer fr yur needs is nt in the standard MOC listed. Prducts fr which prcess / wrking medium is predefined, pressure capsule details are nt prvided (e.g as in case f cmparisn test pump). Pressure capsule details f accessries are nt given. 5. Installatin drawing - will shw the typical installatin dimensins f prducts as they exist in their standard frms. he dimensins are mentined in millimetres and als in inches t facilitate the user. he dimensins f accessries will have t be added t these t arrive at any particular general arrangement (GA) drawings. he dimensins are apprximate and fr precise dimensins, where munting space is restricted, the user may cntact the nearest sales ffice. Installatin drawings f nly fast mving accessries are given Bulletin N. KA
5 HOW O USE this sectin 6. Phts - will appear n the relevant tp f the page fr prducts. If there are munting variatins / styles, all the styles fr standard prducts will appear fr easy identificatin. Optins, if included in the phtgraph, are fr demnstratin nly, and are nt a part f the standard equipment. Fr accessries, the phts are nt given due t the sheer variety and range available. 7. Lg - will appear n right hand tp f page t identify the manufacturer. 8. Characteristics - Range tables and their relevant data, e.g the range cvered, the differentials and maximum wrking pressures will generally appear n the right hand page. Additinal technical details will als be mentined, wherever required, n the right hand side f the page. 9. Ordering guide - A guide as t hw t rder the particular series' variatins will appear n right hand bttm f the page. Only the variatins available within a particular prduct family / series will appear here. Any additinal accessries r mdificatins required fr the prduct need t be mentined in text by the user. 10. Sme applicatins - will appear at the bttm left f the page. his is fr easy understanding f the specific use f the prduct. 11. Numerus cmbinatins are pssible when pressure switches are prvided with accessries like chemical seals, snubbers, remte seals, pipe munting brackets, cmbinatin f switches munted in a panel etc. Users are requested t prvide the details f accessries required in text / drawings, as separate identificatin cdes are prvided fr pressure switches fitted and supplied with accessries Bulletin N. KA
6 Switch Cnstructin ransparent tugh plycarbnate cver fr visibility Internal setscrew t avid easy access t setpint Separate terminal blck fr wiring Large spring fr ease f setpint IP66 enclsure fr excellent ingress prtectin Sealing facility t avid tampering f wrking switch Cable gland as a standard accessry Nn crrding exterirs fr a lng life f the switch SS316 & tefln as wetted parts t switch a wide variety f media Bulletin N. KA
7 Switch Cnstructin he versatile cnstructin f MZ series prcess pressure switches can be cnfigured t suit applicatins, by selecting the fllwing main subassemblies / cmpnents : a) he enclsure he tugh plycarbnate cver, fitted n a stainless steel base, retained by SS screws ffers excellent resistance t crrsin, and als allws a view f the internal scale and wrking f the pressure switch. he reliable snapactin micrswitch ffers narrw deadband, switching values, which have excellent repeatability. By using apprpriate capsules and wetted parts, MZ series pressure switches can be used fr thusands f applicatins. A standard cable gland (PG13.5 r M20 x 1.5) is prvided as a standard accessry. b) he electrical element (s) : Chice f electrical elements t suit end use are ffered, like : A8 : General purpse applicatins A7 : 2SPD switching elements A9 : General purpse applicatins It is pssible t have mre ptins f electrical elements nt published here, t suit individual end use. he deadband (r hysterisis / n-ff differential) f the switches will change with the change f the electrical element (s). he apprximate values fr each range (fr standard micrswitches ffered) are published in this catalgue c) he pressure capsule : suit the setpints, the wrking media and the functin f the switch in the applicatin: High Range Pressure Switches (typically frm barg t 25 barg) High Prf High Range Pressure Switches (typically frm 0.1 barg t 25 barg : Pmax = 70) High Range Pressure Difference Switches (typically frm 0.1 barg t 25 barg) Vacuum Switches (typically frm 760 mm Hg t atmspheric pressure) Hydraulic Range Pressure Switches (typically frm 0.5 barg t 400 barg) OEM Switches (typically frm 0.1 barg t 25 barg) he pressure capsule can be mdified t take high prf pressures [typically 100 bar fr high pressure switches, r pressure difference switches (frm high pressure side)]. Several accessries like chemical seals, pipe munting brackets etc can be supplied with these switches t suit the media t be sensed. All f these are nt listed, thugh mst ppular nes can be fund n pages 322 thrugh 328. Please d get in tuch with us fr any f yur applicatins, nt addressed in this catalgue. We wuld be glad t ffer yu a slutin. 181 Bulletin N. KA
8 Prduct Selectin Guide Page N. 186 Page N. 190 Page N. 194 Switch type High range High range high prf Large Bre High Range Repeatability (% FSR) ± 1 ± 2 ± 2 Range cvered bar t 25 bar 0.1 bar t 25 bar 0.1 bar t 25 bar Enclsure Prtectin IP 66 Enclsure Material ugh transparent plycarbnate W E E D P A R S sensing element Standard Optinal Pressure husing Standard Optinal Other Wetted Parts Optinal wetted parts thrugh chem. seal emp. f wrking medium Diaphragm nyln reinfrced neprene diaphragm prtected by efln SS 316L, efln, Mnel SS 316L, efln SS 316L, efln, Mnel Mnel SS 316 Mnel efln, SS316 efln - Fr nn-metallic diaphragm: 80 C maximum. Fr metallic diaphragm: 150 C maximum Fr higher temperature, please use impulse tubing/chemical seals. Switching element SPD Snap actin switch A8 : General purpse rated at 5A, 250 VAC, 0.2 A, 250 VDC resistive. Fr ther switching elements please cntact sales ffice Accessries can be supplied with mst f the switches. Please cnsult sales ffice. Bulletin N. KA
9 Prduct Selectin Guide Page N. 198 Page N. 202 Page N. 206 Flanged Hydraulic Hydraulic Diaphragm Switch type ± 2 ± 1 ± 2 Repeatability (% FSR) 0.1 bar t 200 bar 5 bar t 400 bar 0.5 bar t 400 bar Range cvered IP 66 Enclsure Prtectin ugh transparent plycarbnate Enclsure Material Diaphragm nyln reinfrced neprene diaphragm efln, SS316L, Hastelly C, Mnel, itanium, antalum Flange SS316L Hastelly C276, Mnel, itanium, antalum efln, SS 316 Pistn SS SS Fr nn-metallic diaphragm: 80 C maximum. SS 316 Diaphragm SS316 Mnel SS316, efln Fr metallic diaphragm: 150 C maximum Fr higher temperature, please use impulse tubing/chemical seals. sensing element Standard Optinal Pressure husing Standard Optinal Other Wetted Parts Optinal wetted parts thrugh chem. seal emp. f wrking medium W E E D P A R S SPD Snap actin switch A8 : General purpse rated at 5A, 250 VAC, 0.2 A, 250 VDC resistive. Fr ther switching elements please cntact sales ffice Switching element 183 Bulletin N. KA
10 Prduct Selectin Guide Page N. 210 Page N. 214 Page N. 218 Switch type High range? p High Range DP Vacuum Repeatability (% FSR) ± 1 ± 1 ± 2 Range cvered 0. 1 bar t 3.6 bar 0.1 bar t 25 bar 760 mmhg t 100 mmhg Enclsure Prtectin IP 66 Enclsure Material ugh transparent plycarbnate W E E D P A R S sensing element Standard Optinal Pressure husing Standard Optinal Other Wetted Parts Optinal wetted parts thrugh chem. seal emp. f wrking medium Aluminium SS 316 efln, SS, SS 316 Diaphragm nyln reinfrced neprene diaphragm prtected by efln efln SS 316 efln Fr nn-metallic diaphragm: 80 C maximum. Fr metallic diaphragm: 150 C maximum Fr higher temperature, please use impulse tubing/chemical seals. Aluminium SS 316 efln, SS 316 Switching element SPD Snap actin switch A8 : General purpse rated at 5A, 250 VAC, 0.2 A, 250 VDC resistive. Fr ther switching elements please cntact sales ffice Accessries can be supplied with mst f the switches. Please cnsult sales ffice. Bulletin N. KA
11 Prduct Selectin Guide Page N. 222 emperature ± 1 25 C t 215 C IP 66 ugh transparent plycarbnate Switch type Repeatability (% FSR) Range cvered Enclsure Prtectin Enclsure Material Bulb / Prbe Brass Fr nn-metallic diaphragm: 80 C maximum. Fr metallic diaphragm: 150 C maximum Fr higher temperature, please use impulse tubing/chemical seals. SPD Snap actin switch A8 : General purpse rated at 5A, 250 VAC, 0.2 A, 250 VDC resistive. Fr ther switching elements please cntact sales ffice sensing element Standard Optinal Pressure husing Standard Optinal Other Wetted Parts Optinal wetted parts thrugh chem. seal emp. f wrking medium Switching element W E E D P A R S 185 Bulletin N. KA
12 MZ EMPERAURE SWICHES ransparent tugh plycarbnate cver fr visibility Separate terminal blck fr wiring Cable gland as a standard accessry Internal setscrew t avid easy access t setpint Large spring fr ease f setpint IP66 enclsure fr excellent ingress prtectin Sealing facility t avid tampering f wrking switch Nn crrding exterirs fr a lng life f the switch Brass bulb fr sensing temperature Apprximate Weight : Kg. Sme Applicatins : detect limiting temperature levels in nn-hazardus areas. Electrical Cnnectin : Fig. 2 Z Bulletin N. KA
13 EMPERAURE SWICHES MZ INSALLAION DRAWING Cver Lcking Screw 4 Ns Cable Entry Slt Width (0.22) 2 Ns. fr Munting Ø9.5 (0.37) S.S. Capillary ube 2.0 Mtr. Lg. 1/2" NP(M) Optins Available APPROX. DIMENSIONS IN mm inches 223 Bulletin N. KA
14 MZ EMPERAURE SWICHES RANGE SELECION ABLE Range Cde Range C ( F) Differential* C ( F) Apprximate Maximum fr "A1" micrswitch Maximum Wrking emperature C ( F) 1H (77-194) 15 (59) 150 (302) 2H ( ) 20 (68) 200 (392) 3H ( ) 30 (86) 300 (572) * Apprximate differential at midrange fr A1 micrswitch. Differentials increase with setpint. Diffferentials vary with micrswitch cmbinatins. Please cnsult sales ffice fr details Bulletin N. KA
15 EMPERAURE SWICHES MZ HOW O ORDER PROCESS EMPERAURE SWICHES Grup 1 Grup 2 Grup 3 Grup 4 Grup 5 Grup 6 Nn standard allcatin Gas Grup Classificatin Cable Entry Size Switch ype Range Cde (values in Deg. Cen.) Micrswitch ype Grup 7 emp. Bulb Material / Size Grup 8 Capillary Material / Size Reserved fr Nn-standard Optins nt cvered in Catalgue. Will Be given by Manufacturer, Only after Agreement f Supply details With custmer. MZ = Prcess temperature switch with tugh transparent plycarbnate Enclsure t IP66 as per IS = M20 X 1.5 threads F1 = emperature Switch fixed differential withut scale F2 = emperature Switch fixed differential with scale in C 1H = H = H = A1 = General purpse micrswitch rated at 15 A; 250 VAC A7 = 2SPD switching elements A8 = General purpse micrswitch rated at 5A; 250 VAC A9 = General purpse micrswitch rated at 5A; 250 VAC B1 = Brass / Dia. 9.5 mm, 123 mm length, with 3/8" BSP (M) thermwell cnnectin B2 = Brass / Dia. 9.5 mm, 123 mm length, with 3/8" NP (M) thermwell cnnectin B3 = Brass / Dia. 9.5 mm, 123 mm length, with 1/2" NP (M) thermwell cnnectin 2 = SS316 / 2.0 meter E.g. A Prcess emperature switch, with M20x1.5 cable entry as 1 SPD, fixed differential with scale, having 25 C t 90 C temperature range, with 15 Amp. micrswitch, with Brass 9.5 mm diameter bulb, having length 123 mm with 3/8 BSP(M),with 2.0 meter SS316 capillary length shall be specified by Grup 1 Grup 2 Grup 3 Grup 4 Grup 5 Grup 6 Grup 7 Grup 8 Please specify full mdel number t avid ambiguity. MZ 3 F2 1H A1 B Bulletin N. KA
16 Bulletin N. KA Class 150# 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 300# 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 400# 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 600# 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 900# 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" FLANGE CODE ABLE Flanges cnfrm t ANSI B16.5; maximum pressure is limited by flange rating Stainless Steel 316 L AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS A AU AV AW AX AY AZ BA BB BC BD BQ BR BS B BU BV BW BX BY BZ CA CB CC CD CE CF CG CH CI CJ CK CL CM CN CO CP CQ CR CS C Hastelly C276 DG DH DI DJ DK DL DM DN DO DP DQ DR DS D DU DV DW DX DY DZ EA EB EC ED EE EF EG EH EI EJ EW EX EY EZ FA FB FC FD FE FF FG FH FI FJ FK FL FM FN FO FP FQ FR FS F FU FV FW FX FY FZ Ally 400 Mnel GM GN GO GP GQ GR GS G GU GV GW GX GY GZ HA HB HC HD HE HF HG HH HI HJ HK HL HM HN HO HP IC ID IE IF IG IH II IJ IK IL IM IN IO IP IQ IR IS I IU IV IW IX IY IZ JA JB JC JD JE JF itanium JS J JU JV JW JX JY JZ KA KB KC KD KE KF KG KH KI KJ KK KL KM KN KO KP KQ KR KS K KU KV LI LJ LK LL LM LN LO LP LQ LR LS L LU LV LW LX LY LZ MA MB MC MD ME MF MG MH MI MJ MK ML antalum MY MZ NB NC ND NE NF NG NH NI NJ NK NL NM NN NO NP NQ NR NS N NU NV NW NX NY NZ OA OB OO OP OQ OR OS O OU OV OW OX OY OZ PA PB PC PD PE PF PG PH PI PJ PK PL PM PN PO PP PQ PR
17 FLANGE CODE ABLE Flanges cnfrm t ANSI B16.5; maximum pressure is limited by flange rating Class Stainless Steel Hastelly Ally 400 itanium antalum 316 L C276 Mnel 1500# 1/2" BE CU EK GA HQ JG KW MM OC PS 3/4" BF CV EL GB HR JH KX MN OD P 1" BG CW EM GC HS JI KY MO OE PU 1 1/4" BH CX EN GD H JJ KZ MP OF PV 1 1/2" BI CY EO GE HU JK LA MQ OG PW 2" BJ CZ EP GF HV JL LB MR OH PX 2500# 1/2" BK DA EQ GG HW JM LC MS OI PY 3/4" BL DB ER GH HX JN LD M OJ PZ 1" BM DC ES GI HY JO LE MU OK QA 1 1/4" BN DD E GJ HZ JP LF MV OL QB 1 1/2" BO DE EU GK IA JQ LG MW OM QC 2" BP DF EV GL IB JR LH MX ON QD RANGE AVAILABILIY AS PER BORE SIZES H01 t H04 H07 H10 H15 H30 H2 t H2H 1" NB Yes Yes Yes Yes Yes 2" NB Yes Yes Yes Yes Yes Yes 229 Bulletin N. KA
18 MICROSWICH OPIONS Fllwing table lists standard micrswitches and there electrical ratings that can be supplied with mst FC and MD mdels. Sme can be supplied n MZ mdels t. Please get in tuch with sales ffice fr feasibility f ptins n each mdel. Please write t us n electrical rating ptins yu need, but are nt mentined belw. Cde A1 A2 A3 A4 A5 A6 A7 A8 A9 B2 B3 B4 B5 B6 B7 B9 General Descriptin General Purpse Micrswitch Hermetically Sealed fr Crrsive Envirnments Gld Plated Cntacts fr Lw Vltage Applicatins DPD Cnfiguratin Fr High DC Ratings Elements with Adjustable Deadband 2SPD Switching Elements General Purpse Micrswitch General Purpse Micrswitch 2SPD Hermetically Sealed Micrswitches 2SPD Gld Plated Cntacts fr Lw Vltage Applicatins 2SPD Hermetically Sealed Micrswitches 1SPD Hermetically Sealed Gld Plated Cntacts 2SPD Hermetically Sealed Gld Plated Cntacts 2SPD Switching Elements 2SPD Switching Elements fr Adjustable Resistive (A) AC Rating Current Vltage Inductive (A) 2 2 VAC 125/250/ / / / / /250 Resistive (A) 4 0.3/ / DC Rating Current Inductive (A) 2 7.5/ Vltage VDC / / Bulletin N. KA
19 Intrductin he initial f ur prduct lines, these switches are meant fr light duty applicatins fr the OEM industry. Many f them need t be used in clean atmspheres, smetimes inside a panel. hese are cmpact, lw cst and built just fr the intended use. Mst f them can be cnfigured fr a particular purpse by selecting the wetted parts, but electrical ratings are restricted t 5 A, 250 VAC. APPLICAIONS Lubricatin Systems Steam Sterilisers Hspital Equipment Water treatment Fire prtectin Machine ls Bilers and Cmpressrs Furnaces extile Machinery Pharmaceuticals Hydraulics & Pneumatics Autmbiles PRODUC SPECIFICAIONS: Strage temperature : Atmspheric temperature Operating ambient temperature : - 20 C t + 60 C Media temperature : fr rubber diaphragms 80 C max Can be ffered fr higher temperatures with ther capsule cmbinatins Setpint repeatability : ± 1 % f FSR Enclsure : Pressed steel pwder cated with plastic cver Switch utput : Chice f SPD, 2SPD, hermetically sealed, gld plated cntacts Prcess cnnectin : ¼" BSP standard, ther ptins like flanges, triclver clamps, diaphragm seals available. Accessries : Adaptrs, 2" pipe-munting brackets, syphns, impulse tubes etc. FEAURES Cmpact Scale fr easier setpint (ptinal) Enclsure prtectin : upt IP 65 (varies with mdel) Reliable accurate micrswitches fr lng life switching Custmized arrangements fr switching values n request Easy safe wiring ptins Field adjustable Accuracy +/- 1 % FSR Warranty : 2 years *Accuracy changes with switch cnfiguratin Bulletin N. KA
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