Installation Manual. Level & Pressure Transmitter TYPE PL3700

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1 TYPE PL3700 Installation Manual SAS au Capital de R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac Newton Bourges - France

2 Installation Manual PL st Edition Released February 2013

3 TABLE OF CONTENTS 1. DESCRIPTION AND APPLICATION STORAGE MECHANICAL INSTALLATION (except for Atmospheric Pressure model) Preparation, location Mounting LEVEL TRANSMITTER PL3700C : Ballasts and draught Mounting ELECTRICAL INSTALLATION (except for Atmospheric Pressure model) Transducer cable Remote box Cable definition for power supply Mounting of stainless steel flexible pipe Electrical connection Precautions for intrinsically safe installation Ex ia ATMOSPHERIC PRESSURE MODEL Mechanical Installation Electrical Installation STARTING UP THE PL Verification Preliminary check Control in operation Setting PL 3700 PRODUCT TECHNICAL DATA QUESTIONNAIRE for Level application PERSONAL NOTES CODIFICATION Level transmitter PL3700 (Gauge pressure) Pressure transmitter PL3700 (Absolute pressure) Level transmitter PL3700C- Submerged mounting (without protection) Level transmitter PL3700C- Side mounting (with housing protetion)... 22

4 1. DESCRIPTION AND APPLICATION REFER TO TECHNICAL MANUAL NT STORAGE The material should be stored in covered area, and protected in the original packing 3. MECHANICAL INSTALLATION (except for Atmospheric Pressure model) CAUTION: If any kinds of work are carried out around the transmitter, it is necessary to protect the diaphragm and transducer against chocks, sandblasting, painting, etc Preparation, location The PL3700 FOR LEVEL APPLICATION IS CALIBRATED FOR ONE SPECIFIC TANK ONLY. It must be installed with corresponding tank. And also, each transducer has to be associated with it own amplifier box (check serial number engraved on both equipment) Mounting Different possibilities of mounting are possible: submerged or side mounting, depending of type of tanks, liquid and pressure to measure. Submerged mounting for Level application : all liquids except sea water Top tank fitting Flexible option S.S 316L Fixations KIT PL3700 Installation Manual 4

5 Pole mounting installation : all liquids except sea water Top tank fitting connection Flexible option Deck Side tank Fixations Fixed pipe Side flange mounting : Two types of flange adapters are available: Transducer screwed on flange or transducer welded on flange. Flange test (for maintenance) is also available for mounting between transducer and interfacing. To facilitate any maintenance work on transducer, we recommended to install an isolation valve between tank and transducer. Transducer ISO flange TYPE: 05-B NF EN PN16 DN40 Screwed PN16 DN40 Welded PN40 DN25 Screwed PN40 DN25 Welded Flange Test ISO flange TYPE: 05-A NF EN PN16 DN40 PN40 DN25 PL3700 Installation Manual 5

6 Welded Flange PRESSURE APPLICATION PIPE LEVEL APPLICATION Screwed Flange TANK Test Flange 1/8 test connection plug 4. LEVEL TRANSMITTER PL3700C : Ballasts and draught The level transmitter PL3700C is interchangeable by its fixing with the PL3700. Its design, in composite material, allows its use for sea water tanks. 4.1 Mounting There exist various types of mountings : - Submerged (without housing protection): identical mounting to the PL Side mounting with housing protection. This mounting is specifically dedicated to draught and levels measurements in the ballasts tanks. PL3700 Installation Manual 6

7 Draught application Vent pipe Tee 1 1/2 sch 10S PL3700C with S.S protection PN16 DN40 4 holes ø18 on ø110 Ballasts tanks application 1 gas isolating ball valve Ball valve PL3700C with S.S protection PL3700C with S.S protection PN16-DN40 flange 4 fixing holes ø18 on ø110 PL3700 Installation Manual 7

8 5. ELECTRICAL INSTALLATION (except for Atmospheric Pressure model) 5.1. Transducer cable IMPORTANT RECOMMENDATION: Cable isolation must be not damage (Cracks, weld spatter, burn, crush, etc). If cable is installed without protection tube: DO NOT: - Tighten high until crushing of the cable with cable fixation. - Fix cable alongside pipe with temperature which exceeds 80 C. - Expose cable to chemical or corrosive product. Cable must be bent with a maximum radius as indicated in following figure. If radius is too small vent pipe inside cable can be crush and transducer will be damaged. Cable gland on top tank or tank penetration must be tighten with tightening torque between 2.5 to 3 m/kg maxi for not crushing vent pipe inside cable. Cable gland Tightening torque 2.5 to 3 m/kg 170 mini Mini radius 40 mm Bulkhead 50 mini With flexible 130 mini PL3700 Installation Manual 8

9 5.2. Remote box Housing in Polyester (IP66): (Gauge or Absolute application). IMPORTANT RECOMMENDATIONS: Remote box in Polyester must be installed: - Outside the tank. - In area protected against possible chock which can damage housing. - In area protected against possible projection of chemical or corrosive product which can damage housing. - More high position possible. - With cable gland positioned downwards. - In area where room temperature will not exceed +85 C. Remote box in Polyester must not be painted. The polyester box is delivered with a set of two cable gland: one PG13 and one PG16 with reducer. Choose the right cable gland depending of your cable diameter and screw it on the box. After connecting the cable, the cable gland must be tightened correctly to ensure waterproof. Wet area installation for gauge application. Vent pipe must be connected between remote box venting connection and dry air area (cofferdam, stool etc ) : thus the transducer can breathe without any risk of blocking of venting ( water, dirty, etc ) which can damage the transducer. PG 13 Cable Ø 6 to Ø 12mm or PG 16 Cable Ø 10 to Ø 14mm + reducer Transducer Input Venting for pipe connection 1/8 NPT Pipe for venting To dry area Dry air area Power supply Input Cable gland Positioned downward PL3700 Installation Manual 9

10 Housing in stainless steel 316L (IP66/67) : (Gauge or Absolute application) IMPORTANT RECOMMENDATIONS: Remote box in stainless steel must be installed: - When there is a risk of chock damage. - On chemical or corrosive area. - Outside the tank. - More high position possible. - With cable gland positioned horizontally. - In area where room temperature will not exceed +85 C. Flexible must be mounted and tightened correctly. Wet area installation for gauge application Vent pipe must be connected between remote box venting connection and dry air area (cofferdam, stool etc ) : thus the transducer can breathe without any risk of blocking of venting ( water, dirty, etc ) which can damage transducer. Flexible pipe ¾ gas x ISO M17 Flexible pipe ¾ gas x ISO M20 Transducer Input Power supply Input Venting for pipe connection 1/8 NPT Pipe for venting To dry area Dry air area 5.3. Cable definition for power supply Remote box in polyester: 1 pair cable (2 x 0.75 mm 2 ) Ø 6 to 12mm. Remote box in stainless steel: 1 pair cable (2 x 0.75 mm 2 ) Ø 8,5 to 14,5mm Mounting of stainless steel flexible pipe The cable-gland bodies are definitely screwed on remote box housing with a special compound for tightness; do not try to remove them. Cables arrive to stainless steel remote box connection terminal through two flexible pipes delivered with it. This flexible pipe is made, inside, with special rubber and outside, with stainless steel armoring. PL3700 Installation Manual 10

11 Different lengths are available. On one side there is a threaded connection to fix to cable protecting pipe and on the other side is a union coupling to fix to remote box gland. General procedure for mounting flexible pipe: - Open remote box cover - Remove the plastic protection from body cable gland. - Introduce cable into flexible pipe. - Screw flexible pipe on coupling (3/4 female conic BSPT) from cable protection pipe (using Teflon tape for good water-tightness). - Add items, (1), (2) with (3) then (4) and (5). - Cut and strike cable. - Introduce cable inside remote box housing. - Screw gland nut (2) to compress sealing ring (5). - Screw and block counter nut (3). - Screw locking nut (6) to gland nut (2) by using two flat wrenches. (4) Washer (1) Sealing washer ( 6) Locking nut Coupling (5) Sealing ring (2) Gland nut (3) Counter nut 5.5. Electrical connection Power OFF the system before any connecting work. Connect power supply wires to terminal block in taking care about polarity. Connect transducer wires to terminal block in taking care about polarity. PL3700 Installation Manual 11

12 PCB connection G 0V Sg 5V Braid + _ G Supply 0V (brown) Signal (blue) Supply 5V (red) Vent plastic pipe Ground _ + Power supply Vdc (28Vdc for I.S. application) Output 5.6. Precautions for intrinsically safe installation Ex ia The PL3700 transmitter is certified: II 1 G D Ex ia IIC or IIB T6 Ga Ex ia IIIC T80 C Da IP66/67 under certificate n LCIE 02 ATEX 6180 X and IECEx LCI X, meaning that it must be associated to an intrinsically safe certified device, complying with the transmitter's intrinsic safety parameters. The internal capacitance is 8 nf; the inductance is 30 µh. In particular the supply source characteristics must comply with : Group U (Vdc) I (ma) P (W) IIC IIB The result of such association is an intrinsically safe system, which must be certified. The certification is the responsibility of the provider of the associated device. PL3700 Installation Manual 12

13 As consequence, a suitable Zener barrier must be installed in Safe Area, according to following diagram: Supply Vdc Safe area Hazardous area Zener barrier Current loop Output 4-20mA Shield 6. ATMOSPHERIC PRESSURE MODEL PL mA PRESSURE & LEVEL TRANSMITTER P/N: M S/N: DATE: II 1 G/D TAG: EEx ia IIC or IIB T6 LCIE 02 ATEX 6180X IP66 - T70 C Mechanical Installation The PL3700 Atmospheric Pressure model is fitted with a polyester housing for wall mounting. CAUTION: The transducer diaphragm must typically point downwards, as well as the cable gland, never upwards. PL3700 Installation Manual 13

14 Mounting procedure: - Open the box cover - Use the four internal holes for wall mounting The pressure inlet must be in relation with the real atmospheric pressure, to be used as reference for all gage pressure measurements. So, when the transmitter is installed inside a room where the ambient pressure is different, a pipe is to be connected to the inlet with a coupling fixed on the thread fitted for that purpose, toward that real atmospheric pressure Electrical Installation The current loop output is to be connected as shown in chapter 4.5 and STARTING UP THE PL Verification Before powering ON PL3700, check the polarity on all the equipment connected to the processing line Preliminary check Power ON PL3700. Check the output reading ( in ma ) on PL3700 terminal block : - 4 ma if no liquid or no pressure. - 4 to 20 ma if liquid or pressure Control in operation Compare level of liquid or pressure with value indicated on analog indicator or on monitoring system. INFORMATION for Level application 7.4. Setting - On analog indicator, scale is indicated and calculated with specific gravity used to calibrate PL3700. Before comparing level, check if liquid inside tank has same specific gravity. If it is different, you may have a significant error. - Indication is without any Trim & Heel correction. If the manual sounding pipe is not close to the PL3700, you also may have a significant difference. - For tank with special shape, check if manual sounding pipe is not bent or if end of pipe is not installed above or below PL3700 position. If yes you have to compare volume according with manual sounding tables. Calibration of PL3700 is pre-set in factory and no adjustment is required. The measuring range is indicated in mbar on transducer and associated remote box. PL3700 Installation Manual 14

15 The indicated value corresponds to maximum hydrostatic pressure calculated as follow, for Level application (refer to PTDQ 7 ) : P = (H-hz) x Sg x 0,981 P = Hydrostatic pressure. (mbar) H = Total height to gauge. (cm) Hz = Zero line. (cm) Sg = Specific gravity of liquid. 8. PL 3700 PRODUCT TECHNICAL DATA QUESTIONNAIRE for Level application L1 H Maxi. tank height (100% volume) 20mA Hv H hz Zero line (4 ma) hz TANK BOTTOM H (cm) hz (cm) Hv (cm) L1 (m) Cable length Specific gravity Serial Number PL3700 Installation Manual 15

16 9. PERSONAL NOTES PL3700 Installation Manual 16

17 10. CODIFICATION Level transmitter PL3700 (Gauge pressure) PL Type of measure Level Transmitter PL3700 G Gage pressure A Absolute pressure 3 Range Type 0 0 to 80 mbar (min. range 0 to 60 mbar) forbidden if abs pressure (digit 2=A) 1 0 to 120 mbar (min. range 0 to 80 mbar) forbidden if abs pressure (digit 2=A) 2 0 to 175 mbar (min. range 0 to 120 mbar) forbidden if abs pressure (digit 2=A) A 0 to 250 mbar (min. range 0 to 120 mbar) forbidden if abs pressure (digit 2=A) B 0 to 350 mbar (min. range 0 to 250 mbar) forbidden if abs pressure (digit 2=A) C 0 to 500 mbar (min. range 0 to 250 mbar) forbidden if abs pressure (digit 2=A) D 0 to 700 mbar (min. range 0 to 500 mbar) forbidden if abs pressure (digit 2=A) E 0 to 1000 mbar (min. range 0 to 500 mbar) forbidden if abs pressure (digit 2=A) F 0 to 1400 mbar (min. range 0 to 1000 mbar) all (abs and gage pressure ) G 0 to 2000 mbar (min. range 0 to 1000 mbar) all (abs and gage pressure ) H 0 to 2800 mbar (min. range 0 to 2000 mbar) all (abs and gage pressure ) J 0 to 4000 mbar (min. range 0 to 2000 mbar) all (abs and gage pressure ) X Other range On request 4 Environment Comment S Non-Corrosive Product HNBR ( standard ) 5 Flange / process connection Comment C Screwed flange PN16 DN40 all types D Welded flange PN16 DN40 all types E Screwed flange PN40 DN25 all types F Welded flange PN40 DN25 all types 0 Without flange all types X Other screwed flange On request Y Other welded flange On request Cable Material and Length Comment A Polyethylen (PET), lenght in meter (min all types, temp < 85 C 01/max 50) B Teflon (FEP), lenght in meter (min 01/max 50) all types, temp < 125 C 9 Electronic Housing Comment A Polyester housing all types, for protected installation C 316L stainless steel housing all types, for "on deck" installation 1 0 Flexible options and cable protection Comment 0 No cable protection all types A Adaptors Kit (for flexible conduits) Only for SST box ( digit 9=C ) B 1 flexible conduit (cell-electronic box) Only for polyester box (digit 9=A,B) C 2 flexible conduits Only for SST box ( digit 9=C ) D 3 flexible conduits Only for SST box ( digit 9=C ) PL3700 Installation Manual 17

18 PL3700 Level Transmitter PL Calibration Comment 0 Standard calibration all types 1 Customized calibration all types 1 2 Test flange option Comment 0 Without test flange all types 1 With test flange all flanged types 1 Mechanical installation options Comment 3 0 Without any option all types A 316L fixation kit (for immerged mounting) all immerged types B 316L fixation kit + top tank fitting all immerged types C 316L fixation kit + top tank fitting for flexible kit all immerged types 1 316L pipe for immerged mounting all immerged types 2 316L pipe for immerged mounting + flexible all immerged types PL3700 Installation Manual 18

19 10.2. Pressure transmitter PL3700 (Absolute pressure) PL Type of measure A Absolute pressure Pressure Transmitter PL Range Type P -200 to 1000 mbar forbidden if abs pressure (digit 2=A) Q 900 to 1300 mbar forbidden if gauge pressure (digit 2=G) R 800 to 2000 mbar forbidden if gauge pressure (digit 2=G) S 0 to mbar forbidden if gauge pressure (digit 2=G) T 0 to 7000 mbar forbidden if gauge pressure (digit 2=G) U 0 to mbar forbidden if abs pressure (digit 2=A) 4 Environment Comment S Non-Corrosive Product Viton HNBR(for PL3700 ATM ) C Corrosive Product ( chemical ) Kalrez gasket, forbidden if digit 3=Q 5 Flange / process connection Comment F Welded flange PN40 DN25 all except atm pressure (digit 3=Q) P 1/2'' gas female connection only for manifold pressure (digit 3=S 0 Without flange only for atm pressure ( digit 3=Q ) Y Other welded flange On request Cable Material and Length Comment A Polyethylene (PET),length in meter (1 to 50m) all types, temp < 85 C B Teflon (FEP), lenght in meter (min 01/max 50) all types, high temp and corrosive atm 9 Electronic Housing Comment A Polyester housing all types, for protected installation C 316L stainless steel housing all types, for "on deck" installation PL3700 Installation Manual 19

20 PL3700 Pressure Transmitter PL Flexible options and cable protection Comment 0 No cable protection all types A Adaptors Kit (for flexible conduits) Only for SST box ( digit 9=C ) B 1 flexible conduit (cell-electronic box) Only for polyester box (digit 9=A,B) C 2 flexible conduits Only for SST box ( digit 9=C ) D 3 flexible conduits Only for SST box ( digit 9=C ) 11 Calibration Comment 0 Standard calibration all types 12 Test flange option Comment 0 Without test flange all types 13 Mechanical installation options Comment 0 Without any option all types A 316L fixation kit only for atm pressure (digit 3=Q) PL3700 Installation Manual 20

21 10.3. Level transmitter PL3700C - Submerged mounting (without protection) PL3700C Type of measure G Gauge pressure Range Level transmitter PL3700C 1 0 to 500 mbar (mini range 0 to 250 mbar) 2 0 to 2000 mbar (mini range 0 to 1000 mbar) 3 0 to 4000 mbar (mini range 0 to 2000 mbar) Environment Comment S Non corrosive Product HNBR gasket( standard ) Flange/ Process Connection Comment 0 Without flange Cable Material Comment A Polyethylene (PET) temp < 85 C Length of cable X X In meters Electronic housing Comment A Polyester housing All types C 316L stainless steel housing All types Flexibles options and cable protection Comment 0 No cable protection All types A Adaptors kit (for flexible conduits) Only for SS housing B 1 flex. Conduit (between sensor and housing) Only for polyester housing C 2 flexible conduits Only for SS housing D 3 flexible conduits Only for SS housing Calibration X Customized calibration Test flange option 0 Without test flange Mechanical installation options 0 Without any option All types A 316L fixation kit (for immerged mounting) All immerged types B 316L fixation kit+top tank fitting All immerged types C 316L fixation kit+top tank fitting + flexible All immerged types PL3700 Installation Manual 21

22 10.4. Level transmitter PL3700C - Side mounting (with housing protection) PL3700C Type of measure G Gauge pressure Range Level transmitter PL3700C 1 0 to 500 mbar (mini range 0 to 250 mbar) 2 0 to 2000 mbar (min range 0 to 1000 mbar) 3 0 to 4000 mbar (min range 0 to 2000 mbar) Environment Comment S Non corrosive Product HNBR gasket( standard ) Flange / process connection Comment A 1 gas male fitting D Flange PN16 DN40 Cable Material Comment A Polyethylene (PET) temp < 85 C Length of cable X X In meters Electronic housing Comments A Polyester housing All types, for protected installation C 316L stainless steel housing All types, on deck installation Flexible options and cable protection Comment 0 No cable protection All types A Adaptors kit (for flexible conduits) Only for S.S housing B 1 flexible (between sensor and housing) Only for polyester housing C 2 flexible conduits Only for S.S housing D 3 flexible conduits Only for S.S housing Calibration X Customized calibration Test flange option 0 Without test flange PL3700 Installation Manual 22

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34 Nous attestons que le produit suivant : We declare that the following device : DECLARATION DE CONFORMITE DECLARATION OF CONFORMITY TRANSMETTEUR DE NIVEAU ET DE PRESSION TYPE PL3700 LEVEL AND PRESSURE TRANSMITTER TYPE PL3700 II 1 G D Ex ia IIC T6 Ga ou/or Ex ia IIB T6 Ga Ex ia IIIC T80 C Da IP66/67 Répond aux exigences prévues par les directives de la Communauté Européenne : meets the basic requirement of the European Community Directives : Directive ATEX 94/9/CE Directive ATEX 94/9/EC Directive CEM 2004/108/CE Directive EMC 2004/108/EC Le produit de sécurité intrinsèque répond aux normes : The intrinsically safe product complies with the standards : EN (2009) EN (2012) et l'attestation d'examen CE de type LCIE 02 ATEX 6180 X a été émise. and the EC Type Examination Certificate LCIE 02 ATEX 6180X was issued. Une notification Qualité LCIE 03 ATEX Q 8062 a été délivrée au fabricant : A Quality notification LCIE 03 ATEX Q 8062 was delivered to the manufacturer : HONEWELL MARINE 9, rue Isaac Newton Z.A. Port Sec Nord Esprit BOURGES (France) L organisme notifié chargé de la surveillance de la qualité de production vis à vis de l'atex est : The notified authority in charge of the production quality survey related to the ATEX is : L.C.I.E. 33, avenue du Général Leclerc FONTENAY AUX ROSES (France) Bourges, le 15 mars 2013 Bourges, March 15 st, 2013 L. MAUDUIT Responsable Technique dûment autorisé à signer Technical Manager with legally effective signature PL3700 Installation Manual 34

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36 Honeywell Marine SAS 9, Rue Isaac Newton Bourges France Tel + 33 (0) Fax + 33 (0) contact.marine@honeywell.com MI5090E-PL3700-rev09-ENG February Honeywell International Inc.