Manufacturer and Exporter Rail Coach and Automobile Components SUKATA SEATS
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1 Manufacturer and Exporter Rail Coach and Automobile Components SUKATA SEATS
2 01 ABOUT US We are a reliable name engaged in manufacturing and exporting of a wide range of tractor driver seats and adjustable driver seats for various tractors. Our range encompasses a variety of PU foam moulded driver seat assemblies for various OEM's. Conceptualized in the year 1996, STPPL has grown strength-by-strength in the auto industry as a respectable manufacturer and exporter of automotive seating systems, tractor seats, PU automotive seats and adjustable automotive seats. Facilitated with an in-house PU foaming plant and advanced powder coating facilities, we are able to manufacture our vast array of products within the stipulated time frame Our range encompasses oftractor Seat With Armrests, Massey Ferguson Seats, Garden Tractor Seats, Adjustable Driver Seats, FixedSeats, Armrest Seats, Adjustable Tractor Seats, Fender Seats, Paddle Mounting Plate, Brake & Clutch Paddle, TrailorHook & Tractor Floor Assembly.Our company works as an ancillary to HMT Tractors since our inception and have been an active participant in the industry with the help of our observations regarding the changes and modifications that tractor seats have undergone.
3 *our vision To be a provider for customer satisfaction and create value for our Brand through professionalism, transparency, quality,social responsibility so as to become the trustfull leader in the Manufacturing Industry
4 OUR TEAM yes we know, people say we are awesome Mr. Manish Arora Mr. Kunal Arora OUR CHAIRMAN isamanwithimmenseindustry experience. He has motivated us to carry out our business practices as per the industry regulations. MANAGING DIRECTOR Under the guidance of our far-sighted mentor and Director, Mr. Kunal Arora, we have acquired a niche for ourselves in this competitive world. He established this organization by understanding the demand of the market, for providing a good quality of automotive parts.
5 Organizational Structure DIRECTOR (Mr. Manish Arora) DIRECTOR COMMERCIAL (Mr.Kunal Arora) Q/A R & D PURCHASE MARKETING LOGISTICS Mr. Himmat Raj Mr. Sushant Parmanik Mr. Rajeev Mahajan Mr. Ravi Sharma Mr. Neeraj Gupta
6 * Our Patronage and how we Our range encompasses of Majorly Railways Coach Components, Automobile Components satisfy our customers Our Patronage We have gained a vast clientele across the length and breadth of the country as well as abroad with our dedicated efforts. In our quest for perfection and the will to maintain our position amongst the top notch names, we have always paid attention to the pricing as well as quality of our products. Professional Skills Complete Customer Satisfaction With an eye for detail, we ensure that all the products manufactured at our facility are in accordance with the requirements of the customers. Our team of professionals works in close coordination with the customers to understand their requirements and with the help of our designers create designs that match clients demand. This results in producing products that match the specifications desired by the customers. We also have a unique sampling facility wherein the clients can take glance at the prototype before the final product is manufactured. Each of the manufactured products are suitably packed to suit the client's desires.
7 *our testing lab We have highly invested for the Quality of our products with our P.U FOAM INHOUSE TEST FACILITY
8 TEMPERATURE CONTROLLED LABORATORY
9
10 *our products We are a highly acclaimed manufacturer and exporter of tractor seat assemblies that are made from PU foam. Our products have brought about a major change in the designing and manufacturing of tractor seats. This is evident from our fully loaded automobile seat that has come a long way from the initial sheet metal structures.
11 * Our Products Our wide array encompasses PU automotive seats, adjustable automotive seats, driver seats, tractor seats, driver seat assembly (adjustable type), driver seat assembly (fixed type), floor assembly for Sonalikabrand tractors, fender seat assembly, fender guard (for 3 cycle and 4 cycle), fender seat cushions (for 3 cycle and 4 cycle), seat brackets (various types for HMT tractors). Furthermore, our automated machinery has helped us in diversifying our presence in the automobile segment such as 3 wheeler, 2 wheeler, luxury coach, commercial vehicles, etc. Our seats come in a variety of characteristics and technical specifications such as The seat is Mechanical suspension seat with a hydraulic shock absorber specially designed for tractors This Suspension includes helical tension springs in conjunction with an oil-hydraulic shock absorber Upholstery is vacuum formed and poured-in-place type that can be easily exchanged for serviceability Available in Fabric or PVC leather cloth, the seat will have both front-back adjustment and height adjustment
12 SEAT for RAIL COACHES We are Leading Manufacturer of Shatabdi Chair Car Seats. RAILWAYS PARTS
13 SEAT and BERTH for RAIL COACHES Leading manufacturer ofrailways seat & berth for accn, SCN, GS, LWF coaches. RAILWAYS PARTS
14 Railways Luggage Rack for AC & Non AC Coaches Leading Manufacturer of Luggage Rack for AC & Non AC Coaches RAILWAYS PARTS
15 Honey Comb Partition Frame for Indian Railways We are leading Manufacturer ofhoney Comb Partition Frame For Indian Railways RAILWAYS PARTS
16 Railways Entrance Hand Rail We are Leading Manufacturer of Railways Entrance Hand Rail. RAILWAYS PARTS
17 Railways Entrance Door We are Leading Manufacturer of Railways Entrance Doors. RAILWAYS PARTS
18 Locomotive Driver seats for Indian Railways We are leading manufacturer of Locomotive Driver seats for Indian Railways RAILWAYS PARTS
19 RAILWAYS PARTS Locomotive Driver seats for Indian Railways
20 Adjustable Driver Seat We offer a wide range of export qualityadjustable Driver Seatfor tractors exclusively for all types of Sonalikatractors. These adjustable driver seats are designed by using varied advance designing facilities including CAD and auto CAD.. These adjustable driver seats are available in PVC leather cloth or high quality fabrics and also have the in-built features of height and fore & aft adjustments. Adjustable Seat
21 Manufacturer & Exporter of Armrest Seats & Tractor Seat With Armrests. Our product range also comprises of Adjustable Seat, Tractor Seat and Tractor Parts And Accessories. We are highly expertise in manufacturing and offering world-class adjustable Armrest Seats exclusively for the tractor uses. Due to the presence of our capacious tool room, PU room, welding shop, paint shop and other infrastructure facilities, we are able such a high standard of armrest seats in accordance with the diverted requirements of our large client base. These adjustable armrest seats are highly durable and easy to maintain. Tractor Seats
22 Tractor Seats
23 Tractor Seats
24 Tractor Seats
25 Tractor Seats
26 Tractor Seats
27 Tractor Seats
28 Tractor Seats
29 Tractor Seats
30 Tractor Seats
31 Tractor Seats
32 Tractor Seats
33 Tractor Seats
34 Tractor Seats
35 Tractor Seats
36 Tractor Parts
37 Tractor Parts
38 Leading Manufacturer and Exporter of Tractor Parts And Accessories such as Paddle Mounting Plate, Brake & Clutch Paddle, tailor hook and rotating tailor hook, Tractor Floor Assembly and Driver Seat Assembly. Other Range of Products Tractor Parts And Accessories
39 We are having a state-of-art manufacturing facility that is equipped with advanced machines and qualified manpower. We have installed the best and technically advanced automated machinery amongst our many other facilities. Our company has tie ups with hi-tech powder coating facilities. Furthermore, our daily activities are efficiently handled by our qualified personnel. Our team comprises automobile engineers, mechanical engineers, auto CAD designers, quality inspectors and allied staff. INFRASTRUCTURE
40 INFRASTRUCTURE
41
42
43 This Is How We Do it
44 Steering Wheel in the making
45 Testing of Steering Wheel
46 Steering Wheel testing
47 Testing of Steering Wheel
48 Powder Coating A training programme was conducted at our works to A training programme was conducted at our works to ascertain the effectiveness & consistency of baking process by MARPOL who are a leading powder coating raw material supplier for automotive industry.
49 Powder Coating SCOPE To check required temperature are being maintained at every point in the oven Checking coating thickness To check proper adhesion of powder with base material
50 Powder Coating HOW Probes are mounted at different locations to check the temperature in the baking oven. A suitable 2D graph obtained from the temperature recording device placed in the oven during baking process. Pictures of above arrangement are in next sheets.
51 Temperature Recording Device Probes
52 As can be seen in the picture several probes have been mounted at various locations of the baking oven to check the respective temperatures. Probes
53 GRAPH SHOWING TEMPRATURE WITH RESPECT TO TIME
54 RESULT Graph indicates that temperature of oven is kept at more than 200⁰ C for appropriate time to ensure the proper baking & adhesion of powder with metal. In graph closeness of four parabolas indicates consistency of temperature at all locations of probes in the oven.
55 CHECKING OF COATING THICKNESS
56 PENCIL TYPE COAT GAUGE
57 ASSURANCE We have tied up with MARPOL to conduct these tests and record the results once every quarter to ensure proper baking process.
58 Railways Doors in Making
59 Railways Doors in Making
60 Railways Doors in Making
61 Other Products in making
62 Work Under progress
63 S. NO. MACHINERY NAME MAKE QTY. SPECIFICATIONS 1 CUTTING & BENDING SECTION: (i) Shearing M/C RAVI 01 No. Bed Length 2000 mm (ii) Hydraulic Hacksaw PMT 01 No. (iii) METAL CUTTING BAND SAW SARTAJ 01 No. UPTO 125MM (iv) Pipe Cutter,OD-60, DEWALT 02 No. (v) PUG Plate Cutting M/C ESAB 01 No. (vi) CNC Laser Cutting- 3 AXIS AMADA 01 No. Bed Length 6000mm Tie up sister concern (vii) Gas Cutter NEC 01 No. upto 16mm Stainless steel Thick plate (viii) Hydraulic Pipe Bender with Double INDER IND. 01 No. Pipe Upto ø 50 mm frame open bending with power pack box type quick clamp system Bending upto 180 in single operation with foot Control. (ix) PLASMA CUTTING MACHINE ESAB 01 NO. 7.6M CUTTING TORCH PT 27 INCLUDED 25mm tich plate cutting capacity
64 2 MACHINE SHOP: (i) VERTICALMILLING MACHINE 2 axis PACMILL (Taiwan) 01 No. Travel :950 x 400 x 400 programmable DRO (ii) Lathe M/C BANSAL 02 No. 6 Ft. (iii) Heavy Duty Radial Drill Machine KABIR 02No. Cap: 38mm With Auto Lift. (iv) Vertical Milling M/C Atlas 02 No. 2k (v) Horizontal Milling M/C Atlas 01 No. (vi) Radial Drilling Machine With Auto Lift EIFCO RDH No. Cap: 25 mm (vii) Vertical Drilling M/C ITCO 04 No. Cap: 25 mm (viii) Surface Grinder GMT 01 No. 7 JIGS & FIXTURES: (i) Jigs & Fixture for various heavy sheet metal
65 S. NO. MACHINERY NAME MAKE QTY. SPECIFICATIONS 3 PRESS SHOP: (i) Hydraulic Press HYDRO MECH 01 No. Cap.:300 MT 1200x1200 mm Bed Length (ii) Power Press RAVI 01 No. Cap.: 300 MT 1100 x 1100 mm Bed Length (iii) C Type Power press BASANT 02.No. 100MT (iv) Power Press RAVI 01 No. 50 MT (v) Power Press BASANT 01 No. 25 MT (vi) Power Press BASANT 01 No. 10 MT (vii) Power Press RAVI 02 No. 100MT (viii) Hydraulic Brake Press ALFA 02 No. 120 TON 4 P.U. FOAMING PLANT: (i) P.U. Foaming M/C POLYCRAFT 01 No. Cap:30 Kg High Pressure Machinery (ROBOTIC ITALIAN) (ii) Vaccum Pump Falcon 03 No. (iii) P.U. Foaming M/C POLYCRAFT 01 No. Cap: 10 Kg Low Pressure
66 5 FABRICATION SHOP: (i) Mig Welding M/C ESAB 05 Nos. 400 amp. (ii) Mig Welding M/C ESAB 20 Nos. 250 amp. (iii) Mig Welding M/C GAIDU 03 Nos. 600 amp. (iv) Arc Welding M/C GAIDU 04 Nos. 400 amp. (v) Arc Welding M/C GAIDU 02 Nos. 250 amp. (vi) SPOT welding M/C GAIDU 01 Nos. (vii) TIG Welding M/C ESAB 01 Nos. 220 amp (Caddy TIG-2200I-TA/34)
67 S. NO. MACHINERY NAME MAKE QTY. SPECIFICATIONS 6 PORTABLE TOOLS: (i) GBM -13 Professional Rotary Drill BOSCH 08 No. ø13/8mm, 1000/1900min (ii) Electrical Drill M/C BOSCH 01 Nos. GSR6-25TE (iii) Jig Saw BOSCH 02 Nos. (iv) Air Compressor SPEEDWAY 03 Nos. (v) Air Compressor ELGI 01 NOS. TS (vi) Angle Grinder BOSCH 02 Nos. AG-9 (vii) Angle Grinder BOSCH 01 Nos. AG-7 (viii) Angle Grinder BOSCH 06 Nos. AG-4 (ix) Piston Grinder BOSCH 01 No. (x) Taping M/C PARAMOUNT 01 No. Upto 10 mm (xi) Morse Magnetic Heavy Duty Drill KPT 01 No. 25mm, 1100watt, 500rpm (xii) KC 355 Potable cut of Saw KPT 01 No. 3800rpm (xiii) Torque Wrench MAC TW-25/25R
68 8 PREATREATMENT SHOP: (I) HANGER TYPE SHOT PERFECT 1 NOS 36" INCH CAPACITY OF HANGER -350 KG ELECTRIACL CONNECTION -10.5Bhp (II) Seven Tank 1 Set Complete Set-up 9 FINISHING SHOP: (i) Powder Coating Setup MITSUBA 01 NOS Powder Multistatic 700-Supreme MITSUBA Systems (ii) Powder Coating Setup RAINBOW 01 NOS (iii) Baking oven VICTORY 02 NOS 8 Feet (iv) Air Drying Oven VICTORY 01 NOS 6 Feet 10 EQUIPMENTS: (i) Hydraulic Die Loader MAHINDRA 01 No. Cap: 1 MT STILLER (ii) Mechanical Die Loader 01 No. Cap: 3 MT (iii) Granite Surface Plate NTMT 01 No. Size : 1000 x 1000mm
69 * FACT SHEET Company Details : Year of establishment 1996 Annual Turnover Rs 30crores (Financial Year ) Projected Turnover Rs. 40crores (Financial Year )» Manufacturer» Exporter» Wholesaler COVERED AREA :-1500 SQ.MTRS. NOS. OF EMPLOYEES : 110 COMPANY : STPPLPRIVATE LIMITED
70 Our Progress in last 10 years
71 * Client List Ancillary of HMT Tractors Kapurthala Service to others is the rent you pay for your room here on earth
72 Railways 40% 60% Tractors PARTNERS BUSINESS
73 Our Timeline across Our vision started in NOW We are going global time machine Successfully Entered into Railways Production House Born as Manufacturer of Tractor Driver Seats Started exporting our products to Middle East countries GROWTH Started Exporting products to Libya & Malayasia With 70 employees in 10years Started Unit 3 With Expanding our wings into Steering wheels & PU Quoted Handles With exports to countries as far as US We are ready We are turning global 1996 By
74 * Our Steps to Success CREATE BUILD MEET IMPROVE
75 * Let s talk STPPL Mr. KunalArora( Director ) Regd. Office 211, H. M. T. Industrial Estate-1 Panchkula, Haryana , India Unit-II 426, H.M.T. ANCILLARY ESTATE-1, PANCHKULA (HARYANA) INDIA UNIT-III 442, H.M.T. ANCILLARY ESTATE-1, PANCHKULA (HARYANA) INDIA Telephone : +(91)-(172) / Mobile : +(91) kunaalarora@rediffmail.com, info@sukataseats.com
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