MODEL TB11E TB11G WALK-BEHIND POWER BUGGY

Transcription

1 PARTS MANUAL MODEL TBE TBG WALK-BEHIND POWER BUGGY (HONDA GX200UT2QX4 GASOLINE ENGINE/ 24VDC, 300W ELECTRIC MOTOR) Revision #0 (02/3/9) To find the latest revision of this publication, visit our website at: THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

2 TABLE OF CONTENTS TBG/E Walk-Behind TuffTruk Power Buggy Table Of Contents... 2 Explanation Of Code In Remarks Column... 4 Suggested Spare Parts... 5 Component Drawings Nameplate And Decals Assembly Top Frame Steering Assembly (Electric) Top Frame Steering Assembly (Gas) Front Chassis Assembly (Electric/Gas) Transmission Assembly (Gas) Battery Assembly (Electric) Control Panel/Controller Assembly (Electric) Center Steering Assembly (Electric/Gas) Electric Motor/Transmission Mounting Assy Engine Mounting Assembly Front Axle Assembly (Electric/Gas) Rear Axle Assembly (Electric) Rear Axle Assembly (Gas) Tub Mount Assembly (Electric/Gas) Power/Gnd Cable Assembly (Electric) Harness Assembly (Electric) Tub Tipping Handle Assembly (Option) Tub Extension Assembly (Option) Tow Hitch Assy. Assembly Flatbed Assy. Assembly Flatbed Load Stop Assembly (Option) Snowplow Assembly (Option) Terms And Conditions Of Sale Parts NOTICE Specifications are subject to change without notice. PAGE 2 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

3 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 3 NOTES

4 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. PART NO. PART NAME QTY. REMARKS 2345 BOLT......INCLUDES ITEMS W/% 2% WASHER, /4 IN....NOT SOLD SEPARATELY 2% 2347 WASHER, 3/8 IN......MQ-45T ONLY HOSE...A/R...MAKE LOCALLY BEARING......S/N 2345B AND ABOVE NO. Column Unique Symbols All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the Remarks column. Duplicate Item Numbers Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the Remarks Column. QTY. Column Numbers Used Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the Remarks Column. REMARKS Column Some of the most common notes found in the Remarks Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: INCLUDES ITEMS W/(unique symbol) Serial Number Break Used to list an effective serial number range where a particular part is used. Indicated by: S/N XXXXX AND BELOW S/N XXXX AND ABOVE S/N XXXX TO S/N XXX Specific Model Number Use Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant. Indicated by: XXXXX ONLY NOT USED ON XXXX Make/Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 4 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

5 SUGGESTED SPARE PARTS TUFFTRUK POWER BUGGY WITH 300 WATT ELECTRIC MOTOR to 3 units Qty. P/N Description FUSE, 0A IGNITION FUSE, 25A CONTROLLER K OHM POTENTIOMETER MICROSWITCH, ROLLER SOLENOID, 24 VDC EMERG. STOP SWITCH BATTERY CHARGER RHF...WHEEL RIGHT-SIDE F/R LHF...WHEEL LEFT-SIDE F/R IGNITION SW W/KEYS LEVER/CABLE ASSY., DM LEVER/CABLE ASSY., F LEVER ASSY., W/REV SW CABLE ASSY., 2-WIRE, REV GRIP, HANDLE BAR CYLINDER, DAMPNER ROD END M0, RIGHT-HAND TUFFTRUK POWER BUGGY WITH HONDA GX200UT2QX4 GASOLINE ENGINE to 3 units Qty. P/N Description RHF...WHEEL RIGHT-SIDE F/R LHF...WHEEL LEFT-SIDE F/R SPARK PLUG NKG Z4M305...GRIP, STARTER ROPE GRIP, HANDLE BAR ZH ROPE, STARTER ZE822...AIR FILTER DUAL ZE82...AIR FILTER, OUTER Z4H900...CAP, FUEL TANK V-BELT, A SPIN-ON OIL FILTER LEVER/CABLE ASSY., DM LEVER/CABLE ASSY., F/R CYLINDER, DAMPNER ROD END M0, RIGHT-HAND NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 5

6 NAMEPLATE AND DECALS ASSY. 3A 3B (GAS ONLY) (ELECTRIC ONLY) 7 0 (ELECTRIC ONLY) DECAL KIT (ELECTRIC) DECAL KIT (GAS) PAGE 6 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

7 NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARKS #% DECAL, FORWARD TRAVEL 2#% DECAL, REVERSE TRAVEL 3A# DECAL, SET OPERATION...ELECTRIC ONLY 3B% DECAL, SET OPERATION...GAS ONLY 4#% DECAL, LOAD CAPACITY 992 LB. (450KG) 5% DECAL, BYPASS FREEWHEEL...GAS ONLY 6#% DECAL, LOCK/UNLOCK TUB DECAL, MQ LOGO 2 8#% DECAL, WARNING, CRUSH ZONE 9#% DECAL, LIFTING POINT 0# DECAL, ELECTRICAL SHOCK HAZARD DECAL, MQ/TUFFTRUK LOGO 2 2# DECAL, BRAKE RELEASE, BYPASS...ELECTRIC ONLY DECAL, SET ELECTRIC...INCLUDES ITEMS W/# DECAL, SET GAS...INCLUDES ITEMS W/% TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 7

8 TOP FRAME STEERING ASSY. (ELECTRIC) A A NOTE: CABLE INCLUDED WITH ITEM CABLE INCLUDED WITH ITEM A PAGE 8 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

9 TOP FRAME STEERING ASSY. (ELECTRIC) NO. PART NO. PART NAME QTY. REMARKS LEVER/CABLE ASSY., DEADMAN A LEVER/CABLE ASSY., FWD/REV HANDLE AND PIVOT BOLT M0X25" WASHER, M TEE-BOLT, M0X60 MM NUT, NYLOC M LEVER ASSY., REVERSE W/SWITCH HANDLE, GRIP CABLE ASSY., 2-WIRE, REVERSE GRIP, DUMP LEVER DUMP LEVER NUT, M0 THIN LOCK WASHER SPACER, DUMP LEVER CABLE, TUB RELEASE CARRIAGE BOLT, M0X BEARING WASHER, M NUT, M8 NYLOC STEERING PIVOT, REAR BOLT, HEX M8X20" CYLINDER, DAMPENER ROD END M0, RIGHT-HAND S/N B8709 AND BELOW NUT, M S/N B8709 AND BELOW ROD, STEERING...S/N B8709 AND BELOW TOP FRAME NUT, NYLOC M HINGE WASHER, M6 4 MM 4 30A WASHER, M6 2.5 MM SCREW, COUNTERSUNK M6X5" ENGINE COVER WASHER, M NUT, NYLOC WASHER, M SCREW, SET M8X35 MM SPACER, M STEERING ROD ASSY...S/N B870 AND ABOVE TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 9

10 TOP FRAME STEERING ASSY. (GAS) A A A NOTE: CABLE INCLUDED WITH ITEM CABLE INCLUDED WITH ITEM A PAGE 0 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

11 TOP FRAME STEERING ASSY. (GAS) NO. PART NO. PART NAME QTY. REMARKS LEVER/CABLE ASSY., DEADMAN A LEVER/CABLE ASSY, FWD REV HANDLE AND PIVOT SCREW SET M0X25" WASHER, M TEE-BOLT, M0X60" NUT, NYLOC M HANDLE GRIP GRIP, DUMP LEVER DUMP LEVER NUT, M0 THIN LOCK WASHER SPACER TUB, LEVER CABLE, TUB RELEASE CARRIAGE BOLT M0X30" BEARING WASHER, M NUT, M8 NYLOC STEERING PIVOT, REAR BOLT, HEX M8X20" DAMPER ASSY ROD END M0, RIGHT-HAND S/N B8709 AND BELOW NUT, M S/N B8709 AND BELOW ROD, STEERING...S/N B8709 AND BELOW TOP FRAME NUT, NYLOC M HINGE WASHER, M6 4 MM 4 30A WASHER, M6 2.5 MM SCREW, COUNTERSUNK 6"X5" ENGINE COVER WASHER, M NUT, NYLOC WASHER, M0 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE

12 FRONT CHASSIS ASSY. (ELECTRIC/GAS) B 8C 8B 8 4 8A PAGE 2 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

13 FRONT CHASSIS ASSY. (ELECTRIC/GAS) NO. PART NO. PART NAME QTY. REMARKS SCREW, SERRATED, M6X PANEL, FRONT TOP BOSS TENSIONER SPACER WASHER TENSIONER ASSY CHAIN RIDER KIT INCLUDES ITEMS W/# 8A# SCREW 2 8B# NUT M0 4 8C# CHAIN RIDER FLANGE BEARING DRIVE, U-JOINT SHAFT ASSEMBLY SQUARE KEY, 3/6"X40MM BEARING SET SCREW, M6X2" BOLT, HEX M8X20" NUT, M8 NYLOC WASHER, LOCK PLATE, BEARING COVER SPACER, BEARING COVER COVER, BEARING FRONT CARRIAGE BOLT M8X25" BOLT, HEX M8X70" WASHER, LOCK M BOSS TENSIONER SUPPORT SPROCKET, 3T TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 3

14 TRANSMISSION ASSY. (GAS) PAGE 4 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

15 TRANSMISSION ASSY. (GAS) NO. PART NO. PART NAME QTY. REMARKS SCREW, SERRATED M6X COVER, REAR UNIT NUT WASHER, M SCREW, SERRATED M6X PLATE, PUMP OVERRIDE SPACER, BEARING COVER HYDRAULIC OIL TANK SCREW, SERRATED M6X HOSE, 3/4" REINFORCED BRACKET, CORNER UPPER SCREW, SERRATED M6X WASHER PINCH CLIP, HOSE ELBOW, 90 F-M /4"" STRAIGHT FITTING, 7/6" UNC-/4" WASHER SCREW TRANSMISSION UNIT WASHER NUT BRACKET, BASE BRACKET, DAMPENER SCREW CHAIN, REAR 5/8" LONG NUT, UNF 3/4" SCREW CHAIN, REAR 5/8" SHORT SHAFT, OUTPUT DRIVE DAMPENER STRUT SHOULDER BOLT M0X6" PLATE, BRAKE LOCK SPRING BRACKET, LEVER DIRECTION PULLEY NUT V-BELT, A KEY, 3/6"SQ.X2"X30 MM TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 5

16 BATTERY ASSY. (ELECTRIC) PAGE 6 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

17 BATTERY ASSY. (ELECTRIC) NO. PART NO. PART NAME QTY. REMARKS SCREW, SERRATED M6X SCREW, SERRATED M6X BRACKET, CABLE WRAP NUT, M0 NYLOC BRACKET, BATTERY TIE-DOWN BATTERY, 27-AGM BATTERY, CHARGER BATTERY, BOX GROMMET, 20MM CARRIAGE BOLT, M0X220" CENTER PANEL SCREW, SERRATED M6X SCREW, SERRATED M8X SCREW, SERRATED M8X NUT, M BRACKET...DEC. 207 AND BELOW POWER CABLE, PLUG SCREW, M4X RECEPTACLE INLET, 20 VAC TOP COVER, BATTERY BOX SCREW, SERRATED M6X4 3 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 7

18 CONTROL PANEL/CONTROLLER ASSY. (ELECTRIC) A A NOTE: INCLUDED WITH ITEM 28 8 PAGE 8 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

19 CONTROL PANEL/CONTROLLER ASSY. (ELECTRIC) NO. PART NO. PART NAME QTY. REMARKS RUBBER CAP, BLACK BRAKE, DISENGAGE LEVER RUBBER BOOT, RED SOLENOID, 24 VDC SCREW, M5X5 DOMEHEAD CLAMP, PLACTIC NUT, NYLOC M SCREW, SERRATED M6X BRACKET, CABLE CLAMP SCREW, SERRATED M6X BRACKET, BRAKE PIVOT SCREW, M4X IN-LINE FUSE, 25A 3A FUSE HOLDER SCREW, M4X6 POZIPAN SCREW, SERRATED M6X SPRING, DEADMAN CABLE K OHM POTENTIOMETER BRACKET, THROTTLE SPRING, FWD/REV CABLE MICROSWITCH, ROLLER CLEVIS, POTENTIOMETER DC MOTOR CONTROLLER, CURTIS WASHER, LOCK M BOLT, M6X FUSE HOLDER, 250V 0A FUSE, 0A IGNITION SWITCH 27A IGNITION KEYS EMERGENCY STOP SWITCH HOUR METER/TACHOMETER COVER, CONTROL PANEL TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 9

20 CENTER STEERING ASSY. (ELECTRIC/GAS) PAGE 20 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

21 CENTER STEERING ASSY. (ELECTRIC/GAS) NO. PART NO. PART NAME QTY. REMARKS BOLT CENTER STEERING PIVOT WA KEYED SCREW SET, M8X70MM (FLAT) WASHER, LOCK WASHER, FLAT WASHER, FLAT LARGE FLANGE BEARING PIN, GIMBAL 8"X50" GIMBLE 3/4" FLANGE BEARING BOLT BEARING" SET SCREW, M6X2" SPROCKET, 3T SQUARE KEY, 6"X6"X25" COVER, BEARING REAR SPACER, BEARING COVER NUT, NYLOC WASHER, FLAT PLATE, BEARING COVER BOLT SCREW SQUARE KEY, 3/6" 3 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 2

22 ELECTRIC MOTOR/TRANSMISSION MOUNTING ASSY ??? 9??? A 8B 8C 8B PAGE 22 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

23 ELECTRIC MOTOR/TRANSMISSION MOUNTING ASSY. NO. PART NO. PART NAME QTY. REMARKS SCREW WASHER GEARBOX OUTPUT SHAFT CHAIN, 2-5/8" CHAIN, SHORT TENSIONER ASSEMBLY CHAIN RIDER KIT INCLUDES ITEMS W/# 8A# SCREW 3 8B# NUT M0 6 8C# CHAIN RIDER WASHER, 50X8.5X WASHER, LOCK SCREW WASHER, FLAT SCREW SCREW WASHER, FLAT REAR CHASSIS BASE BRACKET, GEARBOX MOTOR 300W NUT WASHER, FLAT M0? TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 23

24 ENGINE MOUNTING ASSY PAGE 24 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

25 ENGINE MOUNTING ASSY. NO. PART NO. PART NAME QTY. REMARKS ENGINE, HONDA GX200UT2QX NUT, M8 NYLOC ENGINE SUPPORT SCREW, SET M8X WASHER, FLAT ANTI-VIBRATION MOUNT 30"X5"XM REAR CHASSIS SCREW, SERRATED M8X NUT, M WASHER, FLAT SCREW, M8X WASHER, FLAT DRAIN, BRACKET FOOT, BRACKET TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 25

26 FRONT AXLE ASSY. (ELECTRIC/GAS) NOTES: BOLT IS INCLUDED WITH DIFFERENTIAL AXLE, ITEM 8. PAGE 26 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

27 FRONT AXLE ASSY. (ELECTRIC/GAS) NO. PART NO. PART NAME QTY. REMARKS FRONT PANEL SCREW, SERRATED M8X WHEEL STUD 3/8"X24 UNF LHF WHEEL ASSY. 6"X6.50"X8" LEFT-SIDE...PNEUMATIC SQUARE KEY, 3/6" FLANGE BEARING NUT, 5/6"UNCX4" DIFFERENTIAL AXLE FRONT GEAR, 22T CHAIN, 5/8" 67R FRONT NUT WASHER, FLAT M BEARING SUPPORT BRACKET, FRONT SCREW, SERRATED M8X HUB RHF WHEEL ASSY. 6"X6.5"X8" RIGHT-SIDE...PNEUMATIC WHEEL NUT-3/8" UNF WASHER 3/4"IDX38"X2.0" SNAP RING, 3/4" CAP, RUBBER SCREW, SERRATED M8X FLANGE BEARING CHASSIS, FRONT TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 27

28 REAR AXLE ASSY. (ELECTRIC) NOTES: BOLT IS INCLUDED WITH DIFFERENTIAL AXLE, ITEM 5. PAGE 28 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

29 REAR AXLE ASSY. (ELECTRIC) NO. PART NO. PART NAME QTY. REMARKS LHF WHEEL ASSY. 6"X6.50"X8" LEFT-SIDE......PNEUMATIC FLANGE BEARING SCREW, SERRATED M8X HUB WHEEL STUD 3/8"X24UNF RHF WHEEL ASSY. 6"X6.5"X8" RIGHT-SIDE...PNEUMATIC WASHER 3/4"IDX38"X2.0" CAP, RUBBER SNAP RING, 3/4" WHEEL NUT-3/8" UNF FLANGE BEARING SCREW, SERRATED M8X GEAR, 22T KEY, 3/6"SQ.X40MM DIFFERENTIAL AXLE REAR NUT, 5/6"UNCX4" REAR PANEL SCREW, M8x SCREW, M6X4 SERRATED NUT WASHER, FLAT M BEARING SUPPORT BRACKET, FRONT SCREW, SERRATED M8X20 2 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 29

30 REAR AXLE ASSY. (GAS) A 35 9B 9C 9B NOTES: BOLT IS INCLUDED WITH DIFFERENTIAL AXLE, ITEM 2. PAGE 30 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

31 REAR AXLE ASSY. (GAS) NO. PART NO. PART NAME QTY. REMARKS LHF WHEEL ASSY. 6"X6.50"X8" LEFT-SIDE...PNEUMATIC WASHER, 50X8.5X TENSIONER ASSEMBLY FITTING, BULKHEAD DIA. 25MM PLUG 25MM SCREW, M0 X SPROCKET WHEEL, 8T BEARING, 26"X0"X8" CHAIN RIDER KIT...INCLUDES ITEMS W/# 9A# SCREW 9B# NUT M0 2 9C# CHAIN RIDER BOSS TENSIONER SUPPORT BOLT, M8X RHF WHEEL ASSY. 6"X6.5"X8"RIGHT-SIDE...PNEUMATIC WASHER 3/4"IDX38"X2.0" CAP, RUBBER, SNAP RING, 3/4" SHAFT WHEEL NUT-3/8" UNF SCREW, SERRATED M8X FLANGE BEARING GEAR, 22T KEY 3/6"SQ.X40MM DIFFERENTIAL AXLE REAR NUT, 5/6"UNCX4" REAR PANEL SCREW, SERRATED M8X PLATE, BEARING REAR SCREW, SERRATED M8X SCREW, SERRATED M8X FLANGE, BEARING WHEEL STUD, 3/8"X24UNF SCREW, SERRATED M8X HUB WASHER, LOCK M SCREW, M8X NUT, NYLOC M NUT, PLAIN M NUT, NYLOC M WASHER, FLAT M8 6 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 3

32 TUB MOUNT ASSY. (ELECTRIC/GAS) PAGE 32 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

33 TUB MOUNT ASSY. (ELECTRIC/GAS) NO. PART NO. PART NAME QTY. REMARKS TUB FRAME, TUB CARRIER PLUG 25MM CABLE, GLAND SCREW, SERRATED M8X PIN, LATCH PIVOT PLATE, TUB LATCH SPRING, OUTER SPRING, INNER TUB, LATCH BRACKET NUT, BULKHEAD 25MM LATCH, LOCKING WASHER M CLIP-E SPRING, LATCH 2 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 33

34 POWER/GND CABLE ASSY. (ELECTRIC) 2 BLK NEG POS NEG POS 2V BATTERY #2 2V BATTERY # 3 B+ BLK M B- M2 RED J 8 25 AMP FUSE CURTIS 229 MOTOR CONTROLLER EMERGENCY STOP SWITCH 4 RED RED 7 RED 24 VDC ELECTRIC MOTOR 300W BLK 5 RED IGNITION SWITCH 6 24 VDC CONTACTOR RED 9 0A FUSE 0 RED PAGE 34 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

35 POWER/GND CABLE ASSY. (ELECTRIC) NO. PART NO. PART NAME QTY. REMARKS GND. CABLE.96 FT. (600 MM), BLACK JUMPER CABLE.3 FT. (400 MM), BLACK PWR. CABLE 2.78 FT. (850 MM), RED PWR. CABLE 2.3 FT. (650 MM), RED PWR. CABLE 4.92 IN. (25 MM), RED PWR. CABLE 4.92 IN. (25 MM), RED PWR. CABLE.3 FT. (400 MM), RED GND. CABLE.3 FT. (400 MM), BLACK EMERGENCY STOP TO 0A FUSE A FUSE TO IGNITION PIN 30 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 35

36 HARNESS ASSY. (ELECTRIC) PAGE 36 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

37 HARNESS ASSY. (ELECTRIC) NO. PART NO. PART NAME QTY. REMARKS CABLE HARNESS TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 37

38 TUB TIPPING HANDLE ASSY. (OPTION) PAGE 38 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

39 TUB TIPPING HANDLE ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS OPTT6-DIO GRIP, HANDLE GRIP, HANDLE C HANDLE ROLL PIN LYNCH PIN B HANDLE SUPPORT BRACKET SCREW, M6X4 SER HD WASHER M NUT M6 2 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 39

40 TUB EXTENSION ASSY. (OPTION) PAGE 40 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

41 TUB EXTENSION ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS OPTT5-DIO TUB EXTENSION ASSY B EXTENSION PANEL, RIGHT-SIDE B EXTENSION PANEL, CENTER B EXTENSION PANEL, LEFT-SIDE BOLT NUT WASHER, FLAT 0 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 4

42 TOW HITCH ASSY. (OPTION) PAGE 42 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

43 TOW HITCH ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS OPTT-DIO HITCH ASSY GRIP, HANDLE B HANDLE, HITCH C HITCH A 2-INCH TOW BALL W/CHAIN AND PIN TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 43

44 FLATBED ASSY. (OPTION) PAGE 44 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

45 FLATBED ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS OPTT4-DIO FLATBED ASSEMBLY...INCLUDES ITEMS W/# 2# G FLATBED, FRAME TOP A COMPOSITE BOARD, TOP 4# SCREW, COUNTERSUNK M0X35 0 5# A COMPOSITE BOARD, BOTTOM 6# H FLATBED, FRAME BOTTOM 7# WASHER, FLAT M0 0 8# NUT, M0 NYLOC 20 9# SCREW, M0X25 6 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 45

46 FLATBED LOAD STOP ASSY. (OPTION) PAGE 46 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

47 FLATBED LOAD STOP ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS OPTT3-DIO FLATBED TUBE ASSY...INCLUDES ITEMS W/# 2# CAP, RUBBER 2 3# TUBE 2 4# SCREW, M0X25 4 5# NUT, M0 NYLOC 4 6# WASHER, FLAT M0 8 7# HOLDER, TUBE 2 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 47

48 SNOWPLOW ASSY. (OPTION) NOTE: MUST ORDER ITEM 22 FOR SNOW PLOUGH OPTION PAGE 48 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

49 SNOWPLOW ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS OPTTI0-DIO SNOWPLOW ASSY GRIP, RAISE/LOWER HANDLE C RAISE/LOWER HANDLE BOLT, M8X B PLATE, TILT TUBE PIN, PIVOT ANGLE PIN, PIVOT PLOW F METAL PLATE, PLOW BOLT, M8X B SUPPORT PLATE BOLT, M8X B BLADE, RUBBER WASHER M NUT, M C SHOE, SKID LYNCH PIN F PIVOT SPRING, LATCH SNAP RING LATCH, LOCKING LYNCH PIN D LOOP BRACKET, SNOWPLOW...MUST BE ORDERED WHEN SNOWPLOW OPTION IS USED TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 49

50 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. MINIMUM ORDER The minimum charge for orders from Multiquip is $5.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed, subject to the following provisions:. A Returned Material Authorization must be approved by Multiquip prior to shipment. 2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. b. The list must be typed or computer generated. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. 3. A copy of the Return Material Authorization must accompany the return shipment. 4. Freight is at the sender s expense. All parts must be returned freight prepaid to Multiquip s designated receiving point. 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life (such as gaskets, seals, O rings, and other rubber parts) that were purchased more than six months prior to the return date. c. Any line item with an extended dealer net price of less than $5.00. d. Special order items. e. Electrical components. f. Paint, chemicals, and lubricants. g. Decals and paper products. h. Items purchased in kits. 7. The sender will be notifi ed of any material received that is not acceptable. 8. Such material will be held for five working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. 9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 5% restocking charge. 0. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.. Credit issued will be applied to future purchases only. PRICING AND REBATES Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. SPECIAL EXPEDITING SERVICE A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profi t or good will or for any other special, consequential or incidental damages. LIMITATION OF WARRANTIES No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof. Effective: February 22, 2006 PAGE 50 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9)

51 TUFFTRUK POWER BUGGY PARTS MANUAL REV. #0 (02/3/9) PAGE 5 NOTES

52 PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 890 Wilmington Ave. Carson, CA Contact : mq@multiquip.com Service Department (800) (30) Technical Assistance Tel. (800) Fax (30) (800) Fax: (30) CANADA Multiquip 40 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact : infocanada@multiquip.com Tel: (450) Tel: (877) Fax: (450) MQ Parts Department (800) (30) Warranty Department (800) (30) UNITED KINGDOM Multiquip (UK) Limited Head Office Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK6 4UJ Contact : sales@multiquip.co.uk Fax: (800) Fax: (30) Tel: Fax: COPYRIGHT 209, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations. Your Local Dealer is: