Stationary Air Compressorsc CPF 200 CPVS 250. Parts list

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1 Stationary Air Compressorsc CPF 200 CPVS 250 Parts list

3 Stationary Air Compressors CPF 200 CPVS 250 From following serial No. onwards APC xxx xxx Parts list Copyright 2014, Compressors, Rock Hill, USA. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. No.

4 en - INSTRUCTIONS FOR USE 1 ORDERING PARTS Always specify the part number, the name and quantity of the required items, as well as the type and serial number of the machine. Pages marked with Service symbol - contain parts of Service kit(s). For complete contents of the kit see chapter 1 - Service kits. 2 COLUMN INFORMATION Ref. - Reference number: links a specific listed part to the drawing. Only parts with a reference number are shown in the drawing. Parts in the drawing without a reference number are simply there to illustrate the assembly. Part number - Part number: if no part number is specified, the component is not available as a spare part. A line shown in bold is an assembly. A part of which the number is followed by a black dot is comprised in the bold printed assembly right above. <<< >>> Directs to another list with the same title as the Name. When the part number of the specific parts is placed below the Ref. / Name line a choice must be made upon the type/version of the machine. Qty - Quantity: indicates the number of parts in connection with the corresponding reference number. AR means As required : quantity or number to be determined. Name - Part name: translations of the English names can be found in document Glossary of part names. Remarks - Extra information about the part. A series of letters can indicate that a particular part has been certified by the specified authorized body, in accordance with the codes or rules of the list. Measurements are given in millimeters. fr - INSTRUCTIONS D UTILISATION 1 COMMANDE DE PIECES DETACHEES Précisez toujours le numéro de pièce, la désignation et la quantité de composants souhaitée, ainsi que le type et le numéro de série de la machine. Les pages sur lesquelles figure le symbole d entretien - traitent de pièces comprises dans un/des kit(s) d entretien. Pour le contenu complet du kit, voir le chapitre 1 - Service kits (1 - Kits d entretien). 2 INFORMATIONS DISPONIBLES DANS LES COLONNES Ref. - Numéro de référence : se réfère à une pièce particulière dans la liste et le schéma. Seules les pièces auxquelles un numéro de référence a été attribué sont représentées sur le schéma. Les pièces sans numéro de référence sur le schéma sont simplement destinées à compléter l illustration. Part number - Numéro de pièce détachée : si aucun numéro de pièce n est spécifié, le composant n est pas disponible en tant que pièce détachée. Une ligne qui apparaît en gras correspond à un ensemble. Une pièce dont le numéro est suivi d un point noir est comprise dans l ensemble apparaissant en gras juste au-dessus. <<< >>> indique à consulter une autre liste. Si le numéro de pièce d une pièces spécifiques est placé au-dessous de la ligne de référence/nom, il faut choisir le type/version de la machine. Qty - Quantité : indique le nombre de pièces avec le numéro de référence correspondant. «AR» signifie «As required» (comme requis) : il s agit de la quantité ou du nombre à déterminer. Name - Désignation de la pièce : la traduction des désignations anglaises est disponible dans le document Glossary of part names (Glossaire des désignations des pièces). Remarks - Remarques : informations supplémentaires concernant la pièce. Une série de lettres peut indiquer qu une pièce spécifique a été certifiée par l organisme autorisé mentionné, conformément aux codes et règlements de la liste. Les dimensions sont indiquées en millimètres. et - KASUTUSJUHISED 1 OSADE TELLIMINE Määrake alati osa number, vajalike osade nimed ja kogused, samuti masina tüüp ja seerianumber. Hooldussümboliga tähistatud leheküljed - sisaldavad hoolduskomplketi( de) osi. Komplekti täieliku sisu jaoks vt peatükki 1 - Service kits (1- Hoolduskomplektid). 2 VEERUTEAVE Ref. viitenumber seostab konkreetse nimistus oleva osa vastava joonisega. Joonisel on toodud ainult viitenumbriga osad. Joonisel olevad viitenumbrita osad on mõeldud ainult illustratsioonidena. Part number: osa number. Kui osa number pole määratud, siis pole see komponent varuosana saadaval. Rasvane joon tähistab seadet. Osa, millele järgneb must punkt, koosneb paremal üleval rasvaselt trükitud koostisest. <<< >>> viib teise loendini, millel on samasugune pealkiri kui Nimi. Kui osa number või konkreetne osa on paigutatud Viite / Nime joone alla, tuleb valida seadme tüüp/versioon. Qty: kogus näitab vastava viitenumbriga tähistatud osade arvu. AR tähendab As required (Vastavalt vajadusele): määratletakse kas kogus või number. Name ehk osa nimi: ingliskeelsete nimede tõlked leiate dokumendist Osa nimede sõnastik. Remarks osa kohta käiv lisateave. Tähtede seeria võib näidata, et mingi osa on vastavalt nimekirja koodidele või reeglitele volitatud organist sertifitseeritud. Mõõtmed on millimeetrites. pt - INSTRUÇÕES PARA UTILIZAÇÃO 1 ENCOMENDA DE PEÇAS Especificar sempre a referência da peça, o nome e a quantidade de itens necessários, bem como o tipo e o número de série da máquina. Páginas marcadas com o símbolo de assistência - contêm peças de kits de assistência. Para ver todos os conteúdos do kit consultar o capítulo 1 - Service kits (1 - Kits de assistência). 2 INFORMAÇÃO SOBRE AS COLUNAS Ref. - Número de referência: estabelece a ligação entre uma peça específica listada e o desenho. No desenho, apenas são mostradas peças com um número de referência. As peças mostradas no desenho que não apresentem um número de referência servem apenas para ilustrar o conjunto. Part number - Referência da peça: se não for indicada a referência da peça, o componente não está disponível como peça sobresselente. Uma linha em negrito representa um conjunto. Uma peça cujo número esteja seguido de um ponto preto está incluída no conjunto impresso em negrito, imediatamente acima. <<< >>> conduz a outra lista com o mesmo título de Name. Quando a referência da peça específica se encontra por baixo da linha Ref. / Name, é preciso escolher o tipo/versão da máquina. Qty - Quantidade: indica o número de peças relacionadas com o número de referência correspondente. AR significa As required (consoante requerido): quantidade ou número a determinar. Name - Nome da peça: é possível encontrar traduções dos nomes ingleses das peças no documento Glossário de designações de peças. Remarks - Informação extra sobre a peça. Uma série de letras pode indicar que uma determinada peça foi certificada pela entidade autorizada referida, de acordo com os códigos ou as normas da lista. As medidas são indicadas em milímetros. I x

5 II

6 Contents Inhoud Innehåll Inhaltsverzeichnis Table des matières Indice Indice Innholdsfortegnelse Indice Indholdsfortegnelse Sisällysluettelo Drive Arrangement...1 Air Inlet - without Modulating Control with Modulating Control...3 Air Receiver...4 Air Flow - Aircooled Watercooled...6 Air Outlet Aircooled - without WSD Aircooled - with WSD Watercooled - without WSD Watercooled - with WSD Oil System - Aircooled - with ENergy RECovery Circuit Aircooled Watercooled

7 Contents Inhoud Innehåll Inhaltsverzeichnis Table des matières Indice Indice Innholdsfortegnelse Indice Indholdsfortegnelse Sisällysluettelo Coolers Fan Coolers Fan - Option-High Efficiency Prefiltration Panel Motor And Coupling - Aircooled Watercooled Regulating System...18 Electrical System - CPF CPVS Bodywork - CPF Aircooled CPVS Aircooled Drain System - Aircooled Watercooled

9 Drive Arrangement Element Buffer CPF 200 Aircooled CPF 200 Watercooled Screw CPF 200 Aircooled CPF 200 Watercooled CPVS Washer CPF 200 Aircooled CPF 200 Watercooled CPVS Spacer CPF 200 Aircooled CPF 200 Watercooled Disk Screw Washer 1055 Rod CPF 200 Aircooled CPF 200 Watercooled CPVS Plug Gasket Drive Pin Screw Screw Screw Screw Screw Screw Circlip Key Key Bearing Bearing Gasket Seal O-ring O-ring O-ring O-ring O-ring Plug Plug Gasket Housing Plug Seal Valve Cover Shaft Seal Nipple Seal Washer Plate Washer Bushing Retainer Guide Valve Spring Bushing Bushing Spring Valve Piston Plug Gasket Gearbox assembly Gearbox O-ring Screw Plug Washer Nozzle Gears Gear CPF Hz 7 bar(e) CPF Hz 7.5 bar(e) CPF Hz 7.5 bar(e) CPF Hz 8 bar(e) CPF Hz 10 bar(e) CPF Hz 10.4 bar(e) CPF Hz 8.6 bar(e) CPF Hz 13 bar(e) CPF Hz 8 bar(e) CPF Hz 10 bar(e) CPF Hz 12 bar(e) CPF Hz 13 bar(e) CPVS bar(e) CPVS bar(e) Gear CPF Hz 7 bar(e) CPF Hz 7.5 bar(e) CPF Hz 7.5 bar(e) CPF Hz 8 bar(e) CPF Hz 10 bar(e) CPF Hz 10.4 bar(e) CPF Hz 8.6 bar(e) CPF Hz 13 bar(e) CPF Hz 8 bar(e) CPF Hz 10 bar(e) CPF Hz 12 bar(e) CPF Hz 13 bar(e) CPVS bar(e) CPVS bar(e) 7

11 Air Inlet - without Modulating Control O-ring Valve Valve IEC CSA-UL Screw Washer Coupling Solenoid Valve Coupling Coupling Strainer Plug Gasket Gauge IEC CSA-UL With Modulating control Nut Plug Gasket Cap Decal Pipe Fitting Fitting Seal Flexible Fitting Washer Washer Fitting Seal Fitting Flexible Seal Fitting Seal Elbow Unloader Valve housing Plug screw Seal washer Valve Sealring Sealring Spring Cover assembly O-ring O-ring Bolt Bolt Plain washer 9

13 Air Inlet - with Modulating Control Valve Valve Cap Flange Gasket Screw Washer Gauge Nut Gasket Plug Gasket Coupling Pipe Fitting Coupling Strainer Coupling Valve Fitting Washer Fitting Seal Flexible Fitting Seal Fitting Fitting Seal Flexible Coupling Seal Fitting Coupling Seal Valve Fitting Seal Flexible Fitting Seal Fitting Seal Flexible Fitting Washer Wiring Decal 11

15 Air Receiver 4 7 bar(e) 7.5 bar(e) 8 bar(e) 8.6 bar(e) 9.5 bar(e) 10 bar(e) 10.4 bar(e) 12 bar(e) 12.5 bar(e) 13 bar(e) Vessel ASME (U Stamp) CE Valve ASME (U Stamp) CE Fitting Ring Bushing Gasket Element Ring Plug Gauge Plug Screw Valve Coupling Ring Plug Washer 13

17 Air Flow - Aircooled Filter Ring Duct Clamp Seal Screw Clamp Washer Screw Silencer Nut Washer Screw Nut Washer Gasket Nut Seal Valve Seal Screw Washer Cooler Bolt Washer Bushing Coupling Duct Insulation Screw Washer Nut Flexmaster Pipe Bracket Label Ring Joint Bracket 15

19 Air Flow - Watercooled Filter Ring Duct Clamp O-ring Screw Pipe Plug Gasket CPF CPVS Washer Screw Silencer Nut Washer Pipe Screw Nut Washer Gasket Pipe Nut Seal Valve Pipe Seal Nut Pipe Screw Silencer Nut Washer Pipe Seal Screw Washer Cooler Clip Duct Clamp Flexmaster Pipe Bracket Label Ring Joint Bracket 17

21 Air Outlet - Aircooled without WSD Seal Screw Washer Pipe Flange U-bolt Screw Washer 19

23 Air Outlet - Aircooled with WSD O- ring Pipe Screw Washer O-ring Pipe Support 21

25 Air Outlet - Watercooled without WSD Seal Screw Washer Pipe Flange U-bolt Screw Washer 23

27 Air Outlet - Watercooled with WSD O- ring Pipe Screw Washer O-ring Pipe Support Screw Washer Flange U-bolt Screw Washer 25

29 Oil System - Aircooled - with ENergy RECovery Circuit Cooler Support Screw Washer Valve Fitting Seal Fitting Plug Seal Coupling Fitting Flexible Flexible Flexible Sheet Screw Washer Nut Flange Flexible 27

31 Oil System - Aircooled Cooler Screw O- ring Screw Washer Screw Screw Washer Screw Nut Washer Screw O- ring Flange Nipple Filter Fitting 1090 AR Consumable ROTAIR RIF RXD Foodgrade Seal Fitting Hose assembly O- ring Coupling Support Clamp Hex head Coupling Without Energy Recovery Flexible Without Energy Recovery Bushing ROTAIR Without Energy Recovery 29

33 Oil System - Watercooled Thermostat CPF O- ring Cover Plug Housing Washer Screw Washer Screw O- ring Gasket Flexible CPF CPVS O- ring Flexible CPF CPVS Screw Washer Screw Washer O-ring Flexible CPF CPVS O-ring Screw Washer Filter 2140 AR Consumable ROTAIR RIF RXD Foodgrade Fitting CPVS Flange CPVS Nozzle CPVS Fitting CPVS Flange CPVS Fitting CPVS Valve CPVS Fitting CPVS Seal CPVS Fitting CPVS

35 Coolers Fan Fan Screw Washer Washer Spacer Sensor Wiring CPF CPVS 250 Aircooled VSD IEC CPVS 250 Aircooled CSA-UL Wire harness CPF 200 Aircooled IEC CPF 200 Aircooled CSA-UL CPVS 250 Aircooled VSD IEC CPVS 250 Aircooled CSA-UL Grating Transmitter CPF 200 Aircooled IEC CPF 200 Aircooled CSA-UL CPVS 250 Aircooled VSD IEC CPVS 250 Aircooled CSA-UL Prefiltration panel A Screen Element Panel Screw Washer 33

37 Coolers Fan - Option - High Efficiency Prefiltration Panel Caisson panneaux filtrant Couvercle caisson panneaux Pan.filt.aspir.vent.rlr

39 Motor And Coupling - Aircooled 16 Motor Motor CPF V IEC CPF V IEC CPF V IEC CPF V CSA-UL CPVS Spacer CPF V CSA-UL CPVS Disk CPVS Stud CPF V IEC CPF V IEC CPF V IEC CPF V CSA-UL CPVS Screw Rod CPF V CSA-UL Pad CPF V CSA-UL CPVS Coupling CPF V IEC CPF V IEC CPF V IEC CPF V CSA-UL Lug CPF V IEC CPF V IEC CPF V IEC CPF V CSA-UL Lug CPF V IEC CPF V IEC CPF V IEC CPF V CSA-UL Buffer CPVS 250 CPF 200 Coupling Coupling half CPF CPVS Flex.coupling CPF CPVS Tampon pour tex 37

41 Motor And coupling - Watercooled Motor CPF V 60Hz CPF V 50Hz CPF V 60Hz CPVS Spacer CPVS Disk CPVS Stud CPF V 60Hz CPF V 50Hz CPF V 60Hz CPVS Pad CPVS Buffer CPVS Screw Coupling CPF V 60Hz CPF V 50Hz CPF V 60Hz Lug CPF V 60Hz CPF V 50Hz CPF V 60Hz Lug CPF V 60Hz CPF V 50Hz CPF V 60Hz Coupling Coupling half CPF CPVS Flex.coupling CPF CPVS Tampon pour tex 39

43 Regulating system Elektronikon Screw Washer Switch Seal 41

45 Drain System - Aircooled WSD Separator Decal Without electronic drain With electronic drain Seal Coupling With electronic drain Tube With electronic drain Coupling Without electronic drain With electronic drain Seal Fitting Without electronic drain With electronic drain Washer Without electronic drain With electronic drain Seal Coupling With electronic drain 1060 AR Pipe Without electronic drain With electronic drain Coupling Without electronic drain With electronic drain Seal With electronic drain Fitting With electronic drain Washer Without electronic drain With electronic drain Bracket With electronic drain Screw With electronic drain Coupling With electronic drain 1100 AR Pipe With electronic drain Coupling With electronic drain Seal With electronic drain Coupling Label Without electronic drain With electronic drain Nipple Without electronic drain Drain Without electronic drain Nipple Without electronic drain Plug Without electronic drain Gasket Without electronic drain Cubicle Drain 43

47 Drain system - Watercooled WSD Separator Decal Without electronic drain With electronic drain Seal Coupling With electronic drain Tube With electronic drain Coupling Without electronic drain With electronic drain Seal Fitting Without electronic drain With electronic drain Washer Without electronic drain With electronic drain Seal Coupling With electronic drain 1060 AR Pipe Without electronic drain With electronic drain Coupling Without electronic drain With electronic drain Seal With electronic drain Fitting With electronic drain Washer Without electronic drain With electronic drain Bracket With electronic drain Screw With electronic drain Coupling With electronic drain 1100 AR Pipe With electronic drain Coupling With electronic drain Seal With electronic drain Coupling Label Without electronic drain With electronic drain Nipple Without electronic drain Drain Without electronic drain Nipple Without electronic drain Plug Without electronic drain Gasket Without electronic drain Cubicle Drain Water system Pipe Valve Coupling Switch Flexible Coupling Pipe Flexible Pipe U-bolt Nut 45

49 Electrical system - CPF Aircooled 400V 50HZ IEC Washer Cable gland Nut Cable gland Nut Grommet Screw Washer Nut Washer Cable gland Nut Nut Screw Nut Washer Strap Screw Nut Spacer Plug Plug Anchor pads Tie Cable gland Nut Bracket Screw Screen Screw Nut Control panel Diagram service Transformer Transformer Terminal Terminal Terminal Terminal Terminal Holder Holder Lug Label Button Button Terminal Holder Connector Connector Connector Connector Fuse Fuse AR Raceway Pcb Plate Fuse Fuse Relay Contactor Contactor Plate Plate Shroud Contactor Contactor Screw Washer Screw Washer Rail Rail Rail Fuse Contactor 380V 60HZ IEC Washer Cable gland Nut Cable gland Nut Grommet Screw Washer Nut Washer Cable gland Nut Nut Screw Nut Washer Strap Screw Washer Nut Spacer Plug Plug Anchor pads Tie Cable gland Nut 47

51 Electrical system - CPF Control panel Diagram service Transformer Terminal Terminal Terminal Terminal Terminal Plate Holder Holder Lug Label Button Button Terminal Holder Connector Connector Connector Connector Fuse Fuse AR Raceway Pcb Fuse Fuse Transformer Relay Contactor Contactor Plate Plate Shroud Contactor Contactor Screw Washer Screw Washer Rail Rail Rail Fuse Contactor 440V 60HZ IEC Screw Washer Cable gland Nut Cable gland Nut Grommet Screw Washer Nut Washer Cable gland Nut Nut Screw Nut Washer Strap Screw Washer Nut Spacer Plug Plug Anchor pads Tie Bracket Screw Nut Screen Screw Washer Control panel Diagram service Transformer Terminal Terminal Terminal Terminal Terminal Holder Holder Lug Label Button Button Terminal Holder Connector Connector Connector Connector Fuse Fuse AR Raceway Pcb Plate Fuse Fuse Transformer 49

53 Electrical system - CPF Relay Contactor Contactor Plate Plate Shroud Contactor Contactor Screw Screw Washer Screw Washer Rail Rail Rail Fuse Contactor Watercooled 400V 50HZ IEC Washer Cable gland Nut Cable gland Nut Grommet Screw Washer Nut Washer Cable gland Nut Nut Screw Nut Washer Strap Screw Washer Nut Spacer Plug Plug Anchor pads Tie Cable gland Nut Bracket Screw Nut Screen Screw Washer Control panel Diagram service Transformer Transformer Terminal Terminal Terminal Terminal Terminal Terminal Plate Holder Holder Fuse Fuse Lug Label Button Button Terminal Circuit breaker Contact Connector Connector Connector Connector Fuse Fuse AR Raceway Pcb Relay Contactor Contactor Plate Plate Shroud Contactor Contactor Screw Screw Washer Screw Washer Rail Rail Rail Circuit break Contactor Wiring Aircooled Wiring Sensor Wire harness 51

55 Electrical system - CPF Sensor Sensor Tie Tie Tie Strip Wiring Watercooled Wiring Wiring Sensor Sensor Sensor Tie Tie Nut Wire harness Tie Strip 53

57 Electrical system - CPVS Aircooled 400V 50HZ IEC Cable gland Nut Cable gland Nut Grommet Screw Washer Nut Cable gland Driver Driver Screen Control panel Transformer Transformer Holder Lug Fuse 460V 60HZ CSA-UL Cable gland Nut Cable gland Nut Grommet Screw Washer Nut Cable gland Driver Driver Control panel Connector Terminal Fuse Connector Terminal Watercooled 400V 50HZ IEC Cable gland Nut Cable gland Nut Grommet Screw Washer Nut Cable gland Driver Driver Control panel Functional Transformer Button Protection Wiring Aircooled Wiring Watercooled Sensor Sensor Sensor 55

58 23 Agre 56

59 Bodywork - CPF Aircooled Frame Panel 1 Panel Hinge Nut Screw Washer Panel Panel Hinge Screw Washer Panel Panel Hinge Nut Screw Screw Panel 1 Panel Hinge Nut Screw Screw Panel 1 Panel Hinge Screw Washer Panel 1 Panel Nut Screw Washer Cubicle Washer Screw Screw Nut Lock Sheet Screw Nut Lock Sheet Sheet Support Bolt Panel 1 Panel Bolt Support Support Support Support Screw Washer Nut Nut Sheet Screw Washer Nut Sheet Screw Washer Nut Sheet Screw Washer Nut Seal Support Screw Washer Nut Support Screw Washer Nut Panel 1 Door Lock Seal Panel 1 Panel Lock Panel 1 Panel Lock Panel 1 Panel Panel Nut Screw Nut Washer Panel Screw Washer Panel 1 Panel Lock Sheet Plate Sheet 57

60 23 Agre 58

61 Bodywork - CPF Aircooled Tool Sheet Panel 1 Panel Support Panel 1 Panel Support Screw Screw Washer Panel 1 Panel Lock Panel Pin Labels Label Label Label Label Decal Decal Decal Label Decal Data plate Plate ASME CE Rivet 59

62 24 Agre 60

63 Bodywork - CPVS Aircooled Frame Panel 1 Panel Hinge Nut Screw Washer Panel Panel Hinge Screw Washer Panel Panel Hinge Nut Screw Screw Panel 1 Panel Hinge Nut Screw Screw Panel 1 Panel Hinge Screw Washer Panel 1 Panel Nut Screw Washer Cubicle Washer Screw Screw Nut Lock Sheet Screw Nut Lock Sheet Sheet Support Bolt Panel 1 Panel Bolt Support Support Support Support Screw Washer Nut Nut Sheet Screw Washer Nut Sheet Screw Washer Nut Sheet Screw Washer Nut Seal Support Screw Washer Nut Support Screw Washer Nut Panel 1 Door Lock Seal Panel 1 Panel Lock Panel 1 Panel Lock Panel 1 Panel Panel Nut Screw Nut Washer Panel Screw Washer Panel 1 Panel Lock Sheet Panel 1 Panel 61

64 24 Agre 62

65 Bodywork - CPVS Aircooled Support Panel 1 Panel Support Screw Screw Washer Panel 1 Panel Lock Panel Pin Labels Label Label Label Label Decal Decal Decal Label Decal Data plate Plate CE ASME Rivet 63

66 Notes: 64

67 Notes: 65

68 Notes: 66

70 PM No. / Printed in Belgium

Oil-injected rotary screw air compressors CPC 40, CPC 50, CPC 60. Parts list

Oil-injected rotary screw air compressors CPC 40, CPC 50, CPC 60 Parts list Oil-injected rotary screw air compressors CPC 40, CPC 50, CPC 60 From following serial No. onwards : API 100 000 Parts list