Side channel pumps ADH/CDH AEH TECHNICAL DATA. Temperature: max. 120 C. PN 40 for AEH
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1 Side channel pumps ADH/CDH AEH TECHNICAL DATA Capacity: Head: Speed: max. 7,2 m³/h max. 400 m max rpm Temperature: max. 120 C Casing pressure: Shaft sealing: PN 25 for ADH/CDH PN 40 for AEH stuffing box or standard mechanical seal Flange connection sizes: DIN 2501 PN 25 and PN 40 Direction of rotation: clockwise when looking at the pump from the drive end APPLICATION Sterling SIHI side channel pumps - are self priming - can handle gas during normal liquid duty - are of noiseless operation The pumps of the ADH/AEH series are used when liquids and condensates without abrasive admixtures are to be handled trouble-free under high heads. The pumps of series CDH with NPSH-improving inducer stage are used when liquids are to be handled reliably and trouble-free under critical suction conditions. With these machines, a safe and efficient pumping service can be achieved, even if the net positive suction head available is low With regard to hydraulic design they have been staged as is customary in boiler construction. The pumps are used: in industries running boilers for the handling of condensate and boiler feed water for the construction of washing, cleaning and spraying plants in the construction of fire-extinguishing equipment BAUART The pumps of the ADH/AEH series are segmental type, horizontal side channel pumps self-priming and handling gases during normal liquid duty, operating with unshrouded vane wheel impellers. The pumps of the CDH series are horizontal, self-priming, segmental type, side channel pump, handling entrained gases, equipped with unshrouded impellers and a suction side centrifugal stage combination system) for attaining superior characteristics with respect to net positive suction head (NPSH). By pumps of the ADH/CDH/AEH series are side channel pumps of the high-speed type - maximum 3000 rpm - that have been designed with special regard to noiseless running. The steeply sloped curves offer considerable possibilities of pressure-dependent regulation. CONSTRUCTION Casing pressure: Max. 25 bar from 0 C to C (ADH/CDH) Max. 40 bar from 0 C to C (AEH) Please note: Casing pressure = inlet pressure + discharge head at min. flow rate Position of branches: Suction and discharge branches showing radially upwards. Flanges: The flanges comply with: DIN 2534 PN 25 (ADH/CDH) DIN 2535 PN 40 (AEH) Flanges drilled according to ANSI 150/300 can be supplied. Bearings: One grease-lubricated deep-groove ball bearing according to DIN 625. The first filling with grease is made in the factory. One sleeve bearing flushed by the liquid handled. Designation of this construction type: A. Direction of rotation: Clockwise when looking at the pump from the drive end. Designation of this construction type:. N Shaft sealing: The sealing of the shaft passage, according to choice, can be effected by a stuffing box or by standard mechanical seal. Designation 081: uncooled stuffing box with lantern ring and internal flushing. Temperature range: 0 C to 120 C Designation 135: Standard single-action mechanical seal, uncooled, unbalanced, with internal flushing Temperature range: 0 C to 105 C PUMP TECHNOLOGY ADH/CDH PII/ E 02/
2 Material design Item COMPONENTS MATERIAL DESIGN 01 1 suction casing 2 discharge casing GG 25 10, 11, 13, 14 stage casing 30 vane wheel impeller So Ms pressed 31 inducer stage impeller Rg shaft X 20 Cr bearing bush special carbon 400 shaft sealing stuffing box special asbestos 500 shaft sealing mechanical seal X 22 Cr Ni 17 / carbon / Perbunan Casing seal: The casing seal consists of a liquid sealing compound. Designation of this construction type: 0 Drive / speed: By customary electric motors, type IM B3. For pump size ADH 0800/ to 4 stages, speeds up to max rpm are allowable. General comments: In case of greater delivery heads and greater delivery capacity we recommend the series CEH heavy-duty pumps for handling condensates and liquid gases, with inducer stage, PN 40 Technical documentation about these programmes will be supplied on request. Sectional drawing and nomenclature ADH/AEH shaft sealing designation 081 shaft sealing designation suction casing 200 shaft 2 discharge casing 241 bearing bush 10, 11 stage casing 400 stuffing box 30 vane wheel impeller 500 machanical seal 2
3 Sectional drawing and nomenclature CDH shaft sealing designation 081 shaft sealing designation suction cover 30 vane wheel impeller 241 bearing bush 2 delivery cover 31 inducer stage impeller 400 stuffing box 10, 11, 13, 14 stage casing 200 shaft 500 mechanical seal Selection table for boiler feed pumps heating surface, m² steaming capacity, kg/h ,1 kw 1,1 kw 1,1 kw 1,1 kw 1,1 kw 1,1 kw 1,5 kw 1,5 kw 2,2 kw 2,2 kw 3,0 kw 3,0 kw 4,0 kw 5,5 kw C 0801 C 0801 C 0801 C 0901 C 0902 C 0902 C 1401 C 1402 C ,75 kw 0,75 kw 0,75 kw 1,1 kw 1,5 kw 1,5 kw 2,2 kw 2,2 kw 4,0 kw ,5 kw 1,5 kw 1,5 kw 1,5 kw 1,5 kw 1,5 kw 1,5 kw 2,2 kw 3,0 kw 3,0 kw 3,0 kw 4,0 kw 4,0 kw 5,5 kw C 0802 C 0803 C 0903 C 1502 C ,5 kw 1,5 kw 2,2 kw 3,0 kw 5,2 kw ,2 kw 2,2 kw 2,2 kw 2,2 kw 2,2 kw 2,2 kw 2,2 kw 2,2 kw 3,0 kw 3,0 kw 4,0 kw 4,0 kw 5,5 kw 7,5 kw C 0802 C 0802 C 0802 C 0802 C 0802 C 0804 C 0903 C 1403 C 1504 C ,5 kw 1,5 kw 1,5 kw 1,5 kw 1,5 kw 2,2 kw 2,2 kw 3,0 kw 5,5 kw 7,5 kw ,2 kw 2,2 kw 2,2 kw 2,2 kw 2,2 kw 2,2 kw 3,0 kw 3,0 kw 4,0 kw 4,0 kw 4,0 kw 5,5 kw 5,5 kw 7,5 kw C 1402 C 1503 C 2403 C 2404 b 4,0 kw 5,5 kw 7,5 kw 7,5 kw o i 2,2 kw 2,2 kw 2,2 kw 2,2 kw 2,2 kw 3,0 kw 3,0 kw 4,0 kw 4,0 kw 4,0 kw 5,5 kw 7,5 kw 7,5 kw 11,0 kw l C 0804 C 0903 C 0903 C 0804 C 1402 C 1503 C 2403 e 2,2 kw 3,0 kw 3,0 kw 2,2 kw 4,0 kw 5,5 kw 7,5 kw r ,2 kw 2,2 kw 2,2 kw 2,2 kw 2,2 kw 3,0 kw 4,0 kw 4,0 kw 4,0 kw 4,0 kw 5,5 kw 7,5 kw 11,0 kw 11,0 kw s C 0804 C 0804 C 0804 C 0804 C 0904 C 1403 C 1403 C 1403 e 3,0 kw 3,0 kw 3,0 kw 3,0 kw 3,0 kw 5,5 kw 5,5 kw 5,5 kw r v 3,0 kw 3,0 kw 3,0 kw 3,0 kw 3,0 kw 3,0 kw 4,0 kw 5,5 kw 5,5 kw 7,5 kw 11,0 kw 11,0 kw 11,0 kw 11,0 kw i C 0804 C 0804 C 0804 C 1402 C 1403 C 1503 C 1503 c 3,0 kw 3,0 kw 3,0 kw 5,5 kw 5,5 kw 7,5 kw 7,5 kw e ,0 kw 3,0 kw 3,0 kw 3,0 kw 3,0 kw 3,0 kw 5,5 kw 5,5 kw 5,5 kw 7,5 kw 11,0 kw 11,0 kw 11,0 kw 11,0 kw p C 0904 C 0904 C 0904 C 0904 C 1404 C 1402 C 1404 C 1404 r 4,0 kw 4,0 kw 4,0 kw 4,0 kw 5,5 kw 5,5 kw 5,5 kw 5,5 kw e s 3,0 kw 3,0 kw 3,0 kw 4,0 kw 4,0 kw 4,0 kw When designing and dimensioning the pumps, the regulations s concerning the fitting out and erection of steam generators (TRD 401) u have been adhered to. r For the determination of the boiler capacity, a generated steam e 4,0 kw 4,0 kw 4,0 kw 4,0 kw 4,0 kw 4,0 kw volume per hour of 40 kg/m² of heating surface has been taken as a base. The pumps are capable of a feed-water service for 1,6 times the steaming capacity and they can overcome 1,2 times the service b pressure. Under such conditions, the motors provided are not fully a 4,0 kw 4,0 kw 4,0 kw 4,0 kw 4,0 kw charged. r Example: Required: boiler pressure 12 bar 4,0 kw 4,0 kw 4,0 kw 4,0 kw 5,5 kw heating surface 30 m² steaming capacity 1200 kg/h The selection table gives: 4,0 kw 4,0 kw 4,0 kw 5,5 kw 5,5 kw pump size ADH 1402 resp. CDH 1402 motor power 3 kw resp. 4 kw ,5 kw 5,5 kw 5,5 kw 5,5 kw Note: If there is a C before the number of the pump size given by the selection table then the conditions of the operating point can also be complied with a pump of the series CDH. 3
4 Performance graph Characteristic curves For the values stated in the performance curve sheets, the Manufacturing tolerances: capacity ±10%, head ±10%, following tolerances apply: power requirements +10% Measuring tolerances: according to DIN 1944 For the series CDH are to be added H = 7 m, P = 0,15 kw For the series CDH are to be added H = 7 m, P = 0,15 kw 4
5 Characteristic curves For the values stated in the performance curve sheets, the Manufacturing tolerances: capacity ±10%, head ±10%, following tolerances apply: power requirements +10% Measuring tolerances: according to DIN 1944 For the series CDH are to be added H = 8 m, P = 0,3 kw For the series CDH are to be added H = 8 m, P = 0,3 kw max casing pressure max. casing pressure For the series CDH are to be added H = 10 m, P = 0,7 kw For the series CDH are to be added H = 10 m, P = 0,7 kw max. casing pressure max. casing pressure 5
6 Characteristic curves For the values stated in the performance curve sheets, the Manufacturing tolerances: capacity ±10%, head ±10%, following tolerances apply: power requirements +10% Measuring tolerances: according to DIN 1944 The values are to be understood for water of ρ = 1 kg/l 6
7 Dimension table Connection sizes: see column v u e connection for drainage u m connection for pressure gauge u R connection for flushing liquid - screwed plug connection for buffer liquid: screwed plug u S series + size DN A,E b c e f h 1 h 2 n 1 n 2 q 1 s v w z d l t u ADH ,1 CDH ADH ,1 CDH G ¼ ADH ,5 6 CDH 2500 AEH ,1 5 series + size a m 1 m 2 a m 1 m 2 a m 1 m 2 a m 1 m 2 ADH ADH ADH CDH CDH CDH series + size a m 1 m 2 a m 1 m 2 a m 1 m 2 a m 1 m 2 AEH Flange connection sizes acc. to DIN 2501 PN 25 PN 40 DN A;E k D d 2 x number 14 x 4 14 x 4 18 x 4 14 x 4 7
8 Foundation plan ADH/AEH minimum length of rag bolt Dimensions in mm, casting tolerances according to DIN 1686 GTB 17 Series + motor base plate coup- weight rag bolt size size kw lling pump unit a b2 c e1 e2 e4 f1 h h3 I P1 P2 w* w1 ue kg kg DIN b 0, A R 1/2 M12 x a 0, b 1, S 1, S 1, M16x L 2, S 1, L 2, L 3, a 0, M12 x b 1, S 1, L 2, L 2, M16x L 3, L 2, L 3, M 4,0 301 A b 1, A M12 x S 1, L 2, M16 x L 3, L 3, M 4,0 301 A S 5,5 303 A ADH M 4,0 301 A S 5,5 303 A S 1, A M12 x L 2, L 3, M 16 x M 4,0 A M 4, S 5,5 303 A S 5, S 7, L 2,2 210 A L 3, M 4,0 301 A S 5,5 303 A S 5, S 7, S 7, M20 x M 11, M16 x L 2,2 210 A L 3, S 5,5 303 A S 7, S 7, M 11, M20 x S 7, M16 x M 11, M20 x L 2,2 241 A M16 x L 3, L 3, AEH 112 M 4,0 A L 3,0 A M 4,0 A M 4, S 5,5 A * Motor protection type IP 54, dimensions depend on the motor make 8
9 Foundation plan CDH minimum length of rag bolt Dimensions in mm mm, casting tolerances according to DIN 1686 GTB 17 series + motor base plate coup- weight rag-bolt size size kw ling pump unit a b2 c e1 e2 e4 f1 h h3 I P1 P2 w* w1 ue kg kg DIN a 0, A R ½ M12 x b 1, b 1, S 1, S 1, M16x L 2, S 1, L 2, L 3, a 0, M12 x b 1, S 1, S 1, M 16 x L 2, L 2, L 3, L 2, L 3, M 4,0 301 A b 1, A M12 x S 1, L 2, M 16 x L 2, L 3, M 4,0 301 A L 3,0 241 A M 4,0 301 A CDH 132 S 5,5 303 A M 4,0 272 A S 5,5 303 A S 1, A M12 x L 2, M 16 x L 3, M 4,0 301 A M 4, S 5,5 303 A S 5, S 7, L 2,2 210 A L 3, M 4,0 272 A M 4, S 5,5 303 A S 5, S 7, M 11, M 20 x S 7, M 11, L 2,2 241 A M 16 x L 3,0 272 A S 5,5 303 A S 7, S 7, M 11, M20 x S 7, M 11, * Motor protection typet IP 54, dimensions depend on the motor make 9
10 Data regarding the pump size - order notes Series + size Bearing + sense of rotation Shaft sealing Material design Casing joint one grease-lubricated antifriction bearing, one liquid-flushed sleeve 081 stuffing box 01 standard design: grey cast iron 0 liquid sealing bearing 135 standard compound. N sense of rotation: mechanical seal A. clockwise when looking at the pump from the motor alternatively ADH 1404 AN CDH AEH Scope of delivery Designation Motor selection table pump with free shaft end 01 motor pump with coupling, motor side rough-drilled 04 kw size designation as above, but pump mounted on base plate 05 0,55 71 b EA as above, but with motor and coupling guard 0,75 80 a FA e.g. three-phase A.C. motor of. 2,2 kw e.g.. JA 1,1 80 b GA (50 Hz, 230/400 V ), of 2900 rpm 1,5 90 S HA 2,2 90 L JA 3,0 100 L KA 4,0 112 M MA 5,5 132 S NA Important 7,5 132 S OA In case of an order, specify always Q (m³/h) and head H (m) 11,0 160 M SA. 15,0 160 M TA Example of an order: The pump size ADH 1402 AN with coupling rough-drilled on the motor side has the complete order number: ADH AN The pump size ADH 1402 AN as a complete unit with 2,2 kw three-phase A.C. motor of 2900 rpm has the complete order number: ADH AN JA On delivery the period (. ) at the fourth place of the type designation is replaced by a letter in the factory. If the motor type to be provided is specified, then the coupling can be finish-drilled on the side of the motor and a coupling guard as well as the suitable shims to compensate for the height difference between the shaft centre lines of the motor and pump can be supplied. Any changes in the interest of the technical development are reserved. Sterling SIHI GmbH Lindenstraße 170, D Itzehoe, Germany, Telephone +49 (0)48 21 / , Fax +49 (0)48 21 /
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