Type ZEND. SIHI Model: ZEND / ZDND / ZHND Hot Water Transfer Pumps Product Reference Manual. Experience In Motion. FPD-xxxx
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1 Type ZEND SIHI Model: ZEND / ZDND / ZHND Hot Water Transfer Pumps Product Reference Manual FPD-xxxx Experience In Motion
2 Volute pumps for hot water up to 230 C SIHI SuperNova ZEND TECHNICAL DATA Output: Delivery head: Speed: max. 600 m³/h max. 90 m max rpm Temperature: max. 230 C (1) Casing pressure: PN 40 Shaft sealing: balanced standard mechanical seal uncooled Flange connections: material design 1B DIN EN PN 40 2B DIN EN PN 40 Direction of rotation: clockwise, when looking at the pump from the drive end APPLICATION The volute pumps of the series ZEND are part of the overall programme heat transfer and circulation pumps. They are primarily used for circulation of hot water in closed pipe and vessel systems. Therefore their fields of applications are the energy production heat transport and the industry and here mainly in systems where hot water as heat carrier is given preference, despite its high systems pressure, over oil as heat carrier. DESIGN Horizontal, single-stage (2) volute pumps with dimensions and nominal ratings to DIN EN in back pull out design, with uncooled balanced mechanical seal. The series ZEND has especially been designed for the trouble free handling of hot water up to 230 C and is distinguished by: A double heat barrier that causes an optimal energy consumption by the pump and reduces the temperature level in the mechanical seal chamber to less than 100 C without external cooling circuit (see temperature curve on page 3). The service life of the mechanical seal increases considerably. A special design that automatically leads accumulation of gas to exhaust. Consequently the dry operation of the mechanical seal can be excluded. A programme that comprehends 29 construction sizes and thus guarantees an optimal solution for every operating point. The back pull out design, which permits the removal of the complete bearing unit towards the drive end without removing the pump casing from the pipe work. If a spacer coupling is installed it is also unnecessary to disconnect the motor. CONSTRUCTION Casing pressure max. 35 bar from 170 C to 200 C max. 32 bar from 200 C to 230 C Intermediate values can be obtained by interpolation. Please note: Technical rules and safety regulations. Max. casing pressure = inlet pressure + zero head Max. test pressure = 52 bar Flanges location: Axial suction flange, discharge flange radially upwards. Flanges: The flanges comply with DIN EN 1092 part 1 and part 2 resp. PN 40. Flange design to ANSI 300 is possible. Hydraulic: Designation of this construction type: A. Bearing: One grease-lubricated, reinforced antifriction bearing to DIN 625 and one internal liquid flushed sleeve bearing. Designation of this construction type: S Direction of rotation: Clockwise, when looking at the pump from the drive end. Shaft sealing: Code BG3: balanced standard mechanical seal seal face materials SIC/carbon elastomer EPDM (1) Temperature range 170 C to 200 C (2) Except for sizes to PUMPTECHNOLOGY ZEN P I / E 08/2015
3 Material design: Item Components volute casing * intermediate flange casing cover bearing bracket intermediate piece ** impeller** EN materialnumber EN material-denomination DIN materialnumber Material DIN material-denomination US denomination ASTM Standard EN-JS 1025 EN-GJS LT GGG-40.3 A 395 X AISI Execution GP 240 GH GS-C 25 A 216 Gr WCB X X6 Cr Ni Mo Ti X6 Cr Ni Mo Ti A 276 Gr316Ti 316 Ti X shaft sleeve X6 Cr Ni Mo Ti X6 Cr Ni Mo Ti A 276 Gr316Ti 316 Ti X X shaft X 20 Cr X 20 Cr 13 A 276 Type X X 1B 2B impeller casing for mechanical seal EN-JL 1040 EN-GJL GG-25 A 278 Class 30 X X mechanical seal SIC / carbon X X sleeve bearing SIC / SIC X X * for sizes , , material volute casing GP 240 GH. ** only for sizes Casing gasket: The casing is sealed by a flat gasket of graphite. Designation of this construction type: 2 Motor power: Using commercial electric motors, type of construction IM B3. To determine the drive power we recommend the following safety margin: Up to 4 kw: 25% 4 up to 7,5 kw: 20% above 7,5 kw: 15% The following speeds are to be observed: max. speed size max. speed size max. speed size rpm rpm rpm The max. speeds result from the permissible peripheral speed of the jmpeller or from the shaft load admissible at higher temperatures, respectively. Bearing bracket / pump size: Bracket Bracket Bracket General remarks: For equipping hot media systems a complete programme is available for a flow range between m 3 /h consisting of the range: ZDN volute pumps to DIN EN 22858, t max 207 C PN 25. Hot water design ZHN volute pumps to EN 733, t max 180 C PN 16. Hot water design. ZLI volute pumps to EN 733 as INLINE construction, t max 150 C PN 25. Hot water design. ZTN volute pumps to EN 733, t max 350 C PN 16. Heat tranfer oil design. ZTK volute pumps to EN 733 close coupled design, t max 350 C PN 16. Heat transfer oil. ZTI volute pumps to EN 733 as INLINE construction, t max 350 C PN 16. Heat transfer oil. Technical documentation on these programmes will readily be supplied on request. 2
4 Sectional drawing and nomenclature ZEND AS BG3... ZEND AS BG volute casing 10.91, intermediate piece intermediate flange casing cover shaft impeller bearing bracket mechanical seal casing for mechanical seal shaft sleeve 52.90, sleeve bearing Heat barrier / shaft seal / bearing / feet arrangement Heat transfer installations have achieved a high level of technical development. Consequently the requirements on the pumps handling heat carriers have increased regarding operating safety, environmental protection, maintenance and operating costs. On the basis of many years experience and latest technical know-how the ZEND fully complies with these requirements. Special attention was paid to the above technical details. A favourable reduction in temperature is obtained towards the drive side by fitting a double acting heat barrier between the casing cover and the shaft seal housing. See illustration. Product-side heat losses are effectively prevented (energy saving). The temperature reduction makes it possible to use safely an uncooled mechanical seal up to a pumping medium temperature of 230 C. By special constructional shaping of the pump feed, displacements caused by thermal expansion are prevented to e great extent. For the vertical displacement only the measure h is decisive, since the rest of the foot remains cold. The horizontal expansion is taken up by the elastic foot bracings. Curve of temperature decrease 3
5 Performance graph 50 Hz n= 1450 rpm n= 2900 rpm 4
6 Performance graph 60 Hz n = 1750 rpm n = 3500 rpm 5
7 Dimension table u v u fg uv = vent connection (G1/8) ufg = grease filling connection (G1/8) Dimensions in mm size DN 2 DN 1 a b c f h 1 h 2 m 1 m 2 n 1 n 2 s 1* s 2* w w1 x d 1 l t u ) ) ) ) M M M ) Transnorm pump sizes, not included in DIN EN * Slots suitable for bolts with dimensions indicated. Bolts are not included in the bare shaft pump standard scope of supply M ) M ) Flange connection according to DIN EN PN 40 execution material 1B Flange connection acc. to DIN EN PN 40 execution material 2B DN2/DN D k bfl , Tolerances +4,0 +4,5-3,0-1,5 d2 x number 19x4 19x4 19x4 19x8 19x8 23x8 28x8 28x8 18x4 18x4 18x4 18x8 18x8 22x8 26x8 26x8 6
8 Foundation plan min. length of rag bolts Dimensions in mm Motor ZEND rpm Base Rag Size Size plate Cplg. Weight (kg) bolt kw No. Pump Unit DN2 DN1 a b2 e1 e2 v f1 h3 h4 w* w1 size ,25-71a ,20 90L B ,37-71b ,00 100L S272 B ,55-80a B ,00 112M B ,75-80b B S ,37-71b S ,55-80a ,10 80b B M16X ,50 90S ,20 90L ,00 100L B80-4,00 112M S ,55-80a ,75-80b B ,10-90S ,00 100L B80-4,00 112M S ,50 132S ,75-80b ,10-90S S383 B80 1,50-90L ,20-100L M20x400-7,50 132S ,00 160M S ,00 160M ,37-71b S ,55-80a ,75-80b B ,10 1,50 90S S ,20 90L ,00 100L B80-4,00 112M S M16x200 0,75-80b ,10-90S S301 B ,50-90L ,20-100L B80-4,00 112M S ,50 132S ,00 160M S ,00 160M ,10-90S ,50-90L S383 B ,20-100L ,00-100L M20x ,50 132S ,00 160M S ,00 160M ,50 160L
9 Motor ZEND rpm Base Rag Size Size plate Cplg. Weight (kg) bolt kw No. Pump Unit DN2 DN1 a b2 e1 e2 v f1 h3 h4 w* w1 size 2,20-100L ,00-100L S383 B ,00-112M M20X400 5,50-132S S ,55-80a ,75-80b S301 B ,10-90S ,50 2,20 90L M16x ,00 100L B80-4,00 112M S ,50 132S ,00 160M S M20x400 0,75-80b ,10-90S S301 B ,50-90L ,20-100L M16x200 B80 4,00 112M S ,50 132S ,50 132S ,00 160M ,00 160M S ,50 160L ,50-90L ,20-100L S383 B ,00-100L ,00-112M M20x ,50 132S ,00 160M ,00 160M S ,50 160L ,00 180M B ,00 200L S436 B ,00-112M B ,50-132S S ,50-132M M24X400 0,75-80b S ,10-90S ,50-90L B ,20-100L S ,00 112M ,50 132S ,00 160M S ,00 160M ,10-90S ,50-90L ,20-100L S344 B ,00-100L ,00-112M ,50 132S M20x400-11,00 160M ,00 160M S ,50 160L ,00 180M B ,00 200L S436 B ,20-100L ,00-100L B S ,00-112M ,50-132S ,00 160M ,50 160L S ,00 180M B ,00 200L S ,00 200L B ,00 225M M24x400 5,50-132S ,50-132M S ,00-160M ,00-160L B ,75-80b ,10-90S ,50-90L S383 B ,20-100L ,00-100L M20x400-7,50 132S ,00 160M ,00 160M S ,50 160L ,00 180M B ,50-90L ,20-100L S383 B ,00-100L
10 Motor ZEND rpm Base Rag Size Size plate Cplg. Weight (kg) bolt kw No. Pump Unit DN2 DN1 a b2 e1 e2 v f1 h3 h4 w* w1 size 4,00-112M S383 B ,50-132S ,00 160M ,00 160M S M20x400-18,50 160L ,00 180M B ,00 200L S436 B ,00 200L ,00-100L B80 4,00-112M ,50-132S ,50-132M S ,50 160L ,00 180M B ,00 200L M24x400-37,00 200L B ,00 225M S ,00 250M B ,50-132S ,50-132M S ,00-160M ,00-160L B ,20-100L ,00-100L B S ,00-112M ,50-132S ,50 160L S ,00 180M B ,00 200L S436 B ,00 200L ,20-100L M20x400 3,00-100L B ,00-112M S ,50-132S ,50-132M ,50 160L S ,00 180M B ,00 200L ,00 200L S436 B ,00 225M ,00-112M ,50-132S ,50-132M S ,00-160M ,00 200L ,00 200L B ,00 225M ,00 250M S487 B ,00 280S B ,00-160M ,00-160L B ,50-180M M24X400 22,00-180L S486 B ,50-132M ,00-160M ,00-160L B ,00 225M B ,00 250M S487 B ,00 280S B ,50-132M ,00-160M S ,00-160L B110 18,50-180M * Motor protection type IP 55, dimensions depend on the motor manufacturer. Some sizes are not corresponding to the drawing in small details. Foundation plan for 60Hz on request. ** Weight higher by 20 % in case of cast steel 9
11 Foundation plan for units with spacer coupling min. length of rag bolts Dimensions in mm Motor ZEND rpm Base Rag Size Size plate Cplg. Weight (kg) bolt KW No. pump unit DN2 DN1 a b2 e1 e2 v f1 h3 h4 x w* w1 size ,25-71a S M16X200-2,20 90L S M20X ,37-71b S M16X200-3,00 100L S344 H M20X ,55-80a S M16X200-4,00 112M S M20X ,75-80b S M16X200 S M20X400 0,37-71b ,55-80a ,10 80b S ,50 90S ,20 90L ,00 100L H S ,00 112M M16x200 0,55-80a ,75-80b S ,10-90S ,00 100L ,00 112M S ,50 132S ,75-80b S ,10-90S H80 1,50-90L S ,20-100L M20X400-7,50 132S ,00 160M S ,00 160M ,37-71b ,55-80a ,75-80b S ,10 1,50 90S H ,20 90L ,00 100L ,00 112M M16x200 0,75-80b ,10-90S S H80 1,50-90L ,20-100L ,00 112M ,50 132S ,00 160M S ,00 160M ,10-90S ,50-90L H80 2,20-100L ,00-100L S M20x ,50 132S ,00 160M ,00 160M ,50 160L S
12 Motor ZEND rpm Base Rag Size Size plate Cplg. Weight (kg) bolt KW No. pump unit DN2 DN1 a b2 e1 e2 v f1 h3 h4 x w* w1 size 2,20-100L ,00-100L H S ,00-112M M20x400 5,50-132S ,55-80a ,75-80b ,10-90S H ,50 2,20 90L S M16x ,00 100L ,00 112M ,50 132S ,00 160M S M20x400 0,75-80b ,10-90S ,50-90L H ,20-100L S M16x ,00 112M ,50 132S ,00 160M ,00 160M S ,50 160L ,50-90L ,20-100L H80 3,00-100L S ,00-112M M20x ,50 132S ,00 160M ,00 160M ,50 160L S ,00 180M H ,00 200L H ,00-112M H ,50-132S S M24X400 7,50-132M ,75-80b ,10-90S ,50-90L S344 H ,20-100L ,00 112M S ,50 132S ,00 160M S ,00 160M ,10-90S M20x400 1,50-90L ,20-100L S344 H ,00-100L ,00-112M ,50 132S ,00 160M ,00 160M S ,50 160L ,00 180M H ,00 200L S487 H M24X400 2,20-100L ,00-100L H S ,00-112M ,50-132S M20x ,00 160M ,50 160L S ,00 180M H ,00 200L ,00 200L S487 H ,00 225M ,50-132S M24x400 S ,50-132M ,00-160M S487 H ,00-160L ,75-80b ,10-90S ,50-90L S344 H ,20-100L ,00-100L ,50 132S S ,00 160M ,00 160M S ,50 160L ,00 180M H ,50-90L ,20-100L S385 H ,00-100L M20x400 11
13 Motor ZEND rpm Base Rag Size Size plate Cplg. Weight (kg) bolt KW No. pump unit DN2 DN1 a b2 e1 e2 v f1 h3 h4 x w* w1 size 4,00-112M S385 H ,50-132S ,00 160M M20x ,00 160M S ,50 160L ,00 180M H ,00 200L S487 H ,00 200L ,00-100L H80 4,00-112M S ,50-132S ,50-132M ,50 160L ,00 180M H M24x400-30,00 200L S ,00 200L H ,00 225M ,00 250M S538 H ,50-132S ,50-132M S ,00-160M H110 15,00-160L S ,20-100L ,00-100L H S ,00-112M M20x ,50-132S ,50 160L S ,00 180M H ,00 200L S487 H ,00 200L M24x400 2,20-100L ,00-100L H ,00-112M S ,50-132S M20x ,50-132M ,50 160L S ,00 180M H ,00 200L ,00 200L S487 H ,00 225M ,00-112M ,50-132S S ,50-132M ,00-160M H ,00 200L ,00 200L S487 H ,00 225M ,00 250M H S ,00 280S H ,00-160M S M24x ,00-160L H ,50-180M S ,00-180L H ,50-132M S ,00-160M ,00-160L S487 H ,00 225M H ,00 250M S538 H ,00 280S H ,50-132M S ,00-160M ,00-160L S487 H ,50-180M * Motor protection type IP 55, dimensions depend on the motor manufacturer. Some sizes are not corresponding to the drawing in small details. Foundation plan for 60Hz on request. ** Weight higher by 20 % in case of cast steel. 12
14 Data regarding pump size Type + Pump size Hydraulic + Bearing Shaft sealing Material desing Casing gasket A hydraulic 1 1B main parts of 2 confined flat S grease lubricated reinforced BG3 balanced standard spheroidal cast iron gasket of antifriction bearing and one internal mechanical seal 2B main parts of cast graphite with liquid flushed sleeve bearing steel A4 insertion B alternative ZEND AS BG3 1B B Any changes in the interest of the technical development are reserved. 13
15 Sterling SIHI (Spain), S.L. Vereda de los Zapateros s/n, Pozuelo de Alarcón Madrid, Spain. Telephone Telefax
16 Volute pumps for hot water up to 207 C SIHI SuperNova ZDND TECHNICAL DATA Output: Delivery head: Speed: max. 600 m³/h max. 90 m max rpm Temperature: max. 207 C Casing pressure: PN 25 Shaft sealing: balanced standard mechanical seal, uncooled Flange connections: DIN EN PN 40 Sense of rotation: clockwise, when looking at the Pump from the drive end APPLICATION The volute pumps of the series ZDHD are part of the overall programme heat transfer and circulation pumps. They are primarily used for circulation of hot water in closed pipe and vessel systems. Therefore their fields of application are the energy production, the heat transport and the industry and here mainly in systems where hot water as heat carrier is given preference, despite is high system pressure, over oil as heat carrier. CONSTRUCTION Casing pressure Max 25 bar from 0 C up to 207 C Please note: Technical rules and safety regulations. Casing pressure = inlet pressure + zero head Max. test pressure = 33 bar Flanges location: Axial suction flange, discharge flange radially upwards. Flanges: The flanges comply with DIN EN resp. PN 40. Flange design to ANSI 300 is possible. DESIGN Horizontal, single-stage volute casing pumps with the dimensions ans nominal ratings to DIN EN in back pull out design, with uncooled balanced mechanical seal. The series ZDND has especially been designed for the trouble free handling of hot water up to 207 C and is distinguished by: A double heat barrier that causes an optimal energy consumption by the pump and reduces the temperature level in the mechanical seal chamber to less than 90 C without external cooling circuit (see temperature curve on page 3). The service life of the mechanical seal increases considerably. A special design that automatically leads accumulation of gas to exhaust. Consequently the dry operation of the mechanical seal can be excluded. A programme that comprehends 22 construction sizes and thus guarantees an optimal solution for every operating point. The back pull out design, which permits the removal of the complete, bearing unit towards the drive side without removing the pump casing from the pipe work. If a spacer coupling is installed it is also unnecessary to disconnect the motor. Hydraulics: Designation of this construction type: A Bearing: One grease lubricated antifriction ball bearing to DIN 625 and one internal liquid flushed sleeve bearing. Designation of this construction type:. A Direction of rotation: Clockwise when looking at the pump from the drive end. Shaft sealing: Code AF3: Balanced standard mechanical seal Seal face materials SIC/Carbon, Elastomer EPDM PUMPTECHNOLOGY ZDND P I / E 08/2015
17 Material Design: Item Components Volute casing Intermediate flange Casing cover Bearing bracket EN materialnumber EN materialdenomination Material DIN materialnumber DIN materialdenomination US denomination ASTM Standard AISI Execution EN-JS 1025 EN-GJS LT GGG 40.3 A 395 X Shaft X 20 Cr X 20 Cr 13 A 276 Type X 1B Impeller Casing for mechanical seal EN-JL 1040 EN-GJL GG 25 A 278 Class 30 X Shaft seal SIC / Carbon X Sleeve bearing SIC / SIC X Casing gasket: The casing is sealed by a flat gasket of graphite. Designation of this construction type: 2 Motor power: Using commercial electric motors, type of construction IM B3. To determine the drive power we recommend the following safety margin: up to 4 kw: 25% 4 up to 7,5 kw: 20% above 7,5 kw: 15% The following max. speeds are to be observed: Max. speed rpm Size Max. speed rpm Size Max. speed rpm Size The max. speeds results from the admissible peripheral speed of impellers or from the shaft load admissible at higher temperatures, respectively. Bearing bracket / pump size: Bracket Bracket Bracket General remarks: For equipping hot media systems a complete programme is available for a flow range between m /h consisting of the range: ZTN ZTK ZTI ZEN ZHN ZLI volute pumps to EN 733 design with base plate, t max 350 C PN 16. Heat transfer oil. volute pumps to EN 733 close coupled design, t max 350 C PN 16. Heat transfer oil. volute pumps to EN 733 as INLINE construction, t max 350 C PN 16. Heat transfer oil. volute pumps to DIN EN 22858, t max 230 C PN 40. Hot water design. volute pumps to EN 733, t max 180 C PN 16. Hot water design. volute pumps to EN 733 as INLINE construction, t max 150 C PN 25. Hot water design. Technical documentation on these programmes will readily be supplied on request. 2
18 Sectional drawing and nomenclature volute casing intermediate flange casing cover shaft impeller bearing bracket shaft seal casing for mechanical seal 52.90, sleeve bearing Heat barrier / shaft seal / bearing / feet arrangement Heat transfer installations have achieved a high level of technical development. Consequently the requirements on the pumps handling heat carriers have increased regarding operating safety, environmental protection, maintenance and operating costs. On the basis of many years experience and latest technical know-how the ZDND fully complies with these requirements. Special attention was paid to the above technical details. A favourable reduction in temperature is obtained towards the drive side by fitting a double acting heat barrier between the casing cover and the shaft seal housing. See illustration. Product-side heat losses are effectively prevented (energy saving). The temperature reduction makes it possible to use safely an uncooled mechanical seal up to a pumping medium temperature of 207 C. By special constructional shaping of the pump feed, displacements caused by thermal expansion are prevented to e great extent. For the vertical displacement only the measure h is decisive, since the rest of the foot remains cold. The horizontal expansion is taken up by the elastic foot bracings. Curve of temperature decrease 3
19 Performance graph 50 Hz n = 1450 rpm n = 2900 rpm 4
20 Performance graph 60 Hz n = 1750 rpm n = 3500 rpm 5
21 Dimension table u v u fg uv = vent connection (G1/8) ufg = grease filling connection (G1/8) Dimensions in mm size DN 2 DN 1 a b c f h 1 h 2 m 1 m 2 n 1 n 2 s 1 * s 2 w w1 x d 1 l t u M M M M ) M ) ) Transnorm pump sizes, not included in DIN EN * Slots suitable for bolts with dimensions indicated. Bolts are not included in the bare shaft pump standard scope of supply. Flange connections to DIN EN PN 40 DN2/DN D k bfl ,5 26 Tolerance +4,0-3,0 d2 x number 19x4 19x4 19x4 19x8 19x8 23x8 28x8 28x
22 Foundation plan min. length of rag bolts Dimensions in mm Motor Base Rag ZDND rpm Weight (kg) plate Cplg. DN2 DN1 a b2 e1 e2 v f1 h3 h4 w* w1 bolt Size Size kw No. Pump Unit size 0,37-71 S , ,10 80 B ,50 90S ,20 90L ,00 100L B ,00 112M S M16x200 0, ,75-80 B ,10-90S ,00 100L B80-4,00 112M S ,50 132S , ,10-90S S383 B80 1,50-90L ,20-100L M20x400-7,50 132S ,00 160M S ,00 160M ,37-71 S , ,75 80 B ,10 1,50 90S S ,20 90L ,00 100L B80-4,00 112M S M16x200 0, ,10-90S S301 B ,50-90L ,20-100L B ,00 112M S ,50 132S ,00 160M S ,00 160M ,10-90S ,50-90L S383 B ,20-100L ,00-100L ,50 132S M20x ,00 160M S ,00 160M ,50 160L ,20-100L ,00-100L S383 B ,00-112M ,50-132S S , , S301 B ,10-90S M16x200 1,50 2,20 90L
23 ZDND Size Motor Base Rag rpm Weight (kg) plate Cplg. DN2 DN1 a b2 e1 e2 v f1 h3 h4 w* w1 bolt Size kw No. Pump Unit size - 3,00 100L B80-4,00 112M S M16x ,50 132S ,00 160M S M20x400 0, ,10-90S S301 B ,50-90L ,20-100L M16x200 B80-4,00 112M S ,50 132S ,00 160M ,00 160M S ,50 160L ,50-90L ,20-100L S383 B ,00-100L ,00-112M M20x400-7,50 132S ,00 160M ,00 160M S ,50 160L ,00 180M B ,00 200L S436 B ,00-112M B ,50-132S S ,50-132M M24x400 0,75-80 S ,10-90S ,50 90L B ,20-100L S ,00 112M ,50 132S ,00 160M S ,00 160M ,10-90S ,50-90L ,20-100L S344 B ,00-100L ,00-112M ,50 132S M20x400-11,00 160M ,00 160M S ,50 160L ,00 180M B ,00 200L S436 B ,20-100L ,00-100L B S ,00-112M ,50-132S ,00 160M ,50 160L S ,00 180M B ,00 200L S ,00 200L B ,00 225M S M24x400 0, ,10-90S ,50-90L S383 B ,20-100L ,00-100L ,50 132S ,00 160M ,00 160M S ,50 160L ,00 180M B ,50-90L M20x400 2,20-100L S383 B ,00-100L ,00-112M ,50-132S ,00 160M ,00 160M S ,50 160L ,00 180M B ,00 200L S436 B ,00 200L ,00-100L B80 4,00-112M ,50-132S ,50-132M S ,50 160L M24x400-22,00 180M B ,00 200L B125-37,00 200L
24 ZDND Size Motor Base Rag rpm Weight (kg) plate Cplg. DN2 DN1 a b2 e1 e2 v f1 h3 h4 w* w1 bolt Size kw No. Pump Unit size - 45,00 225M B S ,00 250M B M24x400 2,20-100L S434 B ,00-100L B ,00-112M S ,50-132S ,50 160L S ,00 180M S435 B ,00 200L B S ,00 200L B ,20-100L ,00-100L B M20x400 4,00-112M S ,50-132S ,50-132M ,50 160L S ,00 180M B ,00 200L ,00 200L S436 B ,00 225M ,00-112M ,50-132S ,50-132M S ,00-160M ,00 200L ,00 200L B ,00 225M ,00 250M S487 B ,00 280S B ,50-132M M24x400 11,00-160M S ,00-160L B ,00 225M B ,00 250M S487 B ,00 280S B ,50-132M ,00-160M S ,00-160L B110 18,50-180M * Motor protection type IP 55, dimensions depend on the motor manufacturer. Some sizes are not corresponding to the drawing in small details. Foundation plan for 60Hz on request. 9
25 Foundation plan for units with spacer coupling min. length of rag bolts Dimensions in mm ZDND Size Motor Base Rag rpm Weight (kg) plate Cplg. DN2 DN1 a b2 e1 e2 v f1 h3 h4 x w* w1 bolt Size KW No. pump unit size 0, , ,10 80 S ,50 90S ,20 90L ,00 100L S303 H ,00 112M , ,75-80 S M16x200 1,10-90S ,00 100L ,00 112M S ,50 132S ,75-80 S ,10-90S H80 1,50-90L S ,20-100L M20x400-7,50 132S ,00 160M S ,00 160M , , ,75-80 S ,10 1,50 90S H ,20 90L ,00 100L ,00 112M , M16x200 1,10-90S S303 H ,50-90L ,20-100L ,00 112M ,50 132S ,00 160M S ,00 160M ,10-90S ,50-90L H80 2,20-100L ,00-100L S ,50 132S ,00 160M M20x400-15,00 160M ,50 160L S ,20-100L ,00-100L H S ,00-112M ,50-132S , , S303 H ,10-90S M16x200 1,50 2,20 90L
26 ZDND Size Motor Base Rag rpm Weight (kg) plate Cplg. DN2 DN1 a b2 e1 e2 v f1 h3 h4 x w* w1 bolt Size KW No. pump unit size - 3,00 100L M20x400 H80-4,00 112M S M16x200-7,50 132S ,00 160M S M20x400 0, ,10-90S ,50-90L H ,20-100L S M16x200-4,00 112M ,50 132S ,00 160M ,00 160M S ,50 160L ,50-90L ,20-100L H80 3,00-100L S ,00-112M M20x400-7,50 132S ,00 160M ,00 160M ,50 160L S ,00 180M H ,00 200L H ,00-112M H ,50-132S S M24x400 7,50-132M , ,10-90S ,50-90L S344 H ,20-100L ,00 112M S ,50 132S ,00 160M S ,00 160M ,10-90S M20x400 1,50-90L ,20-100L S344 H ,00-100L ,00-112M ,50 132S ,00 160M ,00 160M S ,50 160L ,00 180M H ,00 200L S487 H M24x400 2,20-100L ,00-100L H S ,00-112M ,50-132S ,00 160M ,50 160L S M20x400-22,00 180M H ,00 200L ,00 200L S487 H M24x400-45,00 225M , ,10-90S ,50-90L S344 H ,20-100L ,00-100L ,50 132S S ,00 160M ,00 160M S ,50 160L ,00 180M H ,50-90L ,20-100L ,00-100L S385 H ,00-112M ,50-132S ,00 160M ,00 160M S ,50 160L ,00 180M H ,00 200L S487 H ,00 200L ,00-100L H80 4,00-112M S ,50-132S ,50-132M ,50 160L S ,00 180M H M20x400 M24x400 11
27 ZDND Size Motor Base Rag rpm Weight (kg) plate Cplg. DN2 DN1 a b2 e1 e2 v f1 h3 h4 x w* w1 bolt Size KW No. pump unit size - 30,00 200L ,00 200L S487 H ,00 225M ,00 250M S538 H ,20-100L ,00-100L H S ,00-112M ,50-132S ,50 160L S ,00 180M H ,00 200L S487 H ,00 200L ,20-100L ,00-100L H ,00-112M S ,50-132S ,50-132M ,50 160L S ,00 180M H ,00 200L ,00 200L S487 H ,00 225M 528 4,00-112M ,50-132S S ,50-132M ,00-160M ,00 200L ,00 200L S487 H ,00 225M ,00 250M H S ,00 280S H ,50-132M S ,00-160M ,00-160L S487 H ,00 225M H ,00 250M S538 H ,00 280S H ,50-132M S ,00-160M ,00-160L S487 H ,50-180M M24x400 M20x M24x M20x400 M24x400 * Motor protection type IP 55, dimensions depend on the motor manufacturer. Some sizes are not corresponding to the drawing in small details. Foundation plan for 60Hz on request. 12
28 Data regarding pump size Type + Pump size Hydraulic + Bearing Shaft sealing Material Casing gasket A. Hydraulic 1. A One grease lubricated antifriction ball bearing and one internal liquid flushed sleeve bearing AF3: Balanced standard mechanical seal SiC/Carbon/EPDM 1B: Pressure loaded parts in ductile iron GGG : Confined flat gasket of graphite with A4 insertion ZDND AA AF3 1B 2 Any changes in the interest of the technical development are reserved. 13
29 Sterling SIHI (Spain), S.L. Vereda de los Zapateros s/n, Pozuelo de Alarcón Madrid, Spain. Telephone Telefax
30 Volute pumps for hot water up to 180 C SIHI SuperNova ZHND TECHNICAL DATA Output: Delivery head: Speed: max. 600 m³/h max. 95 m max rpm Medium temperature: max. 180 C Casing pressure: PN 16 Shaft sealing: standard mechanical seal uncooled Flange connections: DIN EN PN 16 Sense of rotation: clockwise, when looking at the pump from the drive end APPLICATION The volute pumps of the series ZHND are part of the overall programme heat transfer and circutation pumps. They are primarily used for circulation of hot water in closed pipe and vessel systems. Therefore their fields of application are the energy production, the heat transport and the industry and here mainly in systems where hot water as heat carrier is given preference, despite its high system pressure, over oil as heat carrier. CONSTRUCTION Casing pressure Max 16 bar Please note: Technical rules and safty regulations. Max. casing pressure = inlet pressure + zero head Max test pressure = 21 bar Flange location: Axial suction flange, discharge flange radially upwards. Flanges: The flanges comply with DIN EN resp. PN 16. Flanges drilled according to ANSI (previous ASA) 150 can be supplied. DESIGN Horizontal, single-stage volute pumps with dimensions and nominal ratings to EN 733 in back pull out design. The series ZHND has especially designed for the trouble free handling of hot water up to 180 C and is distinguished by: A heat barrier that causes an optimal energy consumption by the pump and reduces the temperature level in the mechanical seal chamber to less than 80 C without external cooling circuit (see temperature curve on page 3). The service life of the mechanical seal increases considerably. A special design that automatically leads accumulation of gas to exhaust. Consequently the dry operation of the mechanical seal can be excluded. A programme that comprehends 22 construction sizes and thus guarantees an optimal solution for every operating point. The back pull out design, which permits the removal of the complete, bearing unit towards the drive end without removing the pump casing from the pipe work. If a spacer coupling is installed it is also unnecessary to disconnect the motor. Hydraulic: Designation of this construction type: A or B Bearing: One grease lubricated antifriction bearing to DIN 625 and one internal liquid flushed sleeve bearing. Designation of this construction type:. A Direction of rotation: Clockwise, when looking at the pumpfrom the drive end. Shaft sealing: Code BJ3: Unbalanced standard mechnical seal Seal face materials SIC/carbon Elastomer EPDM PUMPTECHNOLOGY ZHND E 08/2015
31 Material design: Item Components EN materialnumber EN materialdenomination DIN materialnumber Material DIN materialdenomination US denomination ASTM Standard AISI Execution 1B volute casing casing cover bearing bracket EN-JS 1025 EN-GJS LT GGG 40.3 A 395 X shaft X 20 Cr X 20 Cr 13 A 276 Type X impeller casing for mechanical seal EN-JL 1040 EN-GJL GG 25 A 278 Class 30 X mechanical seal SIC / carbon X sleeve bearing SIC / SIC X Casing gasket: The casing is sealed by a flat gasket of graphite. Designation of this construction type: 2 Motor power: Using commercial electric motors, type of construction IM B3. To determine drive power we recommend the following safety margin: up to 4 kw: 25% 4 up to 7,5 kw: 20% above 7,5 kw: 15% The following speeds are to be observed: max. speed rpm size max. speed rpm size max. speed rpm The max. speeds result from the permissible peripheral speed of the jmpeller or from the shaft load admissible at higher temperatures, respectively. size Bearing bracket / pump size: Bracket Bracket General remarks: For equipping hot media systems a complete programme is available for a flow range between m 3 /h consisting of the range: ZEN volute pumps to DIN EN 22858, t max 230 C PN 40. Hot water design ZDN volute pumps to DIN EN 22858, t max 207 C PN 25. Hot water design ZLI volute pumps to EN 733 as INLINE construction, t max 150 C PN 25. Hot water design. ZTN volute pumps to EN 733, t max 350 C PN 16. Heat tranfer oil design. ZTK volute pumps to EN 733 close coupled design, t max 350 C PN 16. Heat transfer oil. ZTI volute pumps to EN 733 as INLINE construction, t max 350 C PN 16. Heat transfer oil. Technical documentation on these programmes will readily be supplied on request. 2
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