Volute Casing Centrifugal Pumps PN 16 for heat-transfer liquids Heat-transfer oil up to 350 C Hot water up to183 C
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1 Volute Casing Centrifugal Pumps PN 16 for heat-transfer liquids Heat-transfer oil up to 350 C Hot water up to183 C Series CMIT in inline design Series CMAT with axial inlet ATEX 0 a Series CMAT Series CMIT Application For the circulation of heat-transfer liquids such as hot oil or hot water in heat transfer plants. The fluids to be handled must not contain abrasive particles and must not chemically attack the materials used. Design / Installation Uncooled volute casing centrifugal pump with axial inlet, inline design, single stage close coupled with magnetic coupling. The hydraulic coverage corresponds to DIN EN / ISO Separated by a stationary mounted containment shell, the torque transmission from the outer to the inner rotor is accomplished without contact by means of special alloy magnets. The outer magnetic rotor is mounted on to the shaft of the electric motor. The hollow inner magnets rotor is directly connected to a symmetrical double flooded impeller, resulting into an almost zero axial thrust. Because the impeller is mounted between two sleeve bearings, the resulting radial forces in the sleeve bearings are reduced by 50% for ALLMAG - irrespective of the pump series (patent pending). Horizontal and vertical mounting is possible. Performance data at 50 Hz Q up to 80 m 3 /h pd up to 16 bar ➀ H up to 55 m DNd from 25 to 50 t up to 350 C in thermal oil up to 183 C in hot water ➀ Inlet pressure plus internal pressure at maximum delivery head (= 0-flow) must not exceed the stated pd value. The mentioned performance data are only to be viewed as a product/performance overview. The exact operating limits are specified in the quotation and/or in the order acknowledgment. For actual flow rates, please see hydraulic coverage and/or individual hydraulic curves. As a protection against overheating when operating at low flow rates, a minimum flow rate is to be maintained according to the following formula: Qmin. = 0.3 x Q η opt. Flanges Connection flange: dimensions according to EN 92-2, PN 16 and/or EN Drive By three-phase squirrel-cage induction motor with fixed ball bearing. Up to 2,2 kw 220/380V, including 3 kw and above 400/660V, IP55. Where the client supplies the motor, the following must be observed: # The motor must contain a fixed bearing on the drive side # The end plate of the motor should be made from grey cast iron # The drive-sided bearing may experience temperatures of up to approx.90 C The maximum ambient temperature on site must not exceed 40 C. Non-restricted heat removal must be assured at any time. Materials Denomination Material design Volute casing (CMIT) EN-GJS LT (GGG-40.3) Volute casing (CMAT) (GS-C25) Impeller EN-GJL-200 (GG-20) Casing cover EN-GJS LT (GGG-40.3) Adapter EN-GJS (GGG-40) Sleeve bearing S SiC Containment shell 2.46 Flange for containment shell Magnets Special allow Fasteners GA-T2 Pressure as a function of the media temperatue p d bar 8 4 The maximum transmissible power of the magnetic coupling = appr. 30 kw at /min. Magnets are available in lengths of 20, 30, 40, 60 and 80 mm t C
2 Designation CMIT or CMAT /01 1/40 - W22 Series Size Nominal discharge flange diameter Nominal impeller diameter Hydraulic No. Shroud diameter Magnet length in mm Material code This designation is indicated on the name plate. Explosion protection The pump fulfils the requirements according to EC Explosion Protection Directive 94/9EG (ATEX 0a) for equipment and equipment group II, category 2 G. Categorisation into temperature classes according to EN depends on the temperature of the pumped medium. The max. permissible temperature of the pumped medium for the respective temperature classes are shown in the below table: Hazard Temperature class category acc. to EN II 2G / c/b II 3G / c Max. permissible medium temperature T4 3 C T3 178 C T2 281 C T1 350 C ➀ ➀ corresponds to the pump s temperature limit Type of protection b = Monitoring of ignition sources Type of protection c = Safe design The temperatures specified above are based on a max. ambient temperature of 40 C. Note: In case of the operation of a category 2 pump, the unacceptable heating of the pump surfaces caused by a possible operational fault must be prevented by a control mechanism. In case of an operation with know parameters (Q, H, υ, ρ = const.), a pump performance controller can be supplied with the pump to detect any operational faults. Voluntary product certification by TÜV Product Service GmbH, Ridler Str. 65, D München, ID no
3 Performance graphs n = /min (USgpm) (Jgpm) H (m) H (ft.) / / / / / / / / Q (m 3 /h) /min n = /min (USgpm) (Jgpm) H (m) / / / / / / / /01 H (ft.) /min 6 20 Q (m 3 /h) For exact performance data, please refer to the individual characteristics. 3
4 Series CMIT Adapter Flange diameter of adapter trimmed to flange diameter of motor Construction Design without shaft using standardized parts, few components, end-suction design possible by interchanging the volute casing Flush flow Patented, in practical applications proven flow guidance Outer rotor Special massive design to increase moment of inertia on outer rotor Casing cover Smooth, reduced flow resistance design of impeller side chamber Containment shell Without weld seam; with baffle to avoid wear due to erosion Sleeve bearing Hydrodynamic lubrication over the entire allowable performance range. Support of bearing parts in special designed tension rings Inline - volute casing With hydraulically optimized uniform flow entry into the impeller suction side Impeller Symetrical, double flooded, no impulse forces at impeller hub 4
5 Series CMAT Innovation Patented new pump concept intelligent design solutions Bearing Due to between bearing mounting of the impeller, reduction of resulting radial forces (bearing lead) Installation Easy installation due to the block-type construction no coupling alignment required Starting safety Reduced GD 2 of inner rotor due to non-shaft design High wear resistance Particles are ground by flush/ flow control via SiC bearings no dead space due to shaftless design anti-turbulence ribs in separating can Dimensions Flanges according to EN 19-2, PN 16 and /or EN 92-1; pump of direct coupled design; casing dimensions and hydraulic data according to ISO 2858 (EN ) No axial forces No axial forces as a result of a non-shaft design and symmetrical impeller Reliable Hydrodynamic lubrication of the SiC bearings; accommodation ot the SiC bearings in modern tolerance rings Flushing stream Patented flush flow proven in 00 practical applications Structure Standardized components; few components; pressureproof casing components 5
6 Sectional drawing, series CMIT Intermediate ring for motor size 0 L / 112 M Intermediate ring for motor size 90 S / L FD Denomination Part No. Volute casing 2.01 Casing cover Drive shaft Impeller Adapter Gasket Gasket Gasket Gasket Retaining ring Intermediate ring Tolerance ring Tolerance ring Tolerance ring Tolerance ring Bearing sleeve Bearing sleeve Bearing bush Bearing bush Disc Disc Disc Disc Denomination Part No. Disc Pin Pin Flange 723. Strainer insert Containment shell Rotor Rotor Flat head Hexagonal screw 901. Hexagonal screw Stud Stud Socket head cap screw Socket head cap screw Socket head cap screw Socket head cap screw Hexagonal nut Hexagonal nut Hexagonal nut 920. Name plate Rotation arrow Connection FD Drainage VM 849 GB/ Ident-No
7 Sectional drawing, series CMAT Intermediate ring for motor size 0 L / 112 M Intermediate ring for motor size 90 S / L Design with support foot FD Denomination Part No. Volute casing 2.01 Casing cover Support foot Drive shaft Impeller Adapter Gasket Gasket Gasket Gasket Retaining ring Intermediate ring Toleranzring Tolerance ring Tolerance ring Tolerance ring Bearing sleeve Bearing sleeve Bearing bush Bearing bush Disc Disc Disc Denomination Part No. Disc Disc Pin Pin Flange 723. Strainer insert Containment shell Rotor Rotor Flat head Hexagonal screw 901. Hexagonal screw Stud Stud Socket head cap screw Socket head cap screw Socket head cap screw Socket head cap screw Hexagonal nut Hexagonal nut Hexagonal nut 920. Name plate Rotation arrow Connection FD Drainage VM 849 GB/ Ident-Nr
8 Unit dimensions, series CMIT l1 l d x View X b1 b2 h3 a1 k Arrangement 4 holes DNd DNs a f D g DNs DNd Arrangement 8 holes bf bf h2 n = /min Pump size / / / / / / / /01 Motor size X h1 Performance FD Flanges Pump dimensions Unit dimensions Tolerances of companion dimensions according to DIN EN 735. Sense of rotation: clockwise, as seen from the driving side. Dimensions in mm without commitment. Motor dimensions Approximate dimensions different depending upon manufacturer Allocation Motor shaft/ drive shaft Contained in kw DN s DN d a f b 1 b 2 h 1 h 2 a 1 d h 3 l 1 l x abbreviation / L 1, / / L 1, / / L 1, / / L 1, / / L 1, / / L 1, / / L 1, /200 0 L 2, / / L 1, /200 0 L 2, / VM 849 GB/ Ident-No Extension dim.
9 Flange dimensions DNs D bf k g No. of DNd holes Connection Drainage FD G 1/2 n = /min Pump size Motor size Performance Flanges Pump dimensions Unit dimensions Motor dimensions Approximate dimensions different depending upon manufacturer Allocation Motor shaft/ drive shaft Contained in kw DN s DN d a f b 1 b 2 h 1 h 2 a 1 d h 3 l 1 l x abbreviation 0 L / / / 132 S 5,5 7, /300 0 L / / / S 5,5 7, / M /350 0 L / / / S 5,5 7, / M /350 0 L / / / S 5,5 7, / M /350 0 L / / / S 5,5 7, / M /350 0 L / / / S 5,5 7, / M / L 18, / M /350 0 L / / / S 5,5 7, / M / L 18, / M /350 0 L / / 132 S 5,5 7, / / M / L 18, / M / L /400 VM 849 GB/ Ident-No Extension dim.
10 Unit dimensions, series CMAT DNd b1 b2 bf bf DNs a1 m2 m1 w a f l1 l 14 k Arrangement 4 holes DNs DNd D c d h3 h1 h2 x b n2 FD n1 s for screw Casing design on suction side in size /01, /01, /01 and /01 58 g Arrangement 8 holes Flange dimensions DNs No. of D bf k g DNd holes Connection Drainage FD G 1/2 Tolerances of companion dimensions according to DIN EN 735. Sence of rotation: Dimension in mm without commitment. clockwise, as seen from the driving side. n = /min Pump size / / / / / / / /01 Motor size Base plate and/or foundation design see page 11 ➀ without support foot Support foot Performance VM 849 GB/ Ident-No. 796 Flanges Pump dimensions Unit dimensions Feet dimensions Motor dimensions Approximate dimensions different depending upon manufacturer Extensions dim. Allocation Motor shaft/ drive shaft contained in kw DN s DN d a f b 1 b 2 h 1 h 2 b c m 1 m 2 n 1 n 2 w y s a 1 d h 3 l 1 l x abbreviation / M L # ➀ 1, / / M L # ➀ 1, / / M L # ➀ 1, / / M L # ➀ 1, / / M L # ➀ 1, / / M L # ➀ 1, / / L # ➀ 1, M /200 0 L # ➀ 2, / / L # ➀ 1, M /200 0 L # ➀ 2, /
11 Possible motor sizes and allocation to the pump sizes Series CMAT The motor dimensions as indicated are approximate values. Exact data depend on the motor make. When using special motors, it must be noted that depending upon the enclosure, different performances are allocated to the individual sizes. The main dimensions are changed accordinagly. h1 > a 1 d Base plate and/or foundation desing or a 1 d h1 < or 2 2 without support foot 2 2 with support foot y = 0 y > 0 y h1 h1 a1 d a1 d marking in table marking in table X n = /min Pump size Motor size Base plate and/or foundation design see above Support foot Performance VM 849 GB/ Ident-No. 796 Flanges Pump dimensions Unit dimensions Feet dimensions Motor dimensions Approximate dimensions different depending upon manufacturer Extensions dim. Allocation Motor shaft/ drive shaft contained in kw DN s DN d a f b 1 b 2 h 1 h 2 b c m 1 m 2 n 1 n 2 w y s a 1 d h 3 l 1 l x abbreviation 0 L # ➀ / / M # ➀ M / 132 S X ➂ 5,5 7, /300 0 L # ➀ / M # ➀ / / M S # ➁ 5,5 7, / M X ➁ /350 0 L # ➀ / M # ➀ / / M S X ➂ 5,5 7, / M X ➁ /350 0 L # ➀ / M # ➀ / / M S # ➁ 5,5 7, / M X ➁ /350 0 L # ➀ / M # ➀ / / M S X ➂ 5,5 7, / M X ➁ /350 0 L # ➀ / M # ➀ / / S # ➁ 5,5 7, / M M X ➁ / L X ➁ 18, / M X ➁ /350 0 L # ➀ / M # ➀ / / S # ➂ 5,5 7, / M M X ➁ / L X ➁ 18, / M X ➁ /350 0 L # ➀ / M # ➀ / 132 S # ➂ 5,5 7, / / M X ➁ M / L X ➁ 18, / M X ➁ / L X ➁ /400 ➀ without support foot ➁ with support foot ➂ available with or without support foot 11
12 Subject to technical alterations. VM 849 GB/ Ident-No. 796
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