Industrial Cable Management Systems

Transcription

1 Industrial Cable Management Systems... Designing and Manufacturing Composite Solutions For Industrial Applications

2 GM & GN SERIES - GRP Cable Ladder REDUCERS Reducer L/and GM Cable Ladder idth eight per Length GML GCL150 GML GCL200 GML GCL300 GML GCL400 GML GCL500 GML GCL600 GML GCL750 GML GCL900 Reducer Straight idth 1 idth 2 Length L eight GMRL GMRL GMRL GMRL GMRL GMRL GMRL GMRL Reducer R/and s s are secured using push-fit thermoplastic rivets (alternative 316 S/S self-tapping screws). Rivets are included with covers as standard. Reference Numbers for s GM, GN, ranges - change second letter of part number from M, N or K to C. - ie. GMA300 becomes GCA300. * Patent Protected No idth 1 idth 2 Length L eight GMR GMR GMR GMR GMR GMR GMR GMR idth 1 idth 2 Length L eight GMRR GMRR GMRR GMRR GMRR GMRR GMRR GMRR

3 S E L E C T I O N & O R D E R I N G GM Series GRP Ladder Standard Product Alternative Options* see notes Material Class 2 Polyester Resin 1. Class 2 Polyester Resin with anti-static additives 2. Class 1 Modar Resin 3. Class 1 Modar Resin with anti-static additives Length 3m 6m idths mm Sizes as required Rung Spacing 300mm 250, 500mm Construction 316 stainless steel bolts and assembly plates UV resistant, non-metallic hardware and GRP assembly plates Radius of Bends 300mm All radii available Angle of Bends 45 or or 60 To select the standard product To select an alternative product, add NS to the reference use reference numbers shown. numbers shown and specify desired option(s). See page 37 * Alternative Options: Standard GM Ladder is 100mm depth. Also available: GL 73mm depth. GN 150mm depth. GK 200mm depth. Please change first two letters of reference number GN, as appropriate. Eg: 150mm wide GN Series cable ladder - Alternative straight length Options: GNL150 Standard Flat 90 * o bend GM Ladder GNA150 is Please 100mm contact depth. us Also for details available: of any GL 73mm minimum depth. manufacturing GN 150mm quantities, depth. lead GK 200mm times and depth. Please price premiums change first which two letters may apply. of reference number GN, as appropriate. Eg: 150mm wide GN Series cable ladder - straight length GNL150 Flat 90 o bend GNA150 Please contact us for details of any minimum m manufacturing quantities, lead times and price premiums which may apply. GM 100mm Inward Facing Sides eavy Duty GN 150mm Inward Facing Sides 100mm 150mm G M C A B L E L A D D E R S & F I T T I N G S BENDS RISERS TEES & CROSSOVERS 90 Flat Bend External 90 Riser Internal 90 Riser Equal Tee idth eight Length L eight GMA GMA GMA GMA GMA GMA GMA GMA idth eights GME GME GME GME GME GME GME GME idth eights GMI GMI GMI GMI GMI GMI GMI GMI idth eight Length L eight GMT GMT GMT GMT GMT GMT GMT GMT Flat Bend External 45 Riser Internal 45 Riser Equal Cross idth eight Length L eight GMA GMA GMA GMA GMA GMA GMA GMA idth eights GME GME GME GME GME GME GME GME idth eights GMI GMI GMI GMI GMI GMI GMI GMI idth eight Length L eight GMX GMX GMX GMX GMX GMX GMX GMX

4 G SERIES - GRP Cable Ladder REDUCERS Reducer L/and G eavy Duty Cable Ladder idth eight per Length GL GEL150 GL GEL200 GL GEL300 GL GEL400 GL GEL450 GL GEL600 GL GEL750 GL GEL900 GL GEL1000 s s are secured using push-fit thermoplastic rivets (alternative 316 S/S self-tapping screws). Rivets are included with covers as standard. Reference Numbers for s Change second letter of part number from to E. - i.e. GA300 becomes GEA300. Reducer Straight idth 1 idth 2 Length L eight GR GR GR GR GR GR GR GR GR idth 1 idth 2 Length L eight GRL GRL GRL GRL GRL GRL GRL GRL GRL Reducer R/and idth 1 idth 2 Length L eight GRR GRR GRR GRR GRR GRR GRR GRR GRR

5 S E L E C T I O N & O R D E R I N G G Series GRP Ladder Standard Product Alternative Options* see notes Material Class 2 Polyester Resin 1. Class 2 Polyester Resin with anti-static additives 2. Class 1 Modar Resin 3. Class 1 Modar Resin with anti-static additives Length 3m 6m idths mm Sizes as required Rung Spacing 500mm 250, 300mm Rung Configuration Rungs alternate face up/face down As required Construction 316 stainless steel bolts and assembly plates UV resistant, non-metallic hardware and GRP assembly plates Radius of Bends 300mm All radii available Angle of Bends 45 or or 60 To select the standard product To select an alternative product, add NS to the reference use reference numbers shown. numbers shown and specify desired option(s). See page 37 * Alternative Options Please contact us for details of any minimum manufacturing quantities, lead times and price premiums which may apply. * Alternative Options Please contact us for details of any minimum manufacturing quantities, lead times and price premiums which may apply. CORROSION RESISTANT COMPOSITE TECNOLOGY G C A B L E L A D D E R S & F I T T I N G S BENDS RISERS TEES & CROSSOVERS 90 Flat Bend External 90 Riser Internal 90 Riser Equal Tee idth eight Length L eight GA GA GA GA GA GA GA GA GA idth eights GE GE GE GE GE GE GE GE GE Internal idth eights GI GI GI GI GI GI GI GI GI idth eight Length L eight GT GT GT GT GT GT GT GT GT Flat Bend External 45 Riser Internal 45 Riser Equal Cross idth eight Length L eight 269 idth eights 269 idth eights idth eight Length L eight GA GA GA GA GA GA GA GA GA GE GE GE GE GE GE GE GE GE GI GI GI GI GI GI GI GI GI GX GX GX GX GX GX GX GX GX

6 GRP CABLE LADDER ACCESSORIES for use with GML, GN, GL Series Ladders S T A I N L E S S S T E E L A C C E S S O R I E S (hole diameter on all items M8 clearance except GDC - M10 clearance) Variable Angle Coupler COUPLERS inged Coupler Ladder Clamp C L AMP (Please also see old Down Clamp GDC-G on page 25) s eight (gms) GC-S 2mm thick 224 s eight (gms) GVC-S* 2 x 72 x Vertical inge Coupler Max. External Angle = 45 Max. Internal Angle = 90 s eight (gms) GDC-S* 2.5 x 21 x ole size M10 Typical Application Coupling Plate T Joint Coupler s eight (gms) GC-S* 2 x 72 x 150 s eight (gms) GTJC 8 x 100/100 x RISERS ENDS Articulated Riser 1 PART Articulated Riser Stop End 3 PART Available for all ranges on request s GR1 198 x 280 For reference number, add the ladder type, M, or X followed by the width, e.g. GR1M1000 for an M-Series 1000mm width. s GR3 676 x 476 For reference number proceed the same way as with GR1 - Riser Articulated Risers consist of: GR1=2 pairs of GVC, 200mm of GRP ladder with 1 rung attached. GR3=4 pairs of GVC, 3 x 200mm of GRP ladder with 1 rung attached.

7 16 GRP eavy Duty Cable Tray C A B L E T R A Y, D U C T & F I T T I N G S DUCTS The Cabsys system has been carefully designed to provide Cable Ducting which combines high performance with ease of installation and maintenance. *Cabsys Cable Duct simply snaps home into its range of couplers and fittings without the need for any fasteners. ith the coupler also serving as support bracket and 3m support centres, installation time is reduced to a minimum. * Sizes 100, 150, 200, 300, 400, 500, 600mm. Application For areas where extreme corrosion resistance, zero halogen properties or hygiene is the overriding factor. Benefits - Corrosion resistant - Strong but lightweight - Non-conductive - orking temperature 140 C to 120 C - Snap-fit system with no bolts required* - Easy to cut & handle on site GR Series Duct - Solid Base (Body & supplied separately) CLIP-ON COVER SOLID BASE idth CLIP-ON COVER SLOTTED BASE TRAY SOLID BASE REF Depth 60mm eight per length GRP GRP GRP GRP GS Series Duct - Slotted Base (Body & supplied separately) idth TRAY SLOTTED BASE REF Depth 60mm eight per length GSP GSP GSP GSP For 500mm width, please contact Exel For 600mm width, please contact Exel S DUCT COVER REF eight per length GRC GRC GRC GRC GRC DUCT COVER REF eight per length GRC GRC GRC GRC GRC

8 S E L E C T I O N & O R D E R I N G S tandard Product Alternative Options* see notes Material Polyester Resin Zero alogen Class 2 Resin, Class 1 Resin, Modar CL1, CL2 Length idths Construction 3m mm Solid base - Larger widths available in alternative design Slotted Base Fittings Construction 316 Stainless Steel bolts Grilon bolts Angle of Bends used on fitting assembly 45 or or 60 Finish Grey, non-conductive Grey, anti-static For further details - see page 39 * Alternative Options: Please contact us for details of any minimum quantities, lead times and price premiums which may apply. C A B L E T R A Y, D U C T & F I T T I N G S (couplers required for all fittings) COUPLER FITTINGS BENDS Straight Coupler T Divider 90 Flat Bend eigh s L GSCC4-G GSCC4-S GSCC4 Couplers suit all sizes 3000 eight s GRD End Stop 90 Bend eight s GRA GRA GRA GRA GRA Flat Bend 250 R= GRAC100 GRAC150 GRAC200 GRAC300 GRAC400 eight GRP100 - *END GRP150 - *END GRP200 - *END GRP300 - *END GRP400 - *END * insert 60, 80 or 110 as appropriate 45 Bend eight s GRA GRA GRA GRA GRA GRAC1045 GRAC1545 GRAC2045 GRAC3045 GRAC4045 eight

9 GRP eavy Duty Cable Tray & Duct continued C A B L E T R A Y, D U C T & F I T T I N G S (couplers required for all fittings) R I S E R S T E E / C R O S S U N I T & R E D U C E R S 90 Internal Riser 45 Internal Riser Tee/Cross Unit A L Int. Riser eight s eight Ext. Riser eight s eight Tee eight s A L eight GRI GRI GRI GRI GRI GRIC100 GRIC150 GRIC200 GRIC300 GRIC GRI GRI GRI GRI GRI GRIC1045 GRIC1545 GRIC2045 GRIC3045 GRIC GRT GRT GRT GRT GRT To make a cross, order 2 Tee Pieces GRTC100 GRTC150 GRTC200 GRTC300 GRTC External Riser 45 External Riser Reducers - Left and L 2 Ext. Riser eight s eight 45 Bend eight s eight Reducers eight s 1 2 L eight GRE GRE GRE GRE GRE GREC100 GREC150 GREC200 GREC300 GREC GRE GRE GRE GRE GRE GREC1045 GREC1545 GREC2045 GREC3045 GREC GR200L GRC200L GR400L GRC400L Other sizes available on request, please contact Exel. Reducers - Right and L 2 Reducers eight s 1 2 L GR200R GRC200R GR400R GRC400R Other sizes available on request, please contact Exel. eight Cabsys is a registered trademark of Bekaert N.V.

10 GRP Channel Support Systems GRP Cable Tray Accessories G R P S U P P O R T C A N N E L & C O V E R CANNELS Standard Duty Channel S T A I N L E S S S T E E L A C C E S S O R I E S (hole diameter on all items M8 clearance) COUPLERS orizontal Angle Coupler As well as being the perfect accompaniment to other MITA industrial support products, this range of Channel Support Systems is ideal for mounting other industrial service items such as pipework and ducting. Fibastrut TM has high rigidity coupled with an excellent load bearing to weight ratio and of course is totally resistant to a wide range of corrosive agents. The Support Channel often forms the very backbone for an installation to which everything else is mounted. This assurance of strength and serviceability in harsh environments will come as a welcome message to those involved in the specification and installation of Channel Support Systems. s eigh Length (kg/m) GS x GS1-6/NFR 41.5 x eavy Duty Channel s eight (kg/m) GS x 43.5 x 3m 1.10 GS x 43.5 x 6m 1.10 Extra eavy Duty Channel * eight s (gms) GSC-90-S/T x 25 inged Coupler eight s (gms) GVC-S/T x 190 x 25 Variable Angle Coupler s eight (gms) GC-S/T 2.5 x 180 x Straight Coupler T 150 eight eight (gms) s eight (kg/m) GRP GSCC4 G T=5 30 SS316 GSCC4 S T= GS2D 41.5 x Available in 3m lengths only.

11 CANTILEVER ARM SUPPORT G R P F I B A S T R U T C A N T I L E V E R A R M S U P P O R T S Standard Duty eavy Duty Fibastrut to be used as a suspension support M10 CLEARANCE OLES GS3 is recommended as a suspension support for GRP cable trays or ladders 50 A L A M10 CLEARANCE OLES MAXIMUM TORQUE ON BOLTS Mt = 18Nm Ref s eight U.D.Load A L (kgf) GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA Ref s eight U.D.Load A (kgf) GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA GSCA (eavy Duty Supports can also be supplied as multi-tiers) GS3 Fibastrut channel can be cut into pieces which are 25mm longer on each side than the tray or ladder itself (i.e. for a 300mm tray, the piece of strut will be 350mm wide). A hole will be drilled in the base of this strut at each end at approximately 15mm centres (from the end). A spring channel nut with the appropriate hole (M10 recommended) will be placed directly above each hole and threaded rod of this diameter then screwed through the holes and secured with appropriate nuts and extra large washers below the strut. Maximum UDL per support 418kg

12 GRP TECNICAL GUIDE CARACTERISTICS OF GRP PRODUCTS Mechanical Specifications: Isothalic thermoset polyester resin with uni-directional E glass core, sandwiched between inner and outer layers of 450 gms/sq m E glass continuous filament material. All surfaces covered with polyester veil to provide chemical and UV protection. Flame-Retardant GRP: Non-halogenated resin or included flame-retardant additives provides conformity to flame spread test according to BS 476: Part 7; 1987; Class 1 (One). Class 1 GRP does not contain any Chlorine or Bromine. No toxic halogens are released at high temperatures nor in case of a fire. Flame retardant, halogen free. Ideal for use in the food and petro-chem industry. Easy to handle / cut / drill on site. Resistance to Various Chemical Agents Chemical agent Concentration Temp C Resistance Acetic Acid 5% 65 Aluminium Sulphate Ammonium Nitrate 100% Beer 20 Benzene 20 Calcium Chloride Chlorine Gas/ater 20 Chromic Acid 5% Copper Sulphate Ethylene Chlorohydrin 65 Ethylene Glycol Ferrous Sulphate Fatty Acids 100% ydrochloric Acid 1% ydrochloric Acid 10% 65 ydrochloric Acid 37% 25 Kerosene Magnesium Chloride Napthaline Nitric Acid 30% 20 Phosphoric Acid 10% Phosphoric Acid 10% Phosphoric Acid 85% 65 Salt ater 65 Sodium Bicarbonate 65 Sodium Bisulphate 25 Sodium Carbonate 25 Sodium Chloride Sodium ypochlorite 5% 65 Sodium Nitrate 100% Sodium Silicate 25 Sodium Sulphate Sulphuric Acid 1% Sulphuric Acid 5% 65 Sulphuric Acid 10% 76 Sulphuric Acid 30% 25 Trisodium Phosphate 25 ater Sea/Tap 100% 50 Zinc Sulphate 65

13 Mechanical Properties: Tensile Strength: kgf/mm 2 Compression Strength: kgf/mm 2 Flexural Strength: kgf/mm 2 Shear strength: 6.1 kgf/mm 2 Impact Strength: kgfcm/cm 2 Density: g/cm 3 Electrical Properties: Dielectric Strength: 7-15 kv/mm Insulation Reesistance: ohm Thermal Properties: Thermal Conductivity: kcal/(mh C) Oxygen Index: 42% Operating Temperature: -140 to 120 C eather Resistance: ater Absorption: 24 h = 0.15% 4 days = 0.25% eight Increase: After 500 h = 0.7% P ultruded profiles display excellent resistance to the effects of uv and weathering. It is not necessary to prepare cut ends or drilled holes with any additional treatment. Temperature and Fire: Standard material conforms to: Surface flame spread test according to BS 476: Part 7: Class 2 (Two). GRP increases in strength at temperatures below -140 C. Additional Notes on Fibarack TM GRP Ladder The working (allowable) load capacity of a GRP cable tray/ladder, represents the ability to support a static weight of cables. It is equivalent to the destruction load capacity, as determined by testing in accordance with NEMA FG1, with a minimum safety factor of 1.5. GRP with Anti-Static Finish For areas where it is important that the GRP material displays anti-static properties, a more conductive material is available. The material has been independently tested to BS Surface Conductivity. Details are available on request. Temperatures Polyester Resin F C % of Strength NEMA FG1 - CLASSIFICATION TABLE 4-1 ADDITIONAL LOAD/SPAN DATA Span A B C (ft) lbs/ft lbs/ft lbs/ft ARNING - PLEASE NOTE: INDUSTRIAL Products are designed for use as cable support systems only. DO NOT USE AS ALKAYS

14 GRP TECNICAL GUIDE TECNICAL DATA ON GRP FIBASTRUT SECTIONS : GS0 / GS1 / GS1-NFR / GS2 / GS3 / GS2D ELEMENT OF SECTIONS: I = MOMENT OF INERTIA Z = SECTION MODULUS Mb = BENDING MOMENT X-X AXIS Y-Y AXIS Area eight / m I Z Mb I Z Mb No. (mm^2) (kg/m) (mm^4) (mm^3) (kgfm) (mm^4) (mm^3) (kgfm) Usage GS General Duty GS eavy Duty GS2D Extra eavy Duty * = None Flame Retardant Material Properties Simple Beam Max. uniformly distributed load () X-X Axis MAX. LOAD AND DEFLECTION TABLE FOR VARIOUS SECTIONS: Max. uniformly distributed load () Y-Y Axis Span GS0 GS1 GS2 GS3 GS2D GS0 GS1 GS2 GS3 GS2D L d d d d d d d d d (kgf) (kgf) (kgf) (kgf) (kgf) (kgf) (kgf) (kgf) (kgf) (kgf) d

15 CONTINUOUS BEAM RESTRICTED DEFLECTION / d = L/200 UNIFORMALY DISTRIBUTED LOAD 2 IN (kgf) PER SPAN L in (m) and DEFLECTION d in Span L (m) > 1.00m 1.25m 1.50m 1.75m 2.00m 2.25m 2.50m 2.75m 3.00m 3.25m 3.50m 3.75m 4.00m 4.25m 4.50m 4.75m 5.00m 5.25m 5.50m 5.75m 6.00m d = L/200 > Load (kgf) > GRP - CABLE DUCTING:- FIBADUCT CABSYS (Lid to be ordered separately) 60mm IG SERIES Restricted Deflection is greater than maximum Deflection GRP Spans are not recommended GRP GRP GRP mm IG SERIES Restricted Deflection is greater than maximum Deflection GRP GRP GRP GRP GRP mm IG SERIES Restricted Deflection is greater than maximum Deflection GRP GRP GRP GRP GRP GRP - CABLE LADDER:- FIBARACK Restricted Deflection is greater than maximum Deflection GLL - Range GML - Range GNL - Range GKL - Range GL - Range GXL - Range To obtain load per metre, divide the load per given span by that span. ALL LOAD & DEFLECTION FIGURES ARE TEORETICAL ONLY, FOR ANY GIVEN SITE SITUATION SEEK ADVICE FROM MITA S TECNICAL PERSONNEL

16 EXEL Composites Australia 991 Mountain ighway Boronia, Victoria 3153 Australia Tel Fax EXEL Oyj Muovilaaksontie 2 FIN einävaara Finland Tel Fax profiles@exel.fi Exel is a leading composite technology company that designs and manufactures composite i.e. glass- or carbon fibre reinforced industrial profiles and laminates for industrial applications and sports equipment. Exel was founded in 1960 and has been listed on the elsinki Exchange since Continuous lamination enables the production of thin glassand carbon laminates with very good mechanical properties. Pultrusion and Pullwinding technologies enable us to create optimised structures for each product according to customer requirements. Our long experience and continuous product development ensure always the most optimised solutions for our customers to be at the leading position in their field of business. EXEL Composites UK Fairoak Lane, hitehouse, Runcorn, Cheshire A7 3DU Tel Fax Further contact details at Distributed by: Copyright Exel All rights reserved