Note: Proper mixing can be visually ascertained when the epoxy mixture is evenly gray. Part Number Temperature Range Approximate Curing Time

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1 CHAMPION MIX (Epoxy Adhesive) The CHAMPION MIX system is a two part adhesive, epoxy resin system, designed to permanently bond fittings and joints of fiberglass reinforced epoxy conduit. It is also designed for use with pultruded polyester and vinyl ester components. Each cartridge system contains resin, hardener, and one plastic static mixer. An adhesive gun is required for applying the adhesive (ordered separately). Under normal conditions, it takes approximately 45 minutes for the CM-2040 and CM-200 adhesives to harden at their rated temperatures. If a faster setting adhesive is desired, there are Champion Mix adhesives available that gel much faster. The Fast Gel adhesives can be specified by adding the suffixes, FG or SFG to the part numbers. Because the Fast Gel and Super-Fast Gel adhesives set up quicker, additional mixing tubes may be required. Note: Proper mixing can be visually ascertained when the epoxy mixture is evenly gray. Part Number Temperature Range Approximate Curing Time CM F (4 C - 21 C) 0 45 minutes ADHESIVE ACCESSORIES CM FG 40-0 F (4 C - 21 C) 20 0 minutes CM SFG 40-0 F (4 C - 21 C) minutes CM F (21 C) and above 0 45 minutes CM FG 0 F (21 C) and above 20 0 minutes CM SFG 0 F (21 C) and above minutes CM-MT CM-AG Mixing Tip Adhesive Gun Estimated Number of Joints Per Container (estimated only, as it varies depending on the amount of adhesive applied per application) 4" 100 Joints 1 1 2" 60 Joints " 5 Joints 5" 20 Joints 1" 85 Joints 2" 50 Joints 1 2" 0 Joints 6" 15 Joints 1 1 4" 5 Joints 2 1 2" 40 Joints 4" 25 Joints Adhesive gun Epoxy Cartridge & Mixer Tip Assembled Unit 6400 Spring Stuebner Rd Spring, TX 89 Main: Fax: CHAMPION DUCT / 4

2 ACCESSORIES EPOXY ADHESIVE KIT Champion Fiberglass Adhesive Kit, contains two cans, one with base adhesive (black color) and the other with hardener (white color), stir sticks, sand paper for abrading conduit surfaces and instruction sheet. When properly mixed, the adhesive will be evenly gray. The adhesive kit is offered for three different ambient curing temperatures: Item# CF-100, for 0 F (21 C) ambient temperature (standard grade) Item# CF-1040, for 40 F (4 C) ambient temperature (special grade) Item# CF-1020, for 20 F (- C) ambient temperature (special grade) Adhesive curing time is dependent on the ambient temperature. As a guideline, the CF-100 adhesive is cured at 5 F (29 C) in 1 hour. Contact Champion Fiberglass for curing information at extreme temperatures (high or low). Champion Fiberglass adhesive can be used for bonding fiberglass and PVC together. Estimated Number of Joints Per Kit (estimated only, as it varies depending on the amount of adhesive applied per application) 4" 40 Joints 1 1 2" 25 Joints " 15 Joints 5" 8 Joints 1" 5 Joints 2" 20 Joints 1 2" 1 Joints 6" 6 Joints 1 1 4" 0 Joints 2 1 2" 18 Joints 4" 10 Joints 8" 4 Joints SPLIT DUCT For making field repairs when the cable cannot be removed, Champion Fiberglass offers Split Duct conduit. For ease of installation, the duct is split lengthwise in two halves. The duct is then joined by using thermoplastic H strips. Tie straps are applied every 2- feet for securing the duct. Champion Fiberglass also offers elbows and fittings in split configuration. H-strips are ordered separately. Unassembled Unit Duct joined together with H-Strips Assembled Unit 48 / CHAMPION DUCT 6400 Spring Stuebner Rd Spring, TX 89 Main: Fax:

3 BASE SPACERS* INTERMEDIATE SPACERS* 1 1 2" Separation - Base Spacer Duct Size Item No. lbs/ft kgs/m 2 (51) BS (.045) (6) BS (.064) 4 (10) BS (.091) 5 (12) BS (.12) 6 (152) BS (.16) 2" Separation - Base Spacer 2 (51) BS (.045) (6) BS (.0) 4 (10) BS (.100) 5 (12) BS (.12) 6 (152) BS (.154) " Separation - Base Spacer 2 (51) BS (.064) (6) BS (.082) 4 (10) BS (.12) 5 (12) BS (.12) 6 (152) BS (.168) 1 1 2" Separation - Intermediate Spacer Duct Size Item No. lbs/ft kgs/m 2 (51) IS (.054) (6) IS (.082) 4 (10) IS (.12) 5 (12) IS (.145) 6 (152) IS (.159) 2" Separation - Intermediate Spacer 2 (51) IS (.068) (6) IS (.082) 4 (10) IS (.16) 5 (12) IS (.1) 6 (152) IS (.186) " Separation - Intermediate Spacer 2 (51) IS (.0) (6) IS (.095) 4 (10) IS (.16) 5 (12) IS (.1) 6 (152) IS (.182) ACCESSORIES/SPACERS CAP-LOK* Cap-Loc Duct Size Item No. Part No. lbs/ft kgs/m 2 (51) CL (.018) (6) CL (.018) 4 (10) CL (.02) 5 (12) CL (.02) 6 (152) CL (.02) *NO RETURNS ALLOWED ON SPACERS Spring Stuebner Rd Spring, TX 89 Main: Fax: CHAMPION DUCT / 49

4 SUPPORT SYSTEMS Champion Fiberglass, Inc. offers a complete support system for installations of above ground conduit. The strut, pipe clamps etc. are manufactured in house and made from high quality fiberglass. Please note that for standard support systems, only IPS type of fiberglass conduit can be used (If ID/Tubular type of conduit is used, Please consult factory prior to installation). For bridge installations, refer to Hangers on page 6. SINGLE STRUT DOUBLE BACK TO BACK STRUT CS-S P/ V* CS-S P/ V* CS-S-15D-10-P/ V* CS-S-11D-10-P/ V* * Use P for polyester resin and V for vinyl ester resin * Use P for polyester resin and V for vinyl ester resin. NON-METALLIC UNIVERSAL PIPE CLAMPS If stainless steel fasteners are preferred, add letter S to part nos. below. Conduit Outside Dimension - inches (metric) Part Pipe PVC PVC Epoxy Fiberglass No. Size Schedule 40 & 80 Coated Steel Rigid Steel IPS Type* CS-PC-/4-V (2) 1.10 (29) (2) (2) CS-PC-1-V () 1.95 (5) 1.15 () 1.15 () CS-PC-1.25-V (42) 1.40 (44) (42) (42) CS-PC-1.5-V (48) (50) (48) (48) CS-PC-2-V (60) (62) 2.5 (60) 2.40 (59) CS-PC-2.5-V () (5) 2.85 () 2.85 () CS-PC--V.500 (89).580 (91).500 (89).450 (88) CS-PC-.5-V (102) (104) (102) (102) CS-PC-4-V (114) (116) (114) (11) * Epoxy Fiberglass conduit, tubular dimensions (ID Type), does not fit into standard pipe clamps. Please consult factory. For rigid steel, PVC coated steel, PVC schedule 40 & 80 and filament wound epoxy fiberglass conduit (IPS only). Made from a special grade of glass reinforced vinyl ester resin. Standard fasteners are non-metallic bolts and hex nuts. See page 51 in this catalog. FIBERGLASS CLEVIS HANGERS Nominal Max Hanger Maximum Part Diameter Pipe OD Rod Load A B C No. in in (mm) in (mm) (lbs) in (mm) in (mm) in (mm) CS-CH-/4 4 1 (25) 1 2 (1) 200 (90) 2.5 (64) 4.52 (115) 1.25 (2) CS-CH (8) 1 2 (1) 200 (90) 2.5 (64) 4.52 (115) 1.25 (2) CS-CH (44) 1 2 (1) 200 (90).06 (8) 5.14 (11) 1.25 (2) CS-CH (51) 1 2 (1) 200 (90).06 (8) 5.14 (11) 1.25 (2) CS-CH (6) 1 2 (1) 00 (15).68 (9) 6.52 (166) 1.25 (2) CS-CH (8) 1 2 (1) 400 (180).68 (9) 6.52 (166) 1.25 (2) CS-CH- 8 (98) 1 2 (1) 600 (20).04 (19) (254) 1.50 (8) CS-CH (10) 1 2 (1) 600 (20).04 (19) (254) 1.50 (8) CS-CH (181) 1 2 (1) 600 (20) 9.6 (28) 12. (1) 2.04 (52) Design loads have a :1 safety factor at 120 F. Insulation may be required at higher temperatures. 50 / CHAMPION DUCT 6400 Spring Stuebner Rd Spring, TX 89 Main: Fax:

5 Champion Thread Fasteners and Hanging Systems are specially developed to give optimum strength and chemical corrosion resistance. The systems are excellent for all structural, mechanical and electrical applications where components must be corrosion resistant. All nuts are hex type and standard tools can be used for easy assembly. NON-METALLIC U-BOLT Dimensions Load Ratings Part Pipe A B C D TL Max Rec Load Max Rec Torque No. Nom Dia in (mm) in (mm) in (mm) in (mm) in (mm) lbs (kg) in/lbs (Nm) CS-UB-1/ (24) 0.5 (10) 1.56 (40) 2.41 (61) 1.25 (2) 5 (4) 20 (2.) CS-UB-/ (28) 0.5 (10) 1.66 (42) 2.60 (66) 1.25 (2) 5 (4) 20 (2.) CS-UB (5) 0.5 (10) 1.8 (45) 2.85 (2) 1.25 (2) 5 (4) 20 (2.) CS-UB (4) 0.5 (10) 1.94 (49).16 (80) 1.25 (2) 5 (4) 20 (2.) CS-UB (51) 0.5 (10) 2.10 (5).4 (88) 1.25 (2) 5 (4) 20 (2.) CS-UB (62) (1) 2.46 (62) 4.18 (106) 1.50 (8) 150 (68) 40 (4.5) CS-UB (4) (1) 2.1 (69) 4.68 (119) 1.50 (8) 150 (68) 40 (4.5) CS-UB-.56 (90) (1).0 () 5.1 (15) 1.50 (8) 150 (68) 40 (4.5) CS-UB (10) (1).28 (8) 5.81 (148) 1.50 (8) 150 (68) 40 (4.5) CS-UB (116) (1).5 (90) 6.1 (160) 1.50 (8) 150 (68) 40 (4.5) U-Bolts are made from a fiberglass reinforced urethane material and are recommended for temperatures ranging from -40 F to +150 F. 2 FRP nuts included with each U-Bolt. SUPPORT SYSTEMS SUPPORT RACKS Part Tray Dimensions No. Width A B CS-SR-06-P/V* 6 (152) 10 (254) 10 (254) CS-SR-09-P/V* 9 (229) 1 (0) 12 (05) CS-SR-12-P/ V* 12 (05) 16 (406) 1 (0) CS-SR-18-P/ V* 18 (45) 22 (559) 16 (406) CS-SR-24-P/ V* 24 (610) 28 (11) 19 (48) CS-SR-0-P/V* 0 (62) 4 (864) 22 (559) CS-SR-6-P/V* 6 (914) 40 (1016) 25 (65) BEAM CLAMPS Part No. Vinyl Ester Beam Clamps CS-BC-/8 Single for 8 FRP Threaded Rod CS-BC-1/2 Single for 1 2 FRP Threaded Rod CS-DC-/8 Double for 8 FRP Threaded Rod CS-DC-1/2 Double for 1 2 FRP Threaded Rod Allowable load = 00 lbs. Recommended safety factor of. Set screws included with clamps. 9 16" Dia 4 Holes Allowable load = 50 lbs.- based on total load, uniformly distributed over the width of the rack. Safety factor = 2 * Use P for polyester resin and V for vinyl ester resin. Single Double FRP THREADED RODS CS-TR- /8 CS-TR- 1/ UNC CS-TR- 5/8 5 CS-TR- /4 CS-TR UNC Supplied in 8 ft. (2.4m) lengths FRP CHANNEL NUTS & ROD COUPLERS CS-CN- /8-V CS-CN- 1/2-V UNC CS-RC- /8 CS-RC- 1/ UNC CS-RC- 5/8 5 CS-RC- /4 CS-RC UNC FRP HEX NUTS & WASHERS CS-HN- /8 CS-HN- 1/ UNC CS-HN- 5/8 5 CS-HN- /4 CS-HN UNC CS-FW- /8 CS-FW- 1/ UNC CS-FW- 5/8 5 CS-FW- /4 CS-FW UNC 6400 Spring Stuebner Rd Spring, TX 89 Main: Fax: CHAMPION DUCT / 51