BALL VALVE SERIES Pneumatic actuator - Actreg

Transcription

1 B C D E BALL VALVE SERIES Pneumatic actuator - Actreg FIGURE: AD: Pneumatic actuator, double acting AS: Pneumatic actuator, spring return G F A L DIMENSIONS: (mm) DN L A B AD AD C D E F Kg AS C D E G Kg , , , , , , , , , , , , , , , ,5 33, , , , , , , , ,8 The pneumatic actuator is calculated for 6 bar air supply, safety factor of 30% and max. differential pressure of 40 bar up to DN 50, 16 bar from DN 65. For standard working conditions. AS OPTIONS: Solenoid valves, limit switches, manual override, pneumatic or electro-pneumatic positioner. 1 29/08/2017

2 FLANGED BALL VALVE 516 SERIES - PN 16 GENERAL FEATURES: - Split body - floating ball - full bore - blow out proof stem - Anti-static device according to BS 5351, ISO 7121 and NF E Cavity balancing hole (standard= 5 mm diameter) in the top of the ball avoids overpressure in the cavity - All valves meet the TA Luft requirements - DIN 3357 and Fire Safe - Max. temperatures: -29 C ~ 230 C (AIT) and -50 C ~ 230 C (IIT) DESIGN STANDARDS Valves design DIN 3357, EN 1983 Body design DIN 3840 Shell thickness BS 5351 Flanges DIN 2501, EN Face to face dimensions DIN 3202 F18, EN Series 27 Actuator mounting flange ISO 5211, DIN 3337 Shell finishing quality MSS SP 55 Marking BS 5351, EN 19, CE-PED TESTS AND CERTIFICATES Quality Assurance ISO 9001, CE-PED Fire Safe certification BS 6755 Part 2, ISO 10497: 2004 Pressure testing DIN 3230, BS 6755 Part 1, EN 12266, NF E Other ISO 14001, ATEX 1 01/08/2017

3 FLANGED BALL VALVE 516 SERIES - Materials Materials Item Description AIT IIT 1 Body Body connector Ball A 351 Gr. CF8M (DN 15 : 25 A 479 Tp.316) 4 Stem A 479 Tp Seat ring PTFE 6 Wrench Nodular Iron 7 Gland nut Zinc plated carbon steel AISI Disk spring Carbon Steel Stainless steel A666 9 Stop plate Carbon Steel AISI Gland AISI 303 AISI Gland packing Graphite 12 Stem thrust seal 25% G.F. PTFE 13 Body connector seal AISI 316L + PTFE + Graphite 14 Stop pin Carbon Steel Stainless steel 15 Bolt (DN 32 to DN 100 stud) DIN 933 Gr.8.8 DIN 933 A Bolt DIN 933 A Washer Zinc plated carbon steel AISI Thrust washer 25% G.F. PTFE 19 Antistatic device Stainless Steel 28 Nut (DN 32 to DN 100) DIN 934 Gr.8 DIN 934 A Stem bushing (DN 25 to DN 200) 25% G.F. PTFE 41 Spacer (DN 40 to 200) Carbon Steel AISI Washer AISI "O" Ring FKM 2 01/08/2017

4 FLANGED BALL VALVE 516 SERIES - Dimensions DIMENSIONS: (in mm) DN Ø P L L1 Ø Q Ø R n x Ø S Ø T X Y h N H M Kg x x x x x x x x x x x x ACTUATOR CONNECTION: (in mm) DN ISO Ø A B C Ø D n x F G I J 15 F ,2 5,7 50 4x M6 1,5 M12x F ,2 9,2 50 4x M6 1,5 M12x F ,7 10,2 50 4x M6 1,5 M12x F ,0 13,7 50 4x M6 1,5 M16x F ,5 19,2 70 4x M8 3,0 M18x F ,5 19,2 70 4x M8 3,0 M18x F ,0 19,7 70 4x M8 3,0 M22x F ,5 19, x M10 3,0 M25x F ,5 29, x M10 3,0 M28x F ,0 27, x M12 3,0 M35x F ,0 38, x M12 3,0 M40x F ,0 39, x M16 4,0 M45x /08/2017

5 FLANGED BALL VALVE 516 SERIES PRESSURE-TEMPERATURE CHART: AIT P (bar) 40 DN 15 - DN DN 65 - DN T ( C) IIT P (bar) 40 DN 15 - DN DN 65 - DN T ( C) TORQUES: (in Nm) Kv VALUE: (in m³/h) DN Differential pressure 16 bar 40 bar DN Kv value /08/2017

6 FIG. ADA - ASR GENERAL FEATURES: - Rack and pinion actuator - Rotation angle 90 ±5 - Travel stop adjustment ±5 - Working temperature: -30 C ~ 100 C - Working pressure: 3 ~ 8 bar - Coupling according to ISO 5211 and DIN 3337 (octagonal drive) - Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur FIGURE: ADA: double acting ASR: spring return, normally closed ASRO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 3845 Std. Coupling according ISO 5211, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO9001 1

7 Materials - FIG. ADA - ASR TYPE 10: (double acting) MATERIALS: Item Description Material Item Description Material 1 Body Aluminium hard anodized 109 O-Ring NBR 2 Piston Aluminium 110 O-Ring NBR 3 Pinion Nickel plated carbon steel 111 O-Ring NBR 4 End caps Aluminium Epoxy coated 113 Bolt Stainless steel 5 Soft pinion washer Polyamide PA O-Ring NBR 6 Slide piston Polyamide PA % G.F. 119 O-Ring NBR 8 Pinion washer Stainless steel 125 Washer Stainless steel 16 Leveling screw Stainless steel 913 Set screw Stainless steel 20 Position indicator Polyamide 471 External circlip Stainless steel 21 Cam Polyamide 934 Nut Stainless steel 2

8 Materials - FIG. ADA - ASR TYPE : SPRING RETURN TYPE ASR DOUBLE ACTING TYPE ADA MATERIALS: Item Description Material Item Description Material 1 Body Aluminium hard anodized 23 Centering ring Nickel plated carbon steel 2 Piston Aluminium 24 Plug air stop NBR 3 Pinion Nickel plated carbon steel 25 Slide guide Resin 4 End caps Aluminium Epoxy coated 26 Lower pinion bearing Hostalen RCH Soft pinion washer Polyamide PA O-Ring NBR 6 Slide piston Polyamide PA % G.F. 110 O-Ring NBR 8 Pinion washer Stainless steel 111 O-Ring NBR 10 Upper pinion bearing Hostalen RCH Bolt Stainless steel 12 Stop ASTM A O-Ring NBR 14 (*) Spring s long support Polyamide PA O-Ring NBR 15 (*) Spring s short support Polyamide PA Washer Stainless steel 16 Leveling screw Stainless steel 913 Set screw Stainless steel 18 (*) Bolt Stainless steel 471 External circlip Stainless steel 19 (*) Spring DIN D Nut Stainless steel 20 Position indicator Polyamide 985 (*) Nut Stainless steel 21 Cam Polyamide * Only for ASR ** For type 20: Polyamide PA % G.F. 3

9 Materials - FIG. ADA - ASR TYPE 2500: SPRING RETURN TYPE ASR DOUBLE ACTING TYPE ADA MATERIALS: Item Description Material Item Description Material 1 Body Aluminium hard anodized 23 Centering ring Nickel plated carbon steel 2 Piston Aluminium 24 Plug air stop NBR 3 Pinion Nickel plated carbon steel 25 Slide guide Resin 4 End caps Aluminium Epoxy coated 26 Lower pinion bearing Hostalen RCH Soft pinion washer Polyamide PA O-Ring NBR 6 Slide piston Polyamide PA % G.F. 110 O-Ring NBR 8 Pinion washer Stainless steel 111 O-Ring NBR 10 Upper pinion bearing Hostalen RCH Bolt Stainless steel 12 Stop ASTM A O-Ring NBR 14 (*) Spring s long support Polyamide PA O-Ring NBR 15 (*) Spring s short support Polyamide PA Washer Stainless steel 16 Leveling screw Stainless steel 913 Set screw Stainless steel 18 (*) Bolt Stainless steel 471 External circlip Stainless steel 19 (*) Spring DIN D Nut Stainless steel 20 Position indicator Polyamide 985 (*) Nut Stainless steel 21 Cam Polyamide * Only for ASR ** For type 20: Polyamide PA % G.F. 4

10 Materials - FIG. ADA - ASR TYPE 4000: SPRING RETURN TYPE ASR DOUBLE ACTING TYPE ADA MATERIALS: Item Description Material Item Description Material 1 Body Aluminium hard anodized 23 Centering ring Nickel plated carbon steel 2 Piston Aluminium 24 Plug air stop NBR 3 Pinion Nickel plated carbon steel 25 Slide guide Resin 4 End caps Aluminium Epoxy coated 26 Lower pinion bearing Hostalen RCH Soft pinion washer Polyamide PA O-Ring NBR 6 Slide piston Polyamide PA % G.F. 110 O-Ring NBR 8 Pinion washer Stainless steel 111 O-Ring NBR 10 Upper pinion bearing Hostalen RCH Bolt Stainless steel 12 Stop ASTM A O-Ring NBR 14 (*) Spring s long support Polyamide PA O-Ring NBR 15 (*) Spring s short support Polyamide PA Washer Stainless steel 16 Leveling screw Stainless steel 913 Set screw Stainless steel 18 (*) Bolt Stainless steel 471 External circlip Stainless steel 19 (*) Spring DIN D Nut Stainless steel 20 Position indicator Polyamide 985 (*) Nut Stainless steel 21 Cam Polyamide * Only for ASR ** For type 20: Polyamide PA % G.F. 5

11 Dimensions - FIG. ADA - ASR TYPE 10: (double acting) DIMENSIONS: (mm) TYPE A B C D E F I R ØS ISO 5211 ØL M x V U ,5 F03 36 M5x8 10 6

12 Dimensions - FIG. ADA - ASR TYPE : DIMENSIONS: (mm) TYPE A A B C D E F I R ØS ISO 5211 ØL/ ØL1 M x V ØT X U C20 163, , ,1 F04 42 M5x F05 163, , ,1 F05 50 M6x VK09 163, , ,5 F03 36 M5x8 F05 50 M6x , , ,1 F04 42 M5x F05 195, , ,1 F05 50 M6x , , ,5 F05 50 M6x10 F07 70 M8x , , ,5 F05 50 M6x10 F07 70 M8x , , ,5 F07 70 M8x16 F M10x , , ,5 F07 70 M8x16 F M10x , , ,5 F M10x , , ,5 F M10x17 F M12x , , ,5 F M10x F M16x , , ,5 F M16x

13 Dimensions - FIG. ADA - ASR TYPE 2100: DIMENSIONS: (mm) TYPE A A' B C D E F I R ØS ISO 5211 ØL/ ØL1 M x V ØT X U C , , ,1 F M20x

14 Dimensions - FIG. ADA - ASR TYPE 2500: DIMENSIONS: (mm) TYPE A A B C D E F I R ØS ISO 5211 ØL/ ØL1 M x V ØT X U C , ,0 177,5 176, ,2 F M20x

15 Dimensions - FIG. ADA - ASR TYPE 4000: DIMENSIONS: (mm) TYPE A A B C D E F I R ØS ISO 5211 ØL M x V ØT X U C , , ,5 F M20x F M16x30 10

16 Torque - FIG. ADA Output Torque For Double Acting in Nm TYPE 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º , ,6 20 9,7 11, ,6 16,2 17,8 19,5 21, , ,3 23,7 27,1 30,5 33,9 37, , ,5 44,9 51,3 57,7 64,1 70, , ,1 68,9 78,7 88,6 98,4 108, , , , , , , , , , ,4 11

17 Torque - FIG. ASR Output Torque For Spring Return in Nm Spring TYPE Spring set 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar (A) 6,5 bar 7 bar 8 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START S ,5 20 S ,5 S08 (A) ,6 S ,2 S ,2 40 S ,2 S ,3 S ,3 S14 (A) ,3 S ,3 S ,4 80 S ,4 S ,5 S ,6 S14 (A) ,7 S ,4 S ,5 130 S ,6 S ,7 S14 (A) ,8 S ,5 S ,7 200 S ,9 S ,0 S14 (A) ,3 S ,7 S ,9 300 S ,2 S ,5 S14 (A) ,8 (A) Standard 12

18 Torque - FIG. ASR Output Torque For Spring Return in Nm Spring TYPE Max. pressure 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar (A) 6,5 bar 7 bar 8 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START S ,3 S ,8 500 S ,4 S ,9 S14 (A) ,4 S ,7 S ,3 850 S ,9 S ,6 S14 (A) ,2 S ,1 S , S ,2 S ,2 S14 (A) ,3 S ,3 S , S ,7 S ,4 S14 (A) ,0 S ,0 S , S ,0 S ,0 S14 (A) ,0 S ,9 S , S ,9 S ,4 S14 (A) ,9 S ,7 S , S ,8 S ,9 S14 (A) ,9 (A) Standard 13

19 Operating conditions - FIG. ADA - ASR Air volume (l) Time type ADA (s) Time type ASR (s) TYPE Opening Closing Opening Closing Opening Closing 10 0,035 0,028 0,02 0, ,13 0,09 0,04 0,09 0,12 0, ,27 0,23 0,08 0,08 0,20 0, ,64 0,47 0,11 0,10 0,27 0, ,77 0,76 0,15 0,15 0,32 0, ,19 1,2 0,18 0,22 0,50 0, ,96 1,73 0,30 0,40 0,70 0, ,95 2,74 0,40 0,50 0,90 1, ,7 3,86 0,80 0,90 2,20 2, ,95 4,64 1,20 1,50 2,30 2, ,8 9,3 1,80 2,00 2,80 3, ,6 10,2 2,30 2,60 3,30 3, ,80 3,10 3,80 4, ,2 27,5 3,00 3,50 4,30 5,00 Without resistant torque, air pressure 6 bar, standard spring set Air consumption is the actual free air volume at 1 atm 14