WAYS BALL VALVES WITH ADA ACTUATOR

Transcription

1 WAYS BALL VALVES WITH ADA ACTUATOR MAIN CHARACTERISTICS The three-ways flanged ball valve type à brides is dedicated to the mixing or deviating functions in process of fluids. With full bore, floating ball construction, the valves has seats and gland packing in PTFE. The valve is tight on the three ways. The ISO 5211 flange allows an easy mounting of standardized actuators. The pneumatic actuation through the ADA actuator is available in double effect and spring return types with numerous options. 3.1 Cert. AVAILABLE MODELS Sizes 50 to 0 Connections : flanges PN16 EN Item Material Port 783 L carbon steel 784 T 785 L stainless steel 786 T ACTUATOR TYPE ADA See our technical data sheet FT1510 on page 5. MOTORIZATION WITH ADA ACTUATOR The actuators are sized for following operating conditions : - 6 bar compressed air supply, - max. pressure differential up/downstream : 10 bar. Size Double effect Spring effet 50 ADA 130 ASR 0 CLASSIFICATION FOLLOWING PED Category II : CE 0035 homologation LIMITS OF USE OPTIONS PS TS 16 C -10 C / +150 C Declutchable gear box Oversized actuator Actuator with special coating Actuator in stainless steel Limits switches box NAMUR pilot valve 65 ADA 0 ASR ADA 300 ASR ADA 500 ASR ADA 850 ASR ADA 10 ASR 10 0 ADA 10 ASR 1750 For any other operating condition, please consult. OVERALL DIMENSIONS To know the overall dimensions of the 783+ADA assembly, see the attached drawing on page 4 of this document. Modifications reserved Réf : FT783-86ADAENG Rev : 0 Page 1 sur 3 Date : 01/11

2 WAYS BALL VALVES WITH ADA ACTUATOR CONSTRUCTION Item Part CS SS Item Part CS SS 1 Body ASTM A216 Gr Inox Ring PTFE PTFE 2 Flanges ASTM A216 Gr Inox Packing PTFE PTFE 3 Ball CF8M CF8M 16 Nut Inox 304 Inox Gasket PTFE PTFE 17 Washer Inox 304 Inox Nut ASTM A194 Gr ASTM A194 Gr 18 Washer Inox 304 Inox Screw ASTM A193 Gr ASTM A193 Gr 19 Nut Inox 304 Inox Seat PTFE 15%Gr PTFE 15%Gr Locking Inox 304 Inox Gasket PTFE PTFE 21 Washer Inox 304 Inox Cover ASTM A216 Gr Inox Handle FCD 45 FCD Nut ASTM A194 Gr ASTM A194 Gr 23 Pin Inox 304 Inox Screw ASTM A193 Gr ASTM A193 Gr 24 Stop Inox 304 Inox Stem ASTM A276 Gr ASTM A276 Gr 25 Screw ASTM A194 Gr ASTM A194 Gr 13 Ring PTFE PTFE 26 Lever Acier Acier Modifications reserved Réf : FT783-86ADAENG Rev : 0 Page 2 sur 3 Date : 01/11

3 WAYS BALL VALVES WITH ADA ACTUATOR DIMENSIONS (mm) DN ØA ØB ØC ØD E F G H H H I F07 F07 F10 F12 F14 F16 J 5/ / /8-16 1/2-13 5/8-11 3/4-10 K L M N P STANDARDIZATION Body materials according to EN and Flanges according to EN , Top flange for motorization according to ISO 5211, Final testing according to EN HOMOLOGATIONS PED 97/23/CE : Category II : homologation CE 0035 ATEX 94/9/CE : Groupe II, category 2, for areas 1,2,21 and 22 Modifications reserved Réf : FT783-86ADAENG Rev : 0 Page 3 sur 3 Date : 01/11

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5 The aluminium body is inside and outside coated with hard anodizing, with extremely abrasion resistance, low surface roughness and optimal resistance. Carbon steel shaft electroless with nickel plated against external and internal corrosion. Anti-blowout design. Pre-stressed springs offers more torque and different options for their positioning. This system allows us to easily fit the necessary torque to close or open the valve, offering a total safety replacement and manipulation. External stroke adjustment for 5 degrees regulation, designed in opposite side of Namur connection for better manipulation when solenoid valve is assembled. The assembly of switch boxes, proximity switches or positioners, takes place by means of the Namur connection VDI/VDE 3845, carried out like standard in all our models. The height of the axis to fulfil this Norm is of 30mm, for all our products, with which it entails that with a single model of Box or positioner, we can cover all our manufacturing range. Pistons are coated with special treatment for corrosion resistance. Backslash free transmission due to special tooth machining. They have 3 way guiding for low friction between body and pistons. Pistons provided with internal guide machined between pistons and pinion. Every single actuator is tested and provided with a unique serial number for traceability. This heat number is stamped in the body. Different end caps for double or single acting for fast and safety identification without the need to read the label, in addition less air consumption in double acting actuators. Epoxy coated as standard protected against environment corrosion.

6 ADA 10 SIZES: TO 2100 SIZE: 2500 SIZE: 4000 T Y P E S O F A C T U A T O R S D O U B L E A C T I N G & S P R I N G R E T U R N G E N E R A L C H A R A C T E R I S T I C S ADA type: Double acting. ASR type: Spring return. Rack and pinion design. Linear torque. Rotation angle 90º ± 5º Antifriction sliding bearings. Long life without maintenance. Protected against environmental corrosion: Hard anodized Aluminium body, Electroless Nickel Plated pinion, Epoxy coated end caps, Stainless steel bolts, studs and nuts. Working temperature: -30 ºC to 100 ºC in Standard Construction -15 ºC to 150 ºC with FKM O-rings -40 ºC to 80 ºC with Silicone O-rings Maximum working pressure: 8 bar (116 psig). (Except ADA10 at 10 bar) Total safety for springs replacement. Mounting of solenoid valves acc. NAMUR Std. Mounting of devices acc. NAMUR VDI/VDE 3845 Std. Coupling according to ISO 5211 and DIN 3337(Octogonal drive) Position indicator can be used also to operate mechanical limit switches. O P T I O N S O N R E Q U E S T Epoxy coated body. Electroless Nickel Plated body and end caps. High temperature construction. Low temperature construction. Stainless steel pinion Fast acting actuators Actuators with 100% travel adjustment stroke. B I - D I R E C T I O N A L T R A V E L S T O P S ACTREG pneumatic actuators are provided with bi-directional pinion travel stops. Side located stops allow a full ± 5º travel adjustment between 85º and 95º. These travel stops are designed to absorb the maximum rated torque of the actuator and the maximum impact loads associated with recommended travel speed. Adjustment of the counterclockwise and clockwise rotation limits is accomplished by unscrewing the locking nuts, turning the respective left and right stop studs to reduce or increase the travel angle and screwing the locking nuts.

7 SIZES: SIZES: 2500 SIZES: ISO 5211 DETAIL SIZES: DOUBLE ACTING & SPRING RETURN ACTUATORS GENERAL DIMENSIONS IN mm SIZE A A B C D E F I R øs ISO 5211 øl MxV ISO 5211 øl1 M1xV1 øt X U ,5 F03 36 M5X8 F05 50 M6x ,1 F05 50 M6x ,1 F04 42 M5x ,1 F04 42 M5x ,1 F05 50 M6x ,5 F05 50 M6x10 F07 70 M8x ,5 F05 50 M6x10 F07 70 M8x , ,5 F07 70 M8x16 F M10x , , ,5 F07 70 M8x16 F M10x ,5 F M10x , ,5 F M10x17 F M12x , ,5 F M10x17 F M16x , ,5 F M16x , ,1 F Mx DOUBLE ACTING & SPRING RETURN ACTUATORS GENERAL DIMENSIONS IN mm SIZE A A B C D E F I R øs ISO 5211 øl MxV ISO 5211 øl1 M1xV1 øt X ,5 176, ,2 F Mx ,5 F Mx30 F M16x N O T E : S e e p a g e 8 f o r t h e I S O D e t a i l. SIZES: 4000 U 58 60

8 DOUBLE ACTING ACTUATOR (ADA) PARTS & MATERIALS 1 Body - Aluminium Hard Anodized 2 Piston - Aluminium 3 Pinion - Nickel Plated Carbon Steel 4 End Caps - Aluminium Epoxy Coated 5 *Soft Pinion Washer Washer Pinion- Polyamide PA *Slide Piston - Polyamide PA 6,6 + 30% G.F. 7 **Lug - Nickel Plated Carbon Steel 8 Pinion Washer - Stainless Steel 10 *Upper Pinion Bearing - Polyamide PA 6,6 Size 500 & greater in Reinforced Br. 12 Stop - ASTM A Leveling Screw - Stainless Steel Position Indicator - Polyamide 21 Cam - Polyamide Adjustament Stroke Screw - Stainless Steel 23 Centering Ring - Nickel Plated Carbon Steel 25 *Slide Guide - Polyamide PA 6,6 + 30% G.F. 26 *Lower Pinion Bearing - Polyamide PA 6,6 41 **Stop Washer Pinion - Stainless Steel 109 *O Ring - NBR 110 *O Ring - NBR 111 *O Ring - NBR 113 Bolt - Stainless Steel 118 *O Ring - NBR 119 *O Ring - NBR 125 Washer - Stainless Steel 471 *Slip Washer - Stainless Steel 934 Nut - Stainless Steel *Recommended spare parts **Only for sizes 2500 & 4000

9 SPRING RETURN ACTUATOR (ASR) PARTS & MATERIALS 1 Body - Aluminium Hard Anodized 2 Piston - Aluminium 3 Pinion - Nickel Plated Carbon Steel 4 End Caps - Aluminium Epoxy Coated 5 *Soft Pinion Washer Washer Pinion- Polyamide PA *Slide Piston - Polyamide PA 6,6 + 30% G.F. 7 **Lug - Nickel Plated Carbon Steel 8 Pinion Washer - Stainless Steel *Recommended spare parts **Only for sizes 2500 & *Upper Pinion Bearing - Polyamide PA 6,6 Size 500 & greater in Reinforced Br. 12 Stop - ASTM A Spring s Long Support - Polyamide PA Spring s Short Support - Polyamide PA Leveling Screw - Stainless Steel 18 Bolt - Stainless Steel 19 Spring - DIN 76 D-5.6 Adjustament Stroke Screw-Stainless Steel Position Indicator - Polyamide 21 Cam - Polyamide 23 Centering Ring - Nickel Plated Carbon Steel 25 *Slide Guide - Polyamide PA 6,6 + 30% G.F. 26 *Lower Pinion Bearing - Polyamide PA 6,6 41 **Stop Washer Pinion - Stainless Steel 109 *O Ring - NBR 110 *O Ring - NBR 111 *O Ring - NBR 113 Bolt - Stainless Steel 118 *O Ring - NBR 119 *O Ring - NBR 125 Washer - Stainless Steel 471 *Slip Washer - Stainless Steel 934 Nut - Stainless Steel 985 Nut - Stainless Steel

10 Double Acting Actuator Torque Output in Nm TYPE Output Torque For Double Acting in Nm Size Pressure 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 10 bar Weight (Kg) 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 10 D , ,64 D 9,7 11, ,6 16,2 17,8 19,5 21, ,4 40 D,3 23,7 27,1 30,5 33,9 37, ,1 80 D 38,5 44,9 51,3 57,7 64,1 70, D 59,1 68,9 78,7 88,6 98,4 108, ,8 0 D ,6 300 D ,5 500 D ,2 850 D ,9 10 D , D , D , D , D ,4 Size TYPE Pressure 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º S ,51 S06 A ,54 S ,56 S ,17 S , S , S14 A ,32 S ,28 S ,36 S S14 A ,65 S ,40 S , S14 A ,80 S ,50 S , S14 A ,30 S ,65 S , S14 A ,80 S ,33 S , S14 A ,36 S ,7 S , , S14 A ,2 S ,1 S , , S14 A ,3 S ,3 S , , S14 A ,0 S06 S08 S14 A S ,9 S , , S14 A ,9 S ,7 S , , ,9 S14 A ,9 NOTE: A= STANDARD s DOUBLE ACTING ACTUATOR TORQUE OUTPUT in Nm t SPRING RETURN ACTUATOR TORQUE OUTPUT in Nm 3 bar 3,5 bar 4 bar 4,5 bar Spring Return Actuator Torque Output in Nm Output Torque For Double Acting in Nm 5 bar 5,5 bar 6 bar 6,5 bar 7 bar bar Spring 1015 stroke Weight (Kg) , , , , ,6 2,26 2,29 3,43 3,51 3,58 4,60 4,70 6,90 7,00 10, 10,50 14,35 14,85 21,6 33,2 44,4 96,4 TYPE 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 10 D 4,4 6 6,5 7,4 8 8, ,5 10, ,4 D 4,4 5,9 6,6 7,4 8,1 8,5 8,8 8,8 9,6 10,3 3,1 40 D 15,0 17,5,0 22,5 25,0 27,5 30,2 32,4 34,6 39,8 4,6 80 D 28,4 33,1 37,8 42,5 47,2 52,0 56,7 61, ,6 130 D 43,6 50,8 58,0 65,3 72,5 79, ,4 0 D 64,9 75,2 86,2 96, ,3 300 D , ,7 500 D ,7 850 D ,3 10 D , D , D , D , D ,3 NOTE: A= STANDARD Double Acting Actuator Torque Output in ft lb Output Torque For Double Acting in ft lb Size Pressure 43,5 psi 50,8 psi 58 psi 65,3 psi 72,5 psi 80 psi 87 psi 94,3 psi 102 psi 116 psi 130,5 psi 145 psi Weight (lb) Spring Return Actuator Torque Output in ft lb TYPE Output Torque For Spring Return in ft lb Spring Size Pressure 43,5 psi 50,8 psi 58 psi 65,3 psi 72,5 psi 80 psi 87 psi 94,3 psi 102 psi 116 psi stroke Weight (lb) s DOUBLE ACTING ACTUATOR TORQUE OUTPUT in ft lb t SPRING RETURN ACTUATOR TORQUE OUTPUT in ft lb 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º S ,33 S06 A ,40 S ,44 S ,78 S ,85 S , , ,05 S14 A ,11 S ,23 S ,41 S , , ,89 S14 A ,05 S ,70 S , , ,36 S14 A ,58 S ,33 S , , ,43 S14 A ,09 S ,27 S , , ,15 S14 A ,81 S ,39 S , , ,74 S14 A ,86 S ,43 S , , ,62 S14 A ,94 S ,36 S , , ,19 S14 A ,62 S ,64 S , , ,88 S14 A ,41 S ,30 S , , ,55 S14 A ,96 S ,38 S , , ,52 S14 A ,24 S ,87 S , , ,99 S14 A ,22