771 XS BALL VALVE WITH ADA PNEUMATIC ACTUATOR

Transcription

1 771 XS BALL VALVE WITH ADA PNEUMATIC ACTUATOR MAIN CHARACTERISTIC The 771 XS wafer ball valve is dedicated to the automatic shut-off of low and medium pressure industrial fluids lines up to 16 bar. The wafer design makes this valve perfectly adapted for lighter piping design in comparison with traditional flanged ball valves. With a full bore construction type, the 771 XS valve is CE PED 97/23 approved and ATEX certified. The full ISO 5211 ISO pad enables the direct mounting of standardized actuators. The actuation is available in both double effect and spring return types with numerous options. AVAILABLE MODELS Stainless steel body Sizes DN 15 to DN 100 Wafer type connection with flanges PN16 RF. Short pattern EN serial 27 CLASSIFICATION FOLLOWING PED Sizes < DN 25: not subjected to PED acc. to A3 3 Sizes DN32 to 100: category III : CE 0035 homologation LIMITS OF USE PS TS 16 C -30 C/+180 C STANDARDS OF CONSTRUCTION Rating EN Final test EN Flanges EN PN16 RF Motorisation ISO 5211 ATEX II 2 G/D Tx area 1,21,2 and 22 ACTUATOR TYPE ADA See our technical data sheet FT1510 on page 5. MOTORIZATION WITH ADA ACTUATOR The actuators are sized for following operating conditions : - 6 bar compressed air supply, - max. pressure differential up/downstream : 10 bar. Size Double effect Spring return 15 ADA ASR ADA ASR 25 ADA 40 ASR ADA 40 ASR ADA 40 ASR ADA 80 ASR 0 65 ADA 130 ASR ADA 130 ASR ADA 0 ASR 500 For any other operating condition, please consult. OPTIONS Declutchable gear box Oversized actuator Limits switches box NAMUR pilot valve Modifications reserved Réf : FT 771XADAENG Rev : 0 Page 1 sur 3 Date : 01/11

2 771 XS BALL VALVE WITH ADA PNEUMATIC ACTUATOR CONSTRUCTION Item Part Material Item Part Material 1 Body SS Belleville-washer SS End cap SS Handle SS Seats PTFE+15% GF 13 Lever nut SS Ball SS Stop screw SS Stem PTFE + graphite 15 Plastic coating PVC 6 Body seal PTFE + graphite 16 Locking tab SS Gasket PTFE+15% GF 17 Spring SS Seal PTFE + graphite 18 Static device SS O-ring FKM 19 Stop plate SS Gland ring SS 304 Washer SS Screw SS 304 DIMENSIONS (mm) DN A C D E F G H x N M12x4 M12x4 M12x4 M16x4 M16x4 M16x4 M16x4 M16x8 M16x8 L I P , W (kg) Modifications reserved Réf : FT 771XADAENG Rev : 0 Page 2 sur 3 Date : 01/11

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4 The aluminium body is inside and outside coated with hard anodizing, with extremely abrasion resistance, low surface roughness and optimal resistance. Carbon steel shaft electroless with nickel plated against external and internal corrosion. Anti-blowout design. Pre-stressed springs offers more torque and different options for their positioning. This system allows us to easily fit the necessary torque to close or open the valve, offering a total safety replacement and manipulation. External stroke adjustment for 5 degrees regulation, designed in opposite side of Namur connection for better manipulation when solenoid valve is assembled. The assembly of switch boxes, proximity switches or positioners, takes place by means of the Namur connection VDI/VDE 3845, carried out like standard in all our models. The height of the axis to fulfil this Norm is of 30mm, for all our products, with which it entails that with a single model of Box or positioner, we can cover all our manufacturing range. Pistons are coated with special treatment for corrosion resistance. Backslash free transmission due to special tooth machining. They have 3 way guiding for low friction between body and pistons. Pistons provided with internal guide machined between pistons and pinion. Every single actuator is tested and provided with a unique serial number for traceability. This heat number is stamped in the body. Different end caps for double or single acting for fast and safety identification without the need to read the label, in addition less air consumption in double acting actuators. Epoxy coated as standard protected against environment corrosion.

5 ADA 10 SIZES: TO 2100 SIZE: 2500 SIZE: 4000 T Y P E S O F A C T U A T O R S D O U B L E A C T I N G & S P R I N G R E T U R N G E N E R A L C H A R A C T E R I S T I C S ADA type: Double acting. ASR type: Spring return. Rack and pinion design. Linear torque. Rotation angle 90º ± 5º Antifriction sliding bearings. Long life without maintenance. Protected against environmental corrosion: Hard anodized Aluminium body, Electroless Nickel Plated pinion, Epoxy coated end caps, Stainless steel bolts, studs and nuts. Working temperature: -30 ºC to 100 ºC in Standard Construction -15 ºC to 150 ºC with FKM O-rings -40 ºC to 80 ºC with Silicone O-rings Maximum working pressure: 8 bar (116 psig). (Except ADA10 at 10 bar) Total safety for springs replacement. Mounting of solenoid valves acc. NAMUR Std. Mounting of devices acc. NAMUR VDI/VDE 3845 Std. Coupling according to ISO 5211 and DIN 3337(Octogonal drive) Position indicator can be used also to operate mechanical limit switches. O P T I O N S O N R E Q U E S T Epoxy coated body. Electroless Nickel Plated body and end caps. High temperature construction. Low temperature construction. Stainless steel pinion Fast acting actuators Actuators with 100% travel adjustment stroke. B I - D I R E C T I O N A L T R A V E L S T O P S ACTREG pneumatic actuators are provided with bi-directional pinion travel stops. Side located stops allow a full ± 5º travel adjustment between 85º and 95º. These travel stops are designed to absorb the maximum rated torque of the actuator and the maximum impact loads associated with recommended travel speed. Adjustment of the counterclockwise and clockwise rotation limits is accomplished by unscrewing the locking nuts, turning the respective left and right stop studs to reduce or increase the travel angle and screwing the locking nuts.

6 SIZES: SIZES: 2500 SIZES: ISO 5211 DETAIL SIZES: DOUBLE ACTING & SPRING RETURN ACTUATORS GENERAL DIMENSIONS IN mm SIZE A A B C D E F I R øs ISO 5211 øl MxV ISO 5211 øl1 M1xV1 øt X U ,5 F03 36 M5X8 F05 50 M6x ,1 F05 50 M6x ,1 F04 42 M5x ,1 F04 42 M5x ,1 F05 50 M6x ,5 F05 50 M6x10 F07 70 M8x ,5 F05 50 M6x10 F07 70 M8x , ,5 F07 70 M8x16 F M10x , , ,5 F07 70 M8x16 F M10x ,5 F M10x , ,5 F M10x17 F M12x , ,5 F M10x17 F M16x , ,5 F M16x , ,1 F Mx DOUBLE ACTING & SPRING RETURN ACTUATORS GENERAL DIMENSIONS IN mm SIZE A A B C D E F I R øs ISO 5211 øl MxV ISO 5211 øl1 M1xV1 øt X ,5 176, ,2 F Mx ,5 F Mx30 F M16x N O T E : S e e p a g e 8 f o r t h e I S O D e t a i l. SIZES: 4000 U 58 60

7 DOUBLE ACTING ACTUATOR (ADA) PARTS & MATERIALS 1 Body - Aluminium Hard Anodized 2 Piston - Aluminium 3 Pinion - Nickel Plated Carbon Steel 4 End Caps - Aluminium Epoxy Coated 5 *Soft Pinion Washer Washer Pinion- Polyamide PA *Slide Piston - Polyamide PA 6,6 + 30% G.F. 7 **Lug - Nickel Plated Carbon Steel 8 Pinion Washer - Stainless Steel 10 *Upper Pinion Bearing - Polyamide PA 6,6 Size 500 & greater in Reinforced Br. 12 Stop - ASTM A Leveling Screw - Stainless Steel Position Indicator - Polyamide 21 Cam - Polyamide Adjustament Stroke Screw - Stainless Steel 23 Centering Ring - Nickel Plated Carbon Steel 25 *Slide Guide - Polyamide PA 6,6 + 30% G.F. 26 *Lower Pinion Bearing - Polyamide PA 6,6 41 **Stop Washer Pinion - Stainless Steel 109 *O Ring - NBR 110 *O Ring - NBR 111 *O Ring - NBR 113 Bolt - Stainless Steel 118 *O Ring - NBR 119 *O Ring - NBR 125 Washer - Stainless Steel 471 *Slip Washer - Stainless Steel 934 Nut - Stainless Steel *Recommended spare parts **Only for sizes 2500 & 4000

8 SPRING RETURN ACTUATOR (ASR) PARTS & MATERIALS 1 Body - Aluminium Hard Anodized 2 Piston - Aluminium 3 Pinion - Nickel Plated Carbon Steel 4 End Caps - Aluminium Epoxy Coated 5 *Soft Pinion Washer Washer Pinion- Polyamide PA *Slide Piston - Polyamide PA 6,6 + 30% G.F. 7 **Lug - Nickel Plated Carbon Steel 8 Pinion Washer - Stainless Steel *Recommended spare parts **Only for sizes 2500 & *Upper Pinion Bearing - Polyamide PA 6,6 Size 500 & greater in Reinforced Br. 12 Stop - ASTM A Spring s Long Support - Polyamide PA Spring s Short Support - Polyamide PA Leveling Screw - Stainless Steel 18 Bolt - Stainless Steel 19 Spring - DIN 76 D-5.6 Adjustament Stroke Screw-Stainless Steel Position Indicator - Polyamide 21 Cam - Polyamide 23 Centering Ring - Nickel Plated Carbon Steel 25 *Slide Guide - Polyamide PA 6,6 + 30% G.F. 26 *Lower Pinion Bearing - Polyamide PA 6,6 41 **Stop Washer Pinion - Stainless Steel 109 *O Ring - NBR 110 *O Ring - NBR 111 *O Ring - NBR 113 Bolt - Stainless Steel 118 *O Ring - NBR 119 *O Ring - NBR 125 Washer - Stainless Steel 471 *Slip Washer - Stainless Steel 934 Nut - Stainless Steel 985 Nut - Stainless Steel

9 Double Acting Actuator Torque Output in Nm TYPE Output Torque For Double Acting in Nm Size Pressure 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 10 bar Weight (Kg) 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 10 D , ,64 D 9,7 11, ,6 16,2 17,8 19,5 21, ,4 40 D,3 23,7 27,1 30,5 33,9 37, ,1 80 D 38,5 44,9 51,3 57,7 64,1 70, D 59,1 68,9 78,7 88,6 98,4 108, ,8 0 D ,6 300 D ,5 500 D ,2 850 D ,9 10 D , D , D , D , D ,4 Size TYPE Pressure 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º S ,51 S06 A ,54 S ,56 S ,17 S , S , S14 A ,32 S ,28 S ,36 S S14 A ,65 S ,40 S , S14 A ,80 S ,50 S , S14 A ,30 S ,65 S , S14 A ,80 S ,33 S , S14 A ,36 S ,7 S , , S14 A ,2 S ,1 S , , S14 A ,3 S ,3 S , , S14 A ,0 S06 S08 S14 A S ,9 S , , S14 A ,9 S ,7 S , , ,9 S14 A ,9 NOTE: A= STANDARD s DOUBLE ACTING ACTUATOR TORQUE OUTPUT in Nm t SPRING RETURN ACTUATOR TORQUE OUTPUT in Nm 3 bar 3,5 bar 4 bar 4,5 bar Spring Return Actuator Torque Output in Nm Output Torque For Double Acting in Nm 5 bar 5,5 bar 6 bar 6,5 bar 7 bar bar Spring 1015 stroke Weight (Kg) , , , , ,6 2,26 2,29 3,43 3,51 3,58 4,60 4,70 6,90 7,00 10, 10,50 14,35 14,85 21,6 33,2 44,4 96,4 TYPE 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 10 D 4,4 6 6,5 7,4 8 8, ,5 10, ,4 D 4,4 5,9 6,6 7,4 8,1 8,5 8,8 8,8 9,6 10,3 3,1 40 D 15,0 17,5,0 22,5 25,0 27,5 30,2 32,4 34,6 39,8 4,6 80 D 28,4 33,1 37,8 42,5 47,2 52,0 56,7 61, ,6 130 D 43,6 50,8 58,0 65,3 72,5 79, ,4 0 D 64,9 75,2 86,2 96, ,3 300 D , ,7 500 D ,7 850 D ,3 10 D , D , D , D , D ,3 NOTE: A= STANDARD Double Acting Actuator Torque Output in ft lb Output Torque For Double Acting in ft lb Size Pressure 43,5 psi 50,8 psi 58 psi 65,3 psi 72,5 psi 80 psi 87 psi 94,3 psi 102 psi 116 psi 130,5 psi 145 psi Weight (lb) Spring Return Actuator Torque Output in ft lb TYPE Output Torque For Spring Return in ft lb Spring Size Pressure 43,5 psi 50,8 psi 58 psi 65,3 psi 72,5 psi 80 psi 87 psi 94,3 psi 102 psi 116 psi stroke Weight (lb) s DOUBLE ACTING ACTUATOR TORQUE OUTPUT in ft lb t SPRING RETURN ACTUATOR TORQUE OUTPUT in ft lb 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º S ,33 S06 A ,40 S ,44 S ,78 S ,85 S , , ,05 S14 A ,11 S ,23 S ,41 S , , ,89 S14 A ,05 S ,70 S , , ,36 S14 A ,58 S ,33 S , , ,43 S14 A ,09 S ,27 S , , ,15 S14 A ,81 S ,39 S , , ,74 S14 A ,86 S ,43 S , , ,62 S14 A ,94 S ,36 S , , ,19 S14 A ,62 S ,64 S , , ,88 S14 A ,41 S ,30 S , , ,55 S14 A ,96 S ,38 S , , ,52 S14 A ,24 S ,87 S , , ,99 S14 A ,22