BALL VALVE SERIES Pneumatic actuator - El-O-Matic
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- Abigail Todd
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1 B C D E BALL VALVE SERIES Pneumatic actuator - El-O-Matic FIGURE: PD: Pneumatic actuator, double acting PE: Pneumatic actuator, spring return G F DIMENSIONS: (mm) Ø DN B PD PE PD C D E F Kg PE C D E G Kg 1/" 8 29, ,5 19,5 169, , ,5 19,5 169, ,6 3/8" 10 29, ,5 19,5 169, , ,5 19,5 169, ,6 1/2" 15 29, ,5 19,5 169, , ,5 19,5 169, ,6 3/" 20 33, ,0 153,0 173, , ,0 153,0 173, ,7 1" 25 39, ,0 159,0 179, ,6 0 79,0 172,0 192,0 20 3,7 1 1/" 32 1, ,0 161,0 181, ,3 0 81,0 17,0 19,0 20, 1 1/2" 0 7,0 0 87,0 180,0 200,0 180, ,0 192,0 212,0 29 6, 2" 50 55,5 0 95,5 188,5 208, , ,5 213,5 233, ,6 2 1/2" 65 72, ,5 227,5 27, , ,5 275,5 295, ,3 3" 80 85, ,0 263,0 283, , ,0 288,0 308, ,6 " , ,0 310,0 330, , ,0 38,0 368, ,6 The pneumatic actuator is calculated for 6 bar air supply, safety factor of 30% and max. differential pressure of 69 bar up to 2, 55 bar from 2 1/2. For standard working conditions. OPTIONS: Solenoid valves, limit switches, manual override, pneumatic or electro-pneumatic positioner. 1 28/08/2017
2 THREE-PIECE BALL VALVE 350 SERIES GENERAL FEATURES: - Full bore - Locking device - Mounting flange according to ISO Anti-blow out stem - CE approval - EN material certificate FIGURE: 351BAIIT: BSP according to DIN EN BAIIT: BW according to ANSI B16.11 & DIN 3239 part 2 353BAIIT: SW according to ANSI B16.25 & DIN 3239 part 1 35BAIIT: NPT according to ASME B BAIIT: Extended BW according to ANSI B16.11 & DIN 3239 part 2 356BAIIT: Flanged PN25 / PN0 DESIGN STANDARDS Compliance ANSI B16.3, ANSI B16.25, ANSI B1.20, API 6D Actuator mounting flange ISO 5211 Marking ISO 5209, EN 19 TESTS AND CERTIFICATES Quality Assurance ISO 9001 Material certificate EN Pressure test API /09/2017
3 THREE-PIECE BALL VALVE 350 SERIES - Materials 1/ ~ 2 Item Description Materials 1 Body A351 Gr CF8M 2 End cap A351 Gr CF8M 3 Ball Stainless steel 316 Seat PTFE 5 Joint gasket PTFE 6 Stem seal PTFE 7 Stem Stainless steel Gland packing PTFE 9 Gland nut Stainless steel Stem washer Stainless steel Stem nut Stainless steel Handle Stainless steel Handel sleeve Vinyl 1 Locking device Stainless steel Bolt Stainless steel Bolt nut Stainless steel Bolt washer Stainless steel Stop pin Stainless steel Handle washer Stainless steel Anti-static device Stainless steel /09/2017
4 THREE-PIECE BALL VALVE 350 SERIES - Materials 2 1/2 ~ Item Description Materials 1 Body A351 Gr CF8M 2 End cap A351 Gr CF8M 3 Ball A351 Gr CF8M Stem Stainless steel Stem nut Stainless steel 30 6 Belleville washer Spring steel AISI Lever Stainless steel 30 8 Seat PTFE 9 Gland Stainless steel Stem packing RPTFE 11 Stem seal RPTFE 12 Lock washer Stainless steel Joint gasket PTFE 1 Bolt ASTM A193 B8 15 Stop pin Stainless steel Handle sleeve Vinyl 17 Bolt nut ASTM A Bolt washer Stainless steel Stem washer Stainless steel Locking device Stainless steel Anti-static device Stainless steel /09/2017
5 ØD A H B E J THREE-PIECE BALL VALVE 350 SERIES - Dimensions K ØI x C M L1 DIMENSIONS: (mm) Ø DN A B C D E H ØI J K L1 M ISO 5211 Kg 1/" 8 29,5 17,3 M5 11,6 11,0 65 9,5 6, ,6 130 F03 0,6 3/8" 10 29,5 17,3 M5 12,7 11,0 65 9,5 6, ,6 130 F03 0,6 1/2" 15 29,5 17,3 M5 15,0 11,0 65 9,5 6, ,6 130 F03 0,6 3/" 20 33,0 17,3 M5 20,0 11,0 68 9,5 6, ,0 130 F03 0,8 1" 25 39,0 18,7 M5 25,0 13, ,0 2 33,9 160 F0 1,1 1 1/" 32 1,0 22,5 M5 32,0 13, ,0 2 2,5 160 F0 1,7 1 1/2" 0 7,0 25,1 M6 38,0 15, , ,2 185 F05 2,5 2" 50 55,5 25,7 M6 50,0 15, ,7 50 6,6 185 F05 3,7 2 1/2" 65 71,5 2,6 M8 65,0 23, , ,0 260 F07 7, 3" 80 8,5 39,3 M10 80,0 18, , ,0 260 F10 11,2 " ,5 52,3 M10 100,0 3, , ,0 290 F10 20,3 0/09/2017
6 THREE-PIECE BALL VALVE 350 SERIES - Dimensions BSP/NPT BW DIN SW 37,5 Extended BW J 37.5 Flanged PN25/PN0 W1 W Ø QxN ØA1 d ØB2 ØA2 Ød ØA3 Ød ØB2 ØA2 Ød Ø T Ø P Ø R Ø C L1 L2 L3 LE LF DIMENSIONS: (mm) ØA1 Ød L1 ØA2 ØB2 L2 ØA3 L3 LE N ØP ØQ ØR ØT W W1 LF 1/" 11,6 63,7 11,6 16,2 62,7 1,3 63,7 225 / / / / / / / / 3/8" 12,7 63,7 12,7 17,5 62,7 17,6 63,7 225 / / / / / / / / 1/2" 15,0 65,7 15,0 22,7 65,7 21,9 65, /" 20,0 76,2 20,0 27,5 76,2 27,3 76, " 25,0 86,2 25,0 3,0 86,2 33,9 86, /" 32,0 102,8 32,0 2,7 102,8 2,8 102, /2" 38,0 119, 38,0 8,6 119, 8,9 119, " 50,0 131, 50,0 60,5 131, 61,3 131, /2" 65,0 16,0 65,0 76,3 16,0 76,9 16, " 80,0 182,7 80,0 90,0 182,7 90,0 182, " 100,0 235,2 100,0 116,0 236,2 115,5 235, PRESSURE-TEMPERATURE CHART: Kv VALUES & TORQUES: Ø Kv (m³/h) T (Nm) 1/" 6 7 3/8" 7 7 1/2" /" 3 9 1" /" /2" " /2" " " /09/2017
7 FIG. PD - PE New design (El-O-Matic type F) Single acting type PE (+ PD up to 100) Available from size12 up to 600 Double acting type PD Available in size 150 up to 600 Old design (El-O-Matic type E) Single acting type PE Available from size 950 up to 000 Soon to be replaced with new design Double acting type PD Available from size 950 up to 000 Soon to be replaced with new design 1 18/0/2016
8 GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90-5 /+10 and +80 ~ +95 (size 25 ~ size 600) 0 ~90-3 /+10 and +80 ~ +93 (size 950 ~ size 000) PNEUMATIC ACTUATOR FIG. PD - PE (Type F) Working temperature: Standard: -20 C ~ 80 C Low temperature version: -0 C ~ 80 C High temperature version: -20 C ~ 120 C) - Working pressure: 3 ~ 8 bar - Coupling according to ISO 5211 and DIN Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur - Min cycles FIGURE: PD: double acting PE: spring return, normally closed PEO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 385 Std. Coupling according ISO 5211, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO /11/2016
9 Materials - FIG. PD - PE (Type F) MATERIALS: Item Description Material 1 Body Cast aluminium alloy, chromated and polyurethane powder coated 2 End cap Cast aluminium alloy, chromated and polyurethane powder coated 3 Piston Cast aluminium alloy Pinion High grade aluminium, hard anodized 5 Spring cartridge Spring steel, electrophoretic coated 6* Bearing strip piston rack POM 7* Bearing piston PTFE 25% carbon filled 8* Bearing pinion POM 9* Thrust washer POM, black UV stabilized 10 End cap screw Stainless steel 11* Circlip Spring steel, Deltatone coated 12* O-ring seal pinion Nitrile rubber 13* O-ring seal piston Nitrile rubber 1* O-ring seal end cap Nitrile rubber 15* O-ring seal limit stop Nitrile rubber 16* B-port seal Silicon rubber 17 Limit stop screw Stainless steel 18 Limit stop nut Stainless steel 19 Limit stop washer PA66 20 Warning sticker Polyester 21 Indicator assembly ABS + stainless steel screw 22 Center plate (optional) Nylon PA6, black 23 Insert drive Aluminium Alloy *included in repair kit Low temperature components: - Castrol Optitemp TT1 grease - Silicone (MVQ70 rubber) O-ring seals High temperature components: - Castrol high temperature grease - Viton (FPM) O-ring seals - PTFE 25% carbon filled piston rings - Nylon 66 + aramid fibre & PTFE bearing strip piston rack and pinion bearing 2 23/11/2016
10 Dimensions - FIG. PD - PE (Type F) TYPE 12: M5x8 G1/" E F G D 15 Y I E2 J W1 X L L1 K1 K C 5 H O M N ±0.5 0 øp +0.5 øv W T W 2 R U U1 A B DIMENSIONS: (mm) TYPE A B C D E F G H I J K K1 L L1 M , ,7 6, 25, 50,8 16,5 TYPE N O Max. O Min. P T U V W W1 W2 X Y Kg (PD) Kg (PE) ,1 9,05 12, M6x8 Mx7 Mx7 G 1/8" M6x12 0,6 0,7 3 23/11/2016
11 Dimensions - FIG. PD - PE (Type F) TYPE : A2 (DA) 2x 1/ BSP C2 C1 C3 Note 3 A3 A 32 C5 C 2 X M6x8 A9 A8 B3 x M5x8 M6x12 Note 3 30 B1 A7 A1 (SR) A5 B2 DA has the same shape as SR for type 0025 up to type 0100 A6 DIMENSIONS: (mm) TYPE A1 A2 A3 A A5 A6 A7 A8 A9 B1 B2 B3 C1 C2 C3 C C5 Kg (PD) Kg (PE) , 1, ,1 2, ,8 3, ,5, ,9 6, ,0 8, ,2 1, ,0 28, ,0 39, ,0 66, ,0 88, ,0 131,0 23/11/2016
12 Dimensions - FIG. PD - PE (Type F) TYPE : & 2500 ød5 ød x D2 D D6 x D6 D9 øe6 øe5 x M16x D5 D5 ød1 ød3 E8 2 D (D8) D3 (D7) E7 ±0.5 E3 E D6 262 øe E1 x D2 x D6 DIMENSIONS: (mm) TYPE ISO1 D5 D2 ISO2 D1 D6 D3 D D7 D8 D9 D F05 50 M6x10 F03 36 M5x F05 50 M6x10 F07 70 M8x F05 50 M6x10 F07 70 M8x F07 70 M8x13 F05 50 M6x F07 70 M8x13 F M10x F M10x15 F07 70 M8x F M10x15 F07 70 M8x F M12x18 F M10x F1 125 M12x18 F M10x F M20x F M20x F25 25 M16x TYPE E1 Max. E1 Min. E2 E3 E E5 E6 E7 E ,00 11,0 1,0 15, ,0 x: ± 0,1 mm xx: ± 0,25 mm 000 1,00 1,0 18,0 15, , ,00 1,0 18,0 15, , ,00 17,0 25,0 18, , ,00 17,0 26,0 28, , ,00 22,0 28,0 28, , ,00 22,0 36,0 28, , ,00 27,0 36,0 28, , ,16 36,0 58,2 x x x x xx ,16 6,0 60,2 x x x x xx ,16 6,0 60,2 x x x x xx ,2 55,0 72,2 x x x x xx /11/2016
13 Torque - FIG. PD (Type F) TYPE PD Output Torque For Double Acting in Nm 2 bar 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 12,8 7,3 8,5 9,7 10,9 12,2 13, 1,6 15,9 17,1 19, /11/2016
14 Torque - FIG. PE (Type F) TYPE PE Spring set Output Torque For Spring Return in Nm Spring stroke 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START /11/2016
15 Torque - FIG. PE (Type F) TYPE PE Spring set Output Torque For Spring Return in Nm Spring 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar stroke 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START /11/2016
16 1 1 PE PE PNEUMATIC ACTUATOR Springset combinations (Type F) A N = 10 N = 20 N = B N = 0 N = 50 N = A: Piston top view B: Position of piston rack 9 23/11/2016
17 Operating speed - FIG. PD - PE (Type F) Cycle time in seconds TYPE Spring return Double acting A-port pressurized Spring stroke A-port pressurized B-port pressurized 12 0, 0, 0, 0, 25 0,5 0, 0,5 0, 0 0,6 0,5 0,6 0,5 65 0,7 0,5 0,6 0, ,8 0,6 0,8 0, ,0 0,8 0,9 0, ,3 0,9 0,0 1, ,9 1,3 1, 1, ,2 1,9 2,2 2,2 950,6 3,2 3,9 3, ,9,8 5,9, ,0 6,3 7,8 7, , 10,8 13,3 13,0 TEST CONDITIONS: 1. Solenoid valve capacity: 0.6m³/h 2. Pipe diameter: 6 mm 3. Medium: Clean air. Supply pressure: 5.5 bar 5. Load: Average load 6. Stroke: Temperature: Room temperature 10 23/11/2016
18 Compressed air - FIG. PD - PE (Type F) Actuator volumes TYPE Max. volume (liters) Central chamber End cap chamber Volume displaced 12 0,05 0,06 0,0 25 0,11 0,19 0,08 0 0,16 0,36 0, ,36 0,55 0, ,0 0,80 0, ,80 0,70 0, ,80 1,00 0, ,90 1,70 1, ,10 2,90 2, ,10,30 3, ,80 7,00 5, ,0 11,10 8, ,0 18,90 1,00 Consumption per stroke (liters) TYPE Outward stroke Inward stroke 2 bar bar 8 bar 2 bar bar 8 bar 12 0,1 0,2 0,0 0,16 0,28 0, ,29 0,50 0,90 0,6 0,85 1,60 0 0,7 0,80 1,50 0,87 1,60 3, ,90 1,60 3,10 1,30 2,0, ,00 1,70 3,20 2,00 3,60 6, ,10 3,60 6,80 1,90 3,0 6, ,0,00 7,30 2,70,60 8, ,10 9,00 17,00 5,00 8,00 15, ,00 1,00 27,00 8,00 1,00 25, ,00 23,00,00 12,00 20,00 37, ,00 36,00 68,00 19,00 33,00 62, ,00 50,00 92,00 30,00 53,00 97, ,00 87,00 161,00 52,00 89,00 165,00 Volume central chamber Single and double acting Volume end cap chamber Double acting A 11 B 23/11/2016
19 FIG. PD - PE (Type E) GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90 +1 /-10 (0~ ) - Working temperature: -20 C ~ 80 C - Working pressure: 3 ~ 8 bar - Coupling according to ISO 5211 and DIN Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur - Type 12 up to type 600: new design FIGURE: PD: double acting PE: spring return, normally closed PEO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 385 Std. Coupling according ISO 5211, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO /10/2016
20 Materials - FIG. PD (Type E) MATERIALS: Item Description Material 1 Body Cast aluminium 2 Pistons Cast aluminium 3 Drive shaft High grade aluminium End Cap Cast aluminium 10 Guide band - body Nylatron 11 Guide band - piston PTFE, Carbon filled 12 Bearing bush Nylatron 20 Bearing bush Delrin 21 O-ring - drive shaft top Nitrile Rubber 23 Washer - ED limit stops Nylon 25 O-ring - end cap Nitrile Rubber 26 O-ring - piston Nitrile Rubber 27 Thrust washer - drive shaft top ZEDEX 100 K 28 O-ring - drive shaft bottom Nitrile Rubber 30 O-ring - ED limit stops Nitrile Rubber 35 Spring clip Carbon Spring Steel 36 End cap bolt ED/ES Stainless Steel 0 Limit stop bolt ED Stainless Steel 1 Nut limit stop bolt Stainless Steel 2 Nut cover Polyethylene 3 O-ring - B-port / Steel ball Nitrile Rubber Insert Aluminium Alloy 2 05/10/2016
21 Materials - FIG. PE (Type E) MATERIALS: Item Description Material 1 Body Cast aluminium 2 Pistons Cast aluminium 3 Drive shaft High grade aluminium 5 End Cap Cast aluminium 6 Spring - inner Carbon Spring Steel 7 Spring - mid Carbon Spring Steel 8 Spring - outer Carbon Spring Steel 9 Spring holder Steel 10 Guide band - body Nylatron 11 Guide band - piston PTFE, Carbon filled 12 Bearing bush Nylatron 20 Bearing bush Delrin 21 O-ring - drive shaft top Nitrile Rubber 22 Washer - ES limit stops Nylon 25 O-ring - end cap Nitrile Rubber 26 O-ring - piston Nitrile Rubber 27 Thrust washer - drive shaft top ZEDEX 100 K 28 O-ring - drive shaft bottom Nitrile Rubber 29 O-ring - ES end cap Nitrile Rubber 3 Washer - ES Steel 35 Spring clip Carbon Spring Steel 36 End cap bolt ED/ES Stainless Steel 37 Limit stop bolt ES Stainless Steel 38 Nut limit stop bolt Stainless Steel 2 Nut cover Polyethylene 3 O-ring - B-port / Steel ball 6 Nitrile Rubber / Steel Insert Aluminium Alloy 3 05/10/2016
22 Dimensions - FIG. PD - PE (Type E) TYPE 12: M5x8 G1/" E F G D 15 Y I E2 J W1 X L L1 K1 K C 5 H O M N ±0.5 0 øp +0.5 øv W T W 2 R U U1 A B DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F0 2 M6x8 05/10/2016
23 Dimensions - FIG. PD - PE (Type E) TYPE : T M5x8 øv1 øv P W W1 M5x8 B A G1/" I 2 D C A B H DIMENSIONS: (mm) TYPE A B C D H I P T ISO 5211 ØV / ØV1 W / W1 kg F03 36 M5x8 F05 50 M6x10 F05 50 M6x10 F07 70 M8x13 F05 50 M6x10 F07 70 M8x13 F05 50 M6x10 F07 70 M8x13 F07 70 M8x13 F M10x16 F07 70 M8x13 F M10x16 F07 70 M8x13 F M10x16 F M10x16 F M12x F M10x16 F1 10 M16x F M20x30 05/10/2016
24 Dimensions - FIG. PD - PE (Type E) TYPE 2500: T M5x8 O 23.6 øv M16x25 M5x8 B W A G1/" 2 D I C A B H DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F M20x /10/2016
25 Dimensions - FIG. PD - PE (Type E) TYPE 000: M5x8 T M5x8 O W B 30 øv 32 A G1/" 2 I D C A B H DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F25 25 M16x /10/2016
26 Torque - FIG. PD (Type E) TYPE PD Output Torque For Double Acting in Nm 2 bar 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º , , , , , , , , , , , , ,6 Kg 8 05/10/2016
27 Torque - FIG. PE (Type E) Output Torque For Spring Return in Nm Spring TYPE PE Spring set 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START , , , , , , , /10/2016
28 Torque - FIG. PE (Type E) Output Torque For Spring Return in Nm Spring TYPE PE Spring set 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START , , , , , , /10/2016
29 Springset combinations (Type E) PE PE1600 Spring set 1 Inner spring Spring set 2 Mid spring Spring set 3 Inner & mid spring PE PE000 Spring set Inner & outer spring Spring set 5 Mid & outer spring Spring set 6 Inner, mid & outer spring springs 6 springs 8 springs 10 springs 12 springs 1 springs Spring 11 05/10/2016
30 Operating conditions - FIG. PD - PE (Type E) Air volume (l) TYPE Opening Closing Operating time (s) 12 0,1 0,1 0, 25 0,1 0,1 0,5 0 0,2 0,2 0,7 65 0,3 0, 1, , 0,5 1, ,73 0,65 1, ,8 1 2, ,8 1,9 3, ,9 3,1,5 950,7,9 5, ,3 8 6, ,3 7, ,5 17,5 12,0 Operating time is average with actuator under load and solenoid valve fitted Air consumption is the actual free air volume at 1 atm 12 05/10/2016
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