RANGE OF MACHINES AND SYSTEMS FOR THE STEEL CONSTRUCTION INDUSTRY
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1 RANGE OF MACHINES AND SYSTEMS FOR THE STEEL CONSTRUCTION INDUSTRY FICEP since 1930 MADE IN ITALY
2
3 RANGE OF MACHINES AND SYSTEMS FOR THE STEEL CONSTRUCTION INDUSTRY Surface treatment systems Shotblasting system Management software for steel fabrication industry CNC software Automatic CNC drilling, milling and cutting systems
4 Automatic CNC Punching, Drilling and Marking Systems 2 P83E P113E Working range mm 500 x repositioning 800 x repositioning Punches No. 3 3 Max. Punching Dia. mm Max. Thickness mm Punch. nominal power kn Drilling Spindle No. 1 1 CNC Axes No. 2 2 P113E
5 Automatic CNC Drilling and Marking Systems P27E Working Range mm 1000 x repositioning Drilling Spindles No. 1 Tools (ATC) No. 8 Max. Drilling Dia. mm 40 (50) Max. Drilling Thickness mm 80 Drilling Spindle power kw 27 CNC Axes No. 3 P27E 3
6 Automatic CNC Drilling Marking and Thermal Cutting Systems 4 TIPO A25 LG TIPO A 16 TIPO A 25 LG TIPO A 31 Std. Working range mm 1600x x x6000 Max. Drilling Diameter mm 40 (50) 40 (50) 40 (50) Max. Material Thickness mm Drilling Spindles No. 1 1 (2) 1(2) Drilling nominal power kw Drilling Tools (ATC) No Plasma Torch No. 1 1 (2) 1 (2) Oxy-fuel Torch No. 1 1 (2) 1 (2) CNC Axes No. 4 4 (6) 4 (6)
7 Automatic CNC Punching, Marking and Thermal Cutting Systems TIPO B 164 TIPO B 254 Std. Working range mm 1600x x6000 Max Material Thickness Punching mm Max. Material Thickness Drilling mm Max. Punching Diameter mm Punching nominal power kn Punching Tools No. 4 (8) 4 (8) Drilling Spindle No. 1 1 Drilling Tools (ATC) No. 4 4 Marking Unit No. 1 1 Plasma Torch No. 1 1 Oxy-fuel Torch No. 1 (2) 1 (2) CNC Axes No. 4 4 TIPO B254 5
8 Automatic CNC Punching, Marking and Thermal Cutting Systems 6 TIPO C 16 TIPO C 25 Std. Working range mm 1600x x6000 Max Material Thickness Punching mm Max. Material Thickness Drilling mm Max. Punching Diameter mm Punching nominal power kn Punching Tools No (4-8-14) Drilling Spindle No. 1 1 Drilling Tools (ATC) No. 6 6 Marking Unit No. 1 1 Plasma Torch No. 1 1 TIPO C16
9 Automatic CNC Drilling, Milling and Thermal Cutting Systems for large plates GEMINI G36HD GEMINI G25HPE G32HPE G36HD G36XD Plate Width mm Drill head No (2) 1 (2) Max hole diameter that can be drilled mm 40 (250) 40 (250) 40 (400) 80 (400) Max plate thickness mm Spindle power kw Tools per drills nead No. 8 (24) 8 (24) Oxy-fuel torch (option) No Plasma torch (option) No (2) 1 (2) Plasma bevel torch (option) No (2) 1 (2) Hypertherm thermal cutting HPR260/400 XD HPR260/400 XD HPR260/400 XD HPR260/400 XD 7
10 Automatic CNC High definition Plasma and Oxy Cutting Systems 8 KRONOS KR32HP KRONOS HP KR25HP KR32HP KR36HP Max. Plate Size mm 2540x x x6000 Min. Plate thickness (plasma) mm 1,5 1,5 1,5 Max. Plate thickness (plasma) mm Max. Plate thickness (oxy) mm Plasma torch (option) No Plasma bevel torch (option) No Oxy-fuel torch (option) No Hypertherm thermal cutting HPR 130/260/400 XD HPR 130/260/400 XD HPR 130/260/400 XD
11 Automatic CNC Drilling, Milling and Thermal Cutting Systems for large plates GEMINI + KRONOS SYSTEM GEMINI+KRONOS SYSTEM G25HPE + KR25HP G32HPE + KR32HP Plate Width mm Drill head No Max hole diameter that can be drilled mm 40 (250) - 40 (250) - Max plate thickness mm (150) (150) Spindle power kw Tools per drills head No. 8 (24) - 8 (24) - Oxy-fuel torch (option) No. Max Plasma torch (option) No. Max Plasma bevel torch (option) No. Max Hypertherm thermal cutting HPR 260/400 XD HPR 130/260/400XD HPR 260/400 XD HPR 130/260/400XD 9
12 Automatic CNC High definition Plasma Cutting Systems KRONOS PC KR153PC 10 KRONOS PC KR153PC KR204PC KR206PC KR208PC Max.Plate size mm 1500x x x x8000 Min. Plate thickness mm 1,5 1,5 1,5 1,5 Max. Plate thickness mm Plasma torch No Hypertherm thermal cutting HPR 130/260XD HPR 130/260XD HPR 130/260XD HPR 130/260XD
13 Automatic CNC Punching, Drilling, Marking and Shearing Systems A166 A102 A162 A164 A166 A204 A206 Max. Angle Size mm 100x100x10 160x160x15 160x160x19 160x160x19 200x200x25 200x200x25 Punching force kn Dia. Per flange No Max. Diameter mm Shearing force kn CNC Axes No
14 Automatic CNC Punching, Drilling, Notching Marking and Shearing Systems for steel towers HP 16T6 12 HP 10T2 HP 10T4 HP 12T4 HP 16T2 HP 16T4 HP 16T6 HP 20T4 HP 20T6 HP 25T6 Max. Angle Size mm 100x100x10 100x100x10 120x120x13 160x160x15 160x160x19 160x160x19 200x200x25 200x200x25 250x250x25 Punching force kn Dia. Per flange No Max. Diameter mm Shearing force kn CNC Axes No
15 Automatic CNC Drilling, Marking and Cutting Systems RAPID 16 T RAPID 20 T RAPID 25 T RAPID 35 T Max angle size mm 160 x 160 x x 200 x x 250 x x 350 x 40 Drilling tools per head mm 3 (6) 3 (6) 3 (6) 3 (6) Max hole diameter mm Spindle motor power kw 11 (15) 11 (15) 19 (27) 19 (27) Spindle speed rpm Connection ISO 40 ISO 40 HSK A80 HSK A80 Cutting unit Shear / Disc saw Disc saw / Shear Shear / Disc saw Disc saw RAPID 35T 13
16 Automatic CNC Drilling Systems DE EXCALIBUR 12 EXCALIBUR 601 DEE 1201 DE Max. Section Size mm 610x x1200 Drill Heads No. 1 1 Drilling tools No. 1 1 (6) Max. Drilling Diameter mm Spindle Power kw 7,5 19 CNC Axes No. 3 4
17 Automatic Single spindle CNC profile processing center 1201 DD ORIENT 12 ORIENT 601 DD 1201 DD 601 DD LASER 1201 DD LASER 2001 DD Web height min/max mm 80/610 80/ /2030 Flange width min/max mm 10/305 10/610 10/610 Drill heads No. 1 (2) 1 (2) 1 (2) Tools per spindle No. 6 (12) 6 (12) 6 (12) Max hole diameter mm Spindle power kw Spindle speed rpm CNC axes No
18 Automatic Three spindle CNC profile drilling line 16 VANGUARD 603 DDV 1103 DDV Web height min/max mm 80/610 80/1115 Flange width min/max mm 30/305 30/610 Drill heads No. 3 3 Tools per spindle No. 6 6 Max hole diameter mm Spindle power kw Spindle speed rpm Spindle fast approach/return speed mt/min CNC axes No DDV VANGUARD
19 Automatic Three spindle CNC profile drilling line LIBERTY 1203 DDE 2003DDE Web height min/max mm 80/ /2030 Flange width min/max mm 10/610 10/610 Drill heads No. 3 3 Tools per spindle No. 6 6 Max hole diameter mm Spindle power kw Spindle speed rpm Spindle fast approach/return speed mt/min CNC axes No DDE LIBERTY 12 17
20 Automatic Three spindle CNC profile processing center DD ENDEAVOUR 12 ENDEAVOUR 603 DD 1203 DD 603 DD LASER 1203DD LASER 2003/6 DD 2003/8 DD 2503/8 DD 2503/10 DD Web height min/max mm 80/610 80/ / / / /2515 Flange width min/max mm 10/305 10/610 10/610 75/810 75/ /1015 Drill heads No Tools per spindle No Max hole diameter mm Spindle power kw Spindle speed rpm Spindle fast approach/ return speed mt/min Aux. axes stroke mm (opt) 250 (opt) CNC axes No
21 Automatic CNC Drilling Systems 4004 DJ ENTERPRISE 40 ENTERPRISE 3203 DJ 4004 DJ Web height min/max mm 400/ /4000 Flange width min/max mm 150/ /1220 Drill heads No. 3 (4) 4 Tools per spindle No Max hole diameter mm Spindle power kw Spindle speed rpm Aux. axes stroke mm CNC axes No
22 Automatic CNC Gantry Drill 4003/12 GDD ENDEAVOUR ENDEAVOUR GANTRY 2003/8 GDD 2503/10 GDD 3003/12 GDD 3003/18 GDD 4003/12 GDD 4003/18 GDD Web height min/max mm 200/ / / / / /4000 Flange width min/max mm 100/ / / / / /1800 Drill heads No Tools per spindle No Max hole diameter mm Spindle power kw Spindle speed rpm Aux. axes stroke (option) No CNC axes mm
23 Automatic CNC Drilling Systems combined with Band Sawing Unit 1203 DDB ENDEAVOUR 12 ORIENT VANGUARD LIBERTY 601 DDB 1001 DDB 1101 DDB 1201 DDB 2001 DDB 603 DDVB 1003 DDVB 1103 DDVB 1003 DDEB 1203 DDEB 2003DDEB Drill heads No. 1 (2) 1 (2) 1 (2) 1 (2) 1 (2) Spindle power kw Sawing capacity min.mm 60 x x x x x x x x x x x 10 at 90 max.mm 610 x x x x x X x x x x x 600 Blade size mm 34 x x x x x X x x x x x 1.6 Blade speed mt/min Band saw motor kw CNC axes No ENDEAVOUR 603 DDB 1003 DDB 1103 DDB 1203 DDB 2003/6 DDB 2003/8 DDB 2503/8 DDB Drill heads No Spindle power kw Sawing capacity min.mm 60 x x x x x at 90 max.mm 610 x x x x x Blade size mm 34 x x x x x x x 1.6 Blade speed mt/min Band saw motor kw CNC axes No
24 Automatic CNC Drilling Systems combined with Coping Unit 604 DDFRC ENDEAVOUR DDFRC ORIENT VANGUARD LIBERTY ENDEAVOUR 1202 DDFRC 2002 DDFRC 604 DDVFRC 1104 DDVFRC 1204 DDEFRC 604 DDFRC 1204 DDFRC 2004/6 DDFRC 2004/8 DDFRC 2504/8 DDFRC 2504/10 DDFRC Web height min/max mm 80/610 80/ / /610 80/ / /610 80/ / / / /2515 Flange width min/max mm 10/305 10/610 10/610 10/305 10/500 10/610 10/305 10/610 10/610 75/810 75/ /1015 Drill heads No. 1 (2) 1 (2) 1 (2) Oxy-fuel torch No Plasma torch (option) No CNC axes No
25 Automatic CNC Coping System FLEX 1201 FRC 2001 FRC 2501 FRC Beam Height Min./Max. mm 80/ / /2540 Flange Width Min./Max. mm 42/600 75/815 75/815 Oxy-fuel torch No Plasma torch (option) No CNC Axes No. 6 (7) 6 (7) 6 (7) 1201FRC FLEX 12 23
26 Stand Alone Band Saws K 115 KATANA KATANA K 60 K 100 K 115 K 126 K 206 K 258 Sawing Capacity at 90 mm 610x x x x x x815 Saw Mitering Degrees ± 60 ± 60 ± 60 ± 60 ± 45 ± 45 Blade size mm 34 X X X X X X 1.6 Band saw motor kw
27 Automatic CNC Band Sawing Systems K 100L KATANA 10 KATANA K 60L K 100L K 115L K 126L K 206L K 258L Sawing Capacity at 90 mm 610x x x x x x815 Saw Mitering Degrees ± 60 ± 60 ± 60 ± 60 ± 45 ± 45 Blade size mm 34 X X X X X X 1.6 Band saw motor kw CNC Axes No
28 Automatic CNC Punching, Marking and Sawing System PS 306 PS Web height min/max mm 80/300 Flange width min/max mm 45/150 Punching force kn 480 Vertical punching unit No. 2 Horizontal punching unit No. 4 Max hole diameter mm 27 Cutting unit (option) Shear / Disc saw
29 Shotblasting Systems Smartline RB 1500G RB 2000G RB 2500G RB 3000G RB 1500 HD RB 2500HD RB 3000HD Machine entrance widht mm Machine entrance height mm Working speed to achieve a cleaning grade of B Sa 2.5 ISO 8501 Number of wheels x power m/min No. x kw 4 x 11 4 x 11 6 x 11/15 6/8 x 11/15/18.5 6/8 x 15/ x x 15/30 8 x 18.5/30 27
30 Management Software for Steel Fabrication Idustry 28
31 Automatic Systems Ficep is the world leading supplier of fully automatic systems for structural steel industry. With a dedicated department for Automatic systems in the headquarters, Italy we have designed and installed over 100 automatic lines in different sizes. We have sophisticated software in use to carry out challenging production capacity calculations based on each projects requirements and layout proposals. This way we can study the optimal solution for each type of customer. Real time production supervision 29 29
32 FICEP S.p.A. - HEADQUARTERS via Matteotti, GAZZADA SCHIANNO VA - ITALY Tel Fax ficep@ficep.it FICEP France Z.I. Les Platanes CS Camblanes - FRANCE Tel. +33 (0) Fax +33 (0) ficep@ficep-france.fr FICEP Corporation 2301 Industry Court - Forest Hill Industrial Park Forest Hill, MD USA Tel Fax info@ficepcorp.com FICEP Iberica Parque Empresarial INBISA Avda. de los Olmos, 1- Edificio D-2, Oficina Vitoria - SPAIN Tel Fax ficep@ficepiberica.com FICEP Middle East 144 El-Alam Str. Forest Bldg., Badaro Beirut Court House P.O. Box 2019/116 Beirut LEBANON Tel Fax info@ficep-me.com FICEP Ireland Tel Mobile Mobile info@ficep.co.uk FICEP Mexico Av. De la Victoria #235 Local 1 Plaza Victoria Fracc. Mixto La Loma, C.P San Luis Potosí - MEXICO Tel joseba@ficepmexico.com.mx Advanced Agency B 11/2015 FICEP Hong Kong Unit 204, 2nd floor - Block C DB Plaza Discovery Bay - HONG KONG Tel Fax info@ficep.com.hk FICEP Guangzhou Machinery Co., Ltd Room 2010, Guangzhou Peace World Plaza No Huan Shi Dong Rd. Yuexiu District - Guangzhou - P.R. CHINA Tel Fax ficep-guangzhou@ficep.com.hk FICEP UK 3 Gilcar Way Victoria Park Wakefield Europort Normanton WF10 5QS UK Tel Fax info@ficep.co.uk FICEP DE Otto Hahn Strasse Nordhorn GERMANY Tel Fax info@ficep.de FICEP Sul America Service Av. Felício Marinelli, 444 Jardim Medina Poà - Sao Paolo BRASIL Tel/Fax info@ficepsulamerica.com.br FICEP Austria Service MTL Service Steinbrückl Kemeten - AUSTRIA Tel. +43 (0)3352 / Fax +43 (0)3352 / office@mtl-austria.com FICEP Russia MOCKOBCKИЙ OФИC , Mockвa, yл. Пeтpoвka, 20/1, oфиc 36. Teл , Фakc: pmcm@mail.ru FICEP India Service Pradman Engineering Services Pvt. Ltd. Plot No A-490, Road U, Opp. DGP Windsor, Next to Irmra, Wagle Industrial Estate, Thane (W) India Tel / 80 Mobile Please review FICEP s terms and conditions of sale and its machine tolerances that appear in its transactional documents which will be furnished upon request.
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