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1 Standard features & benefits Herc-Alloy 800 Easily the best lift in the Grade 80 class When it comes to lifting, you want to be 100% sure that you re using the best there is. And with PWB Anchor s Herc-Alloy high strength chain and fittings that s what you get. anufactured from hardened and tempered steel, the Herc-Alloy 800 ifting System is tough, durable and reliable. Backed by PWB Anchor s unequalled technical support, and meeting the most exacting quality control standards, Herc-Alloy 800 boasts the best safety record in the industry. Easily. Section 2 Standard Features anufactured from hardened and tempered steel Superior performance in high impact applications Chain tested to a load in excess of 60% of the minimum break strength based on 800Pa Individually proof tested components in accordance with relevant Australian Standards AS 3776 & AS 3775 Unequalled technical support ISO 9001 quality assurance accreditation Test certificates available on request Benefits Increased strength allows for lighter, more durable slings Tougher, more reliable lifting capability Easier handling ess downtime Increased product life Unsurpassed safety record We have the right product, at the right price, when you need it, on-time, every time Page 1

2 Herc-Alloy 800 Chain/Hammerloks Combining the qualities of high strength, low weight and durability resulting in easy, safe handling, Herc-Alloy 800 chain is manufactured to the most exacting quality control standards and conforms to the mechanical properties of Grade T Chain specified in Australian Standard AS Available in sizes ranging from 6mm to 32.0mm. F S R Chain Size W S R F (mm) (tonnes) (mm) (mm) (mm) Part o kg/100m Herc-Alloy 800 Chain may be supplied with the following identification markings: HA800 C; PWB HA800; PWB HA; HA C; CU HA 800; G80; G800; HA800; HA8; PWB-HA8 Chain sizes 6mm to 22mm manufactured in Australia Hammerlok ependable and easy to use, the Hammerlok s simple design allows for instant assembly, dismantling and reassembly of slings. Ensure each Hammerlok body half shall not have in use more than one load-bearing component or chain. Always allow for sufficient articulation and avoid over-crowding to ensure the load will be transmitted axially. For reassembly, a new pin and stud assembly is recommended. E Chain Size W B E* ia Hole** ass arkings B 6.0/ /32C,7 7.1/ HAEROK HAEROK HAEROK HAEROK /20 HAEROK /22 HAEROK HAEROK HAEROK * argest stock diameter of fitting that the Hammerlok will accept. ** inimum hole diameter to accept male leg. T Herc-Alloy, Hammerlok, atchlok and Pinlok are trademarks of PWB Anchor imited. imensions and masses subject to commercial tolerances and design changes without notice. AEOG TE (03) FAX (03) CAPBEFIE TE (03) FAX (03) KISYTH TE (03) FAX (03) info@keblestrading.com.au AVERTO TE (03) FAX (03) Page 2

3 Oblong inks The Herc-Alloy range of Oblong inks allows for greater flexibility in selection and construction of sling assemblies. Regular Series Oblong ink For use in both single and 2-leg applications J K H Chain Size W H J K ass arkings* 1 leg 2 leg (tonnes) (mm) (mm) (mm) (kg) Part o Section 2 * Includes standard markings of either PWB-HA800 or PWB-HA8 arge Series Oblong ink Wider and longer than the Herc-Alloy Regular Oblong ink, the arge Series Oblong ink is also designed for use in both single and 2-leg applications J K H Chain Size W H J K ass arkings* 1 leg 2 leg (tonnes) (mm) (mm) (mm) (kg) Part o / / * Includes standard markings of either PWB-HA800 or PWB-HA8 J K arge ulti Oblong ink The arge ulti Oblong ink comprises a master link and two intermediate links, each with the same lifting capacity. The intermediate links allow for back hooking and attachment of thimbles. esigned for use in 2, 3 or 4-leg applications. H Chain Size W H J K T U V ass arkings* 2, 3 or 4 leg (tonnes) (mm) (mm) (mm) (mm) (mm) (mm) (kg) Part o U V T SY-T SY-T 323 * Includes standard markings of PWB-HA800 or PWB-HA8 on the master link (6 22mm sizes) We have the right product, at the right price, when you need it, on-time, every time Page 3

4 Hooks Herc-Alloy 800 Hooks are forged from alloy steel and engineered to match the high performance and safety standard of the complete Herc-Alloy 800 range. Painted in distinctive yellow for easy identification. Sling Hook A versatile, general purpose hook suitable for most slinging applications. Features generous throat opening for easy removal from loads. Chain Size W ass arkings Sling Sling Sling Sling C Herc Alloy 3/4 18/ C Herc Alloy 7/ C Herc Alloy C Herc Alloy 1 1/ Sizes 7 8 to 16mm marked PWB HA800 Safety Hook Fitted with sturdy spring loaded safety catch for added security in lifting. Replacement safety latch kits readily available. Chain Size W ass arkings /8-8 B204S B206S B208S B210S /20-8 B212S C Herc Alloy 7/ C Herc Alloy C Herc Alloy 1 1/ Grab Hook esigned with a cradle support that avoids damaging chain links. Sizes 6.0mm to 13.0mm have no reduction in W when used as a shortening hook. Chain Size W ass arkings Grab 7.1/ Grab Grab Grab HA 5/ /20-8 HA 3/ HA 7/ HA /4 Alloy T8 Sizes 5 6 to 13mm marked as PWB Anchor HA800 AEOG TE (03) FAX (03) CAPBEFIE TE (03) FAX (03) KISYTH TE (03) FAX (03) info@keblestrading.com.au AVERTO TE (03) FAX (03) Page 4

5 Hooks Pinlok Sling Hook A versatile, general purpose hook suitable for most slinging applications with the added advantage of safety latch kits available for conversion to a Pinlok Safety Hook. Chain Size W ass arkings 7.1/ Pinlok Sling Pinlok Sling Pinlok Sling Pinlok Sling C Herc-Alloy 3/4 18/20-8 Section 2 Sizes 7 8 to 16mm marked PWB HA800 Pinlok Grab Hook With reinforced saddle for firmer hookups and less wear, the Herc-Alloy 800 Pinlok Grab Hook features an almost round leg section to resist twisting or bending. Ideal for back-hooking. Chain Size W ass arkings 7.1/ Pinlok Grab Pinlok Grab Pinlok Grab Alloy /20 Alloy-8 Sizes 7 8 to 13mm marked PWB HA800 Pinlok Shortening Hook The Herc-Alloy 800 Pinlok Shortening Hook offers greater sling flexibility by allowing quick and effective shortening of the chain sling while being used at its full, unshortened, working load. ot to be used as bottom fitting or for back-hooking or reeving applications. Chain Size W ass arkings 7.1/ SCA 7/8-8T SCA 10-8T SCA 13-8T SCA 16-8T SCA 18/20-8T ote: Always ensure the loaded chain passes out of the bottom of the Pinlok Shortening Hook. We have the right product, at the right price, when you need it, on-time, every time Page 5

6 Hooks atchlok Hook Able to be easily closed with one hand, the Herc-Alloy 800 atchlok Hook will close itself when the load is engaged and will not disengage even if the load is temporarily set down. When the load is released, the latch is simply opened by pressing the release trigger, and stays open, making hook up very easy. Chain Size W ass arkings Co 5/ / Co 7/ Co Co Co Co 18/ Co 22-8 Pinlok atchlok Hook esigned for rugged, demanding and critical applications, the Herc-Alloy 800 Pinlok atchlok Hook can be mechanically coupled to chain for easy assembly and use. Chain Size W ass arkings Cc5/ / Cc 7/ Cc Cc Cc Cc 18/ Cc 22-8 Swivel atchlok Hook With all the features of a atchlok Hook, but with the added bonus of swivel action to assist in the removal of sling leg twist. Particularly suitable for high-rise lifting. Chain Size W ass arkings Ct5/ / Ct 7/ Ct Ct Ct Ct 18/20-8 AEOG TE (03) FAX (03) CAPBEFIE TE (03) FAX (03) KISYTH TE (03) FAX (03) info@keblestrading.com.au AVERTO TE (03) FAX (03) Page 6

7 Hooks Foundry Hook For use where large throat openings are necessary. Appropriate for foundry applications and unusually bulky attachment points. Chain Size W ass arkings Foundry Alloy Foundry Alloy Foundry Alloy Foundry Alloy /20 Foundry Alloy Foundry Alloy Foundry Alloy Foundry Alloy-8 Section 2 Weld-on Hook The solution to lifting and spreader beam attachment problems, or for any fixed anchor points. anufactured from treated alloy steel, the Herc-Alloy 800 Weld-On Hook allows for axial loading and positive locking of the safety latch. W S ass arkings (tonnes) (mm) (mm) (mm) (mm) (mm) (kg) Part o SY T SYSA 16 ST SYSA 16 10T S Welding surfaces must be cleaned thoroughly Welding operations must be continuous and performed by qualified personnel Preheat welding surfaces if temperacture below 10 C Use basic coated electrodes AS1553.1: E4818 Grade 4-6 AWS A5.1: E or equivalent Ensure assembly has been tested before use Pinlok End ink A versatile link designed for use in single leg applications, reevable slings or as terminal end fittings. Chain Size W ass arkings* 7.1/ Pinlok ink Pinlok ink Pinlok ink Pinlok ink Includes standard marking of PWB-HA800 * We have the right product, at the right price, when you need it, on-time, every time Page 7

8 Component Selection Guide Herc Alloy 800 Single eg ulti eg Chain Size Regular arge Single Regular arge arge ulti Sling Safety Pinlok (mm) Chain Hammerlok Series Series Tag Series Series ulti Tag Hook Hook Endlink Tag Single leg slings 2, 3, or 4 slings Endless slings Chain Size Straight Adjustable Reeved Straight Sling Reeved Sling Basket Sling Reeved (mm) Sling Sling Sling Sling * * * * * The values expressed on this table exceed or meet the minimum requirements of AS and are stated in tonnes of 1000kg AEOG TE (03) FAX (03) CAPBEFIE TE (03) FAX (03) KISYTH TE (03) FAX (03) info@keblestrading.com.au AVERTO TE (03) FAX (03) Page 8

9 General Information Care Store Herc-Alloy 800 chain slings on A-frames or wall racks in a clean dry place. ightly oil Herc-Alloy 800 chain slings before prolonged storage. ever heat-treat Herc-Alloy 800 chain slings. Use Always inspect a chain sling before use to ensure it is free from damage or wear. Ensure that the load is evenly distributed on all sling legs. Ensure that the chain is free of twists and is protected from any sharp corners on the load. Commence the lift slowly, taking up the slack gradually. When lowering, avoid the possibility of crushing the chain by ensuring that the load does not land on it. Inspection It is important to inspect chain slings regularly and that a record is kept for each chain sling. Chain sling inspection record cards are available from PWB Anchor td and Herc-Alloy 800 chain and fitting distributors free of charge. If necessary, clean the sling before inspection. Every chain link should be individually inspected for signs of wear, twisting, stretching, nicks, or gouging, and any worn link measured to determine degree of wear. Oblong links and hooks should be inspected at their loadbearing points for signs of wear or distortion, eg widening of hook throat opening. efective chain links or fittings should be clearly marked to indicate rejection, and the chain sling withdrawn from service until repaired. Hammerloks should be inspected for any signs of wear at their loadbearing points, for excessive play of the load pin within the body halves and for impaired rotation of the body halves around the load pin. (ote: when reassembling a Hammerlok it is recommended that a new pin and stud assembly be used.) Enter all results in the sling inspection record card. Section 2 Effects of Hazardous Conditions Heat Conditions The strength of all chain slings is adversely affected by heat so care must be exercised when using at elevated temperatures. Where temperatures are likely to be higher than 200ºC reductions in the working load limits of Herc-Alloy 800 slings should be applied. (See table) Heat Treatment Herc-Alloy 800 Chain & Fittings do not required periodic heat treatment and must never be heat treated. Corrosive Conditions Herc-Alloy 800 Chain & Fittings should not be used in acid or other corrosive environments. Galvanising Herc-Alloy 800 Chain & Fittings must never be hot dipped, mechanically galvanised or electroplated except by PWB Anchor. Hot dipped galvanised slings must always have their working load reduced by 20%. Temperature Reduction of Range C W while heated Up to 200 il % % Over 400 o not use We have the right product, at the right price, when you need it, on-time, every time Page 9

10 otes AEOG TE (03) FAX (03) CAPBEFIE TE (03) FAX (03) KISYTH TE (03) FAX (03) AVERTO TE (03) FAX (03) Page 10