The All-Inclusive Chain Sling System for Coupling and Shortening. GrabiQ. by Gunnebo Lifting
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1 2013 The All-Inclusive Chain Sling System for Coupling and Shortening GrabiQ by Gunnebo ifting
2 The Flexible and Cost fficient Chain Sling System. GrabiQ stands for: Grab - Built in shortening function allows the user to instantly adjust the chain sling. IQ - Intelligent design gives more efficient lifts which making the user more successful. IO - Grade 10 material gives 25% added strength as well as lighter slings. i - Innovation has been and still is one of our driving forces. Many of our products are unique on the market and are protected by patents. Q - Quality. No product leaves our factories without being proof loaded and visually inspected, so that we can guarantee top quality to all customers GrabiQ offers: Cost fficiency GrabiQ has been designed to integrate multiple functions in each component. This means fewer components in each sling, but with the same and even better function than with the old system. A good example of this is our Flexieg system, where one master link combined with one 1-leg sling and two 2-leg sling units, completely replaces four master links and ten legs of chain sling. Read more about Flexieg on page 6. Flexibility in Field We understand how fast the conditions for a lift can change and we also recognize that time is money in lifting operations - big and small. With the GrabiQ system we have tried to include functions that would otherwise demand additional products or a complete change of chain sling. The user gets a quicker and more ergonomic lifting operation each time when using the GrabiQ system. 2 All rights reserved in this publication by Gunnebo Industerier AB
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4 Reduce the Cost - Increase the fficiency The GrabIQ system makes your lift quicker, safer and easier. 4-leg sling with shortening function Only 3 GrabIQ components Used to be 15 components 2-leg sling with shortening function Only 1 GrabIQ component Used to be 7 components ess components - cost efficient Built in shortening function ight weight for better ergonomics 4
5 User Benefits esigned for Flexibility and fficiency The C-grab duo, CG, has a built in shortening function. For technical specification, see page 12. The Midgrab, MIG, offers instant mounting, positioning and shortening on any part of the chain. See page 17 for technical specification. With the "all-in-one" compact top link, MG, every chain leg can instantly be altered. Using the built in shortening function you can alter between a straight lift to a looped sling in a matter of seconds For technical specification, see page 11. 5
6 Chain Sling Solutions 1-leg Chain Slings Type: Master link MG, Chain KA, Safety Hook GBK im. t* Total Component length Type: Master link MG, Chain KA, Hook with latch GKN im. t* Total Component length Type: Master link MF, C-grab CG, Chain KA, Safety Hook BKG im. t* Total Component length Type: Master link MF, C-grab CG, Chain KA, Hook with latch GKN im. t* Total Component length leg Chain Sling Type: Master link MG, Chain KA, Safety Hook GBK im. ß 0-45 ß Component length Type: Master link MG, Chain KA, atch Hook GKN im. ß 0-45 ß Component length Type: Master link MF, C-grab uo CG, Chain KA, Safety Hook GBK im. ß 0-45 t* ß Components total length Type: Master link MF, C-grab uo CG, Chain KA, atch Hook GKN im. ß 0-45 t* ß Total Component length Type: Master link MG, Chain KA, C-lok C im. ß 0-45 t* ß ß 0-45 t choked ß Component total length
7 Flexieg 3-leg Chain Sling Type: Master link MF, C-grab CG, C-grab uo CG, Chain KA, Safety Hook GBK im. ß 0-45 t* ß Total component length Type: Master link MF, C-grab CG, C-grab uo CG, Chain KA, atch Hook GKN im. ß 0-45 t* ß Total Component length leg Chain Sling Type: Master link MF, C-grab uo CG, Chain KA, Safety Hook GBK im. ß 0-45 t* ß Total Component length Type: Master link MF, C-grab uo CG, Chain KA, atch Hook GKN im. ß 0-45 t* ß Total Component length Grade 10 GrabiQ (tonnes) 1-leg 2-leg 3- & 4-leg Choke hitch Chain dim Safety factor 4:1. Working load limits are based upon equally loaded and disposed sling legs. 7
8 ess is More with Flexieg Flexieg is a solution that allows you to have an instant leg shift. One single master link and a combination of five legs replace four complete slings, a total of ten legs, with the traditional system. By using the unique features of the GrabiQ range, Gunnebo ifting has increased the flexibility even further. Old system - 10 legs in 4 separate chain slings. GrabiQ Flexieg a total of 5 legs replaces the total of 10 legs with the old traditional system. Why do you want instant leg-shift? It will enable the user to change slings, leg by leg, which will make it lighter and easier to work with. Sling legs that are not being used, can easily be removed and thereby increasing safety at the work site. The quantity of sling material is greatly reduced, which is cost saving. The chain sling can be rebuilt on site, increasing the efficiency. Related products FlexiTag - For every GrabiQ sling Specially designed for Flexieg Fits all other GrabiQ slings QuickPin - For safe exchange of sling legs Fits all C-components! (C, C, CG, CG) Has instant close/open function, no tools needed! asy to retro-fit! Made of stainless steel for long product life span. and chain size pre-stamped for 1-4 legs eg angle 45/60 degree given in contour Made of stainless steel for use in all types of weather 8
9 Popular Chain Slings Pre-Assembled Chain Sling GrabiQ-in-a-box - ready to use at arrival Gunnebo ifting offers the perfect retail solution - pre-assembled chain slings, supplied with certificate, packed in boxes. Ready to be used the instant they arrive. Type B B B B B B B B B B B B B B B MG1-BKG-6 = 2 m, 1.5 tonnes MG1-GBK-8 = 3 m, 2.5 tonnes MG1-GBK-10 = 3 m, 4.0 tonnes MG1-GKN-6 = 2 m, 1.5 tonnes MG1-GKN-8 = 3 m, 2.5 tonnes MG1-GKN-10 = 3 m, 4.0 tonnes MG2-BKG-6 = 2 m, 2.1 tonnes MG2-GBK-8 = 3 m, 3.5 tonnes MG2-GBK-10 = 3 m, 5.6 tonnes MG2-GKN-6 = 2 m, 2.1 tonnes MG2-GKN-8 = 3 m, 3.5 tonnes MG2-GKN-10 = 3 m, 5.6 tonnes MG2-C-6 = 6 m, 2.1 tonnes choked 1.6 ton MG2-C-8 = 6 m, 3.5 tonnes choked 2.7 ton MG2-C-10 = 6 m, 5.6 tonnes choked 4.4 ton
10 Chain Grade 10 Short link, K Heat treatment Quenched and tempered. Note! For chain grade 10 the maximum in service temperature is 200 C. Box tonnes Surface treatment Painted blue nom.»» /m Marking MPF kn Breaking force kn Z x200 m KA Z x100 m KA Z x100 m KA Z x125 m KA Z x 92 m KA Z x 30.5 m KA Z x 50 m KA Z x 50 m KA G Master Grab MG All-in-one compact top link. A A B14710 MG B14711 MG B14712 MG B14713 MG B14714 MG Master Grab uo MG All-in-one compact top link for 2-leg slings. A A B14700 MG B14701 MG B14702 MG B14703 MG B14704 MG Master ink MFH esigned for crane hooks, IN MAX. 3- and 4 leg chain slings require C / CG tonnes For chain size, 1-leg 2-leg 3-4-leg IN IN Z MFH Z MFH Z MFH Z MFH Z MFHW Master ink, MFX Oversized, for 1- and 2-leg sling. For chain, 1-leg For chain,2-leg Z MFX , Z MFX Z MFX Z MFX esigned for use with C, C, CG and CG. All measurements in * Safety factor 4:1
11 Components Master ink M Z M Z M Z M Z M Z M Z M Z M Z M Z M Z M Z M Z M Z M Z M Z M-90T Z M-125T-10** ** imension and not acc. to N Master ink MF For 1-, 2-, 3- and 4-leg slings. 3- and 4 leg chain slings require C / CG For chain size, 1-leg 2-leg 3-4-leg B14487 MF B14481 MF , B14482 MF B14483 MF B14484 MF B14485 MF B14486 MF Master ink with Sublinks, MT esigned for use with chain or wire rope. For 3- and 4-leg slings. 1 l e d Z MT Z MT Z MT Z MT Z MT Z MT Z MT Z MT Z MT l e d * Safety factor 4:1 All measurements in 11
12 Coupling ink G F F C C Z G Z G Z G Z G Z G Z G B Z G Z G C-Grab CG For use with master link, eye hooks and choke. B B B14730 CG B14731 CG B14732 CG B14733 CG B14734 CG C-Grab CG For use with master links. B B B14720 CG B14721 CG B14722 CG B14723 CG B14724 CG C-ok C For use with master links, eye hooks and choke. B B14750 C B14751 C B14752 C B14753 C B14754 C C-ok C For use with master links. B B14740 C B14741 C B14742 C B14743 C B14744 C All measurements in * Safety factor 4:1
13 Components Safety Hook GBK B G H Z GBK Z GBK Z GBK Z GBK Z GBK Safety Hook BKG B G H Z BKG Z BKG Z BKG Z BKG Z BKG Z BKG Safety Hook OBK A B F G H Z OBK Z OBK-7/ Z OBK Z OBK A Z OBK Z OBK-18/ Safety Hook BK A B F G H Z BK Z BK-7/ Z BK Z BK Z BK Z BK-18/ Z BK Z BK A Safety Hook BK The double latch BK-hook with recessed trigger. A A B F G H Z BK Z BK Z BK-18/ Z BK-26-8 OS * Safety factor 4:1 All measurements in 13
14 B 1 Shank Safety Hook BKT B 1 dmin G H Z BKT Z BKT-7/ Z BKT G H d min = the smallest permitted shank dimension after machining. Note! After machining of the shank, proof loading must be carried out. Swivel Safety Hook BK B C A G H Z BK Z BK-7/ Z BK Z BK Z BK Z BK-18/ Swivel Safety Hook BKK with ball-bearing B C A G H Z BKK Z BKK-7/ Z BKK Z BKK Z BKK Z BKK-18/ Z BKK OS Z BKK Swivel Safety Hook with Griplatch BK B C A G H Z BK-7/ Z BK Z BK Z BK Swivel Safety Hook with Griplatch KBK with ball-bearing B C A G H Z KBK-7/ Z KBK Z KBK Z KBK All measurements in * Safety factor 4:1
15 Components Sling Hook GK B G H Z GK Z GK Z GK Z GK Z GK Z GK Sling Hook GKN with latch B G H B14460 GKN , B14461 GKN B B14462 GKN B14463 GKN B14464 GKN Z GKN G H Grab Hook GG B B14771 GG B14772 GG B14773 GG B14774 GG Z GG Grab Hook OG/OGN B F Z OG Z OGN Z OG Z OGN Sling Hook K B F G H Z K Z K Z K Z K Z K Z K Z K Z K * Safety factor 4:1 All measurements in 15
16 Sling Hook KN with latch B F B F G H Z KN Z KN Z KN Z KN Z KN H Z KN G Z KN Z KN F Foundry Hook OK B B F G H Z OK-7/ Z OK Z OK H Z OK Z OK G Z OK Z OK M Roundsling Hook RH For polyester sling, colour coded B H B G H M B14490 RH B14491 RH B14492 RH B14493 RH Container Hook CH-3 A A B H G appr. Z CH Z CH-3, 45 left Z CH-3, 45 right B 16 All measurements in * Safety factor 4:1
17 Components Midgrab Chain Shortener MIG Product Features - Customer Benefits Instant mounting and positioning on any part of the chain. Shortening in either chain direction; up or down. esigned to prevent inadvertent chain disengagement. Can be set idle on the chain leg when shortening is not required. C version offers secure mounting with locking set on any desired part of the chain with one chain direction open for shortening. CC version offers close-open function in both chain directions for saferetention of the chain. Note! The MIG must be used with at least one of the locking devices. Product Guide - ocking options for the MIG MIG C MIG CC MIG MIG C ocking evices for Midgrab MIG - fixed locking set for MIG. For fixed mounting of MIG shortener on a chain leg. : C - close/open locking set for MIG. Spring operated locking device. Can be placed either in open or closed position. : C-8 C-10 C-13 X Y X Y B14300 MIG B14310 MIG B14320 MIG B14303 MIG CC B14304 MIG C B14313 MIG CC B14314 MIG C B14323 MIG CC B14324 MIG C * Safety factor 4:1 All measurements in 17
18 Rotating ifting Point RP The new lifting point from Gunnebo ifting with slim design to fit in confined spaces. (tonnes) M B C H W () Z RP-M M8 Ø Z RP-M M10 Ø Z RP-M M12 Ø Z RP-M M16 Ø Rotating ifting Point RP W M B G C H W B G C H Z RP-M8-10** 15 M8 Ø Z RP-M10-10** 20 M10 Ø Z RP-M12-10** 19 M12 Ø Z RP-M16-10** 24 M16 Ø Z RP-M20-10** 32 M20 Ø Z RP-M24-10** 37 M24 Ø Z RP-M30-10** 49.5 M30 Ø Z RP-M M36 Ø M Z RP-M M42 Ø Z RP-M M48 Ø Straight pull gives a higher, see table. onger bolt can be supplied on request. **Available in UNC thread; 5/16, 3/8, 7/16, 5/8, 3/4. Working oad imits (tonnes) for RP & RP No. of legs syetric 3 & 4 syetric oad factor *) 1 *) RP-M RP-M RP-M RP-M RP-M RP-M RP-M RP-M RP-M RP-M *) Provided only axial loading takes place, i.e. no bending force applied in the direction of the thread In case of asyetric loading we recoend following loading: 2-leg as corresponding 1-leg. 3- or 4-leg as corresponding 2-leg. 18 All measurements in * Safety factor 4:1
19 Spare Parts CS The C-connection set for CG, CG, C, C and RH hook. Consists of one blocking pin and one spring retaining pin for dismounting. : CS-6 CS-8 CS-10 CS-13 CS-16 CS-20 CS The clevis connections set consists of one load pin and one spring retaining pin. : CS-6 CS-8 CS-10 CS-13 CS-16 CS-20 SKA ocking set for coupling links G, consists of load pin and bush. : SKA-6 SKA-7/8 SKA-10 SKA-13 SKA-16 SKA-20 ROBK Spare part set for GBK, BK, KBK safety hook. : ROBK-6 ROBK-7/8 ROBK-10 ROBK-13 ROBK-16 RBK, Spare part set for BK, BKG, BK, BKK safety hooks. : RBK-6 RBK-7/8 RBK-10 RBK-13 RBK-16 RBK-18/20 RBK Spare part set for BK safety hook, consists of double latch, retaining pin and spring. RKN Spare part set for GKN sling hook and RH hook. : RKN-6 (RH-1) RKN-8 (RH-2) RKN-10 (RH-3) RKN-13 (RH-5) RKN-16 RKN-18/20 RRP Set consists of bolt and metal clip. Fits RP M8-10 RP M
20 ocking evices for Midgrab MIG C, close/open locking set for MIG. Spring operated locking device. Can be placed either in open or closed position. : C-8 C-10 C-13, fixed locking set for MIG. For fixed mounting of MIG shortener on a chain leg. : Sling Id Tag : FlexiTag 6 FlexiTag 8 FlexiTag 10 FlexiTag 13 FlexiTag 16 FlexiTag 20 FlexiTag Neutral FlexiTag Sub-id tag ashing chain id tag QuickPin, QP Fits all GrabiQ C-connectors.Instant close/open function. : QP-6 -- QP-16 20
21 Technical Information Working oad imits (tonnes) Sling type 1-leg 2-leg 45 max 60 max 45 max 60 max 45 max 60 max Condition of use Straight Asyetrical load Single point lift Asyetrical load oad factor Chain size Single point lift Sling type Choke hitch 1-leg 2-leg Choke hitch 45 max Home pocket loop 45 max 45 max 45 max 60 max α α Condition of use Straight Asyetrical load Single point lift α max α max α max α max 30 oad factor Chain size Sling type Basket slings Single basket 2-leg top assembly ouble basket 4-leg assembly ndless choke Condition of use oad factor Chain size
22 Information for Safe Use and Maintenance The following information aims to give advice and explain the most coon questions in order to ensure safe and proper use of lifting equipment. It is of utmost importance that this information is known to the user, and in accordance with the Machinery irective 2006/42/C this information must be delivered to the customer. xtreme Temperature Conditions The in-service temperature effects the as follows: Temp. of Reduction of chain sling ( C) with Grade 8+ chain with Grade 10 chain -40 to +200 C 0 % 0 % +200 to +300 C 10 % Not allowed +300 to +400 C 25 % Not allowed Upon return to normal temperature, the sling reverts to its full capacity within the above temperature range. Chain slings must not be used above or below these temperatures. Surface Treatment Note! Hot-dip galvanizing or plating is not allowed outside the control of the manufacturer. Asyetric oading Conditions For unequally loaded chain legs we recoend that the s are determined as follows: 2-leg slings calculated as the corresponding 1-leg sling 3 and 4-leg slings calculated as the corresponding 1-leg sling. (If it is certain that 2-legs are equally carrying the major part of the load, it can be calculated as the corresponding 2-leg sling) Severe nvironment Chain and components must not be used in alkaline (>ph10) or acidic conditions (<ph6). Comprehensive and regular examination must be carried out when used in severe or corrosive inducing environments. In uncertain situations consult your Gunnebo ifting dealer. received the appropriate information and training. Protect Yourself and Others Before each use the chain sling should be checked for obvious damage or deterioration. Know the weight of the load and the centre of gravity and ensure it is ready to move and that no obstacles will obstruct the lift. Check the conformity of the load with the of the I tag for the specific working configuration. Never use a sling without a legible valid I tag! Prepare the landing site. Never overload a sling and avoid shock loading Never use an improper sling configuration. Never use a worn out or damaged sling Never ride on the load. Never stand under a suspended load. Take into consideration that the load may swing or rotate. Watch your feet and fingers while loading / unloading. General Advice nsure that the received sling is precisely as ordered. nsure that the manufacturer s certificate is in order. nsure that the I-tag corresponds to the information on the certificate (the following I tag information is compulsory:, Number of chain legs, nominal size () individual I-mark, manufacturer, C-marking and year of manufacturing). nsure that all details of the chain sling are documented. nsure that the staff using the chain sling has 22
23 Technical Information Method of Connection A chain sling is usually attached to the load and the crane by means of terminal fittings such as hooks, links etc. Chain should be without twists or knots. The lifting point should be seated well down in the terminal fitting, never on the point or wedged in the opening. The terminal fitting should be free to incline in any direction. The chain may be passed under or through the load to form a choke hitch or basket hitch. The chain should be allowed to assume its natural angle and should not be haered down. Where choke hitch is employed the of the chain sling should be no more than 80% of that marked. Maintenance Periodic thorough examination must be carried out at least every 12 months or more frequently according to statutory regulations, type of use and past experience. 1. Overloaded chain slings must be taken out of service. 2. Chain and components incl. load pins which have been damaged, deformed, elongated, bent or showing signs of cracks or gauges shall be replaced. Carefully grind away small sharp cuts and burrs. Additional testing by magnetic particle inspection and/or proof loading at max. 2 x may be carried out. 3. Check the function of latches, triggers and retaining pins / bushes, replace when necessary. Always use Gunnebo ifting original spare parts. 4. Max. clearance between hook and latch. Note: For a Griplatch hook measure the difference between dimension A with unloaded spring and dimension A when the latch is pressed against the hook. Clearance B not applicable. Use edge protection to prevent sharp edges from damaging the lifting equipment. A rule of thumb is that the radius of the edge >2 x chain diameter. When lifting with chain directly on lugs we recoend that the lug diameter >9 x chain diameter. With a lug, diameter which is less than stipulated above, the must be reduced by 50%. Home pocket loop shall have an internal loop top angle of max. 30. Rule of thumb: Cross dimension of the load shall be max. 0.3 times the loop length () A Size Max. A (). Max. B (). 6 2,2 3,5 7/8 2,7 4, , B A A efinition: The home pocket is the shortening pocket of the top component directly above the clevis to which the chain is connected. 5. The wear of the chain and component shall in no place exceed 10% of the original dimensions. The chain link wear - max. 10% - is defined as the reduction of the mean diameter measured in two directions. Assembly C-connector/clevis assembly Note: ither dismountable or permanent assembly is possible 1. Assemble the master link, C-parts and locking pin. 2. Fit the retaining pin. 3. Assemble the chain, clevis connection and load pin. 4. Fit the retaining pin / pins. 5. Make sure that the load pins and locking pins are properly secured by the retaining pins. G-link assembly: 1. Join the link halves 2. Place the retaining bush between them. 3. Insert the load pin and ensure that the load pin snaps into place. + d 2 ^ 0,9dn 23
24 Gunnebo Industrier AB Tel: mail: Sales Offices Gunnebo Industries Pty td, AUSTRAIA Tel: mail: general.info@gunneboindustries.com.au Gunnebo Industries tda, BRAZI Tel: mail: vendas@gunneboindustries.com.br Gunnebo Industries Co. T, P.R of CHINA (Kunshan) Tel: mail: info@gunnebolifting.cn Gunnebo Industries GmbH, GRMANY Tel: mail : info@gunneboindustries.de Gunnebo Industries td, IRAN Tel: mail: Ireland@gunnebolifting.com Gunnebo Industries Sp.zo.o, POAN Tel: mail: zawiesia@gunneboindustries.pl Gunnebo Industries (Pty) td, SOUTH AFRICA Tel: mail: info@gunneboindustries.co.za Gunnebo Industrier AB, SWN Tel: mail: gbg@gunnebolifting.com Gunnebo Industries td, UNIT KINGOM Tel: mail: sales@gunneboindustries.com Gunnebo Johnson Corporation, USA Tel: mail: sales@gjcorp.com Gunnebo Anja Industrier AS, NORWAY Tel: Mail: sales@gunneboindustries.no 24 R dition January 2013
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